Transposition detection device for transposed conductor

By designing a transposition conductor detection device that includes components such as a compression detection frame, a U-shaped conductive detection plate and an infrared sensor, the problems of low detection efficiency and easy omission in the prior art are solved, and automated detection and stable coiling are realized.

CN120177501APending Publication Date: 2025-06-20WUXI XIZHOU MAGNET WIRES
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Patent Information

Application Number
CN202510317360.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2025-06-20

AI Technical Summary

Technical Problem

The existing transposition wire transposition detection mainly relies on manual naked eye observation, resulting in low detection efficiency and prone to omissions or errors.

Method used

A transposition conductor reversal detection device is designed, including a compression detection frame, a U-shaped conductive detection plate, a positioning control box, a winding mechanism and a reciprocating adjustment mechanism. Through infrared emitters and infrared receivers, metal plates and inclined metal strips, automated detection and winding are achieved.

Benefits of technology

Automatic detection of transposition conductors is realized, which avoids the defects of manual observation, improves detection efficiency, and ensures that transposition conductors of different widths can be centered and converged stably.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a transposed conductor transposition detection device, and relates to the technical field of transposed conductors, the transposed conductor transposition detection device comprises a detection base, the top of the detection base is fixedly provided with a pressing detection frame, a U-shaped conductive detection plate and a positioning control box, the pressing detection frame is located at the front side of the U-shaped conductive detection plate, the pressing detection frame is located at the rear side of the positioning control box, and the U-shaped conductive detection plate is located at the front side of the U-shaped conductive detection plate. A winding mechanism and a reciprocating adjusting mechanism are arranged at the top of the detection base, and the winding mechanism is located on the rear side of the reciprocating adjusting mechanism. Through mutual cooperation of the pressing spring, the pressing wheel, the infrared transmitter, the infrared receiver, the metal plate, the inclined metal strip, the power source and the alarm lamp, the state of the transposed conductor after overall transposition and the state of each layer of flat copper wire can be detected while the transposed conductor is wound; the problems of copper wire transposition defects and self defects of the transposed conductor are avoided, manual visual inspection is not needed, and the detection efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of transposed conductors, and particularly relates to a transposed conductor transposition detection device. Background Art

[0002] A transposed conductor refers to a conductor formed by combining a certain number of enameled copper flat wires into two columns with wide surfaces in contact with each other, and performing transpositions in the same direction along the narrow surfaces on the upper and lower sides of the two columns of enameled wires as required, and being continuously and tightly wrapped with multiple layers of electrical insulating paper tape. During the processing of transposed conductors, the transposition process is one of the main processes, which mainly uses a transposition head to stagger and transpose the enameled wires. Due to the influence of mechanical vibration and the incoming wire parameters of the enameled wires, when the transposed conductor is transposed, it is easy to cause transposition defects such as broken wires and jumper wires of the enameled wires. Therefore, it is necessary to detect the transposed conductor after it is processed. The following problems exist in the prior art:

[0003] Because the existing transposed conductor transposition detection mainly relies on manual visual inspection, workers need to continuously observe in front of the transposed conductor. Since the overall length of the transposed conductor is relatively long, the detection efficiency is low, and it is also very easy to have problems such as omission and misreading. Summary of the Invention

[0004] The present invention provides a transposed conductor transposition detection device to solve the problems raised in the above background art.

[0005] To solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A transposed conductor transposition detection device includes a detection base. A pressing detection frame, a U-shaped conductive detection plate, and a positioning control box are fixedly installed on the top of the detection base. The pressing detection frame is located in front of the U-shaped conductive detection plate, and the pressing detection frame is located behind the positioning control box. A winding mechanism and a reciprocating adjustment mechanism are arranged on the top of the detection base. The winding mechanism is located behind the reciprocating adjustment mechanism, and the reciprocating adjustment mechanism is located behind the U-shaped conductive detection plate. Movable wheels are movably installed on the lower sides of the left and right inner walls of the pressing detection frame. A pressing spring is fixedly installed on the top of the inner wall of the pressing detection frame. A pressing plate is fixedly installed at the bottom of the pressing spring. Gate-shaped pressing plates are fixedly installed on the left and right sides of the pressing plate. Pressing wheels are movably installed at the bottom ends of the two vertical parts of the gate-shaped pressing plate. The two vertical parts of the gate-shaped pressing plate penetrate through the top of the pressing detection frame. An infrared emitter is fixedly installed at the uppermost right side of the pressing plate.

[0007] A side plate is fixedly installed on the right side of the pressing detection frame. A threaded hole penetrating up and down is provided on the side plate. A threaded rod is threadedly installed inside the inner ring of the threaded hole. An adjusting knob is fixedly installed at the bottom end of the threaded rod. A lifting plate is threadedly installed on the outer wall of the threaded rod. An infrared receiver is fixedly installed on the left side of the lifting plate. The infrared receiver is located on the right side of the infrared emitter.

[0008] A further improvement of the technical solution of the present invention is that: a sliding rod is fixedly installed on the front side of the top of the side plate. The lifting plate is slidably connected to the sliding rod.

[0009] A further improvement of the technical solution of the present invention is that: a pulley groove is provided at the top of the horizontal part of the U-shaped conductive detection plate. Pulleys are evenly and movably installed between the left and right sides of the inner wall of the pulley groove. Gate-shaped brackets are fixedly installed at the tops of the two vertical parts of the U-shaped conductive detection plate. A clamping groove penetrating up and down is provided on the horizontal part of the gate-shaped bracket. A left-handed and right-handed threaded rod one is movably installed on the left side of the inner wall of the clamping groove. The right end of the left-handed and right-handed threaded rod one penetrates to the right side of the gate-shaped bracket and is fixedly installed with a knob one. Threaded walls one with opposite threads are respectively provided on the left and right sides of the outer wall of the left-handed and right-handed threaded rod one. Plastic hanging plates are threadedly installed on the outer walls of both threaded walls one.

[0010] A further improvement of the technical solution of the present invention is that: metal plates are fixedly installed at the bottoms of both plastic hanging plates. A number of inclined metal strips are fixedly installed on the opposite surfaces of both metal plates. A power supply is fixedly installed on the right side of the U-shaped conductive detection plate. A wire one is provided at the output end of the power supply. The output end of the wire one is electrically connected to the right metal plate. A signal sending module is fixedly installed on the left side of the U-shaped conductive detection plate. An alarm lamp is fixedly installed on the top of the signal sending module. A wire two is provided at the input end of the signal sending module. The input end of the wire two is electrically connected to the left metal plate.

[0011] A further improvement of the technical solution of the present invention is that: a left-handed and right-handed threaded rod two is movably installed on the right side of the inner wall of the positioning control box. The right end of the left-handed and right-handed threaded rod two penetrates to the right side of the positioning control box and is fixedly installed with a knob two. Threaded walls two with opposite threads are respectively provided on the left and right sides of the outer wall of the left-handed and right-handed threaded rod two. Moving plates are threadedly installed on the outer walls of both threaded walls two. Rotating wheel frames one are fixedly installed on the tops of both moving plates. Rotating wheels one are movably installed between the upper and lower sides of the inner walls of both rotating wheel frames one.

[0012] A further improvement of the technical solution of the present invention is that: U-shaped connecting plates are fixedly installed on the opposite surfaces of both rotating wheel frames one. The other ends of both U-shaped connecting plates are fixedly installed with rotating wheel frames two. Both rotating wheel frames two are located at the rear side of the U-shaped conductive detection plate. Rotating wheels two are movably installed between the upper and lower sides of the inner walls of both rotating wheel frames two.

[0013] A further improvement of the technical solution of the present invention lies in that: the winding mechanism includes an L-shaped bracket, the L-shaped bracket is fixedly connected to the top of the detection base, a limit disk is fixedly installed at the top of the vertical part of the L-shaped bracket, a servo motor 1 is fixedly installed on the left side of the limit disk, the output shaft of the servo motor 1 penetrates to the right side of the limit disk and is fixedly installed with a winding roller, a threaded locking hole is opened on the right side of the winding roller, a locking threaded disk is threadedly installed inside the threaded locking hole, and a rotating disk is fixedly installed on the right side of the locking threaded disk.

[0014] A further improvement of the technical solution of the present invention lies in that: the reciprocating adjustment mechanism includes a reciprocating control box, the reciprocating control box is fixedly connected to the top of the detection base, a servo motor 2 is fixedly installed on the left side of the reciprocating control box, the output shaft of the servo motor 2 penetrates into the inner cavity of the reciprocating control box and is fixedly installed with a reciprocating lead screw, a reciprocating moving plate is threadedly installed on the outer wall of the reciprocating lead screw, and a U-shaped limit plate is fixedly installed on the top of the reciprocating moving plate, and the U-shaped limit plate is located in front of the winding roller.

[0015] Due to the adoption of the above technical solution, the technical progress achieved by the present invention compared with the prior art is:

[0016] 1. The present invention provides a transposed conductor transposition detection device. Through the mutual cooperation among the pressing spring, the pressing wheel, the infrared emitter, the infrared receiver, the metal plate, the inclined metal strip, the power supply, and the alarm lamp, the state after the overall transposition of the transposed conductor and the state of each layer of flat copper wires can be detected while the transposed conductor is being wound, avoiding the problems of copper wire transposition defects and its own defects in the transposed conductor, eliminating the need for manual visual inspection, and improving the detection efficiency.

[0017] 2. The present invention provides a transposed conductor transposition detection device. Through the mutual cooperation among the positioning control box, the forward and reverse threaded rod 2, the knob 2, the moving plate, the runner frame 1, the runner 1, the U-shaped connecting plate, the runner frame 2, and the runner 2, the transposed conductor with different widths can be centered and positioned, and its winding movement is not affected, ensuring the stability of the movement of the transposed conductor during detection.

[0018] 3. The present invention provides a transposed conductor transposition detection device. Through the mutual cooperation among the winding roller, the threaded locking hole, the locking threaded disk, and the reciprocating adjustment mechanism, when the transposed conductor is wound after transposition detection, it can be evenly wound left and right on the outer wall of the winding roller, avoiding winding at the same position and affecting the winding quality. At the same time, the transposed conductor can be taken down as a whole after winding, which is convenient for taking. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is the overall schematic diagram of the structure of the present invention;

[0020] Figure 2 Schematic diagram of the pressing detection frame of the structure of the present invention;

[0021] Figure 3 Schematic diagram of the U-shaped conductive detection plate of the structure of the present invention;

[0022] Figure 4 Schematic diagram of the positioning control box of the structure of the present invention;

[0023] Figure 5 Schematic diagram of the winding mechanism of the structure of the present invention;

[0024] Figure 6 Schematic diagram of the reciprocating adjustment mechanism of the structure of the present invention.

[0025] In the figure: 1. Detection base; 2. Pressing detection frame; 21. Movable wheel; 22. Pressing spring; 23. Pressing plate; 231. Gate-shaped pressing plate; 232. Pressing wheel; 233. Infrared emitter; 24. Side plate; 241. Threaded hole; 242. Threaded rod; 243. Adjusting knob; 244. Slide bar; 245. Lifting plate; 246. Infrared receiver; 3. U-shaped conductive detection plate; 31. Pulley groove; 311. Pulley; 32. Gate-shaped bracket; 321. Clamping groove; 322. First positive and negative threaded rod; 323. First knob; 324. Plastic hanging plate; 325. Metal plate; 33. Inclined metal strip; 34. Power supply; 35. Signal sending module; 36. Alarm lamp; 4. Positioning control box; 41. Second positive and negative threaded rod; 411. Second knob; 412. Moving plate; 413. First runner frame; 414. First runner; 42. U-shaped connecting plate; 421. Second runner frame; 422. Second runner; 5. Winding mechanism; 51. L-shaped bracket; 52. Limiting disc; 53. Winding roller; 54. First servo motor; 55. Thread locking hole; 56. Locking threaded disc; 57. Rotating disc; 6. Reciprocating adjustment mechanism; 61. Reciprocating control box; 62. Second servo motor; 63. Reciprocating lead screw; 64. Reciprocating moving plate; 65. U-shaped limiting plate. Detailed implementation manners

[0026] The following further describes the present invention in detail with reference to the embodiments:

[0027] Embodiment 1

[0028] As Figure 1 、 Figure 2As shown in the figure, the present invention provides a transposition detection device for transposition conductors, including a detection base 1. A pressing detection frame 2, a U-shaped conductive detection plate 3, and a positioning control box 4 are fixedly installed on the top of the detection base 1. The pressing detection frame 2 is located in front of the U-shaped conductive detection plate 3, and the pressing detection frame 2 is located behind the positioning control box 4. A winding mechanism 5 and a reciprocating adjustment mechanism 6 are arranged on the top of the detection base 1. The winding mechanism 5 is located behind the reciprocating adjustment mechanism 6, and the reciprocating adjustment mechanism 6 is located behind the U-shaped conductive detection plate 3. Below the left and right sides of the inner wall of the pressing detection frame 2, movable wheels 21 are movably installed. At the top of the inner wall of the pressing detection frame 2, a pressing spring 22 is fixedly installed. At the bottom of the pressing spring 22, a pressing plate 23 is fixedly installed. On the left and right sides of the pressing plate 23, gantry pressing plates 231 are fixedly installed. At the bottom ends of the two vertical parts of the gantry pressing plate 231, pressing wheels 232 are movably installed. The two vertical parts of the gantry pressing plate 231 penetrate through the top of the pressing detection frame 2. At the uppermost right side of the pressing plate 23, an infrared emitter 233 is fixedly installed. On the right side of the pressing detection frame 2, a side plate 24 is fixedly installed. The side plate 24 is provided with a threaded hole 241 that penetrates up and down. An inner threaded rod 242 is threadedly installed in the inner circle of the threaded hole 241. At the bottom end of the threaded rod 242, an adjustment knob 243 is fixedly installed. An elevating plate 245 is threadedly installed on the outer wall of the threaded rod 242. On the left side of the elevating plate 245, an infrared receiver 246 is fixedly installed. The infrared receiver 246 is located on the right side of the infrared emitter 233. At the front side of the top of the side plate 24, a slide bar 244 is fixedly installed. The elevating plate 245 is slidably connected to the slide bar 244.

[0029] In this embodiment, during detection, since the flat copper wires contained in the transposition conductor maintain a transposition overlapping state, once there is a copper wire with a failed transposition, the overall thickness will change. Therefore, when the transposition conductor passes through the pressing detection frame 2, the transposition conductor is pressed by the pressing wheels 232 movably connected to the bottom of the two vertical parts of the gantry pressing plate 231, and the movable wheels 21 are used to ensure that the transposition conductor can pass through the pressing detection frame 2 for winding without interference. The pressing wheels 232 use the pressing spring 22 to increase the pressing force. At the same time, after pressing, due to the different thicknesses of the transposition conductors, the heights of the infrared emitters 233 are also different. At this time, only by rotating the adjustment knob 243 at the bottom of the side plate 24 can the threaded rod 242 in the inner circle of the threaded hole 241 be rotated, so that the elevating plate 245 threadedly installed on its outer wall can stably drive the infrared receiver 246 to move up and down by sliding on the outer wall of the slide bar 244 until the infrared rays emitted by the infrared emitter 233 are received and then stop. At this time, when the thickness of the transposition conductor passing between the movable wheel 21 and the pressing wheel 232 changes, the infrared emitter 233 will be pushed up and down, so that the infrared rays emitted by the infrared emitter 233 cannot be received by the infrared receiver 246, and thus an electrical signal can be sent for reminder, and it can be concluded that there are defects in the transposition of the transposition conductor in this section.

[0030] Embodiment 2

[0031] As Figure 3 shown, on the basis of Embodiment 1, the present invention provides a technical solution: Preferably, a pulley groove 31 is opened at the top of the horizontal part of the U-shaped conductive detection plate 3. Pulley 311 is evenly and movably installed between the left and right sides of the inner wall of the pulley groove 31. At the top of the two vertical parts of the U-shaped conductive detection plate 3, a portal bracket 32 is fixedly installed. A clamping groove 321 penetrating up and down is opened at the horizontal part of the portal bracket 32. On the left side of the inner wall of the clamping groove 321, a first positive and negative threaded rod 322 is movably installed. The right end of the first positive and negative threaded rod 322 penetrates to the right side of the portal bracket 32 and is fixedly installed with a first knob 323. On the left and right sides of the outer wall of the first positive and negative threaded rod 322, thread walls 1 with opposite threads are respectively opened. Plastic hanging plates 324 are threadedly installed on the outer walls of the two thread walls 1. Metal plates 325 are fixedly installed at the bottoms of the two plastic hanging plates 324. A plurality of inclined metal strips 33 are fixedly installed on the opposite surfaces of the two metal plates 325. A power supply 34 is fixedly installed on the right side of the U-shaped conductive detection plate 3. A first wire is arranged at the output end of the power supply 34. The output end of the first wire is electrically connected to the right metal plate 325. A signal sending module 35 is fixedly installed on the left side of the U-shaped conductive detection plate 3. An alarm lamp 36 is fixedly installed at the top of the signal sending module 35. A second wire is arranged at the input end of the signal sending module 35. The input end of the second wire is electrically connected to the left metal plate 325.

[0032] In this embodiment, the transposed conductor will also pass through the U-shaped conductive detection plate 3 after passing through the compression detection frame 2. The plurality of pulleys 311 inside the pulley groove 31 are used to keep its movement smooth. At the same time, by rotating the first knob 323, the first positive and negative threaded rod 322 in the clamping groove 321 opened by the portal bracket 32 can be driven to rotate. By using the threaded connection between the thread walls 1 with opposite threads on the outer wall of the first positive and negative threaded rod 322 and the plastic hanging plate 324, the two metal plates 325 can be controlled to approach each other until the opposite ends of the plurality of inclined metal strips 33 on both sides are lapped on both sides of the flat copper wire of the transposed conductor. Then, through the power supply of the power supply 34, the current can pass through the plurality of inclined metal strips 33 and the transposed conductor and be transmitted to the metal plate 325 on the other side, so that the alarm lamp 36 at the top of the signal sending module 35 lights up. Once there is a notch break in the flat copper wire corresponding to the plurality of inclined metal strips 33, the inclined metal strip 33 cannot be electrified, and a signal can be sent through the signal sending module 35 for reminder to obtain the unqualified position.

[0033] Embodiment 3

[0034] As Figure 4As shown, on the basis of Embodiment 1, the present invention provides a technical solution: Preferably, a left - right threaded rod two 41 is movably installed on the right side of the inner wall of the positioning control box 4. The right end of the left - right threaded rod two 41 penetrates to the right side of the positioning control box 4 and is fixedly installed with a knob two 411. Threaded walls two with opposite threads are respectively provided on the left and right sides of the outer wall of the left - right threaded rod two 41. Moving plates 412 are threadedly installed on the outer walls of the two threaded walls two. The tops of the two moving plates 412 are fixedly installed with runner frames one 413. Runner one 414 is movably installed between the upper and lower sides of the inner walls of the two runner frames one 413. U - shaped connecting plates 42 are fixedly installed on the opposite sides of the two runner frames one 413. The other ends of the two U - shaped connecting plates 42 are fixedly installed with runner frames two 421. The two runner frames two 421 are both located behind the U - shaped conductive detection plate 3. Runner two 422 is movably installed between the upper and lower sides of the inner walls of the two runner frames two 421.

[0035] In this embodiment, when the transposed conductor is being detected and wound, by rotating the knob two 411 at the entrance, the left - right threaded rod two 41 can be driven to rotate, so that the moving plates 412 threadedly installed on the left and right sides of its outer wall drive the two runner frames one 413 to approach each other. The runner one 414 is used to clamp the left and right sides of the transposed conductor, thereby ensuring the centering stability of the movement of the transposed conductor and adapting to transposed conductors of different widths. At the same time, at the exit of the U - shaped conductive detection plate 3, the U - shaped connecting plates 42 can also move synchronously with the runner frames one 413, driving the two runner frames two 421 to approach each other using the runner two 422 to clamp the transposed conductor and maintaining the winding stability of the transposed conductor.

[0036] Embodiment 4

[0037] As Figure 5 、 Figure 6As shown in the figure, on the basis of Embodiment 1, the present invention provides a technical solution: Preferably, the winding mechanism 5 includes an L-shaped bracket 51, the L-shaped bracket 51 is fixedly connected to the top of the detection base 1, a limit disk 52 is fixedly installed at the top of the vertical part of the L-shaped bracket 51, a servo motor 54 is fixedly installed on the left side of the limit disk 52, the output shaft of the servo motor 54 penetrates to the right side of the limit disk 52 and is fixedly installed with a winding roller 53, a threaded locking hole 55 is opened on the right side of the winding roller 53, a locking threaded disk 56 is threadedly installed inside the threaded locking hole 55, and a rotating disk 57 is fixedly installed on the right side of the locking threaded disk 56. The reciprocating adjustment mechanism 6 includes a reciprocating control box 61, the reciprocating control box 61 is fixedly connected to the top of the detection base 1, a servo motor 62 is fixedly installed on the left side of the reciprocating control box 61, the output shaft of the servo motor 62 penetrates into the inner cavity of the reciprocating control box 61 and is fixedly installed with a reciprocating lead screw 63, a reciprocating moving plate 64 is threadedly installed on the outer wall of the reciprocating lead screw 63, and a U-shaped limit plate 65 is fixedly installed on the top of the reciprocating moving plate 64. The U-shaped limit plate 65 is located in front of the winding roller 53.

[0038] In this embodiment, when winding, the servo motor 54 on the left side of the limit disk 52 is started to drive the winding roller 53 to wind the transposed conductor. After the winding detection is completed, the rotating disk 57 can be rotated to drive the locking threaded disk 56 to rotate, so that the locking threaded disk 56 is rotated and removed from the threaded locking hole 55, which is convenient for removing the transposed conductor wound on the winding roller 53. And in order to prevent the transposed conductor from being wound at the same position on the outer wall of the winding roller 53, the transposed conductor can pass through the U-shaped limit plate 65, and the servo motor 62 on the left side of the reciprocating control box 61 can be started while winding to drive the reciprocating lead screw 63 to rotate, so that the reciprocating moving plate 64 drives the U-shaped limit plate 65 to move left and right reciprocally, and the transposed conductor is evenly wound on the outer wall of the winding roller 53.

[0039] Next, the working principle of the transposed conductor transposition detection device will be specifically described.

[0040] As Figures 1-6As shown, during detection, since the flat copper wires contained in the transposed conductor remain in a transposed and overlapping state, once there is a copper wire with a transposition failure, the overall thickness will change. Therefore, when the transposed conductor passes through the pressing detection frame 2, the pressing wheel 232 movably connected to the bottoms of the two vertical parts of the portal pressing plate 231 presses the transposed conductor, and the movable wheel 21 does not prevent the transposed conductor from passing through the pressing detection frame 2 for winding. The pressing wheel 232 increases the pressing force by means of the pressing spring 22. At the same time, after pressing, according to the different thicknesses of the transposed conductor, the height of the infrared emitter 233 is also different. At this time, just rotate the adjustment knob 243 at the bottom of the side plate 24 to drive the rotation of the threaded rod 242 inside the threaded hole 241, so that the lifting plate 245 threadedly installed on its outer wall drives the infrared receiver 246 to move up and down stably by sliding on the outer wall of the slide bar 244 until it stops receiving the infrared rays emitted by the infrared emitter 233. At this time, when the thickness of the transposed conductor passing between the movable wheel 21 and the pressing wheel 232 changes, it will push the infrared emitter 233 up and down, so that the infrared rays emitted by the infrared emitter 233 cannot be received by the infrared receiver 246, thereby sending an electrical signal for reminder, and it can be concluded that there are defects in the transposition of the transposed conductor in this section. At the same time, after passing through the pressing detection frame 2, the transposed conductor will also pass through the U-shaped conductive detection plate 3. The smooth movement of the transposed conductor is maintained by a number of pulleys 311 inside the pulley groove 31. At the same time, by rotating the knob one 323, the rotation of the positive and negative threaded rod one 322 in the clamping groove 321 opened by the portal bracket 32 can be driven. By using the threaded connection between the threaded walls one with opposite threads on the outer wall of the positive and negative threaded rod one 322 and the plastic hanging plate 324, the two metal plates 325 can be controlled to approach each other until the relative ends of a number of inclined metal strips 33 on both sides are lapped on both sides of the flat copper wire of the transposed conductor. Then, through the power supply of the power supply 34, the current can pass through a number of inclined metal strips 33 and the transposed conductor and be transmitted to the metal plate 325 on the other side, so that the warning light 36 on the top of the signal sending module 35 lights up. Once there are gaps or breaks in the flat copper wires corresponding to a number of inclined metal strips 33, the inclined metal strip 33 cannot be electrified, and an electrical signal can be sent through the signal sending module 35 for reminder to obtain the unqualified position. When the transposed conductor is detected and wound, at the entrance, by rotating the knob two 411, the rotation of the positive and negative threaded rod two 41 can be driven, so that the moving plates 412 threadedly installed on the left and right sides of its outer wall drive the two runner frames one 413 to approach each other, and the left and right sides of the transposed conductor are clamped by the runner one 414, so as to ensure the centering stability of the movement of the transposed conductor and adapt to transposed conductors of different widths. At the same time, at the exit of the U-shaped conductive detection plate 3, the U-shaped connecting plate 42 can also move synchronously with the runner frame one 413, driving the two runner frames two 421 to approach each other by means of the runner two 422 to clamp the transposed conductor and maintain the winding stability of the transposed conductor. During winding, by starting the servo motor one 54 on the left side of the limit disk 52, the winding roller 53 can be driven to wind the transposed conductor.After the winding detection is completed, the locking threaded disk 56 can be rotated by rotating the rotating disk 57, so that the locking threaded disk 56 is rotated and disassembled from the threaded locking hole 55, which is convenient for removing the transposed conductor wound on the winding roller 53. In order to prevent the transposed conductor from being wound at the same position on the outer wall of the winding roller 53, the transposed conductor can be passed through the U-shaped limiting plate 65, and the servo motor two 62 on the left side of the reciprocating control box 61 can be started while winding to drive the reciprocating lead screw 63 to rotate, so that the reciprocating moving plate 64 drives the U-shaped limiting plate 65 to move left and right reciprocally, and the transposed conductor is evenly wound on the outer wall of the winding roller 53.

[0041] The present invention has been generally and exhaustively described above. However, based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, any modifications or improvements made without departing from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A transposed conductor transposition detection device, comprising a detection base (1), characterized in that: A pressing detection frame (2), a U-shaped conductive detection plate (3), and a positioning control box (4) are fixedly mounted on the top of the detection base (1); the pressing detection frame (2) is located on the front side of the U-shaped conductive detection plate (3); the pressing detection frame (2) is located on the rear side of the positioning control box (4); a winding mechanism (5) and a reciprocating adjustment mechanism (6) are arranged on the top of the detection base (1); the winding mechanism (5) is located on the rear side of the reciprocating adjustment mechanism (6); the reciprocating adjustment mechanism (6) is located on the rear side of the U-shaped conductive detection plate (3); the inner wall of the pressing detection frame (2) is on the left side. Movable wheels (21) are movably installed at the lower right sides, a pressing spring (22) is fixedly installed at the top of the inner wall of the pressing detection frame (2), a pressing plate (23) is fixedly installed at the bottom of the pressing spring (22), a door-shaped pressing plate (231) is fixedly installed on the left and right sides of the pressing plate (23), pressing wheels (232) are movably installed at the bottom of two vertical parts of the door-shaped pressing plate (231), both vertical parts of the door-shaped pressing plate (231) penetrate to the top of the pressing detection frame (2), and an infrared transmitter (233) is fixedly installed at the top of the right side of the pressing plate (23); A side plate (24) is fixedly mounted on the right side of the compression detection frame (2), the side plate (24) is provided with a threaded hole (241) which passes through from top to bottom, a threaded rod (242) is threadedly mounted on the inner circle of the threaded hole (241), an adjusting knob (243) is fixedly mounted on the bottom end of the threaded rod (242), a lifting plate (245) is threadedly mounted on the outer wall of the threaded rod (242), an infrared receiver (246) is fixedly mounted on the left side of the lifting plate (245), and the infrared receiver (246) is located on the right side of the infrared transmitter (233).

2. A transposed conductor transposition detection device according to claim 1, characterized in that: A sliding rod (244) is fixedly mounted on the top front side of the side plate (24), and the lifting plate (245) is slidably connected to the sliding rod (244).

3. A transposed conductor transposition detection device according to claim 1, characterized in that: A pulley groove (31) is provided at the top of the horizontal part of the U-shaped conductive detection plate (3), and pulleys (311) are evenly and movably installed between the left and right sides of the inner wall of the pulley groove (31), and a door-shaped bracket (32) is fixedly installed at the top of the two vertical parts of the U-shaped conductive detection plate (3), and a clamping groove (321) that passes through from top to bottom is provided at the horizontal part of the door-shaped bracket (32), and a positive and negative threaded rod (322) is movably installed on the left side of the inner wall of the clamping groove (321), and the right end of the positive and negative threaded rod (322) passes through the right side of the door-shaped bracket (32) and is fixedly installed with a knob (323), and the left and right sides of the outer wall of the positive and negative threaded rod (322) are respectively provided with threaded walls (1) with opposite threads, and the outer walls of the two threaded walls (1) are both threadedly installed with plastic hanging plates (324).

4. A transposed conductor transposition detection device according to claim 3, characterized in that: A metal plate (325) is fixedly mounted at the bottom of the two plastic hanging plates (324), and a plurality of inclined metal strips (33) are fixedly mounted on the opposite surfaces of the two metal plates (325). A power source (34) is fixedly mounted on the right side of the U-shaped conductive detection plate (3), and a wire 1 is arranged at the output end of the power source (34), and the output end of the wire 1 is electrically connected to the right metal plate (325). A signal sending module (35) is fixedly mounted on the left side of the U-shaped conductive detection plate (3), and an alarm light (36) is fixedly mounted on the top of the signal sending module (35). A wire 2 is arranged at the input end of the signal sending module (35), and the input end of the wire 2 is electrically connected to the left metal plate (325).

5. A transposed conductor transposition detection device according to claim 1, characterized in that: A second positive and negative threaded rod (41) is movably mounted on the right side of the inner wall of the positioning control box (4); the right end of the second positive and negative threaded rod (41) penetrates the right side of the positioning control box (4) and is fixedly mounted with a second knob (411); two threaded walls with opposite threads are respectively provided on the left and right sides of the outer wall of the second positive and negative threaded rod (41); a movable plate (412) is threadedly mounted on the outer walls of the two threaded walls; a rotating wheel frame (413) is fixedly mounted on the top of the two movable plates (412); and a rotating wheel (414) is movably mounted between the upper and lower sides of the inner walls of the two rotating wheel frames (413).

6. A transposed conductor transposition detection device according to claim 5, characterized in that: The opposite sides of the two rotating wheel frames (413) are fixedly mounted with a U-shaped connecting plate (42), the other ends of the two U-shaped connecting plates (42) are fixedly mounted with a rotating wheel frame (421), the two rotating wheel frames (421) are located at the rear side of the U-shaped conductive detection plate (3), and the inner walls of the two rotating wheel frames (421) are movably mounted with a rotating wheel (422) between the upper and lower sides.

7. A transposed conductor transposition detection device according to claim 1, characterized in that: The winding mechanism (5) comprises an L-shaped bracket (51), the L-shaped bracket (51) is fixedly connected to the top of the detection base (1), a limit plate (52) is fixedly installed on the vertical top of the L-shaped bracket (51), a servo motor (54) is fixedly installed on the left side of the limit plate (52), the output shaft of the servo motor (54) passes through the right side of the limit plate (52) and a winding roller (53) is fixedly installed, a threaded locking hole (55) is opened on the right side of the winding roller (53), a locking threaded disc (56) is threadedly installed on the inner side of the threaded locking hole (55), and a rotating disc (57) is fixedly installed on the right side of the locking threaded disc (56).

8. A transposed conductor transposition detection device according to claim 7, characterized in that: The reciprocating adjustment mechanism (6) comprises a reciprocating control box (61), the reciprocating control box (61) is fixedly connected to the top of the detection base (1), a servo motor 2 (62) is fixedly installed on the left side of the reciprocating control box (61), the output shaft of the servo motor 2 (62) passes through the inner cavity of the reciprocating control box (61) and is fixedly installed with a reciprocating screw (63), a reciprocating plate (64) is threadedly installed on the outer wall of the reciprocating screw (63), a U-shaped limit plate (65) is fixedly installed on the top of the reciprocating plate (64), and the U-shaped limit plate (65) is located on the front side of the winding roller (53).