Casting molding equipment for aerated concrete blocks

By designing an aerated concrete block casting and forming equipment that includes molding devices and casting devices, the complex problem of mold release agent spraying in traditional processes is solved, automatic casting, vibration forming and automatic mold release agent spraying is realized, and the density and efficiency of the finished product are improved.

CN120170882APending Publication Date: 2025-06-20ZHEJIANG JINGJIANG BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202510635554.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-16
Publication Date
2025-06-20

AI Technical Summary

Technical Problem

The casting and forming process of traditional aerated concrete blocks is complex and requires additional equipment to spray the release agent, which affects the overall forming efficiency.

Method used

A casting and forming equipment for aerated concrete blocks including molding devices and casting devices is designed to increase density and strength by automatically pouring and oscillating the raw materials in the outer frame, and automatically spraying the release agent before and after pouring.

Benefits of technology

The density and strength of aerated concrete blocks are improved, the process flow is simplified, the equipment investment is reduced, the overall casting and forming efficiency is improved, and convenient unloading of aerated concrete blocks is achieved.

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Abstract

The invention discloses casting molding equipment for aerated concrete blocks, and particularly relates to the technical field of aerated concrete block processing, the casting molding equipment comprises an equipment base, a molding device is arranged at the top end of the equipment base, a casting device is fixedly mounted at the top end of the equipment base, a first guide rail is fixedly mounted at the top end of the equipment base, and a second guide rail is fixedly mounted at the top end of the equipment base. One part of the first guide rail is set as a second guide rail; the forming device comprises a forming outer frame, a first side frame is fixedly clamped to one side end of the forming outer frame, a stable side frame is arranged at the side end, away from the first side frame, of the forming outer frame, and a second side frame is fixedly installed on the inner side of the stable side frame. The raw materials of the aerated concrete blocks are automatically poured, meanwhile, the raw materials in the forming outer frame are vibrated, air holes are removed, gaps are reduced, the density and strength of the aerated concrete blocks are improved, and forming machining of the aerated concrete blocks is facilitated.
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Description

Technical Field

[0001] The present invention relates to the technical field of aerated concrete block processing, and specifically relates to a casting and forming device for aerated concrete blocks. Background Art

[0002] Aerated concrete blocks are a kind of lightweight and porous building material, which are made by the foaming reaction of cement, fine sand, white lime, foaming agent (such as aluminum powder) and water; its rich pore structure makes it have good heat insulation, sound insulation and weight reduction characteristics, and is often used in the construction of walls and partition walls; Traditional aerated concrete blocks are mostly processed and produced by the casting and forming method. The uniformly mixed raw materials are introduced into the mold, left to stand and foam, and then, after evaporation curing, they are processed into aerated concrete blocks. In order to ensure the quality of aerated concrete blocks and facilitate demolding, before the raw materials are introduced into the mold, a proprietary device is used to spray the demolding agent on the inner wall of the mold alone, which increases the technological process and equipment investment of the casting and forming of aerated concrete blocks, thus affecting the overall casting and forming efficiency of aerated concrete blocks. For this reason, we propose a casting and forming device for aerated concrete blocks to solve the above problems. Summary of the Invention

[0003] The purpose of the present invention is to provide a casting and forming device for aerated concrete blocks to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the present invention provides the following technical solution: A casting and forming device for aerated concrete blocks, including a device base, a forming device is provided at the top of the device base, a pouring device is fixedly installed at the top of the device base, a first guide rail is fixedly installed at the top of the device base, and a part of the first guide rail is set as a second guide rail; The forming device includes a forming outer frame, a first side frame is fixedly clamped at one side end of the forming outer frame, a stabilizing side frame is provided at the side end of the forming outer frame far from the first side frame, a second side frame is fixedly installed inside the stabilizing side frame, and the second side frame is movably clamped at the side end of the forming outer frame far from the first side frame. An auxiliary device is provided on one side of the inner wall of the forming outer frame, and fixed disks are fixedly installed at the side ends of the forming outer frame adjacent to the first side frame and the stabilizing side frame.

[0005] Preferably, turning cross columns are integrally formed on both sides of the top of the stabilizing side frame, a rotating seat is fixedly installed at the top of the outer wall of the forming outer frame far from the first side frame, the turning cross columns are rotatably installed on the rotating seat, an auxiliary seat is fixedly installed at the bottom of the outer wall of the forming outer frame far from the first side frame, a telescopic cylinder is fixedly installed on the auxiliary seat, fixed card slots are opened on both sides of the bottom of the stabilizing side frame, and the driving end of the telescopic cylinder is movably clamped in the fixed card slots.

[0006] Preferably, the auxiliary device includes side sealing plates. Driving seats are integrally formed on both sides of the top of each side sealing plate. Translation screws are rotatably installed on both sides of the top of the forming outer frame. The driving seats are threadedly installed on the outer sides of the translation screws. A spraying ring frame is fixedly installed on the inner side of the side sealing plate. A receiving groove corresponding to the spraying ring frame is formed on the inner wall of the forming outer frame. The spraying ring frame is located in the receiving groove. A U-shaped sealing frame is fixedly installed on one side of the inner wall of the forming outer frame close to the receiving groove. The side sealing plate is sealingly clamped on the U-shaped sealing frame. A plurality of first spraying perforations evenly distributed are formed at the bottom end and both side ends of the spraying ring frame. A plurality of first bent pipes evenly distributed are integrally formed on the top of the spraying ring frame. The first bent pipes are fixedly clamped on the top of the side sealing plate. A material guiding main pipe is provided at the top end of the side sealing plate. A plurality of material guiding branch pipes corresponding to the first bent pipes are integrally formed at the bottom of the material guiding main pipe. The material guiding branch pipes are fixedly clamped on the top of the side sealing plate. A material control member is provided between each of the vertically corresponding material guiding branch pipes and first bent pipes. A plurality of second bent pipes corresponding to the positions of the material control members are provided at the top of one side of the spraying ring frame away from the spraying ring frame. A spraying cross frame is fixedly installed at the bottom of the plurality of second bent pipes. A plurality of second spraying perforations evenly distributed are formed at both sides of the bottom of the spraying cross frame.

[0007] Preferably, the material control member includes a material control outer cylinder. The material control outer cylinder is fixedly clamped on the top of the side sealing plate. A feed inlet is integrally formed at the top of the material control outer cylinder. A first discharge port is integrally formed at the bottom of the material control outer cylinder. A second discharge port is integrally formed at the side part of the material control outer cylinder. The bottom end of the material guiding branch pipe is fixedly installed with the top end of the feed inlet. The top end of the first bent pipe is fixedly installed with the bottom end of the first discharge port. The end of the second bent pipe is fixedly installed with the end of the second discharge port. A material control ball is movably clamped in the material control outer cylinder. A longitudinal guiding through groove is formed in the middle of the material control ball. The longitudinal guiding through groove communicates with the feed inlet and the first discharge port. A transverse guiding through groove is formed in the middle of one side of the material control ball away from the second discharge port. The transverse guiding through groove is vertically communicated with the longitudinal guiding through groove. The position of the transverse guiding through groove is horizontally corresponding to the position of the second discharge port. A rotating transverse shaft is horizontally installed in the middle of the material control ball. The rotating transverse shaft is rotatably installed in the middle of the material control outer cylinder.

[0008] Preferably, transmission gears are fixedly installed at both ends of the rotating transverse shaft. A transmission rack is meshed and connected to the bottom of the transmission gear. The transmission rack is slidably clamped on the top of the side sealing plate. The two ends of the transmission rack can be movably clamped on the side end of the side sealing plate.

[0009] Preferably, one end of each of the two translation screws is provided with a sprocket drive mechanism. The sprocket drive mechanism includes two sprockets and a chain meshing outside the two sprockets. The sprockets are respectively fixedly installed at one end of the translation screws, and a first motor is fixedly installed on the outer wall of the forming outer frame. The driving end of the first motor is fixedly installed with one end of the translation screw.

[0010] Preferably, a protective cover is provided above the translation screw. The protective cover is fixedly installed at the inner top of the forming outer frame.

[0011] Preferably, a sealing inclined groove is formed at the bottom on the side of the inner wall of the forming outer frame away from the first side frame, and the bottom of the second side frame is movably clamped in the sealing inclined groove.

[0012] Preferably, moving members are provided on both sides of the bottom end of the forming outer frame. The moving members include two symmetrically distributed moving seats. A moving caster is rotatably installed at the bottom of the moving seat. The moving caster is movably clamped on the first guide rail. A co-driving shaft is fixedly installed between the shaft ends of the two moving casters. A second motor is fixedly installed outside one of the moving seats. The driving end of the second motor is fixedly installed with the shaft end of one of the moving casters. A plurality of uniformly distributed shock protrusions are provided inside the second guide rail.

[0013] Preferably, the pouring device includes a device support. The device support is fixedly installed on one side of the top end of the equipment base close to the second guide rail. A lifting cylinder is fixedly installed at the top of the device support. The driving end of the lifting cylinder is fixedly installed with an L-shaped longitudinal frame. The bottom ends of the two L-shaped longitudinal frames are fixedly installed with a connecting cross frame. Two feeding clamping pipes are vertically installed on the connecting cross frame. The bottom ends of the two feeding clamping pipes are fixedly installed with a slow-feeding cross frame. A plurality of uniformly distributed discharging pipes are fixedly installed on both sides of the bottom of the slow-feeding cross frame. The top ends of the two feeding clamping pipes are fixedly installed with a feeding main pipe. A connecting head is fixedly clamped in the middle of the feeding main pipe.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. By providing a forming device and cooperating with a pouring device, the raw materials of autoclaved aerated concrete blocks are automatically poured, and at the same time, the raw materials in the forming outer frame are vibrated to remove air holes and reduce voids, improving the density and strength of autoclaved aerated concrete blocks and facilitating the forming and processing of autoclaved aerated concrete blocks.

[0015] 2. By providing a forming device, it is possible to automatically spray a release agent directly on the inner lower wall of the forming outer frame, the inner sides of the first side frame and the second side frame, as well as on the inner side of the side sealing plate and the inner side wall of the forming outer frame while the position is moving before pouring, without using other equipment to spray the release agent, thereby improving the overall casting and forming efficiency of autoclaved aerated concrete blocks.

[0016] 3. By setting up the forming device, it is convenient and stable for the stabilizing side frame to drive the second side frame to rotate and open around the flipping cross column, facilitating the formed aerated concrete block to slide out from the inside of the forming outer frame through the position on one side of the stabilizing side frame, and realizing the convenient discharging of the aerated concrete block. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0018] Figure 1 It is a schematic structural diagram of the present invention.

[0019] Figure 2 It is a schematic structural diagram of the forming device and the first guide rail in the present invention.

[0020] Figure 3 For the present invention Figure 2 An enlarged view of part A in it.

[0021] Figure 4 It is a schematic structural diagram of the forming device in the present invention.

[0022] Figure 5 For the present invention Figure 4 An enlarged view of part B in it.

[0023] Figure 6 It is a schematic structural connection diagram of the stabilizing side frame and the second side frame in the present invention.

[0024] Figure 7 It is a schematic structural connection diagram of the forming device and the auxiliary device in the present invention.

[0025] Figure 8 It is a schematic structural diagram of the auxiliary device in the present invention.

[0026] Figure 9 For the present invention Figure 8 An enlarged view of part C in it.

[0027] Figure 10 It is a schematic structural diagram of the auxiliary device from another angle in the present invention.

[0028] Figure 11 It is a schematic structural diagram of the material control part in the present invention.

[0029] Figure 12 It is a schematic structural diagram of the pouring device in the present invention.

[0030] Figure 13 This is a schematic diagram of the connection of part of the structure of the pouring device in the present invention.

[0031] In the figure: 1, equipment base; 2, molding device; 3, pouring device; 4, auxiliary device; 5, moving seat; 51, moving caster; 52, co-driving shaft; 53, second motor; 11, first guide rail; 12, second guide rail; 121, vibration protrusion; 201, sealing inclined groove; 202, storage groove; 21, molding outer frame; 22, first side frame; 23, stabilizing side frame; 231, flipping cross column; 232, rotating seat; 233, auxiliary seat; 234, telescopic cylinder; 235, fixed card slot; 236, second side frame; 24, translation screw; 241, sprocket transmission mechanism; 242, first motor; 243, protective cover; 25, fixed disk; 41, side sealing plate; 411, driving seat; 412, U-shaped sealing frame; 42, spraying ring frame; 421, first spraying perforation; 422, first elbow pipe; 43, material guiding main pipe; 431, material guiding branch pipe; 44, material control part; 45, second elbow pipe; 451, spraying cross frame; 452, second spraying perforation; 441, material control outer cylinder; 442, feeding port; 443, first discharge port; 4431, second discharge port; 444, material control ball; 445, longitudinal guiding through groove; 446, transverse guiding through groove; 447, rotating horizontal axis; 448, transmission gear; 449, transmission rack; 31, device support; 32, lifting cylinder; 33, L-shaped longitudinal frame; 34, connecting cross frame; 35, slow material cross frame; 351, feeding clamping pipe; 352, discharge pipe; 36, feeding main pipe; 37, connecting head. Specific embodiments

[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0033] Embodiment: As Figure 1-13 shown, the present invention provides a pouring and molding device for aerated concrete blocks, including an equipment base 1, a molding device 2 is arranged at the top of the equipment base 1, a pouring device 3 is fixedly installed at the top of the equipment base 1, a first guide rail 11 is fixedly installed at the top of the equipment base 1, and a part of the first guide rail 11 is set as a second guide rail 12; The forming device 2 includes a forming outer frame 21. A first side frame 22 is fixedly clamped at one side end of the forming outer frame 21, and a stabilizing side frame 23 is provided at the other side end of the forming outer frame 21 away from the first side frame 22. At both sides of the top of the stabilizing side frame 23, there are integrally formed turning cross columns 231. A rotating seat 232 is fixedly installed at the top of the outer wall of the forming outer frame 21 away from the first side frame 22. The turning cross columns 231 are rotatably installed on the rotating seat 232. A second side frame 236 is fixedly installed inside the stabilizing side frame 23, facilitating the stabilizing side frame 23 to drive the second side frame 236 to rotate with the turning cross columns 231 as the axis. The second side frame 236 is movably clamped on the side of the forming outer frame 21 away from the first side frame 22. A sealing inclined groove 201 is formed at the bottom of the inner wall of the forming outer frame 21 away from the first side frame 22. The bottom of the second side frame 236 is movably clamped in the sealing inclined groove 201. The side ends of the forming outer frame 21 are closed by the first side frame 22 and the second side frame 236. An auxiliary seat 233 is fixedly installed at the bottom of the outer wall of the forming outer frame 21 away from the first side frame 22. A telescopic cylinder 234 is fixedly installed on the auxiliary seat 233. Fixed clamping grooves 235 are formed at both sides of the bottom of the stabilizing side frame 23. The driving end of the telescopic cylinder 234 is movably clamped in the fixed clamping grooves 235. By movably clamping the driving end of the telescopic cylinder 234 in the fixed clamping grooves 235, the stabilizing side frame 23 is fixed, thereby fixing the second side frame 236. An auxiliary device 4 is provided on one side of the inner wall of the forming outer frame 21. Fixed disks 25 are fixedly installed at the side ends of the forming outer frame 21 adjacent to the first side frame 22 and the stabilizing side frame 23. By providing the fixed disks 25, when discharging the aerated concrete blocks subsequently, it is convenient to install the fixed disks 25 and the turning driving end of the external turning mechanism, and use the external turning mechanism to control the fixed disks 25 to drive the entire forming device 2 to turn, so as to turn the stabilizing side frame 23 to the lower position. The stabilizing side frame 23 drives the second side frame 236 to rotate and open with the turning cross columns 231 as the axis, facilitating the formed aerated concrete blocks to slide out of the forming outer frame 21 from one side position of the stabilizing side frame 23, for convenient discharging of the aerated concrete blocks.

[0034] The auxiliary device 4 includes side sealing plates 41. Driving seats 411 are integrally formed on both sides of the top of the side sealing plates 41. Translation screws 24 are rotatably installed on both sides of the top of the forming outer frame 21. The driving seats 411 are threadedly installed on the outer sides of the translation screws 24. A spraying ring frame 42 is fixedly installed on the inner side of the side sealing plate 41. A receiving groove 202 corresponding to the spraying ring frame 42 is formed in the inner wall of the forming outer frame 21. The spraying ring frame 42 is located in the receiving groove 202 for receiving the spraying ring frame 42. A U-shaped sealing frame 412 is fixedly installed on one side of the inner wall of the forming outer frame 21 close to the receiving groove 202. The side sealing plate 41 is hermetically clamped on the U-shaped sealing frame 412 to close the receiving groove 202, thereby closing the spraying ring frame 42. A plurality of first spraying holes 421 are evenly distributed at the bottom end and both side ends of the spraying ring frame 42. A plurality of first bent pipes 422 are integrally formed on the top of the spraying ring frame 42. The first bent pipes 422 are fixedly clamped on the top of the side sealing plate 41. The release agent is introduced into the spraying ring frame 42 through the plurality of first bent pipes 422 and evenly sprayed out through the plurality of first spraying holes 421. With the automatic translation of the spraying ring frame 42, the inner lower wall of the forming outer frame 21 and the inner sides of the first side frame 22 and the second side frame 236 are directly sprayed with the release agent automatically, eliminating the need to use other equipment for spraying the release agent, thereby improving the overall casting and forming efficiency of the aerated concrete block; A material guiding main pipe 43 is provided at the top end of the side sealing plate 41. A plurality of material guiding branch pipes 431 corresponding to the first bent pipes 422 are integrally formed at the bottom of the material guiding main pipe 43. The material guiding branch pipes 431 are fixedly clamped on the top of the side sealing plate 41. During use, the end of the material guiding main pipe 43 is connected to the output port of the release agent output system, and the release agent output system is turned on. The release agent is introduced into the plurality of material guiding branch pipes 431 through the material guiding main pipe 43; A material control member 44 is provided between each of the vertically corresponding material guiding branch pipes 431 and the first bent pipes 422. A plurality of second bent pipes 45 corresponding to the positions of the material control members 44 are provided on the top of one side of the spraying ring frame 42 away from the spraying ring frame 42. A spraying cross frame 451 is fixedly installed at the bottom of the plurality of second bent pipes 45. A plurality of second spraying holes 452 are evenly distributed at both sides of the bottom of the spraying cross frame 451. The release agent is introduced into the spraying cross frame 451 through the plurality of second bent pipes 45 and evenly sprayed out through the plurality of second spraying holes 452, directly and automatically sprayed on the inner side of the side sealing plate 41 and the inner side wall of the forming outer frame 21, and flows, for automatic spraying of the release agent on the inner side of the side sealing plate 41 and the inner side wall of the forming outer frame 21.

[0035] One end of each of the two translation screws 24 is provided with a sprocket drive mechanism 241. The sprocket drive mechanism 241 includes two sprockets and a chain meshing on the outer sides of the two sprockets. The sprockets are respectively fixedly installed at one end of the translation screw 24. A first motor 242 is fixedly installed on the outer wall of the forming outer frame 21. The drive end of the first motor 242 and one end of the translation screw 24 are fixedly installed. Above the translation screw 24 is provided with a protective cover 243. The protective cover 243 is fixedly installed at the inner top of the forming outer frame 21. By starting the first motor 242 to drive the corresponding translation screw 24 to rotate, and cooperating with the transmission of the sprocket drive mechanism 241, the two translation screws 24 are driven to rotate synchronously, thereby controlling the side sealing plate 41 and the spraying ring frame 42 to perform translational sliding.

[0036] The material control part 44 includes a material control outer cylinder 441. The material control outer cylinder 441 is fixedly clamped on the top of the side sealing plate 41. At the top of the material control outer cylinder 441 is integrally formed with a feed port 442. At the bottom of the material control outer cylinder 441 is integrally formed with a first discharge port 443. On the side part of the material control outer cylinder 441 is integrally formed with a second discharge port 4431. The bottom end of the material guiding branch pipe 431 and the top end of the feed port 442 are fixedly installed. The top end of the first elbow pipe 422 and the bottom end of the first discharge port 443 are fixedly installed. The end of the second elbow pipe 45 and the end of the second discharge port 4431 are fixedly installed. A material control ball 444 is movably clamped in the material control outer cylinder 441. A longitudinal guiding through groove 445 is opened in the middle of the material control ball 444. The longitudinal guiding through groove 445 communicates with the feed port 442 and the first discharge port 443. In the middle of the side of the material control ball 444 away from the second discharge port 4431 is opened a transverse guiding through groove 446. The transverse guiding through groove 446 is vertically communicated with the longitudinal guiding through groove 445. The position of the transverse guiding through groove 446 and the position of the second discharge port 4431 are horizontally corresponding. A rotating horizontal shaft 447 is horizontally installed in the middle of the material control ball 444. The rotating horizontal shaft 447 is rotatably installed in the middle of the material control outer cylinder 441. In the initial state, the longitudinal guiding through groove 445 communicates with the feed port 442 and the first discharge port 443. The release agent is introduced into the first elbow pipe 422 through the plurality of material guiding branch pipes 431, the feed port 442, the longitudinal guiding through groove 445 and the first discharge port 443. By controlling the rotation of the rotating horizontal shaft 447, the material control ball 444 is driven to rotate in the material control outer cylinder 441. At this time, the transverse guiding through groove 446 communicates with the feed port 442 and one end of the longitudinal guiding through groove 445 communicates with the second discharge port 4431. The release agent is introduced into the second elbow pipe 45 through the plurality of material guiding branch pipes 431, the feed port 442, the transverse guiding through groove 446, one end of the longitudinal guiding through groove 445 and the second discharge port 4431.

[0037] Both ends of the rotating horizontal shaft 447 are fixedly installed with transmission gears 448. The bottom of the transmission gears 448 is meshed and connected with transmission racks 449. The transmission racks 449 are slidably clamped on the top of the side sealing plates 41. The two ends of the transmission racks 449 can be movably clamped on the side ends of the side sealing plates 41. By pressing the transmission racks 449, the transmission gears 448 and the rotating horizontal shaft 447 are driven to rotate.

[0038] Moving members are provided on both sides of the bottom end of the forming outer frame 21. The moving members include two symmetrically distributed moving seats 5. A moving caster 51 is rotatably installed at the bottom of the moving seat 5. The moving caster 51 is movably clamped on the first guide rail 11. A co-driving shaft 52 is fixedly installed between the shaft ends of the two moving casters 51. A second motor 53 is fixedly installed on the outside of one of the moving seats 5. The driving end of the second motor 53 is fixedly installed with the shaft end of one of the moving casters 51. When the second motor 53 is turned on, the two moving casters 51 are driven to rotate, thereby driving the forming outer frame 21 to slide back and forth on the first guide rail 11 or the second guide rail 12. The pouring device 3 includes a device support 31. The device support 31 is fixedly installed on one side of the top end of the equipment base 1 close to the second guide rail 12. A lifting cylinder 32 is fixedly installed on the top of the device support 31. The driving end of the lifting cylinder 32 is fixedly installed with an L-shaped longitudinal frame 33. The bottom ends of the two L-shaped longitudinal frames 33 are fixedly installed with a connecting cross frame 34. Two feeding clamping pipes 351 are vertically installed on the connecting cross frame 34. The bottom ends of the two feeding clamping pipes 351 are fixedly installed with a slow-feeding cross frame 35. A plurality of discharge pipes 352 evenly distributed are fixedly installed on both sides of the bottom of the slow-feeding cross frame 35. The top ends of the two feeding clamping pipes 351 are fixedly installed with a feeding main pipe 36. A connecting head 37 is fixedly clamped in the middle of the feeding main pipe 36. During use, the end of the connecting head 37 is connected to the raw material discharging output port. When the forming outer frame 21 moves to the second guide rail 12, the lifting cylinder 32 is turned on to control the slow-feeding cross frame 35 and the plurality of discharge pipes 352 to descend, so that the slow-feeding cross frame 35 and the plurality of discharge pipes 352 are placed in the forming groove. The raw material discharging output port is opened. The raw material is introduced into the slow-feeding cross frame 35 through the connecting head 37, the feeding main pipe 36 and the two feeding clamping pipes 351, and is evenly discharged through the plurality of discharge pipes 352. Cooperating with driving the forming outer frame 21 to slide back and forth on the second guide rail 12, the raw material is evenly arranged in the forming groove. At the same time, the slow-feeding cross frame 35 and the plurality of discharge pipes 352 are controlled to slowly rise, so as to evenly and automatically arrange the raw material in the forming groove, and perform automatic pouring of the raw material for the aerated concrete block.

[0039] A plurality of oscillating protrusions 121 evenly distributed are provided on the inner side of the second guide rail 12. When the raw material is being poured, the moving caster 51 contacts the plurality of oscillating protrusions 121, and the forming outer frame 21 is controlled to oscillate synchronously, so as to synchronously oscillate the raw material in the forming outer frame 21, eliminate air holes, reduce voids, and improve the density and strength of the aerated concrete block.

[0040] Working principle: During use, connect the end of the main material guiding pipe 43 to the output port of the mold release agent output system, and connect the end of the connector 37 to the raw material feeding output port; In the initial state, the longitudinal guiding groove 445 is in communication with the feeding port 442 and the first discharging port 443; Turn on the second motor 53 to drive the two moving caster wheels 51 to rotate, driving the forming outer frame 21 to slide horizontally on the first guide rail 11, facilitating the movement of the forming groove. Before moving to the second guide rail 12, turn on the first motor 242 to drive the corresponding translation screw rod 24 to rotate. With the transmission of the sprocket transmission mechanism 241, drive the two translation screw rods 24 to rotate synchronously, thereby controlling the side sealing plate 41 and the spraying ring frame 42 to slide horizontally, driving the side sealing plate 41 and the spraying ring frame 42 to move to the other side of the inner wall of the forming outer frame 21; At the same time, turn on the mold release agent output system. The mold release agent is introduced into multiple material guiding branch pipes 431 through the main material guiding pipe 43, and through the feeding port 442, the longitudinal guiding groove 445, the first discharging port 443, and the first elbow pipe 422, it is introduced into the spraying ring frame 42 and evenly sprayed out through multiple first spraying perforations 421. With the automatic translation of the spraying ring frame 42, automatically spray the mold release agent directly on the inner lower wall of the forming outer frame 21, the inner sides of the first side frame 22, and the second side frame 236, without the need to use other equipment for mold release agent spraying; Until the side sealing plate 41 and the spraying ring frame 42 move to the other side of the inner wall of the forming outer frame 21, the transmission rack 449 gradually contacts the other side of the inner wall of the forming outer frame 21. The other side of the inner wall of the forming outer frame 21 presses the transmission rack 449 to drive the transmission gear 448 and the rotating horizontal shaft 447 to rotate, driving the material control ball 444 to rotate in the material control outer cylinder 441. At this time, the transverse guiding groove 446 is in communication with the feeding port 442, and one end of the longitudinal guiding groove 445 is in communication with the second discharging port 4431. The mold release agent passes through multiple material guiding branch pipes 431, the feeding port 442, the transverse guiding groove 446, one end of the longitudinal guiding groove 445, the second discharging port 4431, and the second elbow pipe 45 and is introduced into the spraying transverse frame 451, and evenly sprayed out through multiple second spraying perforations 452, directly and automatically sprayed on the inner side of the side sealing plate 41 and the inner side wall of the forming outer frame 21, and flows, automatically spraying the mold release agent on the inner side of the side sealing plate 41 and the inner side wall of the forming outer frame 21, and directly realizing the automatic spraying of the mold release agent on the inner wall of the forming groove while moving and transporting; After spraying is completed, turn off the release agent output system, and move the reset side seal plate 41 and the spraying ring frame 42 in the reverse direction, so that the spraying ring frame 42 is located in the storage groove 202 for storage of the spraying ring frame 42, and the side seal plate 41 is hermetically clamped on the U-shaped sealing frame 412 to close the storage groove 202, thereby closing the spraying ring frame 42. The side ends of the forming outer frame 21 are closed by the first side frame 22 and the second side frame 236, so as to form a forming groove among the forming outer frame 21, the first side frame 22, the second side frame 236 and the side seal plate 41; Subsequently, move the forming outer frame 21 onto the second guide rail 12, turn on the lifting cylinder 32 to control the slow material cross frame 35 and multiple discharge pipes 352 to descend, so that the slow material cross frame 35 and multiple discharge pipes 352 are placed in the forming groove. Open the raw material feeding output port, and the raw materials are introduced into the slow material cross frame 35 through the connector 37, the feeding main pipe 36 and two feeding clamping pipes 351, and are evenly discharged through multiple discharge pipes 352. Cooperate with driving the forming outer frame 21 to slide back and forth on the second guide rail 12 to evenly arrange the raw materials in the forming groove. At the same time, control the slow material cross frame 35 and multiple discharge pipes 352 to slowly rise, so as to automatically and evenly arrange the raw materials in the forming groove for automatic pouring of the aerated concrete block raw materials; While the raw materials are being poured, the moving caster wheels 51 contact multiple vibration protrusions 121, and control the forming outer frame 21 to vibrate synchronously, so as to synchronously vibrate the raw materials in the forming outer frame 21, remove air holes, reduce voids, and improve the density and strength of the aerated concrete block; After pouring is completed, reset the slow material cross frame 35 and multiple discharge pipes 352, continue to move the forming outer frame 21 and the raw materials, and conveniently move the poured raw materials and the forming outer frame 21 to the foaming area for static foaming and forming and to the evaporation curing area for processing into aerated concrete blocks. Until the aerated concrete block is formed, move the forming outer frame 21 again, and move the aerated concrete block and the forming outer frame 21 to the unloading area; Subsequently, install the fixed disk 25 and the flipping drive end of the external flipping mechanism, and use the external flipping mechanism to control the fixed disk 25 to drive the entire forming device 2 to flip, so as to flip the stable side frame 23 to the lower position. The stable side frame 23 drives the second side frame 236 to rotate and open around the flipping cross column 231, facilitating the formed aerated concrete block to slide out of the forming outer frame 21 from one side of the stable side frame 23 for convenient unloading of the aerated concrete block.

[0041] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A casting and molding device for aerated concrete blocks, comprising a device base (1), characterized in that: The top of the equipment base (1) is provided with a molding device (2), the top of the equipment base (1) is fixedly mounted with a casting device (3), the top of the equipment base (1) is fixedly mounted with a first guide rail (11), and a portion of the first guide rail (11) is set as a second guide rail (12); The molding device (2) comprises a molding outer frame (21), a first side frame (22) being fixedly mounted on one side end of the molding outer frame (21), a stabilizing side frame (23) being mounted on one side end of the molding outer frame (21) away from the first side frame (22), a second side frame (236) being fixedly mounted on the inner side of the stabilizing side frame (23), the second side frame (236) being movably mounted on one side of the molding outer frame (21) away from the first side frame (22), an auxiliary device (4) being mounted on one side of the inner wall of the molding outer frame (21), and a fixing plate (25) being fixedly mounted on the side ends of the molding outer frame (21) adjacent to the first side frame (22) and the stabilizing side frame (23).

2. The casting and molding equipment of aerated concrete blocks according to claim 1, characterized in that: The top two sides of the stable side frame (23) are integrally formed with a flip cross column (231); a rotating seat (232) is fixedly mounted on the top of the outer wall of the molded outer frame (21) on a side away from the first side frame (22); the flip cross column (231) is rotatably mounted on the rotating seat (232); an auxiliary seat (233) is fixedly mounted on the bottom of the outer wall of the molded outer frame (21) on a side away from the first side frame (22); a telescopic cylinder (234) is fixedly mounted on the auxiliary seat (233); fixed slots (235) are provided on both sides of the bottom of the stable side frame (23); a driving end of the telescopic cylinder (234) is movably engaged in the fixed slot (235).

3. The casting and molding equipment of aerated concrete blocks according to claim 1, characterized in that: The auxiliary device (4) comprises a side sealing plate (41), and drive seats (411) are integrally formed on both sides of the top of the side sealing plate (41), and translation screws (24) are rotatably mounted on both sides of the top of the molding outer frame (21), and the drive seats (411) are threadedly mounted on the outside of the translation screws (24), and a spray ring frame (42) is fixedly mounted on the inner side of the side sealing plate (41), and the inner wall of the molding outer frame (21) is provided with a spray ring frame (42) corresponding to the receiving groove (202), the spray ring frame (42) is located in the receiving groove (202), a U-shaped sealing frame (412) is fixedly installed on the inner wall of the molded outer frame (21) close to the receiving groove (202), the side sealing plate (41) is sealed and clamped on the U-shaped sealing frame (412), the bottom end and both side ends of the spray ring frame (42) are opened with a plurality of evenly distributed first spray through holes (421), and the spray ring frame ( The top of the spray ring frame (42) is integrally formed with a plurality of evenly distributed first curved pipes (422), the first curved pipes (422) are fixedly clamped on the top of the side sealing plate (41), the top of the side sealing plate (41) is provided with a material guide main pipe (43), the bottom of the material guide main pipe (43) is integrally formed with a plurality of material guide branch pipes (431) corresponding to the first curved pipes (422), the material guide branch pipes (431) are fixedly clamped on the top of the side sealing plate (41), and a material control piece (44) is provided vertically between the material guide branch pipes (431) and the first curved pipes (422), a plurality of second curved pipes (45) corresponding to the position of the material control piece (44) are provided on the top of the side of the spray ring frame (42) away from the spray ring frame (42), a spray cross frame (451) is fixedly installed at the bottom of the plurality of second curved pipes (45), and a plurality of evenly distributed second spray through holes (452) are opened on both sides of the bottom of the spray cross frame (451).

4. The casting and molding equipment of aerated concrete blocks according to claim 3 is characterized in that: The material control member (44) comprises a material control outer cylinder (441), the material control outer cylinder (441) is fixedly connected to the top of the side sealing plate (41), the top of the material control outer cylinder (441) is integrally formed with a material feed port (442), the bottom of the material control outer cylinder (441) is integrally formed with a first material discharge port (443), the side of the material control outer cylinder (441) is integrally formed with a second material discharge port (4431), the bottom end of the material guide branch pipe (431) and the top end of the material feed port (442) are fixedly installed, the top end of the first curved pipe (422) and the bottom end of the first material discharge port (443) are fixedly installed, the end of the second curved pipe (45) and the end of the second material discharge port (4431) are fixedly installed, and the material control outer cylinder A material control ball (444) is provided on the movable card in (441), a longitudinal guide groove (445) is provided in the middle of the material control ball (444), the longitudinal guide groove (445) and the feed port (442) and the first discharge port (443) are mutually connected, a transverse guide groove (446) is provided in the middle of the side of the material control ball (444) away from the second discharge port (4431), the transverse guide groove (446) and the longitudinal guide groove (445) are vertically connected, the position of the transverse guide groove (446) and the position of the second discharge port (4431) correspond horizontally, and a rotating horizontal shaft (447) is horizontally installed in the middle of the material control ball (444), and the rotating horizontal shaft (447) is rotatably installed in the middle of the material control outer cylinder (441).

5. The casting and molding equipment of aerated concrete blocks according to claim 4, characterized in that: Transmission gears (448) are fixedly mounted on both ends of the rotating horizontal shaft (447); a transmission rack (449) is meshingly connected to the bottom of the transmission gear (448); the transmission rack (449) is slidably engaged with the top of the side sealing plate (41); and both ends of the transmission rack (449) can be movably engaged with the side ends of the side sealing plate (41).

6. The casting and molding equipment of aerated concrete blocks according to claim 3, characterized in that: A sprocket transmission mechanism (241) is provided at one end of the two translation screws (24), the sprocket transmission mechanism (241) comprising two sprockets and a chain meshed on the outside of the two sprockets, the sprockets are respectively fixedly mounted on one end of the translation screw (24), a first motor (242) is fixedly mounted on the outer wall of the molding outer frame (21), and a driving end of the first motor (242) and one end of the translation screw (24) are fixedly mounted.

7. The casting and molding equipment of aerated concrete blocks according to claim 6, characterized in that: A protective cover (243) is provided above the translation screw (24), and the protective cover (243) is fixedly mounted on the inner top of the molding outer frame (21).

8. The casting and molding equipment of aerated concrete blocks according to claim 1, characterized in that: A sealing inclined groove (201) is provided at the bottom of the inner wall of the molded outer frame (21) on a side away from the first side frame (22), and the bottom of the second side frame (236) is movably engaged in the sealing inclined groove (201).

9. The casting and molding equipment of aerated concrete blocks according to claim 1, characterized in that: Both sides of the bottom end of the molded outer frame (21) are provided with moving parts, and the moving parts include two symmetrically distributed moving seats (5), the bottom of the moving seat (5) is rotatably mounted with a moving clamping wheel (51), the moving clamping wheel (51) is movably clamped on the first guide rail (11), a common drive shaft (52) is fixedly mounted between the shaft ends of the two moving clamping wheels (51), a second motor (53) is fixedly mounted on the outer side of one of the moving seats (5), the driving end of the second motor (53) and the shaft end of one of the moving clamping wheels (51) are fixedly mounted, and a plurality of evenly distributed oscillation protrusions (121) are provided on the inner side of the second guide rail (12).

10. The casting and molding equipment of aerated concrete blocks according to claim 1, characterized in that: The pouring device (3) comprises a device bracket (31), wherein the device bracket (31) is fixedly mounted on a side of the top of the equipment base (1) close to the second guide rail (12), a lifting cylinder (32) is fixedly mounted on the top of the device bracket (31), an L-shaped longitudinal frame (33) is fixedly mounted on the driving end of the lifting cylinder (32), a connecting cross frame (34) is fixedly mounted on the bottom ends of the two L-shaped longitudinal frames (33), two feed clamping tubes (351) are vertically mounted on the connecting cross frame (34), a buffer cross frame (35) is fixedly mounted on the bottom ends of the two feed clamping tubes (351), a plurality of evenly distributed discharge pipes (352) are fixedly mounted on both sides of the bottom of the buffer cross frame (35), a feed main pipe (36) is fixedly mounted on the top ends of the two feed clamping tubes (351), and a connector (37) is fixedly mounted in the middle of the feed main pipe (36).