Groove pressing, drilling and rivet pulling machining device and method for aluminum formwork

Abstract

The invention relates to the technical field of engineering aluminum template machining, in particular to an aluminum template groove pressing, drilling and rivet pulling machining device and method, and provides an aluminum template groove pressing, drilling and rivet pulling machining device which comprises a guide rail mechanism, a drilling mechanism, a rivet placing mechanism and a rivet pulling mechanism. The guide rail mechanism can enable the drilling mechanism, the rivet placing mechanism and the rivet pulling mechanism on the guide rail mechanism to move in the horizontal direction, the drilling mechanism, the rivet placing mechanism and the rivet pulling mechanism can conduct rivet pulling machining on a pressing groove and an aluminum template in the vertical direction, and on one hand, the stability of drilling and rivet pulling machining of the pressing groove is guaranteed; and on the other hand, the working intensity of on-site workers is reduced, and the device is suitable for batch aluminum formwork groove pressing machining. And a machining method suitable for the drilling mechanism, the rivet placing mechanism and the rivet pulling mechanism is provided, so that the drilling mechanism, the rivet placing mechanism and the rivet pulling mechanism can cooperatively move at proper time, the waiting time of all the mechanisms is shortened, and the overall machining efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of aluminum formwork processing, and specifically to an aluminum formwork grooving, drilling and riveting processing device and processing method. Background Art

[0002] Aluminum formwork grooving refers to connecting with a grooving piece on the surface of the aluminum formwork through mechanical processing, fixing it on the surface of the aluminum formwork to form a groove structure required for concrete pouring. This process is mainly used for embedding pipelines, reserving expansion joints or decorative lines on the concrete surface.

[0003] The specific processing method is that on-site workers first place the aluminum formwork on the workbench, then position the aluminum formwork through the aluminum formwork positioning mechanism, then install the grooving on its designated area, and then press it through the pressing structure so that the grooving can be closely attached to the aluminum formwork. After drilling operations are carried out first, holes are opened in the designated area of the aluminum formwork and the grooving. Then, workers manually place the rivets in the holes and complete the riveting work through a hand-held rivet gun. In this process, on-site workers mostly use hand-held equipment to complete the work, and in the mass processing of aluminum formwork, the work efficiency and work intensity are relatively high.

[0004] When some mechanical devices carry out drilling and riveting operations, their processing methods are mostly that after the drilling mechanism completes the drilling operations for all hole positions, the riveting mechanism then sequentially rivets the rivets in the holes, making the same processing time axis repeat multiple times in the entire processing process, and the processing efficiency is not ideal. Summary of the Invention

[0005] The purpose of the present invention is to provide an aluminum formwork grooving, drilling and riveting processing device and processing method for the above-mentioned existing problems.

[0006] The technical solution adopted by the present invention is as follows. An aluminum formwork grooving, drilling and riveting processing device includes a workbench. A horizontal plate is arranged on the upper part of the workbench, and an aluminum formwork positioning mechanism and an aluminum formwork limiting mechanism are installed on the horizontal plate. The aluminum formwork positioning mechanism can fix the aluminum formwork. A grooving plate is placed on the aluminum formwork, and the aluminum formwork limiting mechanism can limit the aluminum formwork and the grooving plate. Among them, a guide rail mechanism, a riveting mechanism, a drilling mechanism and a rivet placing mechanism are also arranged on the workbench;

[0007] The guide rail mechanism is arranged parallel to the horizontal plate and is located above the horizontal plate. The two ends of the guide rail mechanism are connected to the support columns at both ends of the workbench;

[0008] The drilling mechanism is arranged on the guide rail mechanism, and the drilling mechanism can move horizontally along the guide rail mechanism. The drilling mechanism can drill holes in the aluminum formwork;

[0009] The rivet placing mechanism is arranged on the guide rail mechanism, and the rivet placing mechanism can move horizontally along the guide rail mechanism. Rivets are placed in the rivet placing mechanism, and the rivet placing mechanism can place rivets on the aluminum formwork after drilling. The rivet placing mechanism is located between the drilling mechanism and the riveting mechanism;

[0010] The riveting mechanism is arranged on the guide rail mechanism, and the riveting mechanism can move horizontally along the guide rail mechanism. The riveting mechanism can rivet the aluminum formwork after the rivets are placed.

[0011] Furthermore, the guide rail mechanism includes a first guide rail, a second guide rail and a rack;

[0012] The first guide rail, the second guide rail and the rack are all arranged above the aluminum formwork positioning mechanism, and the first guide rail, the second guide rail and the rack are parallel to each other;

[0013] The rack is located above the first guide rail and the second guide rail.

[0014] Furthermore, the drilling mechanism includes a first-type platform base and a first-type platform;

[0015] The first-type platform base is detachably connected to the first guide rail and the second guide rail, and the first-type platform base can move horizontally on the first guide rail, the second guide rail and the rack;

[0016] One side of the first-type platform is detachably connected to the first-type platform base, and the first-type platform can move vertically on the first-type platform base. The other side of the first-type platform is provided with a drilling component and a first displacement acquisition component, and the first displacement acquisition component can acquire the vertical displacement of the drilling component.

[0017] Furthermore, on the side of the first-type platform base facing the first guide rail and the second guide rail, a first connecting seat and a second connecting seat are provided, and on the side of the first-type platform base facing away from the first guide rail and the second guide rail, a first traveling driver is provided;

[0018] A groove is provided on the first connecting seat, and it can be sleeved on the second guide rail;

[0019] A groove is provided on the second connecting seat, and it can be sleeved on the first guide rail;

[0020] The power output end of the first traveling driver passes through the first-type platform base and is connected to a first driving gear, and the first driving gear can mesh with the rack;

[0021] On the side of the first-type platform base facing away from the first guide rail and the second guide rail, a third guide rail and a fourth guide rail are provided. The third guide rail and the fourth guide rail are parallel and vertically arranged;

[0022] The first-type platform can move vertically on the third guide rail and the fourth guide rail;

[0023] One side of the Type I platform base facing away from the first guide rail and the second guide rail is further provided with a first fixing seat and a first push rod;

[0024] One end of the first push rod is connected to the first fixing seat, and the other end of the first push rod is connected to a second fixing seat provided on the Type I platform, and the first push rod can push the Type I platform to move;

[0025] One side of the Type I platform facing the Type I platform base is provided with a third connecting seat and a fourth connecting seat;

[0026] A groove is provided on the third connecting seat and can be sleeved on the third guide rail;

[0027] A groove is provided on the fourth connecting seat and can be sleeved on the fourth guide rail;

[0028] One side of the Type I platform facing away from the Type I platform base is provided with a drilling component including a drill motor, a drill gearbox, and a drill bit;

[0029] The power output end of the drill motor is connected to the drill gearbox;

[0030] The drill gearbox can control the rotation of the drill bit;

[0031] The drill bit can drill holes in the aluminum formwork.

[0032] Further, both the riveting mechanism and the rivet releasing mechanism include a Type II platform base and a Type II platform, and a riveting component including a rivet gun drive box and a double rivet gun is installed on the Type II platform of the riveting mechanism;

[0033] The power output end of the rivet gun drive box is connected to the double rivet gun;

[0034] The double rivet gun can rivet the aluminum formwork;

[0035] A rivet releasing box is installed on the Type II platform of the rivet releasing mechanism;

[0036] Rivets are placed in the rivet releasing box, and the rivets can be arranged in sequence and fall;

[0037] The Type II platform base is detachably connected to the guide rail mechanism, and the Type II platform base can move horizontally on the guide rail mechanism;

[0038] One side of the Type II platform is detachably connected to the Type II platform base, and the Type II platform can move vertically on the Type II platform base, and a riveting component is provided on the other side of the Type II platform.

[0039] Further, one side of the Type II platform base facing the first guide rail and the second guide rail is provided with a fifth connecting seat and a sixth connecting seat, and one side of the Type II platform base facing away from the first guide rail and the second guide rail is provided with a second traveling driver;

[0040] A groove is provided on the fifth connecting seat, and it can be sleeved on the second guide rail;

[0041] A groove is provided on the sixth connecting seat, and it can be sleeved on the first guide rail;

[0042] The power output end of the second traveling driver passes through the type-II platform seat and is connected to the second driving gear, and the second driving gear can mesh with the rack;

[0043] On the side of the type-II platform seat facing away from the first guide rail and the second guide rail, a fifth guide rail, a sixth guide rail, a third fixing seat and a second push rod are provided. The fifth guide rail and the sixth guide rail are parallel and vertically arranged;

[0044] The type-II platform can move vertically on the fifth guide rail and the sixth guide rail;

[0045] One end of the second push rod is connected to the third fixing seat, and the other end of the second push rod is connected to the fourth fixing seat provided on the type-II platform, and the second push rod can push the type-II platform to move.

[0046] Further, a second displacement acquisition component is provided on the type-II platform, and the second displacement acquisition component can respectively acquire the vertical displacements of the double rivet gun and the rivet placing box. On the side of the type-II platform facing the type-II platform seat, a seventh connecting seat and an eighth connecting seat are provided;

[0047] A groove is provided on the seventh connecting seat, and it can be sleeved on the fifth guide rail;

[0048] A groove is provided on the eighth connecting seat, and it can be sleeved on the sixth guide rail.

[0049] The present application also provides a method for an aluminum formwork grooving, drilling and riveting processing platform, which is realized based on the above-mentioned aluminum formwork grooving, drilling and riveting processing device. For the drilling mechanism end, it includes the following steps:

[0050] S1. Initialize the position of the drilling mechanism;

[0051] S2. The drilling mechanism obtains the aluminum formwork grooving processing parameters and the hole position coordinate sequence;

[0052] S3. The drilling mechanism moves from the initial position to the first hole position for drilling operation;

[0053] S4. The drilling mechanism completes the drilling operation at the nth hole position and moves to the (n + 1)th hole position for drilling operation, where n is a positive integer greater than 1;

[0054] S5. The drilling mechanism completes the drilling operation within the hole position coordinate sequence and moves to the other end of the guide rail mechanism.

[0055] The present application also provides a method for the processing platform of grooving, drilling and riveting of aluminum formwork, which is implemented based on the above-mentioned device for grooving, drilling and riveting of aluminum formwork. For the rivet releasing mechanism end, it includes the following steps:

[0056] A1. Initialize the position of the rivet releasing mechanism;

[0057] A2. The rivet releasing mechanism obtains the grooving processing parameters of the aluminum formwork and the sequence of hole position coordinates;

[0058] A3. When the drilling mechanism moves to the first hole position for drilling operation, the rivet releasing mechanism obtains the pre-start information;

[0059] A4. When the drilling mechanism completes the drilling operation at the nth hole position and moves to the (n + 1)th hole position, the rivet releasing mechanism completes the riveting operation at the (n - 1)th hole position, calculates the distance between the rivet releasing mechanism and the drilling mechanism, and dynamically adjusts the speed of the rivet releasing mechanism to follow the drilling mechanism, where n is a positive integer greater than 1;

[0060] A5. The rivet releasing mechanism moves to the (n + 1)th hole position for riveting;

[0061] A6. The rivet releasing mechanism completes the riveting operation within the sequence of hole position coordinates and moves to the other end of the guide rail mechanism, close to the drilling mechanism.

[0062] The present application also provides a method for the processing platform of grooving, drilling and riveting of aluminum formwork, which is implemented based on the above-mentioned device for grooving, drilling and riveting of aluminum formwork. For the riveting mechanism end, it includes the following steps:

[0063] B1. Initialize the position of the riveting mechanism;

[0064] B2. The riveting mechanism obtains the grooving processing parameters of the aluminum formwork and the sequence of hole position coordinates;

[0065] B3. When the rivet releasing mechanism moves to the first hole position for drilling operation, the riveting mechanism obtains the pre-start information;

[0066] B4. When the rivet releasing mechanism completes the riveting operation at the nth hole position and moves to the (n + 1)th hole position, the riveting mechanism completes the riveting operation at the (n - 1)th hole position, calculates the distance between the riveting mechanism and the rivet releasing mechanism, and dynamically adjusts the speed of the riveting mechanism to follow the rivet releasing mechanism, where n is a positive integer greater than 1;

[0067] B5. The riveting mechanism moves to the (n + 1)th hole position for riveting;

[0068] B6. The riveting mechanism completes the riveting operation within the sequence of hole position coordinates and moves to the other end of the guide rail mechanism, close to the rivet releasing mechanism.

[0069] The beneficial effects of the present invention at least include one of the following;

[0070] 1. An aluminum formwork grooving, drilling and riveting processing device is provided, which includes a guide rail mechanism, a drilling mechanism, a rivet feeding mechanism and a riveting mechanism. The guide rail mechanism enables the drilling mechanism, the rivet feeding mechanism and the riveting mechanism thereon to move horizontally. The drilling mechanism, the rivet feeding mechanism and the riveting mechanism can perform riveting processing on the groove and the aluminum formwork from the vertical direction. On the one hand, it ensures the stability of the grooving, drilling and riveting processing, and on the other hand, it reduces the working intensity of on-site workers, and is applicable to batch processing of aluminum formwork grooves.

[0071] 2. A processing method applicable to the drilling mechanism, the rivet feeding mechanism and the riveting mechanism is provided, enabling the three to move cooperatively at the appropriate time, reducing the waiting time between the mechanisms, and improving the overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0072] Figure 1 is a schematic structural diagram of an aluminum formwork grooving, drilling and riveting processing device;

[0073] Figure 2 is a schematic structural diagram of an aluminum formwork grooving, drilling and riveting processing device from another perspective;

[0074] Figure 3 is a schematic structural diagram of a type-I platform base and a type-I platform;

[0075] Figure 4 is a three-dimensional schematic structural diagram of a type-I platform base and a type-I platform;

[0076] Figure 5 is a schematic structural diagram of a type-I platform base and a type-I platform from another perspective;

[0077] Figure 6 is a schematic structural diagram of a type-II platform base and a type-II platform;

[0078] Figure 7 is a three-dimensional schematic structural diagram of a type-II platform base and a type-II platform;

[0079] Figure 8 is a schematic side structural diagram of a type-II platform base and a type-II platform;

[0080] Figure 9 is a schematic internal structural diagram of a type-II platform base and a type-II platform;

[0081] Figure 10 is a schematic diagram of the existing processing time sequence;

[0082] Figure 11 is a schematic diagram of the processing time sequence of this embodiment.

[0083] In the figure:

[0084] 1 is a workbench, 2 is a controller, 3 is an aluminum formwork positioning mechanism, 4 is an aluminum formwork, 5 is a drilling mechanism, 6 is a first control wire trough square pipe, 7 is a first guide rail, 8 is a second guide rail, 9 is a rack, 10 is a first walking driver, 11 is a first driving gear, 12 is a type-I platform, 13 is a type-I platform seat, 14 is a drill motor, 15 is a drill gearbox, 16 is a drill bit, 17 is a first connecting seat, 18 is a second connecting seat, 19 is a third connecting seat, 20 is a fourth connecting seat, 21 is a third guide rail, 22 is a fourth guide rail, 23 is a first fixing seat, 24 is a first push rod, 25 is a second fixing seat, 26 is a first travel switch, 27 is a second travel switch, 30 is a riveting mechanism, 31 is a type-II platform seat, 32 is a type-II platform, 33 is a second control wire trough square pipe, 34 is a third fixing seat, 35 is a second push rod, 36 is a second walking driver, 37 is a rivet gun drive box, 38 is a fifth guide rail, 39 is a sixth guide rail, 40 is a seventh connecting seat, 41 is an eighth connecting seat, 42 is a fifth connecting seat, 43 is a sixth connecting seat, 44 is a fourth fixing seat, 45 is a third travel switch, 46 is a pressure sensor, 47 is a fourth travel switch, 48 is a second driving gear, 49 is a double rivet gun, 50 is a rivet releasing mechanism, 51 is a rivet releasing box. Detailed implementation manners

[0085] To make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some but not all of the embodiments of the present invention. The components of the embodiments of the present invention usually described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.

[0086] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.

[0087] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other.

[0088] It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0089] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is usually placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.

[0090] In the description of the present invention, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0091] As Figure 1 and Figure 2 shown, an aluminum formwork grooving, drilling and riveting processing device includes a workbench 1. A horizontal plate is arranged on the upper part of the workbench 1, and an aluminum formwork positioning mechanism 3 and an aluminum formwork limiting mechanism 53 are installed on the horizontal plate. The aluminum formwork positioning mechanism 3 can fix the aluminum formwork 4. A grooving plate is placed on the aluminum formwork 4. The aluminum formwork limiting mechanism 53 can limit the aluminum formwork 4 and the grooving plate. It is characterized in that a guide rail mechanism, a riveting mechanism 30, a drilling mechanism 5 and a rivet placing mechanism 50 are also arranged on the workbench 1;

[0092] The guide rail mechanism is arranged parallel to the horizontal plate and is located above the horizontal plate. The two ends of the guide rail mechanism are connected to the support columns at both ends of the workbench 1;

[0093] The drilling mechanism 5 is arranged on the guide rail mechanism, and the drilling mechanism 5 can move horizontally along the guide rail mechanism. The drilling mechanism 5 can drill holes in the aluminum formwork 4;

[0094] The rivet placing mechanism 50 is arranged on the guide rail mechanism, and the rivet placing mechanism 50 can move horizontally along the guide rail mechanism. Rivets are placed in the rivet placing mechanism 50, and it can place rivets on the aluminum formwork 4 after drilling. The rivet placing mechanism 50 is located between the drilling mechanism 5 and the riveting mechanism 30;

[0095] The riveting mechanism 30 is arranged on the guide rail mechanism, and the riveting mechanism 30 can move horizontally along the guide rail mechanism. The riveting mechanism 30 can rivet the aluminum formwork 4 after placing the rivets.

[0096] The purpose of such a design is to provide a grooving, drilling and riveting processing device for aluminum formwork, including a guide rail mechanism, a drilling mechanism, a rivet feeding mechanism and a riveting mechanism. The guide rail mechanism enables the drilling mechanism, the rivet feeding mechanism and the riveting mechanism thereon to move horizontally. The drilling mechanism, the rivet feeding mechanism and the riveting mechanism can perform riveting processing on the grooved aluminum formwork from the vertical direction. On the one hand, it ensures the stability of the grooving, drilling and riveting processing, and on the other hand, it reduces the working intensity of on-site workers and is suitable for batch grooving processing of aluminum formwork.

[0097] It should be noted that the reduction of the working intensity mentioned in this embodiment is mainly elaborated from the perspectives of horizontal alignment, drilling processing, rivet feeding construction and riveting construction. On the one hand, due to the existence of the guide rail mechanism, the entire drilling mechanism, the rivet feeding mechanism and the riveting mechanism can move stably in the horizontal direction without the need for additional multiple positioning or alignment. On the other hand, since drilling, rivet feeding and riveting are carried out in a mechanical form, the working intensity for on-site workers is lower than that of the manual holding method, and only fewer people are required to complete the drilling work.

[0098] Furthermore, based on the mechanical structure provided in this embodiment, on-site workers or those skilled in the art can additionally install a controller 2, and then input the grooving processing parameters and the hole position coordinate sequence of this batch of aluminum formwork to be processed. By positioning in this way, the production efficiency can be further improved. Of course, to achieve such an effect.

[0099] In this embodiment, the guide rail mechanism includes a first guide rail 7, a second guide rail 8 and a rack 9;

[0100] The first guide rail 7, the second guide rail 8 and the rack 9 are all arranged above the aluminum formwork positioning mechanism 3, and the first guide rail 7, the second guide rail 8 and the rack 9 are parallel to each other;

[0101] The rack 9 is located above the first guide rail 7 and the second guide rail 8.

[0102] The purpose of such a design is that by setting two parallel guide rail structures of the first guide rail and the second guide rail, compared with a single guide rail structure, its stability is better.

[0103] At the same time, since there are tooth grooves on the arranged rack, the three mechanisms arranged thereon can move more precisely.

[0104] As Figures 3 to 5 shown, in this embodiment, the drilling mechanism 5 includes a type I platform seat 13 and a type I platform 12; the type I platform seat 13 is detachably connected to the first guide rail 7 and the second guide rail 8, and the type I platform seat 13 can move horizontally on the first guide rail 7, the second guide rail 8 and the rack 9;

[0105] One side of the Type-1 platform 12 is detachably connected to the Type-1 platform base 13, and the Type-1 platform 12 can move vertically on the Type-1 platform base 13. A drilling component and a first displacement acquisition component are provided on the other side of the Type-1 platform 12, and the first displacement acquisition component can acquire the vertical displacement of the drilling component.

[0106] The purpose of such a design is to provide a drilling mechanism including a Type-1 platform base and a Type-1 platform. The Type-1 platform base provides necessary support for the whole structure, and at the same time, it can move horizontally, which is convenient for on-site workers or to be controlled in cooperation with a controller.

[0107] The provided Type-1 platform integrates the equipment required for drilling. In this way, the two tasks of moving and drilling are separated, reducing the pressure on each part, and both can be disassembled and replaced when needed.

[0108] At the same time, on the premise that the Type-1 platform base can move horizontally, the Type-1 platform can move vertically, so as to control the drilling in two dimensions and improve the overall accuracy.

[0109] In this embodiment, on one side of the Type-1 platform base 13 facing the first guide rail 7 and the second guide rail 8, a first connection seat 17 and a second connection seat 18 are provided. On the side of the Type-1 platform base 13 facing away from the first guide rail 7 and the second guide rail 8, a first walking driver 10 is provided;

[0110] A groove is provided on the first connection seat 17, and it can be sleeved on the second guide rail 8;

[0111] A groove is provided on the second connection seat 18, and it can be sleeved on the first guide rail 7;

[0112] The power output end of the walking driver 10 passes through the Type-1 platform base 13 and is connected to the first driving gear 11, and the first driving gear 11 can mesh with the rack 9.

[0113] The purpose of such a design is to enable the Type-1 platform base to be installed on the first guide rail and the second guide rail and move along the first guide rail and the second guide rail by providing the first connection seat and the second connection seat.

[0114] At the same time, through the provided first walking driver, under control, it can drive the first driving gear to rotate, making it rotate forward or backward. In this way, the whole Type-1 platform base can move horizontally towards one side or the other side to adjust the position of the drilling.

[0115] In this embodiment, on the side of the Type-1 platform base 13 facing away from the first guide rail 7 and the second guide rail 8, a third guide rail 21 and a fourth guide rail 22 are provided. The third guide rail 21 and the fourth guide rail 22 are parallel and vertically arranged;

[0116] The type-1 platform 12 can move vertically on the third guide rail 21 and the fourth guide rail 22.

[0117] At the same time, on the side of the type-1 platform base 13 facing away from the first guide rail 7 and the second guide rail 8, a first fixed seat 23 and a first push rod 24 are further provided;

[0118] One end of the first push rod 24 is connected to the first fixed seat 23, and the other end of the first push rod 24 is connected to the second fixed seat 25 provided on the type-1 platform 12, and the first push rod 24 can push the type-1 platform 12 to move.

[0119] Furthermore, on the side of the type-1 platform 12 facing the type-1 platform base 13, a third connection seat 19 and a fourth connection seat 20 are provided;

[0120] A groove is provided on the third connection seat 19 and can be sleeved on the third guide rail 21;

[0121] A groove is provided on the fourth connection seat 20 and can be sleeved on the fourth guide rail 22.

[0122] The purpose of such a design is that after the entire type-1 platform base is horizontally moved by the traveling driver and the first drive gear, the vertical movement of the type-1 platform is realized through the provided first push rod, first fixed seat and second fixed seat.

[0123] The specific implementation method is that since the type-1 platform base can move horizontally and is restricted by the first guide rail and the second guide rail, when it receives a vertical force, it will not move. Therefore, when the first push rod receives control or is manually activated, its working end exerts a downward thrust or an upward pulling force on the second fixed seat, causing the type-1 platform to move vertically and stop after moving to a suitable position.

[0124] In this embodiment, on the side of the type-1 platform 12 facing away from the type-1 platform base 13, a drilling component including a drill motor 14, a drill gearbox 15 and a drill bit 16 is provided;

[0125] The power output end of the drill motor 14 is connected to the drill gearbox 15;

[0126] The drill gearbox 15 can control the rotation of the drill bit 16;

[0127] The drill bit 16 can drill holes in the aluminum formwork 4.

[0128] The purpose of such a design is that after the vertical displacement of the type-1 platform is completed by the first push rod, by turning on the drill motor, it drives the gears in the drill gearbox to rotate, thereby driving the drill bit to rotate for processing the grooving of the aluminum formwork.

[0129] It should be noted that in specific implementation, the first-type platform can also move vertically in combination with the rotation of the drill bit to process the groove of the aluminum formwork. For the specific operation, those skilled in the art can make their own choices according to the on-site working conditions.

[0130] In this embodiment, in order to cooperate with the controller 2 to control the first push rod 24 and the first walking driver 10, a first control wire trough square pipe 6 is further provided on the top of the first-type platform base 13, and a control wire passes through the first control wire trough square pipe 6.

[0131] In this embodiment, as Figures 6 to 9 shown, both the riveting mechanism 30 and the rivet releasing mechanism 50 include a second-type platform base 31 and a second-type platform 32, and a riveting component including a rivet gun drive box 37 and a double rivet gun 49 is installed on the second-type platform 32 of the riveting mechanism 30;

[0132] The power output end of the rivet gun drive box 37 is connected to the double rivet gun 49;

[0133] The double rivet gun 49 can rivet the aluminum formwork 4;

[0134] A rivet releasing box 51 is installed on the second-type platform 32 of the rivet releasing mechanism 50;

[0135] Rivets are placed in the rivet releasing box 51, and the rivets can be arranged and dropped in sequence;

[0136] The second-type platform base 31 is detachably connected to the guide rail mechanism, and the second-type platform base 31 can move horizontally on the guide rail mechanism;

[0137] One side of the second-type platform 32 is detachably connected to the second-type platform base 31, and the second-type platform 32 can move vertically on the second-type platform base 31. The other side of the second-type platform 32 is provided with a riveting component.

[0138] The purpose of such a design is that by providing a riveting mechanism and a rivet releasing mechanism including a second-type platform base and a second-type platform, the second-type platform base provides necessary support for the whole structure, and at the same time it can move in the horizontal direction, which is convenient for on-site workers or for cooperation with the controller for control.

[0139] The provided second-type platform integrates the equipment required for riveting or rivet releasing. In this way, the two operations of moving and riveting, or moving and rivet releasing are split, reducing the pressure on each part, and both can be disassembled and replaced when needed.

[0140] At the same time, on the premise that the second-type platform base can move in the horizontal direction, the second-type platform can move in the vertical direction, so as to control riveting or rivet releasing in two dimensions and improve the overall accuracy.

[0141] It should be noted that the rivet placing mechanism and the riveting mechanism are somewhat similar in function. Therefore, the same type-II platform and type-II platform base are selected, and only structures for rivet placing and riveting are respectively arranged on the type-II platform.

[0142] In this embodiment, on one side of the type-II platform base 31 facing the first guide rail 7 and the second guide rail 8, a fifth connecting seat 42 and a sixth connecting seat 43 are arranged. On the side of the type-II platform base 31 facing away from the first guide rail 7 and the second guide rail 8, a second traveling driver 36 is arranged;

[0143] A groove is arranged on the fifth connecting seat 42, and it can be sleeved on the second guide rail 8;

[0144] A groove is arranged on the sixth connecting seat 43, and it can be sleeved on the first guide rail 7;

[0145] The power output end of the second traveling driver 36 passes through the type-II platform base 31 and is connected to a second driving gear 48, and the second driving gear 48 can mesh with a rack 9;

[0146] On the side of the type-II platform base 31 facing away from the first guide rail 7 and the second guide rail 8, a fifth guide rail 38, a sixth guide rail 39, a third fixing seat 34, and a second push rod 35 are arranged. The fifth guide rail 38 and the sixth guide rail 39 are parallel and vertically arranged;

[0147] The type-II platform 32 can move vertically on the fifth guide rail 38 and the sixth guide rail 39;

[0148] One end of the second push rod 35 is connected to the third fixing seat 34, and the other end of the second push rod 35 is connected to a fourth fixing seat 44 arranged on the type-II platform 32, and the second push rod 35 can push the type-II platform 32 to move.

[0149] At the same time, a second displacement acquisition component is arranged on the type-II platform 32, and the second displacement acquisition component can respectively acquire the vertical displacements of the double-rivet gun 49 and the rivet placing box 51. On the side of the type-II platform 32 facing the type-II platform base 31, a seventh connecting seat 40 and an eighth connecting seat 41 are arranged;

[0150] A groove is arranged on the seventh connecting seat 40, and it can be sleeved on the fifth guide rail 38;

[0151] A groove is arranged on the eighth connecting seat 41, and it can be sleeved on the sixth guide rail 39.

[0152] The purpose of such a design is that by arranging the fifth connecting seat and the sixth connecting seat, the type-II platform base can be installed on the first guide rail and the second guide rail and can move along the first guide rail and the second guide rail.

[0153] Meanwhile, through the second walking driver provided, it can drive the second driving gear to rotate under control, making it rotate forward or backward. In this way, the entire type-II platform seat can move horizontally towards one side or the other side, realizing the adjustment of the positions of riveting and pulling riveting.

[0154] Furthermore, after the entire type-II platform seat is horizontally moved through the second walking driver and the second driving gear, the vertical movement of the type-II platform is realized through the provided second push rod, third fixed seat, and fourth fixed seat.

[0155] The specific implementation method is that since the type-II platform seat can move horizontally and is restricted by the first guide rail and the second guide rail, it will not move when it receives a vertical force. Therefore, when the second push rod receives control or is manually activated, its working end exerts a downward thrust or an upward pulling force on the fourth fixed seat, causing the type-II platform to move vertically and stop after moving to the appropriate position.

[0156] In this embodiment, a method for processing an aluminum formwork grooving, drilling, and riveting platform is also provided, which is described respectively from the drilling mechanism 5 end, the riveting placing mechanism 50 end, and the riveting pulling mechanism 30 end.

[0157] For the drilling mechanism 5 end, it includes the following steps:

[0158] S1. Initializing the position of the drilling mechanism 5;

[0159] S2. The drilling mechanism 5 obtains the aluminum formwork grooving processing parameters and the hole position coordinate sequence;

[0160] S3. The drilling mechanism 5 moves from the initial position to the first hole position for drilling operations;

[0161] S4. The drilling mechanism 5 completes the drilling operation at the nth hole position and moves to the (n + 1)th hole position for drilling operations, where n is a positive integer greater than 1;

[0162] S5. The drilling mechanism 5 completes the drilling operations within the hole position coordinate sequence and moves to the other end of the guide rail mechanism.

[0163] And for the riveting placing mechanism 50 end, it includes the following steps:

[0164] A1. Initializing the position of the riveting placing mechanism 50;

[0165] A2. The riveting placing mechanism 50 obtains the aluminum formwork grooving processing parameters and the hole position coordinate sequence;

[0166] A3. When the drilling mechanism 5 moves to the first hole position for drilling operations, the riveting placing mechanism 50 obtains the pre-start information;

[0167] A4. When the drilling mechanism 5 completes the drilling operation at the nth hole position and moves to the (n + 1)th hole position, the rivet placing mechanism 50 completes the rivet placing operation at the (n - 1)th hole position, calculates the distance between the rivet placing mechanism 50 and the drilling mechanism 5, and dynamically adjusts the speed of the rivet placing mechanism 50 to follow the drilling mechanism 5, where n is a positive integer greater than 1;

[0168] A5. The rivet placing mechanism 50 moves to the (n + 1)th hole position for rivet placing;

[0169] A6. The rivet placing mechanism 50 completes the rivet placing operation within the hole position coordinate sequence and moves to the other end of the guide rail mechanism, approaching the drilling mechanism 5.

[0170] At the same time, for the riveting mechanism 30 end, it includes the following steps:

[0171] B1. Initialize the position of the riveting mechanism 30;

[0172] B2. The riveting mechanism 30 obtains the processing parameters of the aluminum template grooving and the hole position coordinate sequence;

[0173] B3. When the rivet placing mechanism 50 moves to the first hole position for drilling operation, the riveting mechanism 30 obtains the pre-start information;

[0174] B4. When the rivet placing mechanism 50 completes the rivet placing operation at the nth hole position and moves to the (n + 1)th hole position, the riveting mechanism 30 completes the riveting operation at the (n - 1)th hole position, calculates the distance between the riveting mechanism 30 and the rivet placing mechanism 50, and dynamically adjusts the speed of the riveting mechanism 30 to follow the rivet placing mechanism 50, where n is a positive integer greater than 1;

[0175] B5. The riveting mechanism 30 moves to the (n + 1)th hole position for riveting;

[0176] B6. The riveting mechanism 30 completes the riveting operation within the hole position coordinate sequence and moves to the other end of the guide rail mechanism, approaching the rivet placing mechanism 50.

[0177] It should be noted that in the implementation of the aluminum template grooving drilling and riveting processing device, since a first displacement acquisition component is provided on the type I platform and a second displacement acquisition component is provided on the type II platform. The first displacement acquisition component may include a first travel switch 26 and a second travel switch 27 provided on the type I platform seat 13. The first travel switch 26 is located at the upper part of the type I platform seat 13, and the second travel switch 27 is located at the lower part of the type I platform seat 13. The second displacement acquisition component may include a third travel switch 45 and a fourth travel switch 47 provided on the type II platform seat 31. The third travel switch 45 is located at the upper part of the type II platform seat 31, and the fourth travel switch 47 is located at the side part of the type II platform seat 31. At the same time, a second wire groove rectangular pipe 33 is connected to the type II platform seat 31.

[0178] Of course, a pressure sensor 46 can also be added. Considering that during the riveting operation, it is difficult to sense whether the rivet gun is tightly pressed against the caulking groove, or whether the rivets discharged from the rivet box are tightly pressed against the drilled holes. At the same time, when using a travel switch for control, the downward travel of the second push rod needs to be calculated, and there are differences between judging downward pressing and judging downward drilling. Thus, the pressure sensor 46 is arranged at the lower part of the type-II platform base 31. During the installation and debugging of the entire device, the pressure point of the pressure sensor is set manually by observing the situation of the rivets on the caulking groove contacted by the lower end of the rivet gun. When the pressure sensor reaches the set value during operation, the rivet gun is started to perform riveting or releasing rivets.

[0179] Of course, in order to make the entire process more precisely controllable, those skilled in the art can also add a laser displacement sensor, etc.

[0180] As Figure 10 and Figure 11 shown, during a complete drilling and riveting process, the safety distance between the moving paths of the drilling mechanism, the rivet releasing mechanism, and the riveting mechanism is constrained to 5 cm. At the same time, in the figure, the drilling mechanism is represented by ①, the rivet releasing mechanism is represented by ②, and the riveting mechanism is represented by ③.

[0181] In Figure 9 , it takes 13 work flows to complete the caulking processing of an aluminum formwork. In the steps provided by this method, under the above constraints, a two-dimensional scene is first constructed. The origin of the drilling mechanism is X = 0, and the processing height in the vertical direction is Y = 15 cm.

[0182] First, after the drilling mechanism completes the processing of the previous batch, it returns to the X origin, and the Y axis is lifted to the safe height;

[0183] Then the controller reads the CAD drawing data of the current batch of aluminum formwork, generates a sequence of hole position coordinates L1, L2, L3... Ln, where n is a positive integer greater than 1, and transfers the operation process parameters, such as drilling depth, number of released rivets, riveting pressure, feed rate, etc., to the drilling mechanism, the rivet releasing mechanism, and the riveting mechanism respectively.

[0184] Next, control the first walking driver to make the drilling mechanism move from L2 to L3, and the traveling speed is maintained at V1 = 10 cm / s;

[0185] Then the rivet releasing mechanism reads the coordinates of L2 and L3, and pre-starts to move at a speed of V2 = 10 cm / s, and ensures that the distance from the drilling mechanism is greater than 5 cm. When the drilling mechanism drills down, when the distance is equal to the constraint interval, the rivet releasing mechanism pauses moving;

[0186] The riveting mechanism reads the coordinates of L1 and L3, and pre-starts, moves at a speed of V3 = 10 cm / s, and ensures that the distance from the rivet placing mechanism is greater than 5 cm. When the rivet placing mechanism moves downward to place the rivet, and the distance is equal to the constraint indirectly, the riveting mechanism pauses moving.

[0187] Taking the same parameters as an example, the following table can be obtained:

[0188] Process Time taken in single-line mode Time taken in collaborative mode Optimization rate Drilling 8s 8s / Drilling + rivet placement 20s 14s 30% Drilling + rivet placement + blind riveting 32s 20s 37.5%

[0189] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An aluminum template groove punching, drilling and riveting processing device, comprising a workbench (1), a horizontal plate is arranged on the upper part of the workbench (1), and an aluminum template positioning mechanism (3) and an aluminum template limiting mechanism (53) are installed on the horizontal plate, the aluminum template positioning mechanism (3) can fix the aluminum template (4), a groove punching plate is placed on the aluminum template (4), and the aluminum template limiting mechanism (53) can limit the aluminum template (4) and the groove punching plate, characterized in that: The workbench (1) is also provided with a guide rail mechanism, a riveting mechanism (30), a drilling mechanism (5) and a riveting mechanism (50); The guide rail mechanism is arranged parallel to the horizontal plate and is located above the horizontal plate, and both ends of the guide rail mechanism are connected to support columns at both ends of the workbench (1); The drilling mechanism (5) is arranged on the guide rail mechanism, and the drilling mechanism (5) can move horizontally along the guide rail mechanism, and the drilling mechanism (5) can drill holes in the aluminum template (4); The riveting mechanism (50) is arranged on the guide rail mechanism, and the riveting mechanism (50) can move horizontally along the guide rail mechanism. Rivets are placed in the riveting mechanism (50), and the riveting mechanism (50) can rivet the aluminum template (4) after drilling. The riveting mechanism (50) is located between the drilling mechanism (5) and the riveting mechanism (30); The riveting mechanism (30) is arranged on the guide rail mechanism, and the riveting mechanism (30) can move horizontally along the guide rail mechanism. The riveting mechanism (30) can rivet the riveted aluminum template (4).

2. The aluminum template groove punching, drilling and riveting processing device according to claim 1 is characterized in that: The guide rail mechanism comprises a first guide rail (7), a second guide rail (8) and a rack (9); The first guide rail (7), the second guide rail (8) and the rack (9) are all arranged above the aluminum template positioning mechanism (3), and the first guide rail (7), the second guide rail (8) and the rack (9) are parallel to each other; The rack (9) is located above the first guide rail (7) and the second guide rail (8).

3. The aluminum template groove punching, drilling and riveting processing device according to claim 2 is characterized in that: The drilling mechanism (5) comprises a type-one platform seat (13) and a type-one platform (12); The first platform seat (13) is detachably connected to the first guide rail (7) and the second guide rail (8), and the first platform seat (13) can move horizontally on the first guide rail (7), the second guide rail (8) and the rack (9); One side of the type-one platform (12) is detachably connected to the type-one platform seat (13), and the type-one platform (12) can move vertically on the type-one platform seat (13); the other side of the type-one platform (12) is provided with a drilling component and a first displacement collection component, and the first displacement collection component can collect the vertical displacement of the drilling component.

4. The aluminum template groove punching, drilling and riveting processing device according to claim 3 is characterized in that: A first connecting seat (17) and a second connecting seat (18) are provided on a side of the first platform seat (13) facing the first guide rail (7) and the second guide rail (8), and a first travel drive (10) is provided on a side of the first platform seat (13) facing away from the first guide rail (7) and the second guide rail (8); The first connecting seat (17) is provided with a groove and can be sleeved on the second guide rail (8); The second connecting seat (18) is provided with a groove and can be sleeved on the first guide rail (7); The power output end of the first travel driver (10) passes through a type-one platform seat (13) and is connected to a first drive gear (11); the first drive gear (11) can mesh with a rack (9); A third guide rail (21) and a fourth guide rail (22) are provided on a side of the first platform seat (13) facing away from the first guide rail (7) and the second guide rail (8), and the third guide rail (21) and the fourth guide rail (22) are parallel and vertically arranged; The first type platform (12) can move vertically on the third guide rail (21) and the fourth guide rail (22); A first fixing seat (23) and a first push rod (24) are also provided on a side of the first platform seat (13) facing away from the first guide rail (7) and the second guide rail (8); One end of the first push rod (24) is connected to the first fixed seat (23), and the other end of the first push rod (24) is connected to a second fixed seat (25) arranged on the first-type platform (12), and the first push rod (24) can push the first-type platform (12) to move; A third connecting seat (19) and a fourth connecting seat (20) are provided on one side of the first-type platform (12) facing the first-type platform seat (13); The third connecting seat (19) is provided with a groove and can be sleeved on the third guide rail (21); The fourth connecting seat (20) is provided with a groove and can be sleeved on the fourth guide rail (22); A drilling component including an electric drill motor (14), an electric drill gear box (15) and a drill bit (16) is provided on a side of the first-type platform (12) facing away from the first-type platform seat (13); The power output end of the electric drill motor (14) is connected to the electric drill gear box (15); The electric drill gear box (15) can control the rotation of the drill bit (16); The drill bit (16) is capable of drilling holes in the aluminum template (4).

5. The aluminum template groove punching, drilling and riveting processing device according to claim 2 is characterized in that: The pull riveting mechanism (30) and the release riveting mechanism (50) both comprise a second-type platform seat (31) and a second-type platform (32), and a pull riveting component comprising a rivet gun drive box (37) and a double rivet gun (49) is installed on the second-type platform (32) of the pull riveting mechanism (30); The power output end of the rivet gun driving box (37) is connected to the double rivet gun (49); The double rivet gun (49) is capable of riveting the aluminum template (4); A rivet placing box (51) is installed on the second type platform (32) of the rivet placing mechanism (50); Rivets are placed in the rivet box (51), and the rivets can be arranged in sequence and dropped; The second-type platform seat (31) is detachably connected to the guide rail mechanism, and the second-type platform seat (31) can move horizontally on the guide rail mechanism; One side of the second-type platform (32) is detachably connected to the second-type platform seat (31), and the second-type platform (32) can move vertically on the second-type platform seat (31); and the other side of the second-type platform (32) is provided with a rivet component.

6. The aluminum template groove punching, drilling and riveting processing device according to claim 5 is characterized in that: A fifth connecting seat (42) and a sixth connecting seat (43) are provided on a side of the second platform seat (31) facing the first guide rail (7) and the second guide rail (8), and a second travel drive (36) is provided on a side of the second platform seat (31) facing away from the first guide rail (7) and the second guide rail (8); The fifth connecting seat (42) is provided with a groove and can be sleeved on the second guide rail (8); The sixth connecting seat (43) is provided with a groove and can be sleeved on the first guide rail (7); The power output end of the second travel driver (36) passes through the second platform seat (31) and is connected to the second drive gear (48), and the second drive gear (48) can mesh with the rack (9); A fifth guide rail (38), a sixth guide rail (39), a third fixed seat (34) and a second push rod (35) are arranged on a side of the second platform seat (31) facing away from the first guide rail (7) and the second guide rail (8); the fifth guide rail (38) and the sixth guide rail (39) are parallel and vertically arranged; The second type platform (32) can move vertically on the fifth guide rail (38) and the sixth guide rail (39); One end of the second push rod (35) is connected to the third fixed seat (34), and the other end of the second push rod (35) is connected to a fourth fixed seat (44) arranged on the second-type platform (32), and the second push rod (35) can push the second-type platform (32) to move.

7. The aluminum template groove punching, drilling and riveting processing device according to claim 6 is characterized in that: The second type platform (32) is provided with a second displacement collection component, and the second displacement collection component can respectively collect vertical displacements of the double rivet gun (49) and the rivet box (51); a seventh connecting seat (40) and an eighth connecting seat (41) are provided on a side of the second type platform (32) facing the second type platform seat (31); The seventh connecting seat (40) is provided with a groove and can be sleeved on the fifth guide rail (38); The eighth connecting seat (41) is provided with a groove and can be sleeved on the sixth guide rail (39).

8. A method for processing an aluminum template groove punching, drilling and riveting platform, which is realized based on the aluminum template groove punching, drilling and riveting processing device according to claim 7, characterized in that: For the drilling mechanism (5), the following steps are included: S1. Drilling mechanism (5) position initialization; S2. The drilling mechanism (5) obtains the aluminum template groove processing parameters and hole coordinate sequence; S3. The drilling mechanism (5) moves from the initial position to the first hole position to perform drilling operation; S4. The drilling mechanism (5) completes the drilling operation at the nth hole position and moves to the n+1th hole position for drilling operation, where n is a positive integer greater than 1; S5. The drilling mechanism (5) completes the drilling operation within the hole coordinate sequence and moves to the other end of the guide rail mechanism.

9. A method for processing an aluminum template groove punching, drilling and riveting platform, which is realized based on the aluminum template groove punching, drilling and riveting processing device according to claim 7, characterized in that: With respect to the riveting mechanism (50), the following steps are included: A1. Initialization of the position of the riveting mechanism (50); A2. The riveting mechanism (50) obtains the aluminum template groove processing parameters and hole coordinate sequence; A3. When the drilling mechanism (5) moves to the first hole position to perform the drilling operation, the riveting mechanism (50) obtains the pre-start information; A4. When the drilling mechanism (5) completes the drilling operation at the nth hole position and moves to the n+1th hole position, the riveting mechanism (50) completes the riveting operation at the n-1th hole position, calculates the distance between the riveting mechanism (50) and the drilling mechanism (5), and dynamically adjusts the speed of the riveting mechanism (50) to follow the drilling mechanism (5), wherein n is a positive integer greater than 1; A5. The riveting mechanism (50) moves to the n+1th hole position to perform riveting; A6. The riveting mechanism (50) completes the riveting operation in the hole coordinate sequence and moves to the other end of the guide rail mechanism, close to the drilling mechanism (5).

10. A method for processing an aluminum template groove punching, drilling and riveting platform, which is realized based on the aluminum template groove punching, drilling and riveting processing device according to claim 7, characterized in that: With respect to the riveting mechanism (30), the following steps are included: B1. Initialization of the position of the riveting mechanism (30); B2. The riveting mechanism (30) obtains the aluminum template groove processing parameters and hole coordinate sequence; B3. When the riveting mechanism (50) moves to the first hole position to perform drilling operation, the riveting mechanism (30) obtains pre-start information; B4. When the riveting mechanism (50) completes the riveting operation at the nth hole position and moves to the n+1th hole position, the riveting mechanism (30) completes the riveting operation at the n-1th hole position, calculates the distance between the riveting mechanism (30) and the riveting mechanism (50), and dynamically adjusts the speed of the riveting mechanism (30) to follow the riveting mechanism (50), wherein n is a positive integer greater than 1; B5. The riveting mechanism (30) moves to the n+1th hole position to perform riveting; B6. The riveting mechanism (30) completes the riveting operation in the hole coordinate sequence and moves to the other end of the guide rail mechanism, close to the riveting mechanism (50).

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