Lubricating oil filter and use method thereof

Abstract

The invention provides a lubricating oil filter which comprises a filter device body, the filter device body comprises a filter body, a rotary driving motor and a monitor, a cavity is formed in the filter body, the filter body is installed on a fixing frame, the rotary driving motor is in transmission connection with a rotating mechanism arranged in the filter body, and the monitor is used for monitoring the state of lubricating oil in the filter body; the filter is connected with an oil inlet pipe and an oil discharge pipe, and lubricating oil in the filter is discharged through the oil discharge pipe after filtration; and the rotary driving motor and the monitor are electrically connected with a controller, and the controller is used for starting and stopping the driving motor and the monitor. By improving the filtering efficiency, prolonging the service life, simplifying the maintenance process and enhancing equipment protection and intelligent control monitoring, an innovative and sustainable solution is provided for industrial lubricating oil filtering, and the industrial lubricating oil filtering device has remarkable market application potential and economic practicability.

Description

Technical Field

[0001] The invention belongs to the technical field of lubrication systems, and in particular relates to a lubrication oil filter and a use method thereof. Background Art

[0002] As the blood of mechanical equipment, lubricating oil not only reduces friction and wear, but also has multiple functions such as heat dissipation, cleaning, rust prevention and sealing. In the fields of industrial production, transportation, heavy machinery and energy extraction, lubricating oil ensures the normal operation and performance stability of equipment. With the advancement of technology and the increase in equipment complexity, the quality requirements for lubricating oil are also getting higher and higher. As a key component to maintain the purity of oil, lubricating oil filters play a vital role in these application scenarios.

[0003] Although lubricating oil filters play an important role in mechanical equipment, existing technologies have some limitations. As equipment runs longer, contaminants in the lubricating oil, such as metal particles, oxidation products, and foreign matter, gradually accumulate, causing oil performance to deteriorate. Existing lubricating oil filters may be insufficient in filtration efficiency and unable to remove these contaminants in a timely manner, or they may be frequently replaced under high pollution loads, increasing maintenance costs. In addition, the use of traditional filters cannot meet the needs of long-term continuous operation. These factors may increase the risk of equipment failure and affect production efficiency. Summary of the invention

[0004] In order to solve the technical problems existing in the prior art, the present invention provides a lubricating oil filter, including a filter device body, the filter device body including a filter with a cavity inside, a rotary drive motor and a monitor, the filter is installed on a fixed frame, the rotary drive motor is connected to a rotary mechanism arranged in the filter, and the monitor is used to monitor the state of the lubricating oil in the filter; the filter is connected to an oil inlet pipe and an oil drain pipe, and after filtering is completed, the lubricating oil in the filter is discharged through the oil drain pipe;

[0005] The rotary drive motor and the monitor are electrically connected to a controller, and the controller is used to start and stop the operation of the drive motor and the monitor.

[0006] Furthermore, the rotary drive motor is installed on the top of the filter and drives the rotary mechanism through a shaft connection.

[0007] Furthermore, the oil inlet pipe is installed on the side of the filter, and the oil outlet pipe is arranged below the filter.

[0008] Furthermore, a valve is provided on the oil drain pipe.

[0009] Further, the drain pipe is connected to a first gear pump through a communicating vessel, and the first gear pump is connected to a conversion chamber through a pipeline; the communicating vessel ensures that the lubricating oil can smoothly drain from the filter to the first gear pump, and the first gear pump discharges the filtered lubricating oil residue to the conversion chamber through its rotating function.

[0010] Further, the monitor is arranged at the upper end of the filter, and the monitor communicates the internal cavity of the filter with the outside world, so that the pressure inside and outside the filter is balanced.

[0011] Further, the monitor is connected to the internal cavity of the filter through a pipeline with a second gear pump, and is used to monitor the state of the lubricating oil in the filter at any time.

[0012] Further, the filter adopts a multi-layer filtering structure and a high-adsorbing material.

[0013] Further, the material of the filter is selected from stainless steel and aluminum alloy.

[0014] The usage method of the above filter includes the following steps:

[0015] Step S1, Preparation work: Check whether all components of the equipment are in good condition, connect the power supply, ensure that the equipment is normally powered on, and check the quantity and state of the lubricating oil;

[0016] Step S2, Lubricating oil addition: Connect the inlet pipe to the lubricating oil source, inject it into the filter, and ensure an appropriate liquid level;

[0017] Step S3, Start the filter: Start the system through the controller, operate the rotary drive motor, and stir and filter the lubricating oil;

[0018] Step S4, Monitoring filtration: Monitor the state of the lubricating oil through the monitor, and the first gear pump discharges the filtered residue to the conversion chamber;

[0019] Step S5, Completing filtration: Open the drain pipe valve and discharge the filtered lubricating oil into a container;

[0020] Step S6, Shut down the equipment: Shut down the rotary drive motor and the controller, disconnect the power supply, and stop working;

[0021] Step S7, Cleaning and maintenance: Clean the filter and the inlet pipe, and check and maintain the equipment components;

[0022] Step S8, Recording and archiving: Record the usage of the filter and archive it for subsequent maintenance and management.

[0023] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0024] The present invention provides an innovative and sustainable solution for industrial lubricating oil filtration by improving filtration efficiency, extending service life, simplifying maintenance procedures, enhancing equipment protection, and enabling intelligent control and monitoring, with significant market application potential and economic practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a schematic structural diagram I (front view direction) of the present invention;

[0026] Figure 2 is a schematic structural diagram II (upper right direction) of the present invention;

[0027] Figure 3 is a schematic structural diagram III (upper left direction) of the present invention;

[0028] Figure 4 is a schematic structural diagram IV (left view direction) of the present invention;

[0029] Figure 5 is a schematic structural diagram V (top view direction) of the present invention;

[0030] Figure 6 is a schematic structural diagram VI (right view direction) of the present invention;

[0031] Figure 7 is a flowchart of the usage method of the present invention.

[0032] Reference numerals and names of the drawings: 1. Filter device body; 11. Controller, 12. Driving motor, 13. Filter, 14. Oil inlet pipe, 15. Fixing bracket, 16. Oil discharge pipe, 17. Communicator, 18. First gear pump, 19. Second gear pump, 2. Conversion chamber; 20. Monitor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0033] To enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described below in conjunction with the drawings and specific embodiments.

[0034] Referring to Figures 1-6 , the lubricating oil filter proposed in the present application includes a filter device body 1 and a conversion chamber 2, wherein the filter device body includes:

[0035] A controller 11 realizes the automatic filtration function and reduces the working intensity of solution filtration. The controller automatically controls the filtration process through programming and sensor feedback, including starting and stopping the rotation of the driving motor 12, monitoring the oil level and pressure of the filter 13, etc.;

[0036] The filter 13 is installed on the fixing bracket 15, ensuring the stability and sealing of the filtering device, thus solving the problem of liquid leakage that may occur during the lubricating oil filtering process; the fixing bracket 15 provides a firm support, keeping the filter stable during operation;

[0037] The rotary drive motor 12 is installed on the top of the filter 13 and drives the rotary mechanism inside the filter through a shaft connection, ensuring that the lubricating oil is fully stirred and filtered during the filtering process; the inlet pipe 14 is installed on the side of the filter 13 for guiding the lubricating oil into the filter 13; the lubricating oil enters the filter through the inlet pipe 14 for filtering operation; this design ensures that the lubricating oil can effectively enter the filtering system without the need for an additional pumping device;

[0038] A drain pipe 16 is provided below the filter 13, and the drain pipe 16 is connected to the cavity inside the filter 13; after the filtering is completed, the lubricating oil in the filter is discharged through the drain pipe 16; a valve is provided on the drain pipe 16 to control the discharge time and flow rate of the lubricating oil, thereby improving the filtering effect and the convenience of operation; a monitor 20 is provided at the upper end of the filter 13, and the monitor connects the internal cavity of the filter 13 with the outside world, enabling the pressure inside the filter to be balanced and preventing the vacuum effect from affecting the filtering effect; the monitor 20 is also connected to the second gear pump 19, and the monitor 20 can monitor the state of the lubricating oil in the filter at any time to ensure the smooth progress of the filtering process;

[0039] The drain pipe 16 is connected to the first gear pump 18 through a connector 17, and the connector ensures that the lubricating oil can flow smoothly from the filter to the first gear pump 18; the first gear pump 18 discharges the filtered lubricating oil residue to the conversion bin 2 through its rotating function; such a design not only improves the filtering efficiency but also facilitates the treatment of the filtered residue; the second gear pump 19 is connected to the monitor 20, and by pumping and monitoring the state of the lubricating oil in the monitor, it ensures that the lubricating oil in the filter 13 is always in the best state during the filtering process; this design can provide real-time feedback on the filtering situation of the lubricating oil and timely adjust the filtering parameters to ensure the filtering effect.

[0040] So far, through the design and connection of each component of the device of the present invention, an efficient and automated lubricating oil filtering process has been achieved, significantly improving the filtering effect and the convenience of operation.

[0041] To realize the intelligence and digitization of the usage method of the lubricating oil filter, we can take the following coherent steps:

[0042] First of all, intelligent diagnosis becomes the key. The oil quality monitoring sensor is used to analyze the lubricating oil in real time, remotely monitor the device status through the Internet of Things technology, and predict the filter replacement time; this not only improves the efficiency but also ensures that the device operates in the best state;

[0043] Next, predictive maintenance uses big data and machine learning algorithms to analyze historical maintenance records, automatically predict and remind of maintenance requirements, and achieve early warnings before reaching the critical pollution level;

[0044] In the automated disassembly stage, a robotic arm equipped with a vision recognition system is used to precisely disassemble the old filter, reducing manual operation and pollution risks;

[0045] Subsequently, during the intelligent installation process, sensor feedback is used to ensure the correct installation of the new filter, and machine learning algorithms are used to optimize the installation process;

[0046] In the intelligent exhaust and filling stage, the automated system will exhaust the oil circuit to ensure no air residue, and at the same time, intelligently control the lubricating oil filling volume;

[0047] When the equipment starts, intelligent start and adaptive adjustment will automatically adjust the lubricating oil supply, adaptively adjust the oil pressure and flow according to real-time data; real-time monitoring and remote diagnosis are achieved through an embedded system, and the cloud platform collects data for in-depth analysis and fault troubleshooting; intelligent maintenance and optimization use artificial intelligence algorithms to analyze the filter usage data and optimize the maintenance cycle and process;

[0048] In the intelligent waste treatment link, an intelligent waste sorting and recycling system is used to automatically process the used filters and lubricating oil to ensure environmental protection compliance;

[0049] Finally, intelligent reporting and feedback automatically generate maintenance and replacement reports, provide detailed performance data and analysis results, and at the same time collect user feedback to continuously optimize the product and process;

[0050] Through these steps above, the usage method of the lubricating oil filter will become more intelligent and digital, improving maintenance efficiency, reducing costs, and ensuring the long-term stable operation of the equipment.

[0051] In some embodiments, the specific usage method of the present application includes:

[0052] Step S1. Preparation work: Check whether all components of the equipment are in good condition, connect the power supply, ensure that the equipment is normally powered on, and check the quantity and status of the lubricating oil

[0053] Equipment inspection: Check whether all components of the equipment are intact, including the controller 11, rotary drive motor 12, filter 13, first gear pump 18, second gear pump 19, fixing bracket 15, drain pipe 16, inlet pipe 14, connector 17, monitor 20, and conversion bin 2;

[0054] Connect the power supply: Connect the equipment to a 220V power supply to ensure normal power supply;

[0055] Lubricating oil preparation: Select ISO VG 32 lubricating oil that meets the standards and ensure that the lubricating oil is in good condition.

[0056] Step S2, Lubricating oil addition: Connect the inlet pipe to the lubricating oil source, inject it into the filter, and ensure the appropriate liquid level.

[0057] Inlet pipe connection: Connect the inlet pipe 14 to the lubricating oil source;

[0058] Oil quantity control: Open the valve of the inlet pipe and inject lubricating oil into the filter 13 at a flow rate of 5 L / min; Keep injecting oil until the liquid level in the filter reaches the 20 L marking line.

[0059] Step S3, Start the filter: Start the system through the controller, rotate the drive motor to work, and stir and filter the lubricating oil.

[0060] Controller setting: Start the filtration system through the controller 11, and set the rotation speed of the rotary drive motor 12 to 1500 RPM;

[0061] Motor start: The rotary drive motor 12 starts to work, driving the lubricating oil in the filter 13 to perform stirring and filtering operations.

[0062] Step S4, Monitor filtration: Monitor the lubricating oil status through the monitor, and the first gear pump discharges the filtered residue to the conversion bin.

[0063] Status monitoring: Start the second gear pump 19, set its rotation speed to 1200 RPM, and monitor the status of the lubricating oil in the filter 13 in real time to ensure a smooth filtration process;

[0064] Residue discharge: The first gear pump 18 works at a rotation speed of 1000 RPM, discharges the filtered residue to the conversion bin 2 through the connector 17, and keeps the filter clean.

[0065] Step S5, Complete filtration: Open the valve of the drain pipe and discharge the filtered lubricating oil into the container.

[0066] Oil discharge operation: After the filtration is completed, open the valve of the drain pipe 16 and discharge the filtered lubricating oil into the specified container at a flow rate of 5 L / min;

[0067] Leakage inspection: Check the oil discharge process to ensure that there is no leakage and keep the equipment and operating environment clean.

[0068] Step S6, Shut down the equipment: Shut down the rotary drive motor and the controller, disconnect the power supply, and stop working.

[0069] System shutdown: Shut down the rotary drive motor 12 and other related components through the controller 11 to ensure that the equipment stops running completely;

[0070] Power off: Disconnect the power connection of the device to ensure the device is in a safe state.

[0071] Step S7, Cleaning and Maintenance: Clean the filter and the inlet pipe, and inspect and maintain the device components

[0072] Filter Cleaning: Open the filter 13, clean the internal cavity, the inlet pipe 14 and other related components, and use clean water and an appropriate amount of cleaning agent to remove the residues;

[0073] Component Inspection: Inspect the states of the rotary drive motor 12, the first gear pump 18, the second gear pump 19 and the filter 13, and perform necessary maintenance to ensure that all components are free of damage and residues.

[0074] Step S8, Recording and Archiving: Record the usage of the filter and archive it for subsequent maintenance and management

[0075] Record Parameters: Record in detail the usage of the filter, including relevant parameters such as the lubricating oil grade, flow rate, and the rotational speeds of the motor and the pump;

[0076] Data Saving: Save and archive the records for subsequent device maintenance and operation management.

[0077] Through the above detailed steps and quantitative parameter settings, the new lubricating oil filter can efficiently and safely complete the lubricating oil filtering work, ensure the cleanliness of the lubricating oil, guarantee the normal operation of the device and extend its service life.

[0078] In summary, the above is only a preferred embodiment of the present invention, and it does not limit the protection scope of the present invention. All equivalent changes and modifications made according to the scope of the present invention patent and the content of the specification are within the scope covered by the present invention patent.

Claims

1. A lubricating oil filter, comprising a filter device body, characterized in that: The filter device body comprises a filter with a cavity inside, a rotary drive motor and a monitor, wherein the filter is mounted on a fixed frame, the rotary drive motor is in transmission connection with a rotary mechanism arranged inside the filter, and the monitor is used to monitor the state of the lubricating oil in the filter; the filter is connected with an oil inlet pipe and an oil drain pipe, and after filtering is completed, the lubricating oil in the filter is discharged through the oil drain pipe; The rotary drive motor and the monitor are electrically connected to a controller, and the controller is used to start and stop the operation of the drive motor and the monitor.

2. The filter according to claim 1, characterized in that: The rotary drive motor is mounted on the top of the filter and drives the rotary mechanism through a shaft connection.

3. The filter according to claim 1, characterized in that: The oil inlet pipe is installed on the side of the filter, and the oil outlet pipe is arranged below the filter.

4. The filter according to claim 3, characterized in that: The oil drain pipe is provided with a valve.

5. The filter according to claim 4, characterized in that: The oil drain pipe is connected to the first gear pump through a communicating vessel, and the first gear pump is connected to the conversion chamber through a pipeline; the communicating vessel ensures that the lubricating oil can be smoothly discharged from the filter to the first gear pump, and the first gear pump discharges the filtered lubricating oil residue to the conversion chamber through a rotation function.

6. The filter according to claim 1, characterized in that: The monitor is arranged at the upper end of the filter, and the monitor connects the inner cavity of the filter with the outside, so that the pressure inside and outside the filter is balanced.

7. The filter according to claim 6, characterized in that: The monitor is communicated with the inner cavity of the filter through a pipeline with a second gear pump, and is used for monitoring the state of the lubricating oil in the filter at any time.

8. The filter according to claim 1, characterized in that: The filter adopts a multi-layer filtration structure and high adsorption materials.

9. The filter according to claim 1, characterized in that: The filter is made of stainless steel and aluminum alloy.

10. The method for using the filter according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step S1, preparation: check whether all components of the equipment are intact, connect the power supply, ensure that the equipment is powered on normally, and check the amount and state of the lubricating oil; Step S2, adding lubricating oil: connect the oil inlet pipe to the lubricating oil source, inject into the filter, and ensure the liquid level is appropriate; Step S3, starting the filter: starting the system through the controller, rotating the drive motor to work, stirring and filtering the lubricating oil; Step S4, monitoring filtration: monitoring the state of the lubricating oil through a monitor, and the first gear pump discharges the filtered residue to the conversion chamber; Step S5, completing the filtration: opening the oil drain pipe valve to discharge the filtered lubricating oil into the container; Step S6, shut down the device: shut down the rotation drive motor and the controller, disconnect the power supply, and stop working; Step S7, cleaning and maintenance: cleaning the filter and the oil inlet pipe, and inspecting and maintaining the equipment components; Step S8, record and archive: record the usage of the filter and archive it for subsequent maintenance and management.

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