Clothing textile production equipment and process

Abstract

The invention discloses textile production equipment and process for clothing, the textile production equipment comprises a dyeing machine body, a first dye box and a second dye box, a heating box is arranged above the dyeing machine body, the first dye box penetrates through the dyeing machine body through a first guide pipe and is communicated with the heating box, and the second dye box is communicated with the dyeing machine body through a second guide pipe; the second dye box is communicated with the lower position of the dyeing machine body through a second guide pipe; the dyeing machine comprises a dyeing machine body, a rotating roller assembly, a camera shooting assembly and an extrusion assembly are arranged in the dyeing machine body, the camera shooting assembly comprises a transparent shell and an industrial camera arranged in the transparent shell, a cavity is formed in the center of the dyeing machine body, and the side wall of the transparent shell is connected with the cavity in a sealed mode. According to the textile production equipment and process for the clothes, the dyeing degree of the dyeing process is monitored through the PLC control system, dependence on experience of workers is reduced, and production quality and production efficiency are guaranteed.

Description

Technical Field

[0001] The present invention relates to the technical field of dyeing machines, and in particular to a textile production device and process for clothing. Background Art

[0002] The textile production industry is a traditional pillar industry in our country, which can be subdivided into parts such as cotton spinning, silk, knitting, and printing and dyeing industries. In the field of clothing dyeing, a large amount of grey cloth is required. With the design of various colored clothing, the demand for various grey cloths is gradually increasing. In the traditional grey cloth dyeing process, first, the dye solution is prepared, and the color formula of the color sample is proportionally enlarged according to the standard provided by the L / D chemical laboratory. Then, the grey cloth is dyed, and the grey cloth is put into the yarn cylinder of the yarn brand and dyed with the dye solution. However, due to different batches of grey cloth and different types of yarn cylinders of the yarn brand, there will be coloring differences, resulting in a low dyeing accuracy rate when dyeing the same color, and then the rework rate increases, directly affecting the quality and efficiency of clothing production.

[0003] In the prior art, the dyeing accuracy rate depends on the equipment on the one hand and also on the skills and experience of the technician on the other hand. The technician will flexibly adjust the formula according to the characteristics of the dye, the influence of the auxiliaries, and the post-treatment process. The more proficient the technician is, the better the quality of the clothing produced by him usually is, and the higher the production efficiency is. However, how to improve the quality and production efficiency of clothing production while reducing the dependence on the skills of technicians as much as possible is a difficult problem in the industry. Summary of the Invention

[0004] The purpose of the present invention is to provide a textile production device and process for clothing, which monitors the dyeing degree of the dyeing process through a PLC control system, reduces the dependence on the experience of workers, and ensures the production quality and production efficiency.

[0005] To achieve the above purpose, the present invention provides a textile production device for clothing, including a dyeing machine body, a first dye tank, and a second dye tank. A heating tank is arranged above the dyeing machine body. The first dye tank penetrates through the dyeing machine body through a first conduit and is communicated with the heating tank. The second dye tank is communicated with a position below the dyeing machine body through a second conduit. A roller assembly, a camera assembly, and a squeezing assembly are arranged inside the dyeing machine body. The camera assembly includes a transparent housing and an industrial camera arranged inside the transparent housing. A cavity is arranged at the central position of the dyeing machine body, and the side wall of the transparent housing is hermetically connected with the cavity.

[0006] Preferably, it further includes a PLC control system, and the industrial camera is electrically connected with the PLC control system; Pumps are arranged on both the first conduit and the second conduit, and the pumps are electrically connected with the PLC control system.

[0007] Preferably, the cavity is provided with a fabric inlet. The roller assembly includes a first roller, a second roller and a guide roller. A steel wire rope is fixedly arranged on the surface of the first roller. The steel wire rope is connected with a first clamping plate through the guide roller and the second roller in sequence. The first clamping plate is located directly below the fabric inlet. A second clamping plate is fixedly arranged on the surface of the second roller.

[0008] Preferably, the extrusion assembly includes a first arc-shaped mesh plate and a second arc-shaped mesh plate symmetrically arranged along the second roller. A first threaded hole is arranged at the middle position of the first arc-shaped mesh plate. The first threaded hole is rotationally connected with the inner wall of the dyeing machine body through a first lead screw. One end of the first lead screw penetrates through the dyeing machine body. A first driving motor is arranged at the penetrating end of the first lead screw.

[0009] Preferably, second threaded holes are arranged at both ends of the second arc-shaped mesh plate. The second threaded holes are rotationally connected with the inner wall of the dyeing machine body through second lead screws.

[0010] Preferably, through holes are arranged at both ends of the first arc-shaped mesh plate. The second lead screw includes a threaded section and a non-threaded section. The non-threaded section penetrates through the through hole and is slidably connected with the through hole. The threaded section is matched with the second threaded hole.

[0011] Preferably, the heating box is provided with a plurality of nozzles corresponding to the first roller. The heating box is communicated with the inside of the dyeing machine body through a third conduit. A circulation pump is arranged on the third conduit.

[0012] Preferably, one ends of the first roller and the second roller both penetrate through the dyeing machine body. Second driving motors are arranged at the penetrating ends of the first roller and the second roller.

[0013] The present invention also provides a textile production process for clothing, including the following steps: S1. Prepare the dye liquor: Add the formula to the first dye tank in a preset order and proportion, stir evenly to obtain the dye liquor, then start the pump body, and introduce the dye liquor into the heating box and heat it to a preset temperature; S2. Import the fabric: Open the fabric inlet, put the head end of the fabric into the inside of the dyeing machine body along the fabric inlet, and fix the fabric through the first clamping plate. Start the second driving motor, import the fabric into the inside of the dyeing machine body, wind it around the first roller after passing through the guide roller. Wait until the tail end of the fabric enters the inside of the dyeing machine body, fix the fabric through the second clamping plate, and close the fabric inlet; S3. Dyeing: Start the nozzles, spray the dye liquor on the surface of the fabric at a preset flow rate, then start the second driving motor, and alternately rotate the first roller and the second roller at a preset time to make the fabric wind around the surfaces of the first roller and the second roller in sequence; S4. Color matching: When the fabric is completely wound around the surface of the second roller body, turn off the nozzle, start the pump body, introduce the dye liquor inside the main body of the dyeing machine into the second dye tank, and at the same time start the first driving motor to move the first arc-shaped net plate and the second arc-shaped net plate towards the position of the second roller body to squeeze the fabric. Then, an industrial camera takes an image and transmits the photo to the PLC control system for comparison with the PLC control system of the standard color matching sample. If the colors are uniform, proceed to the next step; if the colors are not uniform, start the first driving motor to reset the first arc-shaped net plate and the second arc-shaped net plate, and return to step S3. S5. Take out the fabric: Open the fabric outlet and the second clamping plate, take out the fabric, dry it, shape it, and package it to obtain the finished product.

[0014] Preferably, the PLC control system stores images of the standard color matching samples at different dyeing time periods provided by the L / D laboratory for judging the dyeing degree of the fabric inside the main body of the dyeing machine.

[0015] Therefore, the present invention adopts the above-mentioned textile production equipment and process for a piece of clothing, and the beneficial effects are as follows: The present invention monitors the dyeing degree of the dyeing process through the PLC control system, reduces the dependence on workers' experience, and ensures the production quality and production efficiency.

[0016] Next, through the drawings and embodiments, the technical solutions of the present invention will be further described in detail. Description of the Drawings

[0017] Figure 1 is a schematic structural diagram of an embodiment of the textile production equipment and process for a piece of clothing according to the present invention; Figure 2 is a schematic structural diagram of the main body of the dyeing machine in an embodiment of the textile production equipment and process for a piece of clothing according to the present invention; Figure 3 is the textile production equipment and process for a piece of clothing according to the present invention Figure 2 magnified view; Figure 4 is a side view of the main body of the dyeing machine in an embodiment of the textile production equipment and process for a piece of clothing according to the present invention.

[0018] Reference Signs 1. Dyeing machine body; 2. First dye tank; 3. Second dye tank; 4. Heating tank; 5. First conduit; 6. Second conduit; 7. Transparent housing; 8. Industrial camera; 9. Cavity; 10. Fabric inlet; 11. First roller; 12. Second roller; 13. Guide roller; 14. Steel wire rope; 15. First clamping plate; 16. Second clamping plate; 17. First arc-shaped mesh plate; 18. Second arc-shaped mesh plate; 19. First threaded hole; 20. First lead screw; 21. Second threaded hole; 22. Second lead screw; 23. Through hole; 24. First drive motor; 25. Nozzle; 26. Third conduit; 27. Second drive motor. Detailed implementation mode

[0019] The technical solution of the present invention will be further described below with reference to the drawings and embodiments.

[0020] Unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the ordinary meanings understood by those of ordinary skill in the field to which the present invention belongs.

[0021] Embodiment 1 As shown in the figure, a textile production device for clothing includes a dyeing machine body 1, a first dye tank 2, a second dye tank 3 and a PLC control system (not marked in the figure). A heating tank 4 is arranged above the dyeing machine body 1. The first dye tank 2 penetrates through the dyeing machine body 1 through the first conduit 5 and is communicated with the heating tank 4. The second dye tank 3 is communicated with the lower position of the dyeing machine body 1 through the second conduit 6.

[0022] A roller assembly, a camera assembly and an extrusion assembly are arranged inside the dyeing machine body 1. The camera assembly includes a transparent housing 7 and an industrial camera 8 arranged inside the transparent housing 7. A cavity 9 is arranged at the central position of the dyeing machine body 1. The side wall of the transparent housing 7 is hermetically connected to the cavity 9.

[0023] The cavity 9 is provided with a fabric inlet 10. The roller assembly includes a first roller 11, a second roller 12 and a guide roller 13. A steel wire rope 14 is fixedly arranged on the surface of the first roller 11. The steel wire rope 14 is sequentially wound around the guide roller 13 and the second roller 12 and connected with a first clamping plate 15. The first clamping plate 15 is located directly below the fabric inlet 10. A second clamping plate 16 is fixedly arranged on the surface of the second roller 12.

[0024] The extrusion assembly includes a first arc-shaped mesh plate 17 and a second arc-shaped mesh plate 18 symmetrically arranged along the second roller body 12. A first threaded hole 19 is provided at the middle position of the first arc-shaped mesh plate 17. The first threaded hole 19 is rotationally connected to the inner wall of the dyeing machine body 1 through a first screw rod 20. One end of the first screw rod 20 penetrates through the dyeing machine body 1, and a first driving motor 24 is provided at the penetrating end of the first screw rod 20. Second threaded holes 21 are provided at both ends of the second arc-shaped mesh plate 18. The second threaded holes 21 are rotationally connected to the inner wall of the dyeing machine body 1 through second screw rods 22. Through holes 23 are provided at both ends of the first arc-shaped mesh plate 17. The second screw rod 22 includes a threaded section and a non-threaded section. The non-threaded section penetrates through the through hole 23 and is slidably connected to the through hole 23. The threaded section matches the second threaded hole 21, and the threaded rotation direction of the threaded section is opposite to that of the first screw rod 20.

[0025] In addition, openings are provided on the surface of the second arc-shaped mesh plate 18, and the size of the openings matches the fabric inlet 10, without interfering with the input of the fabric.

[0026] The heating box 4 is provided with a plurality of nozzles 25, and the nozzles 25 correspond to the first roller body 11; the heating box 4 is communicated with the inside of the dyeing machine body 1 through a third conduit 26, and a circulation pump is provided on the third conduit 26. One end of the first roller body 11 and the second roller body 12 penetrates through the dyeing machine body 1, and a second driving motor 27 is provided at the penetrating end of the first roller body 11 and the second roller body 12.

[0027] The PLC control system is used to control the operation of the entire device and image comparison. The industrial camera 8 is electrically connected to the PLC control system. Pump bodies are provided on both the first conduit 5 and the second conduit 6, and the pump bodies are electrically connected to the PLC control system. The first driving motor 24 is electrically connected to the PLC control system. The second driving motor 27 is electrically connected to the PLC control system, and the circulation pump is electrically connected to the PLC control system.

[0028] Embodiment 2 A textile production process for clothing includes the following steps: S1. Prepare the dye solution: Add the formula to the first dye tank 2 in a preset order and proportion, stir evenly to obtain the dye solution, and then start the pump body to introduce the dye solution into the heating box 4 and heat it to a preset temperature; S2. Import the fabric: Open the fabric inlet 10, put the head end of the fabric into the interior of the dyeing machine body 1 along the fabric inlet 10, and fix the fabric with the first clamping plate 15. Start the second driving motor 27 to introduce the fabric into the interior of the dyeing machine body 1, and after passing through the guide roller 13, wind it around the first roller body 11. Wait until the tail end of the fabric enters the interior of the dyeing machine body 1, fix the fabric with the second clamping plate 16, and close the fabric inlet 10; S3. Dyeing: Start the nozzle 25, spray the dye liquor on the surface of the fabric at a preset flow rate, then start the second drive motor 27, and alternately rotate the first roller 11 and the second roller 12 at a preset time to wind the fabric around the surfaces of the first roller 11 and the second roller 12 in sequence; S4. Color matching: When the fabric is completely wound around the surface of the second roller 12, turn off the nozzle 25, start the pump body, introduce the dye liquor inside the dyeing machine body 1 into the second dye tank 3, and at the same time start the first drive motor 24 to move the first arc-shaped mesh plate 17 and the second arc-shaped mesh plate 18 towards the position of the second roller 12 to squeeze the fabric. Then, the industrial camera 8 takes an image and transmits the photo to the PLC control system for comparison with the PLC control system of the standard color matching sample. If the colors are unified, proceed to the next step; if the colors are not unified, start the first drive motor 24 to reset the first arc-shaped mesh plate 17 and the second arc-shaped mesh plate 18, and return to step S3; S5. Take out the fabric: Open the fabric opening 10 and the second clamping plate 16, take out the fabric, dry it, shape it, and package it to obtain the finished product.

[0029] The PLC control system stores images of the standard color matching sample at different dyeing time periods provided by the L / D laboratory for judging the dyeing degree of the fabric inside the dyeing machine body 1.

[0030] Therefore, the present invention adopts the above-mentioned textile production equipment and process for clothing, monitors the dyeing degree of the dyeing process through the PLC control system, reduces the dependence on the experience of workers, and ensures the production quality and production efficiency.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that they can still modify or equivalently replace the technical solutions of the present invention, and these modifications or equivalent replacements cannot make the modified technical solutions deviate from the spirit and scope of the technical solutions of the present invention.

Claims

1. A textile production equipment for clothing, characterized in that: The invention comprises a dyeing machine body, a first dye box and a second dye box, wherein a heating box is arranged above the dyeing machine body, the first dye box penetrates the dyeing machine body through a first conduit and is connected to the heating box, and the second dye box is connected to a position below the dyeing machine body through a second conduit; A roller assembly, a camera assembly and an extrusion assembly are arranged inside the dyeing machine body. The camera assembly includes a transparent shell and an industrial camera arranged inside the transparent shell. A cavity is arranged at the center of the dyeing machine body. The side wall of the transparent shell is sealed and connected to the cavity.

2. The textile production equipment for clothing according to claim 1, characterized in that: It also includes a PLC control system, and the industrial camera is electrically connected to the PLC control system; A pump body is disposed on the first conduit and the second conduit, and the pump body is electrically connected to the PLC control system.

3. The textile production equipment for clothing according to claim 1, characterized in that: The cavity is provided with a material distribution opening, and the rotating roller assembly includes a first roller body, a second roller body and a guide roller. A steel wire rope is fixedly provided on the surface of the first roller body, and the steel wire rope is sequentially wound around the guide roller and the second roller body and connected to a first clamping plate, the first clamping plate is located directly below the material distribution opening, and a second clamping plate is fixedly provided on the surface of the second roller body.

4. The textile production equipment for clothing according to claim 3, characterized in that: The extrusion assembly includes a first arc-shaped mesh plate and a second arc-shaped mesh plate symmetrically arranged along the second roller body. A first threaded hole is arranged in the middle position of the first arc-shaped mesh plate. The first threaded hole is rotatably connected to the inner wall of the dyeing machine body through a first screw rod. One end of the first screw rod passes through the dyeing machine body, and a first driving motor is arranged at the penetrating end of the first screw rod.

5. The textile production equipment for clothing according to claim 4, characterized in that: Both ends of the second arc-shaped mesh plate are provided with second threaded holes, and the second threaded holes are rotatably connected to the inner wall of the dyeing machine body through a second screw rod.

6. The textile production equipment for clothing according to claim 5, characterized in that: Both ends of the first arc-shaped mesh plate are provided with through holes, the second screw rod includes a threaded section and a non-threaded section, the non-threaded section passes through the through hole and is slidably connected to the through hole, and the threaded section matches the second threaded hole.

7. The textile production equipment for clothing according to claim 6, characterized in that: The heating box is provided with a plurality of nozzles, and the nozzles correspond to the first roller body; the heating box is connected with the interior of the dyeing machine body through a third conduit, and a circulation pump is provided on the third conduit.

8. The clothing textile production equipment according to claim 1, characterized in that: One end of the first roller body and the second roller body both penetrate the dyeing machine body, and a second driving motor is disposed at the penetrating ends of the first roller body and the second roller body.

9. A production process using a textile production equipment for clothing according to any one of claims 1 to 8, characterized in that: The steps include: S1. Prepare dye solution: add the formula to the first dye box in a preset order and proportion, stir evenly to obtain dye solution, then start the pump body, introduce the dye solution into the heating box and heat it to a preset temperature; S2, introducing the cloth: opening the cloth opening, placing the head end of the cloth into the dyeing machine body along the cloth opening, fixing the cloth by the first clamping plate, starting the second driving motor, introducing the cloth into the dyeing machine body, winding the cloth around the first roller body after passing through the guide roller, and fixing the cloth by the second clamping plate after the tail end of the cloth enters the dyeing machine body, and closing the cloth opening; S3, dyeing: start the nozzle to spray the dye solution on the surface of the cloth at a preset flow rate, then start the second drive motor to alternately rotate the first roller and the second roller at a preset time, so that the cloth is wound around the surfaces of the first roller and the second roller in turn; S4, color matching: when the fabric is completely wrapped around the surface of the second roller, close the nozzle, start the pump, introduce the dye solution inside the dyeing machine body into the second dye box, and start the first drive motor at the same time to move the first curved screen and the second curved screen toward the second roller to squeeze the fabric. Then the industrial camera takes an image and transmits the image to the PLC control system, which is compared with the PLC control system of the standard color matching office. If the color is uniform, proceed to the next step. If the color is not uniform, start the first drive motor to reset the first curved screen and the second curved screen, and return to step S3. S5. Take out the cloth: open the cloth opening and the second clamping plate, take out the cloth, dry it, shape it, and pack it to obtain the finished product.

10. A textile production process for clothing according to claim 9, characterized in that: The PLC control system stores images of different dyeing time periods of the standard color matching model provided by the L / D room, which are used to judge the dyeing degree of the fabric inside the dyeing machine body.

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