Driving head cleaning device for bicycle axle
By designing a bicycle axle transmission head cleaning device including a machine, a brush wheel, a drive sprocket, a conveying chain and a linkage structure, the problems of low cleaning efficiency and high labor intensity in the prior art are solved, and efficient and complete transmission head cleaning is achieved, reducing costs and production processes.
Patent Information
- Application Number
- CN202510440692.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-06-20
AI Technical Summary
The existing bicycle axle transmission head cleaning method is inefficient and labor-intensive, and the fan purge cannot be completely cleaned, which increases production processes and costs.
A cleaning device including a machine, a brush wheel, a drive sprocket, a conveying chain and a linkage structure is designed. Through the coordination of the linkage gear and the chain, the automatic conveying and rotation of the parts are realized, and combined with the cleaning of the spray pipe and a brush wheel, the complete cleaning of the iron chips on the transmission head is realized.
Efficient and complete transmission head cleaning is achieved, work efficiency is improved, labor intensity is reduced, workshop environmental pollution and the use of independent workshops are avoided, and production processes and costs are reduced.
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Figure CN120169720A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of bicycle parts. Specifically, the present invention relates to a cleaning device for the transmission head of a bicycle axle. Background Art
[0002] The transmission head of a bicycle axle is a spline or gear structure. During the processing, iron filings will get stuck, adsorbed or adhered in the gaps of the transmission head, and it is necessary to clean them to ensure product quality. At present, the cleaning methods of manually using a brush or blowing with a blower are adopted. Manual cleaning has high labor intensity and low efficiency for workers. Blowing with a blower requires an additional independent workshop, otherwise it will pollute the current workshop environment. And the blowing effect of the blower is limited and cannot be completely cleaned, so rework is required, which increases the production process.
[0003] The utility model patent with the publication number of CN210160023U discloses a surface cleaning device for bicycle processing plates on March 20, 2020, including a liquid collecting tank, a cleaning tank, a conveying rack, counter rollers, a cleaning agent spraying rack, a brush roller, a brush roller motor, a supporting roller, a flushing rack, a scraper, a flushing pump, a cleaning agent conveying pump, a drying box and a warm air blower. This surface cleaning device for bicycle processing plates also cannot solve the technical problems described above. Summary of the Invention
[0004] The purpose of the present invention is to provide a cleaning device for the transmission head of a bicycle axle with good cleaning effect, high working efficiency and low cost in view of the deficiencies of the prior art.
[0005] To achieve the above purpose, the technical solution adopted by the present invention is as follows:
[0006] The cleaning device for the transmission head of a bicycle axle includes a machine table. A brush wheel is arranged above the machine table. A first driving sprocket is arranged on the machine table. The first driving sprocket is meshed and connected with a conveying chain. An installation seat is arranged on the conveying chain. A jack is arranged at the top end of the installation seat. The installation seat is connected with a linkage structure.
[0007] The linkage structure includes a linkage sprocket. A second driving sprocket is also arranged on the machine table. The second driving sprocket is meshed and connected with a linkage chain. The linkage sprocket and the linkage chain are at the same height. The linkage sprocket is fixedly connected to the bottom of the installation seat. A sleeve is fixedly connected to the bottom of the linkage sprocket. The conveying chain includes chain plates. A support shaft is fixedly connected to the top of each chain plate. The sleeve is rotatably connected to the support shaft.
[0008] A base is arranged in the middle of the machine table. An installation plate is arranged above the base. A cylinder is arranged in the middle of the base. The output end of the cylinder is connected to the bottom of the installation plate. A motor is arranged on the installation plate. The brush wheel is connected to the output end of the motor.
[0009] A bearing is provided between the top of the support shaft and the sleeve.
[0010] The axis of the brush wheel is horizontally arranged, and a spray pipe is provided on one side of the brush wheel.
[0011] The conveying chain is of a rectangular structure, and the substrate is located inside the conveying chain.
[0012] A protective cover is provided outside the linkage chain, and side plates are provided at the edges of the machine table.
[0013] A guide rod is provided between the end of the base and the mounting plate.
[0014] The mounting seats are arranged at equal intervals.
[0015] The technical effect of the present invention is as follows: By using the cleaning device for the transmission head of the bicycle axle of the present invention, through the conveyance of parts by the conveying chain, under the combined action of the linkage gear and the linkage chain, the mounting seat drives the parts to rotate around the mounting shaft. Under the cleaning action of the spray pipe and the brush wheel, the iron filings in the gaps on the transmission head can be completely cleaned, ensuring the product quality. Correspondingly, batch cleaning of parts is also realized. Compared with manual or blower cleaning in the prior art, the problems of difficult cleaning and incomplete cleaning of iron filings are solved, the work efficiency is improved, the labor intensity of personnel is reduced, and the pollution of the workshop environment and the use of an independent workshop are avoided, reducing the production process and the cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] This specification includes the following drawings, and the shown contents are respectively:
[0017] Figure 1 is a schematic structural diagram of the cleaning device for the transmission head of the bicycle axle of the present invention;
[0018] Figure 2 is a schematic partial structural diagram of the present invention;
[0019] Figure 3 is a three-dimensional schematic diagram of the sprocket and chain cooperation of the present invention;
[0020] Figure 4 is a side view schematic diagram of the sprocket and chain cooperation of the present invention;
[0021] Figure 5 is an installation schematic diagram of the mounting seat of the present invention;
[0022] Figure 6 is a sectional schematic diagram of the mounting seat of the present invention.
[0023] The labels in the figure are: 1. machine platform; 2. brush wheel; 3. first driving sprocket; 4. conveying chain; 5. mounting seat; 6. jack; 7. linkage sprocket; 8. chain plate; 9. mounting shaft; 10. sleeve; 11. second driving sprocket; 12. linkage chain; 13. cylinder; 14. base plate; 15. mounting plate; 16. guide rod; 17. bearing; 18. motor; 19. spray pipe; 20. protective cover; 21. side plate. Detailed implementation manners
[0024] The following is a more detailed description of the specific implementation manners of the present invention by referring to the accompanying drawings and describing the embodiments, aiming to help those skilled in the art have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention and facilitate its implementation.
[0025] As Figure 1 shown, the cleaning device for the transmission head of the bicycle axle includes a machine platform 1. There is a brush wheel 2 above the machine platform 1. A first driving sprocket 3 is provided on the machine platform 1. The first driving sprocket 3 is meshed and connected with a conveying chain 4. There is a mounting seat 5 on the conveying chain 4. There is a jack 6 at the top end of the mounting seat 5. The mounting seat 5 is connected with a linkage structure. The mounting seat 5 is used to place the parts to be cleaned. The conveying chain 4 is used as a component for conveying the parts and moves through the meshing action of the first driving sprocket 3. There are four first driving sprockets 3 to keep the conveying chain 4 in a tensioned state. The area below the brush wheel 2 is the part cleaning position of the device. The conveying chain 4 runs at a constant speed to convey the parts to the cleaning position, and the transmission head is cleaned by the rotation of the brush wheel 2. The inner diameter of the jack 6 is adapted to the outer diameter of the bottom of the part. After the bottom end of the part is inserted into the jack 6, the transmission head part is located outside the device. At the same time, the bottom of the part will be clamped with the jack 6 due to its own weight and will not rotate relative to the mounting seat 5. And the open end of the jack 6 is vertically upward, which facilitates the loading and unloading process of the production personnel and improves the work efficiency.
[0026] As Figure 2 and Figure 4As shown, the linkage structure includes a linkage sprocket 7. A second drive sprocket 11 is also provided on the machine table 1. The second drive sprocket 11 is meshed and connected with a linkage chain 12. The linkage sprocket 7 and the linkage chain 12 are at the same height. The linkage sprocket 7 is fixedly connected to the bottom of the mounting seat 5. A sleeve 10 is fixedly connected to the bottom of the linkage sprocket 7. The conveying chain 4 includes chain plates 8. A support shaft is fixedly connected to the top of each chain plate 8. The sleeve 10 is rotatably connected to the support shaft. The power equipment built into the machine table 1 provides power for the rotation of the first drive sprocket 3 and the second drive sprocket 11. The second drive sprocket 11 provides power for the operation of the linkage chain 12. Since the linkage sprocket 7 and the linkage chain 12 are arranged at the same height, when the mounting seat 5 is conveyed to the cleaning position by the conveying chain 4, the linkage sprocket 7 contacts the linkage chain 12, and the mounting seat 5 will rotate around the mounting shaft 9, so that each key tooth or tooth gap of the transmission head can contact the brush wheel 2 when the part is conveyed by the conveying chain 4, ensuring that the iron filings are completely cleaned.
[0027] As Figure 1 and Figure 3 shown, a base is provided in the middle of the machine table 1. A mounting plate 15 is provided above the base. A cylinder 13 is provided in the middle of the base. The output end of the cylinder 13 is connected to the bottom of the mounting plate 15. A motor 18 is provided on the mounting plate 15. The brush wheel 2 is connected to the output end of the motor 18. The cylinder 13 provides power to realize the lifting of the mounting plate 15, and the brush wheel 2 is lifted to contact the transmission head of the part. When the equipment stops running, the cylinder 13 resets the mounting plate 15. When parts of different lengths need to be cleaned, only need to control the cylinder 13 to lift the mounting plate 15 to contact the transmission head of the part to meet the production needs.
[0028] As Figure 5 shown, a bearing 17 is provided between the top of the support shaft and the sleeve 10. The support shaft and the sleeve 10 are connected by the bearing 17 to realize their relative rotation. The use of the bearing 17 can reduce the rotation resistance of the sleeve 10, ensure the smooth rotation of the part, is conducive to improving the cleaning effect, and reducing the redundancy of iron filings.
[0029] As Figure 1 shown, the axis of the brush wheel 2 is horizontally arranged. A spray pipe 19 is provided on one side of the brush wheel 2. The brush wheel 2 is arranged with its axis in a horizontal posture, and its power transmission with the motor 18 is realized through a synchronous belt mechanism or a sprocket chain mechanism. When the brush wheel 2 rotates, the acting force exerted by the brush wheel 2 on the transmission head is vertically downward, which is consistent with the gap direction when the part is vertically placed. Therefore, when the brush wheel 2 rotates, the iron filings can be completely and thoroughly cleaned from the transmission head. And when the brush wheel 2 is placed in this posture, it is conducive to preventing the iron filings from being carried out by the brush wheel 2 and splashing, reducing the environmental pollution and safety risks in the workshop. The spray pipe 19 plays an auxiliary cleaning role in the cleaning process. Before or at the same time as the transmission head is cleaned, the spray pipe 19 sprays coolant or lubricant onto the transmission head to reduce the adhesion between the iron filings and the transmission head and further improve the cleaning effect.
[0030] As Figure 2 shown, the conveying chain 4 has a rectangular structure, and the substrate 14 is located inside the conveying chain 4. The conveying chain 4 is maintained in a rectangular tensioned posture by four first driving sprockets 3. The conveying chain 4 rotates continuously to form a circulating system, and production personnel can load and unload materials simultaneously, with high operation convenience.
[0031] As Figure 1 shown, a protective cover 20 is provided outside the linkage chain 12, and side plates 21 are provided at the edge of the machine table 1. The protective cover 20 protects its internal structure, and the protective cover 20 and the side plates 21 can also prevent iron filings from splashing out of the machine table 1 and affecting the workshop environment.
[0032] As Figure 3 shown, a guide rod 16 is provided between the end of the base and the mounting plate 15. The guide rod 16 guides the lifting of the mounting plate 15, which is beneficial to keeping the overall level of the mounting plate 15 and ensuring stable contact between each part of the brush wheel 2 and the part driving head part.
[0033] As Figure 1 shown, the mounting seats 5 are arranged at equal intervals. Mounting shafts 9 are arranged on each link plate 8. The mounting shafts 9 can be directly fixed by welding. The mounting seats 5 are rotationally connected to the mounting posts through sleeves 10 and achieve the effect of equal interval arrangement, so as to meet the batch placement of part cleaning and improve production efficiency.
[0034] The working process is as follows: The staff sequentially inserts the products into the jacks 6 of the mounting seats 5. The equipment starts, the conveying chain 4 runs under the meshing drive of the first driving sprocket 3, the linkage chain 12 runs under the meshing drive of the second driving sprocket 11, the cylinder 13 starts to lift the brush wheel 2 to a height adapted to the product driving head. The product runs with the conveying chain 4 to the cleaning position. When the linkage sprocket 7 meshes with the outside of the linkage chain 12, under the meshing drive of the linkage chain 12, the mounting seat 5 will rotate around the mounting shaft 9. At the same time, it drives the product to rotate. Since the product is in a vertical posture when inserted into the jack 6 and the key tooth or gear tooth gap is in the vertical direction, under the combined action of the cleaning agent and the brush wheel 2, the iron filings in each gap can be smoothly cleaned. After the cleaning is completed, the products are sequentially recovered by the staff from the jacks 6. Due to the circulating operation of the conveying chain 4, production personnel can continuously feed materials, and the subsequent product cleaning process is the same as the above operation.
[0035] The transmission head cleaning device of the bicycle axle realizes the rotation of the mounting seat 5 driving the parts around the mounting shaft 9 under the combined action of the linkage gear and the linkage chain 12 through the conveyance of the parts by the conveyance chain 4. Under the cleaning action of the spray pipe 19 and the brush wheel 2, the complete cleaning of the iron filings in the clearance on the transmission head is realized, ensuring the product quality. Correspondingly, the batch cleaning of the parts is also realized. Compared with the manual or blower cleaning in the prior art, the problems of difficult cleaning and incomplete cleaning of the iron filings are solved, the work efficiency is improved, the labor intensity of the personnel is reduced, and the pollution of the workshop environment and the use of an independent workshop are avoided. The production process is reduced and the cost is lowered.
[0036] The present invention has been described exemplarily in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above-mentioned manner. As long as various non-substantive improvements are made by adopting the method concept and technical solution of the present invention; or without improvement, the above-mentioned concept and technical solution of the present invention are directly applied to other occasions, they are all within the protection scope of the present invention.
Claims
1. A transmission head cleaning device for a bicycle shaft, characterized in that: The invention comprises a machine platform (1), a brush wheel (2) is arranged above the machine platform (1), a first driving sprocket (3) is arranged on the machine platform (1), the first driving sprocket (3) is meshingly connected with a conveying chain (4), a mounting seat (5) is arranged on the conveying chain (4), a socket (6) is arranged at the top of the mounting seat (5), and the mounting seat (5) is connected with a linkage structure.
2. The transmission head cleaning device for a bicycle shaft according to claim 1, characterized in that: The linkage structure comprises a linkage sprocket (7), and the machine platform (1) is also provided with a second drive sprocket (11), the second drive sprocket (11) is meshedly connected with a linkage chain (12), and the linkage sprocket (7) and the linkage chain (12) are at the same height; the linkage sprocket (7) is fixedly connected to the bottom of the mounting seat (5), and the bottom of the linkage sprocket (7) is fixedly connected to a sleeve (10), and the conveying chain (4) comprises chain plates (8), and the top of each chain plate (8) is fixedly connected to a support shaft, and the sleeve (10) is rotatably connected to the support shaft.
3. The transmission head cleaning device for a bicycle shaft according to claim 2, characterized in that: A base is provided in the middle of the machine (1), a mounting plate (15) is provided above the base, a cylinder (13) is provided in the middle of the base, an output end of the cylinder (13) is connected to the bottom of the mounting plate (15), a motor (18) is provided on the mounting plate (15), and the brush wheel (2) is connected to the output end of the motor (18).
4. The transmission head cleaning device for a bicycle shaft according to claim 3, characterized in that: A bearing (17) is provided between the top of the support shaft and the sleeve (10).
5. The transmission head cleaning device for a bicycle shaft according to any one of claims 1 to 4, characterized in that: The axis of the brush wheel (2) is arranged horizontally, and a spray pipe (19) is arranged on one side of the brush wheel (2).
6. The transmission head cleaning device for a bicycle shaft according to claim 3, characterized in that: The conveying chain (4) has a rectangular structure, and the base plate (14) is located inside the conveying chain (4).
7. The transmission head cleaning device for a bicycle shaft according to claim 2, characterized in that: A protective cover (20) is provided on the outside of the linkage chain (12), and a side plate (21) is provided on the edge of the machine platform (1).
8. The transmission head cleaning device for a bicycle shaft according to claim 3, characterized in that: A guide rod (16) is provided between the end of the base and the mounting plate (15).
9. The transmission head cleaning device for a bicycle shaft according to claim 5, characterized in that: The mounting seats (5) are arranged at equal intervals.
Citation Information
Patent Citations
Surface cleaning device for bicycle processing plates
CN210160023U