Automatic dosing equipment of wastewater treatment sedimentation tank and control system of automatic dosing equipment
By designing complex mechanical structures and control systems, the multi-directional mixing of chemicals and wastewater is achieved, which solves the problem that existing equipment is difficult to adapt to different water quality and flow conditions, improves the efficiency and quality of wastewater treatment, and reduces operating costs.
Patent Information
- Application Number
- CN202510433861.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-06-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing wastewater treatment sedimentation tank dosage equipment is difficult to adapt to different water quality and flow conditions, resulting in uneven drug concentrations and affecting the treatment effect. The equipment is prone to wear or blockage after long-term operation, increasing operating costs and downtime.
An automatic dosing equipment is designed, including multiple rotating arms, rotating shafts, reciprocating screws and spiral blades. Through a complex mechanical structure and control system, multi-directional mixing and sufficient reaction between the agent and wastewater is achieved, and the uniformity and contact effect of the agent are improved.
It realizes efficient mixing of chemicals and wastewater, improves the efficiency and quality of wastewater treatment, reduces maintenance costs and downtime, and adapts to different water quality and flow conditions.
Smart Images

Figure CN120169030A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wastewater treatment, and particularly to an automatic chemical dosing device for a wastewater treatment sedimentation tank and its control system. Background Technique
[0002] A wastewater treatment sedimentation tank is a structure that uses sedimentation to remove suspended solids in water and is a key device for purifying water quality. During the wastewater treatment process, the sedimentation tank removes suspended solids in water by utilizing the natural sedimentation or coagulation sedimentation of water. The sedimentation effect mainly depends on the flow rate of water in the sedimentation tank and the residence time of water in the tank.
[0003] During the wastewater treatment process, the chemical dosing device is one of the key technologies to improve the efficiency and quality of wastewater treatment. In the prior art, common chemical dosing devices generally adopt fixed stirring or mechanical stirring methods. Although these methods can achieve a certain mixing effect, due to their relatively simple design and lack of a dynamic adjustment mechanism, it is difficult to adapt to the mixing requirements under different water quality and flow conditions. For example, when the wastewater flow rate changes, the fixed stirring device may not be able to adjust the stirring intensity and range in time, resulting in too high or too low chemical concentrations in some areas, affecting the treatment effect. In addition, some devices will experience wear or blockage after long-term operation, requiring frequent shutdown for maintenance, increasing the operating cost and downtime. Summary of the Invention
[0004] The purpose of the present invention is to provide an automatic chemical dosing device for a wastewater treatment sedimentation tank and its control system to solve the problems raised in the above background technique.
[0005] To achieve the above object, the present invention provides the following technical solution: An automatic chemical dosing device for a wastewater treatment sedimentation tank, including a water tank. A fixed shaft is fixedly connected to the center inside the water tank. A rotating arm is rotatably connected to the top of the fixed shaft. Rotating shafts are arranged on both sides of the top of the rotating arm. Fixed blocks are fixedly connected to both sides of the bottom of the rotating arm. Reciprocating lead screws are rotatably connected inside the two fixed blocks. Rotating rods are fixedly connected to the bottom ends of the two reciprocating lead screws. Rotating plates are fixedly connected to the outer sides of the tops of the two rotating rods. Guide plates are slidably connected to one side of the two rotating plates. Threaded rods are threadedly connected to the outer sides of the two reciprocating lead screws. Rotating disks are rotatably connected to the outer sides of the two threaded rods. Push rods are hinged to the bottoms of the two rotating disks. The bottom ends of the two push rods are respectively hinged to the tops of the two guide plates. Brackets are arranged on one side of the two rotating rods. Support plates are fixedly connected to the sides of the two brackets facing the reciprocating lead screws. Round rods are rotatably connected inside the two support plates. Guide wheels are fixedly connected to the outer sides of the two round rods. Vertical rods are rotatably connected to the opposite sides of the two brackets. Cylinders are fixedly connected to the outer sides of the two vertical rods. Filter cylinders are fixedly connected to the tops of the two cylinders. Rotating covers are rotatably connected to the tops of the two filter cylinders. A plurality of spiral blades are fixedly connected to the outer side of the cylinder in an annular array.
[0006] Preferably, support block positioning blocks are fixedly connected to both ends of the top of the rotating arm. The two rotating shafts are respectively rotatably connected inside the two support block positioning blocks. Fourth bevel gears are fixedly connected to the opposite ends of the two rotating shafts. A support shaft is fixedly connected to the top of the fixed shaft. A third bevel gear is fixedly connected to the outer side of the top of the support shaft. The two fourth bevel gears are respectively meshed with both sides of the third bevel gear. Fifth bevel gears are fixedly connected to one outer ends of the two rotating shafts. Sixth bevel gears are fixedly connected to the top ends of the two reciprocating lead screws. The two sixth bevel gears are respectively meshed with the two fifth bevel gears. By rotating the rotating shaft to drive the fifth bevel gear to rotate, thereby driving the sixth bevel gear to rotate, and then driving the reciprocating lead screw to rotate.
[0007] Preferably, positioning rods are fixedly connected to one side of the bottoms of the two rotating disks. The two positioning rods respectively penetrate through the two rotating plates and are slidably connected to the two rotating plates. Limit rods are integrally formed on both sides of one end of the two rotating plates. Limit grooves are opened on both sides of the two guide plates. The two limit rods are respectively slidably connected inside the two limit grooves and are adapted to the two limit grooves. The guide plate is supported by limiting the limit groove with the limit rod.
[0008] Preferably, telescopic rods are fixedly connected to both sides of the bottoms of the two fixed blocks. The bottom ends of the four telescopic rods are respectively fixedly connected to both sides of the tops of the two threaded rods. The threaded rod is limited by the telescopic rod to keep stable when moving up and down.
[0009] Preferably, sliding grooves are formed on both sides of the two rotating shafts. On both sides of the tops of the two brackets, sliding blocks are fixedly connected. The four sliding blocks respectively penetrate through the two ends of the rotating arms and are slidably connected to the two rotating arms. Inside each of the four sliding blocks, a rotating sleeve is rotatably connected. On both sides inside each of the four rotating sleeves, a limiting block is integrally formed. The four limiting blocks are respectively slidably connected inside the four sliding grooves and are adapted to the four sliding grooves.
[0010] Preferably, on one side of each of the two rotating sleeves close to the two vertical rods, a first bevel gear is fixedly connected. At the tops of the two vertical rods, second bevel gears are fixedly connected. The two second bevel gears are respectively meshed with the two first bevel gears.
[0011] Preferably, at the bottom ends of the two rotating rods, second stirring blades are fixedly connected. At the bottom ends of the two vertical rods, first stirring blades are fixedly connected. By driving the second stirring blades to rotate through the rotating rods and driving the first stirring blades to rotate through the vertical rods, the second stirring blades and the first stirring blades rotate to mix the wastewater and the medicament.
[0012] Preferably, cavities are formed at the upper and lower ends of the two brackets. Inside the four cavities of the two brackets, piston plates are slidably connected. At one end of each of the four piston plates, a cross bar is fixedly connected. The four cross bars respectively penetrate through the two ends of the two brackets and are slidably connected to the two brackets. The four cross bars are respectively fixedly connected to one side of the two fixing blocks and the two lower support blocks. On the outer sides of the four cross bars, tension springs are sleeved. The two ends of the four tension springs are respectively fixedly connected to the two brackets and the two fixing blocks and the lower support blocks, so as to relatively move the piston plates when the brackets move, thereby enabling the piston plates to form a damping effect and buffer the brackets.
[0013] Preferably, at both ends of the rotating arm, sliding plates are fixedly connected. The two sliding plates are respectively slidably connected to both sides of the top of the water tank. On the tops of the two sliding plates, medicine boxes are fixedly connected. On both sides of the tops of the two sliding plates, feeding pumps are fixedly connected. The input ends of the four feeding pumps are respectively communicated with the two medicine boxes. The output ends of the four feeding pumps are all fixedly connected with connecting pipes. The bottom ends of the four connecting pipes are respectively fixedly connected to the two rotary covers. The two vertical rods respectively penetrate through the two rotary covers and are rotatably connected to the two rotary covers. At the bottoms of the two sliding plates, positive and negative motors are fixedly connected. At the output ends of the two positive and negative motors, guiding bevel gears are fixedly connected. A bevel gear ring is fixedly connected to the outside of the water tank. The two guiding bevel gears are respectively meshed with both sides of the bevel gear ring.
[0014] An automatic chemical dosing control system for a wastewater treatment sedimentation tank, comprising: a processor, an initial setting module, a sensor module, a chemical dosing control module, a mixing equipment control module, a feedback adjustment module, and a data analysis and management module are connected to the output end of the processor. The sensor module includes a water quality sensor and a liquid level sensor. The output end of the chemical dosing control module is connected to the mixing equipment control module. The output end of the mixing equipment control module is connected to the feedback adjustment module. The output end of the feedback adjustment module is connected to the data analysis and management module.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] 1. In this application, when the two rotating shafts rotate, the sliding grooves formed on both sides thereof limit the limiting blocks on both sides inside the rotating sleeves, thereby driving the two rotating sleeves to rotate inside the sliders. When the rotating sleeves rotate, they drive the first bevel gears to rotate, causing the first bevel gears to drive the second bevel gears to rotate. The second bevel gears drive the vertical rods to rotate, and further the vertical rods drive the filter cylinders and the cylinders to rotate. When the filter cylinders rotate, the chemicals inside the filter cylinders are thrown out from the mesh holes of the filter cylinders, enabling the chemicals and the wastewater to be fully mixed. At the same time, when the vertical rods rotate, they drive the cylinders to rotate, causing the cylinders to drive the multiple spiral blades on their outer sides to rotate. When the multiple spiral blades rotate, they stir the wastewater, thereby improving the contact effect between the chemicals and the wastewater. At the same time, the vertical rods also drive the first stirring blades at the bottom to rotate, cooperating with the spiral blades to form a vortex in the wastewater, fully mixing the chemicals and the wastewater, and improving the wastewater treatment efficiency.
[0017] 2. In this application, when the rotating shafts rotate, they simultaneously drive the fifth bevel gears to rotate, causing the fifth bevel gears to drive the sixth bevel gears and the reciprocating lead screws to rotate. When the reciprocating lead screws rotate, they drive the rotating rods to rotate. When the rotating rods rotate, they drive the rotating plates to rotate, thereby driving the guide plates to rotate synchronously. When the rotating plates and the guide plates rotate, the guide wheels move along the rotating plates and the guide plates. When the guide plates extend, they push the support plates and the brackets to move reciprocally. When the brackets move reciprocally, they drive the vertical rods and the cylinders to move reciprocally in the horizontal direction. When the two vertical rods and the cylinders move reciprocally, the rotation diameter of the cylinders will continuously change during their revolution, moving in multiple directions inside the water tank to form a turbulent flow, thereby improving the mixing effect of the chemicals and the wastewater.
[0018] 3. During the rotation of the reciprocating lead screw in this application, the reciprocating lead screw drives the threaded rod to move up and down reciprocally. When the threaded rod moves up and down, it drives the rotating disk to move up and down. When the rotating disk descends, it pushes the push rod to move, so that the push rod drives the guide plate to reciprocate outside the rotating plate, thereby continuously changing the outer perimeters of the rotating plate and the guide plate. In this way, the movement trajectory of the support driving the cylinder is kept changing, improving the mixing effect of the medicament and the wastewater, enabling the medicament to be more evenly dispersed in the wastewater, and enhancing the efficiency and quality of wastewater treatment. At the same time, the up and down movement of the rotating disk also drives the sliding of the positioning rod inside the rotating plate to guide the rotating disk, so that the rotating disk, the positioning rod, and the guide plate are synchronized. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 is a schematic sectional structure diagram of the present invention;
[0021] Figure 3 is a schematic diagram of the structure of the fixed shaft of the present invention;
[0022] Figure 4 is a schematic diagram of the structure of the cylinder of the present invention;
[0023] Figure 5 is a schematic diagram of the structure of the spiral blade of the present invention;
[0024] Figure 6 is a schematic diagram of the structure of the support of the present invention;
[0025] Figure 7 is a schematic diagram of the structure of the telescopic rod of the present invention;
[0026] Figure 8 is a schematic diagram of the structure of the guide plate of the present invention;
[0027] Figure 9 is a schematic diagram of the structure of the limit block of the present invention;
[0028] Figure 10 is a schematic diagram of the structure of the support of the present invention;
[0029] Figure 11 is a schematic diagram of the structure of the rotating cover plate of the present invention;
[0030] Figure 12 is a schematic diagram of the structure of the sliding plate of the present invention;
[0031] Figure 13 is a schematic diagram of the automatic chemical dosing control system of the present invention.
[0032] Reference numerals in the figure: 1, water tank; 2, fixed shaft; 3, rotating arm; 4, rotating shaft; 5, fixed block; 6, reciprocating lead screw; 7, rotating rod; 8, rotating plate; 9, guide plate; 10, threaded rod; 11, rotating disk; 12, positioning rod; 13, push rod; 14, limiting rod; 15, limiting groove; 16, bracket; 17, support plate; 18, guide wheel; 19, round rod; 20, vertical rod; 21, filter cartridge; 22, cylinder; 23, spiral blade; 24, first stirring blade; 25, slider; 26, rotating sleeve; 27, chute; 28, limiting block; 29, first bevel gear; 30, second bevel gear; 31, support shaft; 32, third bevel gear; 33, fourth bevel gear; 34, positioning block; 35, second stirring blade; 36, telescopic rod; 37, lower support block; 38, cavity; 39, piston plate; 40, cross bar; 41, tension spring; 42, slide plate; 43, medicine tank; 44, feed pump; 45, connecting pipe; 46, rotating cover plate; 47, reversible motor; 48, guide bevel gear; 49, bevel gear ring; 50, fifth bevel gear; 51, sixth bevel gear;
[0033] 100, processor; 200, initial setting module; 300, sensor module; 301, water quality sensor; 302, liquid level sensor; 400, dosing control module; 500, mixing equipment control module; 600, feedback adjustment module; 700, data analysis and management module. Specific embodiments
[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0035] Embodiment: As Figures 1-12As shown in the figure, the present invention provides a technical solution for an automatic chemical dosing device of a wastewater treatment sedimentation tank, including a water tank 1. A fixed shaft 2 is fixedly connected to the center inside the water tank 1. A rotating arm 3 is rotatably connected to the top of the fixed shaft 2. Rotating shafts 4 are arranged on both sides of the top of the rotating arm 3. Fixed blocks 5 are fixedly connected to both sides of the bottom of the rotating arm 3. Reciprocating lead screws 6 are rotatably connected inside the two fixed blocks 5. Rotating rods 7 are fixedly connected to the bottom ends of the two reciprocating lead screws 6. Rotating plates 8 are fixedly connected to the outer sides of the top ends of the two rotating rods 7. Guide plates 9 are slidably connected to one side of the two rotating plates 8. Threaded rods 10 are threadedly connected to the outer sides of the two reciprocating lead screws 6. Rotating discs 11 are rotatably connected to the outer sides of the two threaded rods 10. Push rods 13 are hinged to the bottoms of the two rotating discs 11. The bottom ends of the two push rods 13 are respectively hinged to the tops of the two guide plates 9. Brackets 16 are arranged on one side of the two rotating rods 7. Support plates 17 are fixedly connected to the sides of the two brackets 16 facing the reciprocating lead screws 6. Round rods 19 are rotatably connected inside the two support plates 17. Guide wheels 18 are fixedly connected to the outer sides of the two round rods 19. Vertical rods 20 are rotatably connected to the opposite sides of the two brackets 16. Cylindrical barrels 22 are fixedly connected to the outer sides of the two vertical rods 20. Filter barrels 21 are fixedly connected to the tops of the two cylindrical barrels 22. Rotating covers 46 are rotatably connected to the tops of the two filter barrels 21. A plurality of spiral blades 23 are fixedly connected to the outer side of the cylindrical barrel 22 in an annular array.
[0036] Supporting block positioning blocks 34 are fixedly connected to both ends of the top of the rotating arm 3. The two rotating shafts 4 are respectively rotatably connected inside the two supporting block positioning blocks 34. Fourth bevel gears 33 are fixedly connected to the opposite ends of the two rotating shafts 4. A support shaft 31 is fixedly connected to the top of the fixed shaft 2. A third bevel gear 32 is fixedly connected to the outer side of the top of the support shaft 31. The two fourth bevel gears 33 are respectively meshed and connected to both sides of the third bevel gear 32. Fifth bevel gears 50 are fixedly connected to the outer ends of the two rotating shafts 4. Sixth bevel gears 51 are fixedly connected to the top ends of the two reciprocating lead screws 6. The two sixth bevel gears 51 are respectively meshed and connected to the two fifth bevel gears 50. By rotating the rotating shaft 4 to drive the fifth bevel gear 50 to rotate, thereby driving the sixth bevel gear 51 to rotate, and then driving the reciprocating lead screw 6 to rotate.
[0037] Positioning rods 12 are fixedly connected to one side of the bottoms of the two rotating discs 11. The two positioning rods 12 respectively penetrate through the two rotating plates 8 and are slidably connected to the two rotating plates 8. Limiting rods 14 are integrally formed on both sides of one end of the two rotating plates 8. Limiting grooves 15 are opened on both sides of the two guide plates 9. The two limiting rods 14 are respectively slidably connected inside the two limiting grooves 15 and are adapted to the two limiting grooves 15. By limiting the limiting grooves 15 with the limiting rods 14, the guide plate 9 is supported accordingly. Telescopic rods 36 are fixedly connected to both sides of the bottoms of the two fixed blocks 5. The bottom ends of the four telescopic rods 36 are respectively fixedly connected to both sides of the tops of the two threaded rods 10. The threaded rod 10 is limited by the telescopic rod 36 to keep stable when moving up and down.
[0038] Chutes 27 are provided on both sides of the two rotating shafts 4. On both sides of the tops of the two brackets 16, sliders 25 are fixedly connected. The four sliders 25 respectively penetrate through both ends of the rotating arms 3 and are slidably connected to the two rotating arms 3. Inside the four sliders 25, rotating sleeves 26 are rotatably connected. On both sides inside the four rotating sleeves 26, limiting blocks 28 are integrally formed. The four limiting blocks 28 are respectively slidably connected inside the four chutes 27 and are adapted to the four chutes 27. On one side of the two rotating sleeves 26 close to the two vertical rods 20, first bevel gears 29 are fixedly connected. At the tops of the two vertical rods 20, second bevel gears 30 are fixedly connected. The two second bevel gears 30 are respectively meshed and connected with the two first bevel gears 29.
[0039] At the bottom ends of the two rotating rods 7, second stirring blades 35 are fixedly connected. At the bottom ends of the two vertical rods 20, first stirring blades 24 are fixedly connected. By driving the second stirring blades 35 to rotate through the rotating rods 7 and driving the first stirring blades 24 to rotate through the vertical rods 20, the second stirring blades 35 and the first stirring blades 24 are rotated to mix the wastewater and the medicament.
[0040] Cavities 38 are provided at the upper and lower ends of the two brackets 16. Inside the four cavities 38 of the two brackets 16, piston plates 39 are slidably connected. At one end of each of the four piston plates 39, a cross bar 40 is fixedly connected. The four cross bars 40 respectively penetrate through both ends of the two brackets 16 and are slidably connected to the two brackets 16. The four cross bars 40 are respectively fixedly connected to one side of the two fixing blocks 5 and the two lower support blocks 37. On the outer sides of the four cross bars 40, tension springs 41 are sleeved. The two ends of the four tension springs 41 are respectively fixedly connected to the two brackets 16 and the two fixing blocks 5 and the lower support blocks 37. In this way, when the bracket 16 moves, it moves relative to the piston plate 39, so that the piston plate 39 forms a damping effect to buffer the bracket 16.
[0041] At both ends of the rotating arm 3, sliding plates 42 are fixedly connected. The two sliding plates 42 are respectively slidably connected to both sides of the top of the pool 1. On the tops of the two sliding plates 42, medicine boxes 43 are fixedly connected. On both sides of the tops of the two sliding plates 42, feeding pumps 44 are fixedly connected. The input ends of the four feeding pumps 44 are respectively communicated with the two medicine boxes 43. The output ends of the four feeding pumps 44 are all fixedly connected with connecting pipes 45. The bottom ends of the four connecting pipes 45 are respectively fixedly connected to the two rotating cover plates 46. The two vertical rods 20 respectively penetrate through the two rotating cover plates 46 and are rotatably connected to the two rotating cover plates 46. At the bottoms of the two sliding plates 42, positive and negative motors 47 are fixedly connected. The output ends of the two positive and negative motors 47 are all fixedly connected with guiding bevel gears 48. A bevel gear ring 49 is fixedly connected to the outside of the pool 1. The two guiding bevel gears 48 are respectively meshed with both sides of the bevel gear ring 49.
[0042] When this solution is in use, the wastewater is discharged into the interior of the water tank 1. By starting the feeding pump 44, the feeding pump 44 outputs the medicament inside the medicament tank 43 from inside the connecting pipe 45, so as to output the medicament from the connecting pipe 45 into the interior of the filter cylinder 21. The medicament flows out from the interior of the filter cylinder 21, and the filter cylinder 21 protects the bottom end of the connecting pipe 45, intercepting the precipitated impurities on the outside and preventing the bottom end of the connecting pipe 45 from being blocked.
[0043] By starting the positive and negative motors 47 on both sides, and making the two positive and negative motors 47 drive the two guide bevel gears 48 to rotate, so as to make the two guide bevel gears 48 move outside the bevel gear ring 49, thereby driving the two slide plates 42 to rotate, and making the two slide plates 42 drive the rotating arm 3 to rotate. When the rotating arm 3 rotates, it drives the support block positioning block 34 and the rotating shaft 4 to rotate. When the two rotating shafts 4 rotate around the fixed shaft 2, the two fourth bevel gears 33 rotate self - rotatably under the meshing and limiting of the third bevel gear 32, so as to make the two fourth bevel gears 33 drive the two rotating shafts 4 to rotate self - rotatably. When the two rotating shafts 4 rotate self - rotatably, the sliding grooves 27 opened on both sides thereof limit the limiting blocks 28 on both sides inside the rotating sleeve 26, so as to drive the two rotating sleeves 26 to rotate inside the slider 25. When the rotating sleeve 26 rotates, it drives the first bevel gear 29 to rotate, making the first bevel gear 29 drive the second bevel gear 30 to rotate, and the second bevel gear 30 drives the vertical rod 20 to rotate, and further makes the vertical rod 20 drive the filter cylinder 21 and the cylinder 22 to rotate. When the filter cylinder 21 rotates, the medicament inside the filter cylinder 21 is thrown out from the mesh holes of the filter cylinder 21, making the medicament and the wastewater fully mixed. At the same time, when the vertical rod 20 rotates, it drives the cylinder 22 to rotate, making the cylinder 22 drive the multiple spiral blades 23 on its outer side to rotate. When the multiple spiral blades 23 rotate, they stir the wastewater, thereby improving the contact effect between the medicament and the wastewater. At the same time, the vertical rod 20 also drives the first stirring blade 24 at the bottom end to rotate, cooperating with the spiral blades 23 to form a vortex in the wastewater, fully mixing the medicament and the wastewater, and improving the wastewater treatment efficiency.
[0044] When the rotating shaft 4 rotates, it simultaneously drives the fifth bevel gear 50 to rotate, making the fifth bevel gear 50 drive the sixth bevel gear 51 and the reciprocating lead screw 6 to rotate. When the reciprocating lead screw 6 rotates, it drives the rotating rod 7 to rotate, and the rotating rod 7 drives the rotating plate 8 to rotate when it rotates, so as to drive the guide plate 9 to rotate synchronously. When the rotating plate 8 and the guide plate 9 rotate, the guide wheel 18 moves along the rotating plate 8 and the guide plate 9. When the guide plate 9 extends, it pushes the support plate 17 and the bracket 16 to move reciprocally. When the bracket 16 moves reciprocally, it drives the vertical rod 20 and the cylinder 22 to move reciprocally in the horizontal direction. When the two vertical rods 20 and the cylinder 22 move reciprocally, the rotation diameter of the cylinder 22 will continuously change during its revolution, moving in multiple directions inside the water tank 1 to form a turbulent flow, so as to improve the mixing effect between the medicament and the wastewater.
[0045] When the reciprocating screw rod 6 rotates, it drives the threaded rod 10 to move up and down reciprocally. When the threaded rod 10 moves up and down, it drives the rotating disk 11 to move up and down. When the rotating disk 11 descends, it pushes the push rod 13 to move, so that the push rod 13 drives the guide plate 9 to reciprocally move outside the rotating plate 8, thereby continuously changing the outer perimeters of the rotating plate 8 and the guide plate 9. In this way, the movement trajectory of the support 16 driving the cylinder 22 is kept changing, improving the mixing effect of the medicament and the wastewater, enabling the medicament to be more evenly dispersed in the wastewater, and improving the efficiency and quality of wastewater treatment. At the same time, through the up and down movement of the rotating disk 11, it also drives the sliding of the positioning rod 12 inside the rotating plate 8 to guide the rotating disk 11, so that the rotating disk 11 and the positioning rod 12 are synchronized with the guide plate 9.
[0046] In addition, during the operation of the equipment, the piston plate 39 slides in the cavity 38 of the support 16, enabling the buffer liquid inside the cavity 38 to flow through the multiple through holes inside the piston plate 39, and cooperating with the damping effect formed by the tension spring 41 to play a buffering role.
[0047] As Figure 13 shown, an automatic chemical dosing control system for a wastewater treatment sedimentation tank includes: a processor 100. The output end of the processor 100 is connected to an initial setting module 200, a sensor module 300, a chemical dosing control module 400, a mixing equipment control module 500, a feedback regulation module 600, and a data analysis and management module 700. The sensor module 300 includes a water quality sensor 301 and a liquid level sensor 302. The output end of the chemical dosing control module 400 is connected to the mixing equipment control module 500. The output end of the mixing equipment control module 500 is connected to the feedback regulation module 600. The output end of the feedback regulation module 600 is connected to the data analysis and management module 700.
[0048] When this solution is in use, the water quality sensor 301 is installed near the inlet and outlet of the sedimentation tank to monitor the water quality parameters of the wastewater in real time, such as chemical oxygen demand COD, biochemical oxygen demand BOD, suspended solids SS, pH value of acidity and alkalinity, etc., providing a data basis for chemical dosing control.
[0049] The liquid level sensor 302 is used to monitor the water level height in the sedimentation tank to prevent the water level from being too high or too low from affecting the wastewater treatment effect. At the same time, it can calculate the wastewater treatment volume in combination with the flow data to assist in determining the chemical dosing amount.
[0050] The feeding pump 44 accurately extracts and doses various medicaments, such as coagulants, coagulant aids, flocculants, etc., according to the instructions of the control system, and has a flow regulation function, enabling flexible control of different chemical dosing amounts.
[0051] Based on the wastewater quality parameters collected by the water quality sensor 301, combined with the preset wastewater treatment process requirements and empirical formulas, the optimal dosage of various chemicals is calculated using intelligent control algorithms such as fuzzy control or PID control. According to the pH value, COD concentration, and flow parameters of the wastewater, the dosing ratio and total amount of the coagulant and flocculant are determined through fuzzy control rules.
[0052] Considering the water volume change in the sedimentation tank, the chemical dosage is adjusted in real time according to the water level information fed back by the level sensor 302 to ensure the uniformity and accuracy of chemical dosing. When the water level rises, the chemical dosage is increased accordingly; when the water level drops, the chemical dosage is reduced to maintain an appropriate chemical concentration, ensuring the wastewater treatment effect while avoiding chemical waste.
[0053] According to the calculated chemical dosage, the PLC sends control commands to the feed pump 44 to adjust the operating frequency or rotation speed of the feed pump 44, realizing precise control of the chemical dosing flow rate. At the same time, monitor the operating status of the feed pump 44, such as parameters like motor current, pressure, and flow rate. When abnormal situations occur, alarm in time and stop the operation of the feed pump 44 to prevent equipment damage and chemical leakage accidents.
[0054] The mixing equipment control module 500 controls the start and stop times of the positive and negative motors 47 to ensure that the chemicals are fully mixed and reacted with the wastewater in the sedimentation tank. According to different chemical characteristics and wastewater treatment stages, adjust the stirring time and intensity to achieve the best mixing effect and flocculation effect. Appropriately increase the stirring speed and extend the stirring time after adding the coagulant to promote the formation of flocs; reduce the stirring speed after adding the flocculant to avoid destroying the formed floc structure.
[0055] The data analysis and management module 700 sorts, classifies, and stores a large amount of collected operation data, and establishes a data warehouse using the powerful functions of the database management system. Through data mining techniques and statistical analysis methods, deeply analyze wastewater quality data, chemical dosage data, equipment operation data, etc., and extract valuable information and rules, such as the change trend of wastewater quality in different seasons or time periods, the evaluation of the use effect of various chemicals, and the analysis of the operation efficiency of equipment.
[0056] The automatic chemical dosing equipment and its control system for the wastewater treatment sedimentation tank provided by this application achieve the efficient mixing and full reaction of wastewater and chemicals, improving the efficiency and quality of wastewater treatment. At the same time, the self-cleaning function and protection design of the equipment also reduce the maintenance cost and downtime, bringing significant economic and social benefits to the wastewater treatment industry.
[0057] It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. An automatic dosing device for a wastewater treatment sedimentation tank, characterized in that: The invention comprises a pool (1), wherein a fixed shaft (2) is fixedly connected to the center of the pool (1), a rotating arm (3) is rotatably connected to the top of the fixed shaft (2), a rotating shaft (4) is arranged on both sides of the top of the rotating arm (3), a fixed block (5) is fixedly connected to both sides of the bottom of the rotating arm (3), a reciprocating screw rod (6) is rotatably connected to the inside of the two fixed blocks (5), a rotating rod (7) is fixedly connected to the bottom of the two reciprocating screw rods (6), a rotating plate (8) is fixedly connected to the outer side of the top of the two rotating rods (7), a guide plate (9) is slidably connected to one side of the two rotating plates (8), a threaded rod (10) is threadedly connected to the outer side of the two reciprocating screw rods (6), a rotating disk (11) is rotatably connected to the outer side of the two threaded rods (10), and a push rod (11) is hinged at the bottom of the two rotating disks (11). 3), the bottom ends of the two push rods (13) are respectively hinged to the tops of the two guide plates (9), one side of the two rotating rods (7) is provided with a bracket (16), the two brackets (16) are fixedly connected to a support plate (17) on the side facing the reciprocating screw rod (6), the insides of the two support plates (17) are rotatably connected to a round rod (19), the outer sides of the two round rods (19) are fixedly connected to a guide wheel (18), the opposite sides of the two brackets (16) are rotatably connected to a vertical rod (20), the outer sides of the two vertical rods (20) are fixedly connected to a cylinder (22), the tops of the two cylinders (22) are fixedly connected to a filter cylinder (21), the tops of the two filter cylinders (21) are rotatably connected to a rotating cover plate (46), and the outer side of the cylinder (22) is fixedly connected to a plurality of spiral blades (23) in an annular array.
2. The automatic dosing device for a wastewater treatment sedimentation tank according to claim 1, characterized in that: Both ends of the top of the rotating arm (3) are fixedly connected to a support block positioning block (34); the two rotating shafts (4) are respectively rotatably connected to the inside of the two supporting block positioning blocks (34); the opposite ends of the two rotating shafts (4) are fixedly connected to a fourth bevel gear (33); the top of the fixed shaft (2) is fixedly connected to a support shaft (31); the outer side of the top of the support shaft (31) is fixedly connected to a third bevel gear (32); the two fourth bevel gears (33) are respectively meshed and connected to the two sides of the third bevel gear (32); the outer ends of the two rotating shafts (4) are fixedly connected to a fifth bevel gear (50); the tops of the two reciprocating screws (6) are fixedly connected to a sixth bevel gear (51); the two sixth bevel gears (51) are respectively meshed and connected to the two fifth bevel gears (50).
3. The automatic dosing device for a wastewater treatment sedimentation tank according to claim 1, characterized in that: One side of the bottom of the two rotating disks (11) is fixedly connected with a positioning rod (12), the two positioning rods (12) respectively penetrate the two rotating plates (8) and are slidably connected to the two rotating plates (8), both sides of one end of the two rotating plates (8) are integrally formed with a limiting rod (14), both sides of the two guide plates (9) are provided with a limiting groove (15), the two limiting rods (14) are respectively slidably connected to the inside of the two limiting grooves (15) and are adapted to the two limiting grooves (15).
4. The automatic dosing device for a wastewater treatment sedimentation tank according to claim 1, characterized in that: Both sides of the bottom of the two fixed blocks (5) are fixedly connected with telescopic rods (36), and the bottom ends of the four telescopic rods (36) are respectively fixedly connected to both sides of the top of the two threaded rods (10).
5. The automatic dosing device for a wastewater treatment sedimentation tank according to claim 1, characterized in that: Slide grooves (27) are provided on both sides of the two rotating shafts (4), and sliders (25) are fixedly connected to both sides of the tops of the two brackets (16). The four sliders (25) respectively penetrate the two ends of the rotating arms (3) and are slidably connected to the two rotating arms (3). The four sliders (25) are rotatably connected to the rotating sleeves (26). The four rotating sleeves (26) are integrally formed with limiting blocks (28) on both sides. The four limiting blocks (28) are respectively slidably connected to the inside of the four slide grooves (27) and are adapted to the four slide grooves (27).
6. The automatic dosing device for a wastewater treatment sedimentation tank according to claim 1, characterized in that: One side of the two rotating sleeves (26) close to the two vertical rods (20) is fixedly connected with a first bevel gear (29), and the top ends of the two vertical rods (20) are fixedly connected with a second bevel gear (30), and the two second bevel gears (30) are respectively meshed and connected with the two first bevel gears (29).
7. The automatic dosing device for a wastewater treatment sedimentation tank according to claim 1, characterized in that: The bottom ends of the two rotating rods (7) are fixedly connected to the second stirring blade (35), and the bottom ends of the two vertical rods (20) are fixedly connected to the first stirring blade (24).
8. The automatic dosing device for a wastewater treatment sedimentation tank according to claim 1, characterized in that: The two brackets (16) are provided with cavities (38) at both upper and lower ends, the four cavities (38) of the two brackets (16) are slidably connected with piston plates (39), one end of the four piston plates (39) is fixedly connected with a cross bar (40), the four cross bars (40) respectively penetrate the two ends of the two brackets (16) and are slidably connected with the two brackets (16), the four cross bars (40) are respectively fixedly connected with one side of the two fixed blocks (5) and the two lower support blocks (37), the outer sides of the four cross bars (40) are sleeved with tension springs (41), and the two ends of the four tension springs (41) are respectively fixedly connected with the two brackets (16), the two fixed blocks (5) and the lower support block (37).
9. The automatic dosing device for a wastewater treatment sedimentation tank according to claim 1, characterized in that: Both ends of the rotating arm (3) are fixedly connected to a slide plate (42), the two slide plates (42) are slidably connected to the top of the pool (1) on both sides, the top of the two slide plates (42) are fixedly connected to a medicine box (43), the top of the two slide plates (42) are fixedly connected to a feed pump (44), the input ends of the four feed pumps (44) are respectively connected to the two medicine boxes (43), the output ends of the four feed pumps (44) are fixedly connected to a connecting pipe (45), and the four connecting pipes (45) are fixedly connected to the top of the pool (1). ) bottom ends are respectively fixedly connected to the two rotating cover plates (46), the two vertical rods (20) respectively penetrate the two rotating cover plates (46) and are rotatably connected to the two rotating cover plates (46), the bottoms of the two slide plates (42) are fixedly connected to forward and reverse motors (47), the output ends of the two forward and reverse motors (47) are fixedly connected to guide bevel gears (48), the outer side of the pool (1) is fixedly connected to a bevel gear ring (49), and the two guide bevel gears (48) are respectively meshed and connected to the two sides of the bevel gear ring (49).
10. An automatic dosing control system for a wastewater treatment sedimentation tank, applicable to an automatic dosing device for a wastewater treatment sedimentation tank as claimed in any one of claims 1 to 9, characterized in that: include: A processor (100), wherein an output end of the processor (100) is connected to an initial setting module (200), a sensor module (300), a dosing control module (400), a mixing device control module (500), a feedback adjustment module (600) and a data analysis management module (700), wherein the sensor module (300) comprises a water quality sensor (301) and a liquid level sensor (302), an output end of the dosing control module (400) is connected to the mixing device control module (500), an output end of the mixing device control module (500) is connected to the feedback adjustment module (600), and an output end of the feedback adjustment module (600) is connected to the data analysis management module (700).