Glass cutting, coding and film removing all-in-one machine

Abstract

The invention discloses a glass cutting, coding and film removing all-in-one machine which comprises a working table top, rails are arranged on the two sides of the working table top, a cross beam is erected above the working table top, the cross beam stretches across the working table top and is movably arranged on the rails, a driving mechanism is arranged on the cross beam, and the driving mechanism controls the cross beam to transversely move on the rails. The cross beam is provided with a glass cutter assembly capable of reciprocating on the cross beam, and is also provided with a code printing mechanism and a film removing mechanism. Glass cutting and glass coding and film removing are integrated on one device, the cost is reduced, coding, film removing and cutting can be conducted on glass without transferring, and the production efficiency is greatly improved.

Description

Technical Field

[0001] The present invention belongs to the technical field of automatic deep processing production lines for glass, and particularly relates to an integrated machine for glass cutting, coding, and film removal. Background Art

[0002] Glass machinery is a kind of mechanical equipment specialized in producing various glasses. Glass machinery mainly includes the following categories: float production line, lattice production line, tempering furnace, homogenizing furnace, laminating line, insulating glass line, coating line, screen printing equipment, glass edge grinding machine, glass cleaning machine, fully automatic Good glass sandblasting machine, polishing machine, loading table, cutting machine, drilling machine, engraving machine, etc. The most common ones are glass cleaning machines and glass edge grinding machines. Traditional equipment such as cutting machines, coding machines, and film removal machines are three separate machines, which occupy a large area, have a single function, high manufacturing cost, cannot be linked, are difficult to remove the film from special-shaped glass, and the glass needs to be transported multiple times, resulting in low production efficiency. Summary of the Invention

[0003] The integrated machine for glass cutting, coding, and film removal provided by the present invention solves the problems existing in the background art.

[0004] In order to achieve the above-mentioned invention purpose, the present invention adopts the following technical solutions:

[0005] An integrated machine for glass cutting, coding, and film removal includes a workbench surface. Tracks are provided on both sides of the workbench surface. A cross beam is erected above the workbench surface. The cross beam spans across the workbench surface and is movably arranged on the tracks. A driving mechanism is provided on the cross beam, and the driving mechanism controls the cross beam to move horizontally on the tracks. A glass cutting knife assembly that can reciprocate on the cross beam is provided on the cross beam, and a coding mechanism and a film removal mechanism are also provided.

[0006] Further technical solution of the present invention:

[0007] Preferably, the tracks are fixedly arranged along the length direction of the workbench surface. The tracks are divided into upper and lower parts. The upper part is a transverse guide rail with a groove, and the lower part is a rack with the tooth surface facing downwards.

[0008] Preferably, sliding mechanisms are provided on both sides of the cross beam, including rollers and a first gear. The rollers are rotatably mounted above the transverse guide rail, and the first gear meshes with the tooth surface of the rack. The rollers and the first gear clamp the track up and down.

[0009] Preferably, two rollers are provided in the sliding mechanism, and one first gear is provided. The two rollers are arranged in parallel, and the rollers and the first gear are in an inverted triangle layout.

[0010] Preferably, a transmission shaft is provided on the cross beam along the length direction. Second gears are provided at both ends of the transmission shaft. A third gear is provided on the shaft of the first gear, and the third gear and the second gear are linked by a first synchronous belt.

[0011] Preferably, a first transverse slide rail and a second transverse slide rail are respectively arranged on both sides of the cross beam. The glass cutting tool assembly is slidably connected to the first transverse slide rail, and the film removing mechanism is slidably connected to the second transverse slide rail. The glass cutting tool assembly, the film removing mechanism and the coding mechanism are connected to the same mounting bracket. A driving motor is arranged above the mounting bracket. The cross beam is provided with a transverse rack. The output shaft of the driving motor is connected to a driving gear, and the driving gear meshes with the transverse rack. The mounting bracket is controlled to reciprocate on the cross beam by the driving motor.

[0012] Preferably, the film removing mechanism includes a first air cylinder and a first motor arranged on the mounting bracket. The piston rod of the first air cylinder passes through the mounting bracket and is connected to a fourth gear. The output shaft of the first motor passes through the mounting bracket and is connected to a fifth gear. The fourth gear and the fifth gear are linked by a first synchronous belt. A protective cover is fixedly connected below the fourth gear. A second motor is arranged on the protective cover. A film removing wheel is arranged inside the protective cover. The second motor is used to drive the film removing wheel to rotate. An opening is arranged at the bottom of the protective cover, and the bottom end of the film removing wheel extends out from the opening.

[0013] Preferably, a dust suction box is arranged above the protective cover. Dust suction cotton is arranged inside the dust suction box. The dust suction box is communicated with the protective cover. A vacuum generator is arranged on the cross beam. The air extraction port of the vacuum generator is communicated with the dust suction box through a pipeline.

[0014] The beneficial effects of the present invention are as follows:

[0015] The present invention integrates glass cutting, glass coding and film removing on one device, reduces costs, and can perform coding, film removing and cutting on glass without transportation, greatly improving production efficiency. Description of the Drawings

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 It is a schematic diagram of a glass cutting, coding and film removing all-in-one machine;

[0018] Figure 2 It is a schematic diagram of another angle of a glass cutting, coding and film removing all-in-one machine;

[0019] Figure 3 It is Figure 2 an enlarged schematic diagram of part A in

[0020] Figure 4 It is a schematic diagram of the end structure of the cross beam;

[0021] Figure 5 Schematic diagram of the first gear meshing with the rack at the upward viewing angle of the device;

[0022] Figure 6 Schematic diagram of the layout of the first gear and the roller;

[0023] In the figure: 10. Workbench surface; 11. Cross beam; 12. Glass cutting tool assembly; 13. Coding mechanism; 14. Film removing mechanism; 15. Horizontal guide rail; 16. Rack; 17. Roller; 18. First gear; 19. Transmission shaft; 20. Second gear; 21. Third gear; 22. First synchronous belt; 23. First horizontal slide rail; 24. Second horizontal slide rail; 25. Mounting bracket; 26. First cylinder; 27. First motor; 28. Fourth gear; 29. Fifth gear; 30. Second synchronous belt; 31. Protective cover; 32. Film removing wheel; 33. Second motor; 34. Dust suction box; 35. Vacuum generator; 36. Horizontal rack. Detailed implementation manners

[0024] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part rather than all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0025] As Figures 1-6 , a glass cutting, coding and film removing integrated machine provided in this embodiment includes a workbench surface 10, with tracks provided on both sides of the workbench surface 10, and a cross beam 11 is erected above the workbench surface 10. The cross beam 11 spans across the workbench surface 10 and is movably arranged on the tracks. A driving mechanism is provided on the cross beam 11 to control the cross beam 11 to move horizontally on the tracks. A glass cutting tool assembly 12 capable of reciprocating on the cross beam 11 is provided on the cross beam 11, and a coding mechanism 13 and a film removing mechanism 14 are also provided.

[0026] First, use the film removing mechanism 14 to polish the surface of the coated glass to expose the glass body, then use the glass cutting tool assembly 12 to scribe the glass body, so as to realize the cutting of the coated glass, and finally code (inkjet) the cut glass.

[0027] The tracks are fixedly arranged along the length direction of the workbench surface 10. The tracks are divided into upper and lower parts. The upper part is a horizontal guide rail 15 with grooves, and the lower part is a rack 16 with the tooth surface facing downwards.

[0028] On both sides of the cross beam 11, there are sliding mechanisms, including rollers 17 and a first gear 18. The rollers 17 are rotatably mounted above the transverse guide rail 15, and the first gear 18 meshes with the tooth surface of the rack 16. The rollers 17 and the first gear 18 clamp the rail from above and below.

[0029] The rollers 17 are used to support the cross beam 11. The first gear 18 meshes with the tooth surface of the rack 16 and rotates under the drive of the drive mechanism. The first gear 18 acts as a driving wheel to drive the support cross beam 11 to move. The rollers 17 are mounted above the transverse guide rail 15 to play a guiding and supporting role.

[0030] There are two rollers 17 and one first gear 18 in the sliding mechanism. The two rollers 17 are arranged in parallel, and the rollers 17 and the first gear 18 are arranged in an inverted triangle layout. The two rollers 17 are above the rail, and the first gear 18 is below the rail. The inverted triangle layout clamps the rail, making the movement of the cross beam 11 more stable.

[0031] On the cross beam 11, a transmission shaft 19 is provided along the length direction. Second gears 20 are provided at both ends of the transmission shaft 19. A third gear 21 is provided on the shaft of the first gear 18. The third gear 21 and the second gear 20 are linked by a first synchronous belt 22.

[0032] In this embodiment, a drive mechanism is provided on the cross beam 11 for independent control. The drive mechanism only needs to be provided on one side. The first gear 18 on one side is the driving one, and through the third gear 21 and the second gear 20 linked by a synchronous belt, the first gear 18 on the other side is made to be driven, achieving synchronization and enhancing the stability of the movement of the cross beam 11.

[0033] It should be noted that the drive mechanism in this embodiment can adopt a common motor assembly.

[0034] On both sides of the cross beam 11, a first transverse slide rail 23 and a second transverse slide rail 24 are respectively provided. The glass cutting tool assembly 12 is slidably connected to the first transverse slide rail 23, and the film removing mechanism 14 is slidably connected to the second transverse slide rail 24. The glass cutting tool assembly 12, the film removing mechanism 14 and the coding mechanism 13 are connected to the same mounting bracket 25. Above the mounting bracket 25 is a drive motor (not marked in the figure). The cross beam 11 is provided with a transverse rack 36. The output shaft of the drive motor is connected to a drive gear (not marked in the figure), and the drive gear meshes with the transverse rack 36. The mounting bracket 25 is controlled to reciprocate on the cross beam 11 by the drive motor.

[0035] The first transverse slide rail 23 and the second transverse slide rail 24 are respectively provided on both sides of the cross beam 11. The glass cutting tool assembly 12 and the film removing mechanism 14 are arranged on both sides, spanning the cross beam 11, and then connected by the mounting bracket 25. The cutting, coding and film removing integrated machine moves, and the overall movement on the cross beam 11 is more stable.

[0036] The film removing mechanism 14 includes a first cylinder 26 and a first motor 27 disposed on the mounting bracket 25. The piston rod of the first cylinder 26 passes through the mounting bracket 25 and is rotatably connected to a fourth gear 28 through a bearing. The output shaft of the first motor 27 passes through the mounting bracket 25 and is connected to a fifth gear 29. The fourth gear 28 and the fifth gear 29 are linked by a second synchronous belt 30. A protective cover 31 is fixedly connected below the fourth gear 28. A second motor 33 is provided on the protective cover 31. A film removing wheel 32 is provided inside the protective cover 31. The second motor 33 is used to drive the film removing wheel 32 to rotate. An opening is provided at the bottom of the protective cover 31, and the bottom end of the film removing wheel 32 extends out from the opening.

[0037] By using the telescoping of the first cylinder 26, the up-and-down movement of the fourth gear 28 is controlled. The protective cover 31 connected to the fourth gear 28 moves up and down synchronously. When moving downward, the film removing wheel 32 contacts the coated glass. When moving upward, the film removing wheel 32 moves away from the coated glass. When the film removing wheel 32 contacts the coated glass, the second motor 33 is started to drive the film removing wheel 32 to polish the surface of the coated glass. The function of the first motor 27 is to control the angle adjustment of the film removing wheel 32. Specifically, the first motor 27 drives the fifth gear 29 to rotate. The fourth gear 28 and the fifth gear 29 are linked by the second synchronous belt 30, so as to control the rotation of the fourth gear 28, and then the protective cover 31 rotates accordingly, and the angle of the film removing wheel 32 inside the protective cover 31 is adjusted.

[0038] A dust suction box 34 is provided above the protective cover 31. Dust suction cotton is provided inside the dust suction box 34. The dust suction box 34 is communicated with the protective cover 31. A vacuum generator 35 is provided on the cross beam 11. The air extraction port of the vacuum generator 35 is connected to the dust suction box 34 through a pipeline.

[0039] During specific operation, the vacuum generator 35 generates negative pressure in the dust suction box 34 connected to its pipeline, and then negative pressure is generated in the protective cover 31 communicated with the dust suction box 34, so that the dust and debris particles generated during the polishing operation of the film removing wheel 32 are sucked away, preventing them from remaining on the glass surface and affecting the subsequent operation.

[0040] It should be noted that the glass cutting tool assembly 12 and the coder in this embodiment are both conventional structures. Figure 2 At position A in the figure is the internal structure without the outer cover, which is a schematic diagram for facilitating the description of the structure.

[0041] In this text, the terms "comprising", "including" or any other variants thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising one..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.

[0042] In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "arranged", "installed", "connected" and "coupled" should be construed in a broad sense. For example, it may be a fixed connection, a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] The above content is only an example and illustration of the structure of the present invention. Those skilled in the art of the present technology may make various modifications or supplements to the described specific embodiments or use similar ways to replace them, as long as they do not deviate from the structure of the invention or exceed the scope defined by the claims of the present invention, they shall fall within the protection scope of the present invention.

Claims

1. A glass cutting, coding and film removal integrated machine, characterized in that: It includes a work surface, tracks are arranged on both sides of the work surface, a crossbeam is arranged above the work surface, the crossbeam spans the work surface and is movably arranged on the track, a driving mechanism is arranged on the crossbeam, the driving mechanism controls the crossbeam to move horizontally on the track, a glass cutting knife assembly that can reciprocate on the crossbeam is arranged on the crossbeam, and a coding mechanism and a film removal mechanism are also arranged.

2. According to the glass cutting, coding and film removal integrated machine described in claim 1, it is characterized in that: The track is fixedly arranged along the length direction of the worktable surface, and is divided into an upper part and a lower part. The upper part is a transverse guide rail with a groove, and the lower part is a rack with a tooth surface facing downward.

3. According to the glass cutting, coding and film removal integrated machine described in claim 2, it is characterized in that: Sliding mechanisms are arranged on both sides of the crossbeam, including rollers and a first gear. The rollers are rotatably mounted above the transverse guide rails, the first gears are meshed with the tooth surfaces of the racks, and the rollers and the first gears clamp the rails up and down.

4. According to the glass cutting, coding and film removal integrated machine as described in claim 3, it is characterized in that: The sliding mechanism is provided with two rollers, and the first gear is provided with one roller. The two rollers are arranged in parallel, and the rollers and the first gear are arranged in an inverted triangle.

5. According to the glass cutting, coding and film removal integrated machine as described in claim 4, it is characterized in that: A transmission shaft is arranged inside the crossbeam along the length direction, second gears are arranged at both ends of the transmission shaft, a third gear is arranged on the shaft of the first gear, and the third gear is linked with the second gear through a first synchronous belt.

6. According to the glass cutting, coding and film removal integrated machine as described in claim 1, it is characterized in that: A first transverse slide rail and a second transverse slide rail are respectively provided on both sides of the crossbeam, the glass cutting knife assembly is slidably connected to the first transverse slide rail, the film removal mechanism is slidably connected to the second transverse slide rail, the glass cutting knife assembly, the film removal mechanism and the coding mechanism are connected to the same mounting bracket, a driving motor is driven above the mounting bracket, a transverse rack is provided on the crossbeam, the output shaft of the driving motor is connected to the driving gear, the driving gear is meshed with the transverse rack, and the mounting bracket is controlled by the driving motor to reciprocate on the crossbeam.

7. The glass cutting, coding and film removal integrated machine according to claim 6, characterized in that: The film removal mechanism includes a first cylinder and a first motor which are arranged on a mounting bracket. The piston rod of the first cylinder passes through the mounting bracket to be connected to the fourth gear. The output shaft of the first motor passes through the mounting bracket to be connected to the fifth gear. The fourth gear and the fifth gear are linked by a first synchronous belt. A shield is fixedly connected below the fourth gear. A second motor is arranged on the shield. A film removal wheel is arranged inside the shield. The second motor is used to drive the film removal wheel to rotate. An opening is arranged at the bottom of the shield, and the bottom end of the film removal wheel extends out of the opening.

8. The glass cutting, coding and film removal integrated machine according to claim 7, characterized in that: A dust box is arranged above the protective cover, dust cotton is inside the dust box, the dust box is connected with the protective cover, a vacuum generator is arranged on the crossbeam, and the air suction port of the vacuum generator is connected with the dust box through a pipeline.

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