A power cable connection device and method

Abstract

The present disclosure relates to the field of composite cable connection equipment, and specifically relates to a power cable connection device and method. The connection device includes: two groups of core-alignment torsion mechanisms; a mounting frame; a torsion drive assembly for driving the core-alignment torsion mechanisms to rotate around the axis of the composite cable; two groups of metal wire stripping structures, and the metal wire stripping structure includes: a first telescopic mechanism; a stripping block; an arc-shaped servo slide rail; a rotary spot welding mechanism, and the rotary spot welding mechanism includes: a rotary drive assembly; a spot welding component, and the rotary drive assembly drives the spot welding component to rotate around the axis of the composite cable; a fusion splicer mounting arm, and an optical fiber fusion splicer is mounted at one end of the fusion splicer mounting arm far away from the mounting frame. Through the above structural design, the present disclosure can solve the technical problems of low efficiency of step-by-step operation of metal wires and optical fibers, poor core-alignment accuracy, and easy damage to optical fibers in traditional composite cable connection, and is applicable to the high-efficiency and high-precision connection scenarios of power communication composite cables.

Description

Technical Field

[0001] The present disclosure generally relates to the field of composite cable connection technology, and in particular to a power cable connection device and method. Background Art

[0002] In the field of modern power communications, the application of power communication composite cables is becoming more and more widespread. They can transmit power and communication signals at the same time, providing a strong guarantee for the stable operation of various systems.

[0003] However, the splicing problem of composite cables has always been a key problem that needs to be solved urgently in the industry.

[0004] The traditional composite cable splicing method usually adopts the step-by-step operation of metal wire and optical fiber. This method has many disadvantages. First, it is extremely inefficient, requires a lot of time and labor costs, and increases the construction period and operating costs. Secondly, the core alignment accuracy is poor, and deviations are prone to occur during the manual core alignment process, resulting in a decrease in signal transmission quality and affecting the stability of communication and power transmission.

[0005] In addition, the optical fiber is easily damaged during the splicing process. Since the processing procedures of the metal wire and the optical fiber are separated and the operation is complicated, the optical fiber may break if you are not careful during the operation, which will seriously affect the overall performance of the cable.

[0006] Moreover, it is difficult to accurately control the stripping range of the metal wire with existing splicing technology, and irreparable damage may be caused to the internal optical fiber when stripping the metal wire.

[0007] At the same time, traditional welding methods cannot achieve uniform circumferential welding of metal wires, resulting in uneven welding quality and affecting the long-term performance of the cable.

[0008] Therefore, there is an urgent need for a composite cable splicing technology that is efficient, high-precision and can avoid damaging optical fibers to meet the power communication industry's demand for reliable splicing of composite cables. Summary of the invention

[0009] In order to solve the problem of low connection efficiency of existing composite cables, the present disclosure provides a power cable wiring device and method, which realizes rapid wiring of optoelectronic composite cables, reduces manual labor intensity, and improves connection quality.

[0010] According to one aspect of the present disclosure, there is provided a power cable connection device, the connection device comprising:

[0011] Two sets of core twisting mechanisms are symmetrically arranged on both sides of the two composite cable terminals and are detachably connected to the composite cables;

[0012] The mounting frame has two sets of core-aligning and twisting mechanisms installed on the upper part;

[0013] A torsion drive assembly is provided between the core-twisting mechanism and the mounting bracket, driving the core-twisting mechanism to rotate around the axis of the composite cable;

[0014] Two sets of metal wire stripping structures are spacedly provided at the lower part of the mounting bracket; among which

[0015] The metal wire stripping structure includes:

[0016] A first telescopic mechanism is provided on the lower surface of the mounting bracket, and the telescopic end is inclined towards the composite cable;

[0017] A stripping block is provided at the telescopic end of the first telescopic mechanism;

[0018] The wiring device further includes:

[0019] An arc-shaped servo slide rail is installed between the stripping blocks of the two sets of metal wire stripping structures;

[0020] A rotary spot welding mechanism is slidably installed in the arc-shaped servo slide rail;

[0021] The rotary spot welding mechanism includes:

[0022] A rotary drive assembly is slidably connected to the arc-shaped servo slide rail;

[0023] A spot welding assembly is provided at the driving end of the rotary drive assembly, and the rotary drive assembly drives the spot welding assembly to rotate around the axis of the composite cable;

[0024] A splicer mounting arm is provided at the upper part of the mounting bracket, and an optical fiber splicer is installed at the end of the splicer mounting arm away from the mounting bracket.

[0025] In some embodiments,

[0026] The core-twisting mechanism includes:

[0027] Two sets of C-shaped clamping arms are symmetrically provided on the outer circumferential walls on both sides of the composite cable;

[0028] Two sets of threaded holes penetrate through the adjacent ends of the two sets of C-shaped clamping arms;

[0029] Two sets of fastening bolts are arranged through the two sets of threaded holes;

[0030] Two sets of arc-shaped chutes are provided on the outer walls on both sides of one of the C-shaped clamping arms; among which

[0031] The driving end of the torsion drive assembly is arranged in the arc-shaped chute, and the torsion drive assembly drives the two sets of C-shaped clamping arms to rotate around their own central axes.

[0032] In some embodiments,

[0033] The torsion drive assembly includes:

[0034] U-shaped mounting arm, rotatably mounted at the upper part of the mounting frame at the bottom;

[0035] The first driving gear is rotatably arranged inside the opening of the U-shaped mounting arm;

[0036] The first motor is mounted on the outer wall of the U-shaped mounting arm, and the output shaft passes through the U-shaped mounting arm and is connected to the first driving gear;

[0037] The driven gear is rotatably mounted inside the opening of the U-shaped mounting arm and meshes with the first driving gear on the side close to the C-shaped clamping arm;

[0038] The first arc-shaped rack is arranged on the outer wall of the circumferential direction of the C-shaped clamping arm with an arc-shaped chute; where

[0039] The first arc-shaped rack meshes with the side of the driven gear away from the first driving gear;

[0040] It further includes:

[0041] Two groups of positioning sliders are respectively mounted at both ends of the U-shaped mounting arm and slide inside the arc-shaped chute.

[0042] In some embodiments,

[0043] The first telescopic mechanism includes:

[0044] The base is mounted on the lower surface of the mounting frame, and the upper part of the base is inclined reversely towards the composite cable;

[0045] Two groups of first electric push rods are spaced and mounted on the inclined surface of the upper part of the base, and the telescopic ends are connected to the stripping block;

[0046] The guide ring is sleeved on the outer wall of the first electric push rod;

[0047] The guide rod is connected to the stripping block at one end and the end wall of the guide ring at the other end;

[0048] The stripping block includes:

[0049] Two groups of diamond-shaped vertical plates are open at the included angle on the side close to the composite cable; where

[0050] The guide rod penetrates through the included angle at one end of the two groups of diamond-shaped vertical plates away from the open end;

[0051] The triangular prism is respectively arranged inside the inner rings of the two groups of diamond-shaped vertical plates at both ends;

[0052] One of the side edges of the triangular prism is arranged close to the guide rod and is connected to the guide rod;

[0053] The bottom plate is connected to one end of the two diamond-shaped vertical plates close to the guide ring at both ends, and the middle section of the bottom plate is connected to the telescopic end of the first electric push rod;

[0054] The arc-shaped servo slide rail is arranged between two sets of stripping blocks, and the curved surface of the arc-shaped servo slide rail faces the open end of the diamond-shaped vertical plate;

[0055] Two sets of curved spring pieces are symmetrically arranged on the inner wall of the diamond-shaped vertical plate, and the curved surfaces of the two sets of curved spring pieces face the optical fiber of the composite cable;

[0056] The electromagnetic induction sensor is installed at the open end of the diamond-shaped vertical plate;

[0057] For the optical time domain reflectometer, the light-emitting diode at the detection end is arranged at the open end of the diamond-shaped vertical plate;

[0058] The control unit is electrically connected to the electromagnetic induction sensor and the first electric push rod, and is used to control the first electric push rod to stop moving when the electromagnetic induction sensor detects the disappearance of the metal wire;

[0059] The data processing module is connected to the optical time domain reflectometer and is used to calculate the relative distance between the optical fiber and the metal wire according to the measurement data of the optical time domain reflectometer.

[0060] In some embodiments,

[0061] The mounting bracket includes:

[0062] A moving plate, and the base of the first telescopic mechanism is installed on the surface of the moving plate;

[0063] Walking wheels are arranged in a rectangular array on the bottom surface of the moving plate;

[0064] There are two sets of L-shaped columns, and one end of the two sets of L-shaped columns is symmetrically arranged on both sides of the base;

[0065] The longitudinal adjusting rod is threadedly connected to the top end of the L-shaped column at the bottom;

[0066] A cross bar passes through the top ends of the two sets of longitudinal adjusting rods at both ends;

[0067] Both ends of the cross bar are rotatably connected to the bottom ends of the U-shaped mounting arms of the torsion drive assembly;

[0068] An L-shaped rod, one end is connected to the side wall of the L-shaped column, and the other end abuts against the lower outer wall of the U-shaped mounting arm;

[0069] The fusion splicer mounting arm is arranged between the two sets of longitudinal adjusting rods, and one end of the fusion splicer mounting arm is slidably and rotatably connected to the outer wall of the circumference of the cross bar.

[0070] In some embodiments,

[0071] The rotation drive assembly includes:

[0072] A sliding seat is slidably arranged in the arc-shaped servo slide rail;

[0073] A C-shaped mounting plate, and the spot welding assembly is installed on the inner wall of the C-shaped mounting plate;

[0074] There are two sets of C-shaped sliding plates, which are symmetrically arranged on the outer walls on both sides of the C-shaped mounting plate, and the side walls of the C-shaped sliding plates are fixedly connected to the side walls of the C-shaped mounting plate;

[0075] There are two sets of C-shaped limit plates, which are symmetrically arranged on both sides of the C-shaped mounting plate and are arranged at intervals from the outer wall of the C-shaped mounting plate; among them

[0076] The inner wall of the C-shaped limit plate is slidably connected to the outer wall of the C-shaped sliding plate;

[0077] There are two sets of C-shaped baffles, which are respectively arranged on the sides of the two sets of C-shaped limit plates away from the C-shaped mounting plate, and the C-shaped baffles are fixedly connected to the C-shaped limit plates;

[0078] One end of the outer wall of the C-shaped baffle is connected to the end of the sliding seat far from the arc-shaped servo slide rail;

[0079] The second arc-shaped rack is arranged on the outer wall of the C-shaped mounting plate;

[0080] One side of the second driving gear is meshed with the outer wall of the second arc-shaped rack;

[0081] The second driving gear is installed on the sliding seat;

[0082] The output shaft of the second motor passes through the outer shell of the sliding seat and is connected to the second driving gear.

[0083] In some embodiments,

[0084] The spot welding assembly includes:

[0085] The second electric push rod is installed at one end on the inner wall of the C-shaped mounting plate;

[0086] The welding torch is arranged at the end of the second electric push rod away from the C-shaped mounting plate;

[0087] The welding cable is arranged on the inner wall of the C-shaped mounting plate and is arranged at intervals from the welding torch.

[0088] In some embodiments,

[0089] The wiring device further includes:

[0090] The skin assembly, and the skin assembly is installed on one side of the rotary drive assembly;

[0091] The skin assembly includes:

[0092] There are two sets of C-shaped mounting rods, which are symmetrically arranged on both sides of the C-shaped mounting plate, and the C-shaped mounting rods are arranged at intervals from the C-shaped baffles; among them

[0093] The C-shaped mounting rod is fixedly connected to the side wall of the C-shaped baffle through an extension rod;

[0094] Steering wheels, there are multiple of them, and the multiple steering wheels are installed at intervals on the outer circumference of the C-shaped mounting rod, and the traveling directions of the steering wheels are parallel to the length direction of the composite cable;

[0095] There is a track between the two bottom plates, the length direction of the track is perpendicular to the plane where the arc-shaped servo slide rail is located, and an auxiliary slider is provided on the side of the arc-shaped servo slide rail close to the track, and the auxiliary slider is slidably arranged in the track;

[0096] The skin assembly further includes:

[0097] A material roll is rotatably installed on the inner wall of the C-shaped mounting plate, and a polyvinyl chloride film is wound around the outer circumference of the material roll;

[0098] A guide wheel is provided inside the C-shaped mounting plate;

[0099] One end of a spring pull rod is rotatably installed with the guide wheel, and the other end is installed on the inner wall of the C-shaped mounting plate;

[0100] One end of an L-shaped spring piece is arranged at the telescopic end of the second electric push rod, and the other end passes through the polyvinyl chloride film.

[0101] According to another aspect of the present disclosure, a wiring method is provided, including the following steps:

[0102] S1. Pretreat the docking end of the composite cable: Manually level the docking end interfaces of the two composite cables, and cut the skin of the exposed part of the metal wire;

[0103] S2. Core alignment and calibration: Install the pretreated composite cables into the symmetrically arranged core-twisting mechanisms respectively, and synchronously rotate the two groups of composite cables through the twisting drive assembly to axially align the internal metal wires and optical fibers respectively;

[0104] S3. Metal wire stripping and positioning: Drive the first telescopic mechanism of the two groups of metal wire stripping structures to feed obliquely towards the composite cable, and use the electromagnetic induction sensor on the stripping block to detect the position of the metal wire. When the sensor parameter changes from increasing to decreasing, it is determined that the edge of the metal wire is contacted;

[0105] S4. Optical fiber exposure control: Based on the optical time domain reflectometer to detect the optical fiber position data, dynamically adjust the stroke of the first telescopic mechanism through the control unit, so that the stripping blocks on both sides push the metal wire outwards to a predetermined distance, and completely expose the middle optical fiber;

[0106] S5. Optical fiber fusion and detection: Manipulate the installation arm of the optical fiber fusion machine to move the optical fiber fusion machine to the docking position for fusion. After the fusion is completed, scan and detect the fusion integrity along the optical fiber axis through the optical time domain reflectometer;

[0107] S6. Metal wire reset welding: After confirming that the optical fiber fusion splicing is qualified, retract the stripping block to make the metal wire reset and contact, and drive the rotary spot welding mechanism to continuously perform spot welding and fixation around the metal wire along the arc-shaped servo slide rail.

[0108] The embodiments of the present disclosure have the following advantages.

[0109] Two groups of core-alignment torsion mechanisms symmetrically clamp both ends of the composite cable. The composite cable is driven to rotate synchronously around its axis by the torsion drive assembly, so that the internal metal wire and the optical fiber are axially aligned, ensuring subsequent connection accuracy. The first telescopic mechanism of the metal wire stripping structure pushes the stripping block to incline and feed towards the composite cable, and uses the mechanical action of the stripping block to push the metal wire to both sides. At the same time, the fusion splicer mounting arm drives the optical fiber fusion splicer to move to the exposed optical fiber position for fusion splicing. After completing the optical fiber fusion splicing, the rotary spot welding mechanism slides around the metal wire along the arc-shaped servo slide rail, and the spot welding assembly is driven by the rotary drive assembly to continuously rotate and perform spot welding around the axis of the composite cable, realizing circumferential uniform welding of the metal wire. The optical fiber fusion splicing and the metal wire welding are integrated and completed by the same device. The fusion splicer mounting arm and the rotary spot welding mechanism are executed step by step to avoid process interference. The core-alignment torsion mechanism calibrates the axial positions of the internal metal wire and the optical fiber in the composite cable by synchronous rotation, avoiding the deviation of traditional manual core alignment and improving the connection reliability. The inclined feeding design of the metal wire stripping structure can accurately control the stripping range of the metal wire to prevent damage to the optical fiber. The rotary spot welding mechanism realizes rapid and continuous circumferential welding of the metal wire through the coordinated movement of the arc-shaped servo slide rail and the rotary drive assembly, greatly improving the welding efficiency and consistency. The optical fiber fusion splicer and the metal wire welding module are integrated into the same device, reducing the process switching time. The inclined linkage design of the stripping block and the first telescopic mechanism provides a stable operation space for optical fiber fusion splicing while pushing the metal wire away, reducing the risk of optical fiber fracture. The fusion splicer mounting arm is independently arranged on the upper part of the mounting frame to avoid spatial interference with the metal wire welding module. The arc-shaped servo slide rail supports multi-angle welding path adjustment of the rotary spot welding mechanism, adapting to different composite cable diameters and metal wire arrangement forms, enhancing the versatility of the device, improving the technical problems of low operation efficiency, poor core alignment accuracy, and easy damage to optical fibers in traditional composite cable connection, and being applicable to the high-efficiency and high-precision connection scenario of power communication composite cables.

[0110] Other features and advantages of the present invention will be described in the subsequent specification, and, in part, will be obvious from the specification, or will be understood by implementing the present invention. The objectives and other advantages of the present invention can be achieved and obtained by the structures specifically pointed out in the written specification and the drawings.

[0111] The technical solutions of the present invention will be further described in detail below through the drawings and embodiments. Description of the Drawings

[0112] The accompanying drawings are used to provide a further understanding of the present invention and form a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the accompanying drawings:

[0113] Figure 1 Shows a schematic structural diagram of a wiring device according to an embodiment of the present disclosure.

[0114] Figure 2 Shows an axonometric view of a wiring device according to an embodiment of the present disclosure.

[0115] Figure 3 Shows a schematic structural diagram of a mounting bracket according to an embodiment of the present disclosure.

[0116] Figure 4 Shows a schematic structural diagram of a torsion drive assembly according to an embodiment of the present disclosure.

[0117] Figure 5 Shows a schematic structural diagram of a wire stripping structure according to an embodiment of the present disclosure.

[0118] Figure 6 Shows a schematic structural diagram of a rotary drive assembly according to an embodiment of the present disclosure.

[0119] Figure 7 Shows a schematic structural diagram of a welding assembly according to an embodiment of the present disclosure.

[0120] Figure 8 Shows a schematic structural diagram of a skin assembly according to an embodiment of the present disclosure.

[0121] Figure 9 Shows a schematic flow diagram of a wiring method according to an embodiment of the present disclosure.

[0122] Reference numerals

[0123] 1 - Pair of core torsion mechanism;

[0124] 11 - C-shaped clamping arm; 12 - Threaded hole; 13 - Tightening bolt; 14 - Arc-shaped sliding groove;

[0125] 2 - Mounting bracket;

[0126] 21 - Moving plate; 22 - Traveling wheel; 23 - L-shaped column; 24 - Longitudinal adjusting rod; 25 - Cross bar; 26 - L-shaped rod;

[0127] 3 - Torsion drive assembly;

[0128] 31 - U-shaped mounting arm; 32 - First driving gear; 33 - First motor; 34 - Driven gear; 35 - First arc-shaped rack; 36 - Positioning slider;

[0129] 4 - Metal wire stripping structure;

[0130] 41 - First telescopic mechanism;

[0131] 411 - Base; 412 - First electric push rod; 413 - Guide ring; 414 - Guide rod;

[0132] 42 - Stripping block;

[0133] 421 - Rhombic vertical plate; 422 - Triangular prism; 423 - Base plate; 424 - Curved spring piece; 425 - Electromagnetic induction sensor; 426 - Optical time domain reflectometer;

[0134] 5 - Arc-shaped servo slide rail;

[0135] 6 - Rotary spot welding mechanism;

[0136] 61 - Rotary drive assembly;

[0137] 611 - Slide seat; 612 - C-shaped mounting plate; 613 - C-shaped slide plate; 614 - C-shaped limit plate; 615 - C-shaped baffle; 616 - Second arc-shaped rack; 617 - Second drive gear; 618 - Second motor;

[0138] 62 - Spot welding assembly;

[0139] 621 - Second electric push rod; 622 - Welding torch; 623 - Welding cable;

[0140] 7 - Fusing machine mounting arm;

[0141] 8 - Skin assembly;

[0142] 80 - C-shaped mounting rod; 81 - Extension rod; 82 - Steering wheel; 83 - Track; 84 - Auxiliary slider; 85 - Material roller; 86 - Polyvinyl chloride film; 87 - Guide wheel; 88 - Spring pull rod; 89 - L-shaped spring piece;

[0143] 9 - Composite cable; 91 - Optical fiber; 92 - Metal wire. Detailed implementation manners

[0144] In order to make the objectives, solutions and advantages of the technical solutions of the present disclosure clearer, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings of the specific embodiments of the present disclosure. Unless otherwise specified, the terms used herein have the ordinary meanings in the art. The same reference numerals in the drawings represent the same components.

[0145] In the description of the present disclosure, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances.

[0146] As described above, in the construction of traditional composite cable connections, since the composite cable is composed of multiple types of wires and the connection methods of each type of wire are different, manual connection is required, resulting in problems such as low connection efficiency and poor connection quality.

[0147] To at least partially solve one or more of the above problems and other potential problems, please refer to Figures 1-9 , exemplary embodiments of the present disclosure provide a power cable wiring device, which includes:

[0148] Two groups of core-aligning torsion mechanisms 1, symmetrically arranged on both sides of the wiring ends of two composite cables 9 and detachably connected to the composite cables 9;

[0149] An installation frame 2, with two groups of core-aligning torsion mechanisms 1 installed on the upper part;

[0150] A torsion drive assembly 3, arranged between the core-aligning torsion mechanism 1 and the installation frame 2, driving the core-aligning torsion mechanism 1 to rotate around the axis of the composite cable 9;

[0151] Two groups of wire stripping structures 4, spaced apart and arranged at the lower part of the installation frame 2; where

[0152] The wire stripping structure 4 includes:

[0153] A first telescopic mechanism 41, arranged on the lower surface of the installation frame 2, with the telescopic end inclined and pointing to the composite cable 9;

[0154] A stripping block 42, arranged at the telescopic end of the first telescopic mechanism 41;

[0155] The wiring device further includes:

[0156] An arc-shaped servo slide rail 5, installed between the stripping blocks 42 of the two groups of wire stripping structures 4;

[0157] A rotary spot welding mechanism 6, slidably installed in the arc-shaped servo slide rail 5;

[0158] The rotary spot welding mechanism 6 includes:

[0159] A rotary drive assembly 61, slidably connected to the arc-shaped servo slide rail 5;

[0160] The spot welding assembly 62 is provided at the driving end of the rotary driving assembly 61, and the rotary driving assembly 61 drives the spot welding assembly 62 to rotate around the axis of the composite cable 9;

[0161] The fusion splicer mounting arm 7 is provided at the upper part of the mounting frame 2, and an optical fiber fusion splicer is mounted at one end of the fusion splicer mounting arm 7 away from the mounting frame 2.

[0162] In the above embodiment, two groups of core-aligning torsion mechanisms 1 symmetrically clamp both ends of the composite cable 9, and rotate around the cable axis through the torsion driving assembly 3 to drive the cable to twist synchronously, so that the internal metal wires 92 and the optical fibers 91 are axially aligned, ensuring the subsequent splicing accuracy. The first telescopic mechanism 41 of the metal wire stripping structure 4 pushes the stripping block 42 to incline and feed towards the cable, and uses the mechanical action of the stripping block 42 to push the metal wire 92 to both sides. At the same time, the fusion splicer mounting arm 7 drives the optical fiber fusion splicer to move to the position of the exposed optical fiber 91 for splicing. After the splicing of the optical fiber 91 is completed, the rotary spot welding mechanism 6 slides around the cable along the arc-shaped servo slide rail 5, and the rotary driving assembly 61 drives the spot welding assembly 62 to continuously rotate and spot weld around the cable axis, realizing the circumferentially uniform welding of the metal wire 92. The splicing of the optical fiber 91 and the welding of the metal wire 92 are completed through the integration of the same device. The fusion splicer mounting arm 7 and the rotary spot welding mechanism 6 are executed step by step to avoid process interference. The core-aligning torsion mechanism 1 calibrates the axial positions of the internal metal wire 92 and the optical fiber 91 in the cable by synchronous rotation, avoiding the deviation of the traditional manual core alignment and improving the splicing reliability. The inclined feeding design of the metal wire stripping structure 4 can accurately control the stripping range of the metal wire 92 to prevent damage to the optical fiber 91. The rotary spot welding mechanism 6 realizes the rapid and continuous circumferential welding of the metal wire 92 through the coordinated movement of the arc-shaped servo slide rail 5 and the rotary driving assembly 61, greatly improving the welding efficiency and consistency. The optical fiber fusion splicer and the metal wire 92 welding module are integrated into the same device, reducing the process switching time. The inclined linkage design of the stripping block 42 and the first telescopic mechanism 41 provides a stable operation space for the splicing of the optical fiber 91 while pushing the metal wire 92 away, reducing the risk of optical fiber 91 breakage. The fusion splicer mounting arm 7 is independently provided at the upper part of the mounting frame 2 to avoid spatial interference with the metal wire 92 welding module. The arc-shaped servo slide rail 5 supports the multi-angle welding path adjustment of the rotary spot welding mechanism 6, adapts to different cable diameters and the arrangement forms of the metal wire 92, enhances the versatility of the device, and improves the technical problems of low efficiency of the step-by-step operation of the metal wire 92 and the optical fiber 91, poor core alignment accuracy, and easy damage to the optical fiber 91 in the traditional splicing of the composite cable 9, and is applicable to the high-efficiency and high-precision splicing scenario of the power communication composite cable 9.

[0163] Please refer to Figures 1-9 , in some embodiments, the core-aligning torsion mechanism 1 includes:

[0164] Two groups of C-shaped clamping arms 11 are symmetrically arranged on the outer circumferential walls on both sides of the composite cable 9;

[0165] Two sets of threaded holes 12 penetrate through the adjacent ends of the two sets of C-shaped clamping arms 11;

[0166] Two sets of fastening bolts 13 are arranged through the two sets of threaded holes 12;

[0167] Two sets of arc-shaped sliding grooves 14 are arranged on the outer walls of both sides of one of the C-shaped clamping arms 11; among them

[0168] The driving end of the torsion driving assembly 3 is arranged in the arc-shaped sliding groove 14, and the torsion driving assembly 3 drives the two sets of C-shaped clamping arms 11 to rotate around their own central axes.

[0169] In the above-mentioned embodiment, when fixing the composite cable 9, the composite cable 9 is placed on the inner wall of the C-shaped clamping arm 11 with the arc-shaped sliding groove 14, and then the other C-shaped clamping arm 11 is placed on the other side of the composite cable 9, and the two C-shaped clamping arms 11 are connected by the fastening bolts 13, so that the composite cable 9 is clamped between the inner walls of the two C-shaped clamping arms 11 to realize the fixing of the composite cable 9. The torsion driving assembly 3 is started to drive the two C-shaped clamping arms 11 to rotate around their own axes, and then drive the composite cable 9 to twist, so as to align the metal wires 92 and optical fibers 91 in the two composite cables 9.

[0170] Please refer to Figures 1-9 , in some embodiments, the torsion driving assembly 3 includes:

[0171] A U-shaped mounting arm 31 is rotatably mounted on the upper part of the mounting frame 2 at the bottom;

[0172] A first driving gear 32 is rotatably arranged in the opening of the U-shaped mounting arm 31;

[0173] A first motor 33 is mounted on the outer wall of the U-shaped mounting arm 31, and the output shaft passes through the U-shaped mounting arm 31 and is connected to the first driving gear 32;

[0174] A driven gear 34 is rotatably mounted in the opening of the U-shaped mounting arm 31 and meshes with the side of the first driving gear 32 close to the C-shaped clamping arm 11;

[0175] A first arc-shaped rack 35 is arranged on the outer circumferential wall of the C-shaped clamping arm 11 with the arc-shaped sliding groove 14; among them

[0176] The first arc-shaped rack 35 meshes with the side of the driven gear 34 away from the first driving gear 32;

[0177] It further includes:

[0178] Two sets of positioning sliders 36 are respectively mounted at both ends of the U-shaped mounting arm 31 and are slidably arranged in the arc-shaped sliding groove 14.

[0179] In the above embodiments, when the torsion drive assembly 3 works, the output shaft of the first motor 33 rotates and drives the first drive gear 32 to rotate. When the first drive gear 32 rotates, it drives the driven gear 34 meshing with it to rotate. Then, the first arc-shaped rack 35 meshing with the driven gear 34 rotates around the central axis of the two C-shaped clamping arms 11 to make a circular motion, so that the two C-shaped clamping arms 11 can twist the composite cable 9 respectively. When the two C-shaped clamping arms 11 rotate, the two groups of positioning sliders 36 slide in the two arc-shaped chutes 14 respectively.

[0180] Please refer to Figures 1-9 , in some embodiments, the first telescopic mechanism 41 includes:

[0181] A base 411, which is installed on the lower surface of the mounting frame 2, and the upper part of the base 411 is inclined backward and points to the composite cable 9;

[0182] Two groups of first electric push rods 412, which are installed at intervals on the inclined surface of the upper part of the base 411, and the telescopic ends are connected to the peeling block 42;

[0183] A guide ring 413, which is sleeved on the outer wall of the first electric push rod 412;

[0184] A guide rod 414, one end of which is connected to the peeling block 42 and the other end is connected to the end wall of the guide ring 413;

[0185] The peeling block 42 includes:

[0186] Two groups of diamond-shaped vertical plates 421, with the included angle on the side close to the composite cable 9 open; where

[0187] The guide rod 414 penetrates through the included angle at one end of the two groups of diamond-shaped vertical plates 421 far from the open end;

[0188] A triangular prism 422, with both ends arranged in the inner rings of the two groups of diamond-shaped vertical plates 421;

[0189] One of the side edges of the triangular prism 422 is arranged close to the guide rod 414 and is connected to the guide rod 414;

[0190] A bottom plate 423, with both ends connected to one ends of the two diamond-shaped vertical plates 421 close to the guide ring 413, and the middle section of the bottom plate 423 is connected to the telescopic end of the first electric push rod 412;

[0191] The arc-shaped servo slide rail 5 is arranged between the two groups of peeling blocks 42, and the curved surface of the arc-shaped servo slide rail 5 faces the open end of the diamond-shaped vertical plate 421;

[0192] Two groups of curved spring pieces 424, symmetrically arranged on the inner walls of the diamond-shaped vertical plates 421, and the curved surfaces of the two groups of curved spring pieces 424 face the optical fiber 91 of the composite cable 9;

[0193] The electromagnetic induction sensor 425 is installed at the open end of the diamond-shaped vertical plate 421;

[0194] The optical time domain reflectometer 426, the light-emitting diode at the detection end is arranged at the open end of the diamond-shaped vertical plate 421;

[0195] The control unit is electrically connected to the electromagnetic induction sensor 425 and the first electric push rod 412, and is used to control the first electric push rod 412 to stop moving when the electromagnetic induction sensor 425 detects the disappearance of the metal wire 92;

[0196] The data processing module is connected to the optical time domain reflectometer 426, and is used to calculate the relative distance between the optical fiber 91 and the metal wire 92 according to the measurement data of the optical time domain reflectometer 426.

[0197] In the above embodiment, when the first telescopic mechanism 41 works, the first electric push rod 412 extends, driving the peeling block 42 to feed towards the composite cable 9. During this process, the first electric push rod 412 pushes the open angle of the diamond-shaped vertical plate 421 towards the two metal wires 92. When the diamond-shaped vertical plate 421 abuts between the two metal wires 92, the first electric push rod 412 continues to extend, so that the first electric push rod 412 continues to push the diamond-shaped vertical plate 421 to slide on the guide rod 414 towards the triangular prism 422, so that the inner walls on both sides of the angle at the end of the diamond-shaped vertical plate 421 close to the triangular prism 422 move along the two adjacent faces of the triangular prism 422, so that the adjacent faces of the triangular prism 422 push the angle of the diamond-shaped vertical plate 421 to continuously increase, so that the vertical plates on both sides of the open end of the diamond-shaped vertical plate 421 push the two metal wires 92 to expand outwards, achieving the purpose of separating the metal wire 92. When the diamond-shaped vertical plate 421 completely separates the two metal wires 92, the two groups of curved spring pieces 424 arranged in the diamond-shaped vertical plate 421 are clamped against the outer wall of the optical fiber 91 to stabilize the optical fiber 91. During the movement of the diamond-shaped vertical plate 421, the electromagnetic induction sensor 425 detects the state of the metal wire 92 in real time. When the metal wire 92 disappears, it is directly transmitted to the control unit through an electrical signal. A shielding baffle can be arranged on one side of the electromagnetic induction sensor 425, so that when the electromagnetic induction sensor 425 passes through the metal wire 92, the detection signal is blocked, triggering the first electric push rod 412 to stop immediately; the optical time domain reflectometer 426 (OTDR) collects the data of the optical fiber 91 through the light-emitting diode, and transmits the measurement result to the data processing module through the communication interface. After the data processing module analyzes and calculates the relative distance between the optical fiber 91 and the metal wire 92, it feeds back the calibration parameters to the control unit; the control unit combines the direct shutdown instruction of the electromagnetic induction sensor 425 and the optical fiber 91 status data of the OTDR to form a double insurance mechanism, dynamically controls the action of the electric push rod, ensures the safe cooperation of the metal wire 92 and the optical fiber 91 during the peeling and fusion process, and finally realizes the efficient and accurate connection of the composite cable 9.

[0198] Please refer to Figures 1-9, in some embodiments, the mounting bracket 2 includes:

[0199] A moving plate 21, on the surface of which the base 411 of the first telescopic mechanism 41 is mounted;

[0200] Traveling wheels 22, arranged in a rectangular array on the bottom surface of the moving plate 21;

[0201] Two groups of L-shaped columns 23, one end of the two groups of L-shaped columns 23 is symmetrically arranged on both sides of the base 411;

[0202] A longitudinal adjusting rod 24, the bottom end of which is threadedly connected to the top end of the L-shaped column 23;

[0203] A cross bar 25, both ends of which are arranged through the top ends of the two groups of longitudinal adjusting rods 24;

[0204] Both ends of the cross bar 25 are rotatably connected to the bottom ends of the U-shaped mounting arms 31 of the torsion drive assembly 3;

[0205] An L-shaped rod 26, one end of which is connected to the side wall of the L-shaped column 23, and the other end abuts against the lower outer wall of the U-shaped mounting arm 31;

[0206] The splicer mounting arm 7 is arranged between the two groups of longitudinal adjusting rods 24, and one end of the splicer mounting arm 7 is slidably and rotatably connected to the outer circumference of the cross bar 25.

[0207] In the above embodiments, the moving plate 21 and the traveling wheels 22 cooperate to enable the wiring device to be portable and movable. When adjusting the height of the C-shaped clamping arm 11, by screwing the longitudinal adjusting rod 24, the longitudinal adjusting rod 24 rises or falls at one end of the L-shaped column 23. When one end of the longitudinal adjusting rod 24 close to the L-shaped column 23 descends, the end of the L-shaped rod 26 away from the L-shaped column 23 jacks up the U-shaped mounting arm 31. During this process, the U-shaped mounting arm 31 rotates around the cross bar 25.

[0208] Please refer to Figures 1-9 , in some embodiments, the rotation drive assembly 61 includes:

[0209] A sliding seat 611, slidably arranged in the arc-shaped servo slide rail 5;

[0210] A C-shaped mounting plate 612, the spot welding assembly 62 is mounted on the inner wall of the C-shaped mounting plate 612;

[0211] Two groups of C-shaped sliding plates 613, the two groups of C-shaped sliding plates 613 are symmetrically arranged on both sides of the outer wall of the C-shaped mounting plate 612, and the side walls of the C-shaped sliding plates 613 are fixedly connected to the side walls of the C-shaped mounting plate 612;

[0212] Two groups of C-shaped limiting plates 614, the two groups of C-shaped limiting plates 614 are symmetrically arranged on both sides of the C-shaped mounting plate 612 and are spaced from the outer wall of the C-shaped mounting plate 612; among them

[0213] The inner wall of the C-shaped limiting plate 614 is slidably connected to the outer wall of the C-shaped sliding plate 613;

[0214] There are two groups of C-shaped baffles 615. The two groups of C-shaped baffles 615 are respectively arranged on one side of the two groups of C-shaped limiting plates 614 away from the C-shaped mounting plate 612. The C-shaped baffles 615 are fixedly connected to the C-shaped limiting plates 614;

[0215] One end of the outer wall of the C-shaped baffle 615 is connected to the end of the sliding seat 611 away from the arc-shaped servo slide rail 5;

[0216] The second arc-shaped rack 616 is arranged on the outer wall of the C-shaped mounting plate 612;

[0217] One side of the second driving gear 617 is meshed with the outer wall of the second arc-shaped rack 616;

[0218] The second driving gear 617 is installed on the sliding seat 611;

[0219] The output shaft of the second motor 618 passes through the housing of the sliding seat 611 and is connected to the second driving gear 617.

[0220] Please refer to Figures 1-9 , in some embodiments, the spot welding assembly 62 includes:

[0221] One end of the second electric push rod 621 is installed on the inner wall of the C-shaped mounting plate 612;

[0222] The welding torch 622 is arranged at the end of the second electric push rod 621 away from the C-shaped mounting plate 612;

[0223] The welding cable 623 is arranged on the inner wall of the C-shaped mounting plate 612 and is arranged at an interval from the welding torch 622.

[0224] In the above embodiments, when the spot welding assembly 62 needs to be driven to rotate around the wire 92, the second motor 618 is started, so that the second motor 618 drives the second driving gear 617 to rotate. Subsequently, the rotation of the second driving gear 617 drives the second arc-shaped rack 616 engaged with it to rotate around the central axis of the C-shaped mounting plate 612, so that the second arc-shaped rack 616 drives the C-shaped mounting plate 612 to rotate. The openings of the C-shaped mounting plate 612, the C-shaped limiting plate 614, the C-shaped sliding plate 613, and the C-shaped baffle 615 are for the composite cable 9 to enter the rotation driving assembly 61. When the C-shaped mounting plate 612 makes a circular motion, the C-shaped sliding plates 613 on both sides of the C-shaped mounting plate 612 slide and rotate on the inner wall of the C-shaped limiting plate 614, and the C-shaped limiting plate 614 limits the rotation when the C-shaped sliding plate 613 and the C-shaped mounting plate 612 make a circular motion. When the C-shaped mounting plate 612 rotates around the wire 92, the spot welding assembly 62 is started, and the resistance of the wire 92 between the welding cable 623 and the welding torch 622 increases. When the current passes through, this section of the wire 92 is melted and welded together, realizing continuous spot welding at the interface on the outer wall of the circumference of the wire 92.

[0225] Please refer to Figures 1-9 , in some embodiments, the wiring device further includes:

[0226] The skin assembly 8, the skin assembly 8 is installed on one side of the rotation driving assembly 61;

[0227] The skin assembly 8 includes:

[0228] Two sets of C-shaped mounting rods 80, the two sets of C-shaped mounting rods 80 are symmetrically arranged on both sides of the C-shaped mounting plate 612, and the C-shaped mounting rods 80 are arranged at intervals with the C-shaped baffle 615; among them

[0229] The C-shaped mounting rod 80 is fixedly connected to the side wall of the C-shaped baffle 615 through an extension rod 81;

[0230] A plurality of steering wheels 82, the plurality of steering wheels 82 are installed at intervals on the outer circumference of the C-shaped mounting rod 80, and the traveling directions of the steering wheels 82 are parallel to the length direction of the composite cable 9;

[0231] There is a track 83 between the two bottom plates 423, the length direction of the track 83 is perpendicular to the plane where the arc-shaped servo slide rail 5 is located, and an auxiliary slider 84 is provided on the side of the arc-shaped servo slide rail 5 close to the track 83, and the auxiliary slider 84 slides in the track 83;

[0232] The skin assembly 8 further includes:

[0233] A material roller 85 is rotatably installed on the inner wall of the C-shaped mounting plate 612, and a polyvinyl chloride film 86 is wound around the outer circumference of the material roller 85;

[0234] A guide wheel 87 is provided inside the C-shaped mounting plate 612;

[0235] The spring pull rod 88 has one end rotatably installed with a guide wheel 87 and the other end installed on the inner wall of the C-shaped mounting plate 612;

[0236] The L-shaped spring piece 89 has one end disposed at the telescopic end of the second electric push rod 621 and the other end passing through the PVC film 86.

[0237] In the above embodiment, after welding is completed, the C-shaped mounting plate 612 is driven by the steering wheel 82 to move on the metal wire 92 and is driven by the second motor 618 to rotate. The second electric push rod 621 pushes the L-shaped spring piece 89 to contact the outer wall of the metal wire 92, so that the PVC film 86 on the L-shaped spring piece 89 is wound around the outer wall of the structure of the metal wire 92, achieving the effect of automatic skinning. During the winding process, the C-shaped mounting plate 612 drives the PVC film 86 to continuously wind around the surface of the metal wire 92.

[0238] Please refer to Figures 1-9 , the exemplary embodiment of the present disclosure also provides a wiring method, including the following steps:

[0239] S1. Pretreat the butt-end cable: Manually level the butt-end interfaces of the two composite cables 9 and cut the skin of the exposed part of the metal wire 92.

[0240] S2. Core alignment and calibration: Install the pretreated composite cables 9 into the core-twisting mechanisms 1 arranged symmetrically respectively, and synchronously rotate the two groups of composite cables 9 through the twisting drive assembly 3 to axially align the internal metal wires 92 and optical fibers 91 respectively.

[0241] S3. Metal wire 92 stripping and positioning: Drive the first telescopic mechanism 41 of the two groups of metal wire stripping structures 4 to feed obliquely towards the composite cable 9, and use the electromagnetic induction sensor 425 on the stripping block 42 to detect the position of the metal wire 92. When the sensor parameter changes from increasing to decreasing, it is determined that the edge of the metal wire 92 is contacted.

[0242] S4. Optical fiber 91 exposure control: Based on the optical time domain reflectometer 426 to detect the position data of the optical fiber 91, dynamically adjust the stroke of the first telescopic mechanism 41 through the control unit, so that the two side stripping blocks 42 push the metal wire 92 outwards to a predetermined distance, completely exposing the middle optical fiber 91.

[0243] S5. Optical fiber 91 fusion and detection: Manipulate the fusion splicer mounting arm 7 to move the optical fiber fusion splicer to the butt joint position for fusion splicing. After fusion splicing is completed, scan and detect the fusion splicing integrity along the axial direction of the optical fiber 91 through the optical time domain reflectometer 426.

[0244] S6. Reset welding of the metal wire 92: After confirming that the fusion splicing of the optical fiber 91 is qualified, retract the stripping block 42 to make the metal wire 92 reset and contact, and drive the rotary spot welding mechanism 6 to continuously spot weld and fix around the metal wire 92 along the arc-shaped servo slide rail 5.

[0245] In the above embodiment, manually cut off the exposed skin of the metal wire 92 at the butt end of the composite cable 9 and level the end face to ensure that the end structures of the two composite cables 9 are the same. Install the pre-treated cables on the core-aligning torsion mechanisms 1 arranged symmetrically respectively. Synchronously rotate the two groups of composite cables 9 through the torsion drive assembly 3 to automatically axially align the internal metal wire 92 and the optical fiber 91, eliminate the connection deviation caused by the torsion or offset of the wire core. Drive the first telescopic mechanism 41 of the metal wire stripping structure 4 to push the stripping block 42 to feed towards the composite cable 9 at an inclined angle. Real-time detect the contact state of the metal wire 92 through the electromagnetic induction sensor 425 integrated in the stripping block 42. When the sensor parameter suddenly changes from increasing to decreasing, it is determined that the stripping block 42 contacts the edge of the metal wire 92. Combine the axial position data of the optical fiber 91 detected by the optical time domain reflectometer 426 (OTDR). The control unit dynamically adjusts the stroke of the first telescopic mechanism 41 to precisely push the metal wire 92 by the two side stripping blocks 42 to a preset distance, completely expose the middle optical fiber 91 and avoid damage. Move the optical fiber fusion splicer to the exposed position through the fusion splicer mounting arm 7 to complete the fusion splicing. The OTDR scans the reflection loss value of the fusion splice point along the axial direction of the optical fiber 91 to determine the fusion splicing integrity. After the fusion splicing is qualified, retract the stripping block 42, the metal wire 92 resets and fits. Drive the rotary spot welding mechanism 6 to slide circumferentially around the composite cable 9 along the arc-shaped servo slide rail 5 for continuous spot welding and fixing.

[0246] The embodiments of the present disclosure have been described above. The above description is exemplary and not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those of ordinary skill in the art in the technical field without departing from the scope and spirit of the described embodiments.

[0247] The selection of the terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other ordinary technical personnel in the technical field to understand the embodiments disclosed herein.

[0248] The above are only optional embodiments of the present disclosure and are not used to limit the present disclosure. For those skilled in the art, the present disclosure can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included within the protection scope of the present disclosure.

Claims

1. A power cable wiring device, characterized in that, The wiring device includes: Two groups of core-aligning torsion mechanisms (1), symmetrically arranged on both sides of the connection ends of two composite cables (9) and detachably connected to the composite cables (9); A mounting frame (2), with two groups of core-aligning torsion mechanisms (1) mounted on the upper part; A torsion driving assembly (3), arranged between the core-aligning torsion mechanism (1) and the mounting frame (2), driving the core-aligning torsion mechanism (1) to rotate around the axis of the composite cable (9); Two groups of metal wire stripping structures (4), spacedly arranged at the lower part of the mounting frame (2); where The metal wire stripping structure (4) includes: A first telescopic mechanism (41), arranged on the lower surface of the mounting frame (2), and the telescopic end is inclined towards the composite cable (9); A stripping block (42), arranged at the telescopic end of the first telescopic mechanism (41); The wiring device further includes: An arc-shaped servo slide rail (5), installed between the stripping blocks (42) of two groups of metal wire stripping structures (4); A rotary spot welding mechanism (6), slidably installed in the arc-shaped servo slide rail (5); The rotary spot welding mechanism (6) includes: A rotary driving assembly (61), slidably connected to the arc-shaped servo slide rail (5); A spot welding assembly (62), arranged at the driving end of the rotary driving assembly (61), and the rotary driving assembly (61) drives the spot welding assembly (62) to rotate around the axis of the composite cable (9); A splicer mounting arm (7), arranged at the upper part of the mounting frame (2), and an optical fiber splicer is installed at one end of the splicer mounting arm (7) far from the mounting frame (2).

2. The power cable wiring device according to claim 1, characterized in that The core-aligning torsion mechanism (1) includes: Two groups of C-shaped clamping arms (11), symmetrically arranged on the outer circumferential walls on both sides of the composite cable (9); Two groups of threaded holes (12), penetrating through the adjacent ends of the two groups of C-shaped clamping arms (11); Two groups of fastening bolts (13), arranged through the two groups of threaded holes (12); Two groups of arc-shaped chutes (14), arranged on the outer walls on both sides of one of the C-shaped clamping arms (11); where The driving end of the torsion driving assembly (3) is arranged in the arc-shaped chute (14), and the torsion driving assembly (3) drives the two groups of C-shaped clamping arms (11) to rotate around their own central axes.

3. The power cable wiring device according to claim 2, characterized in that The torsion driving assembly (3) includes: A U-shaped mounting arm (31), with the bottom rotatably installed on the upper part of the mounting frame (2); A first driving gear (32), rotatably arranged in the opening of the U-shaped mounting arm (31); A first motor (33), installed on the outer wall of the U-shaped mounting arm (31), and the output shaft passes through the U-shaped mounting arm (31) and is connected to the first driving gear (32); A driven gear (34), rotatably installed in the opening of the U-shaped mounting arm (31), and meshed with the side of the first driving gear (32) close to the C-shaped clamping arm (11); A first arc-shaped rack (35), arranged on the outer circumferential wall of the C-shaped clamping arm (11) with the arc-shaped chute (14); where The first arc-shaped rack (35) is meshed with the side of the driven gear (34) far from the first driving gear (32); It further includes: Two groups of positioning sliders (36), respectively installed at both ends of the U-shaped mounting arm (31) and slidably arranged in the arc-shaped chute (14).

4. The power cable wiring device according to claim 3, characterized in that the first telescopic mechanism (41) includes: a base (411) installed on the lower surface of the mounting frame (2), with the upper part of the base (411) inclined in the opposite direction and pointing to the composite cable (9); two groups of first electric push rods (412) spacedly installed on the inclined surface of the upper part of the base (411), with the telescopic ends connected to the stripping block (42); a guide ring (413) sleeved on the outer wall of the first electric push rod (412) in the circumferential direction; a guide rod (414), one end connected to the stripping block (42) and the other end connected to the end wall of the guide ring (413); the stripping block (42) includes: two groups of diamond-shaped vertical plates (421), with the included angle on the side close to the composite cable (9) open; where the guide rod (414) penetrates through the included angle at one end of the two groups of diamond-shaped vertical plates (421) away from the open end; a triangular prism (422) with both ends arranged in the inner rings of the two groups of diamond-shaped vertical plates (421); one of the side edges of the triangular prism (422) is arranged close to the guide rod (414) and connected to the guide rod (414); a bottom plate (423) with both ends connected to one end of the two diamond-shaped vertical plates (421) close to the guide ring (413), and the middle section of the bottom plate (423) is connected to the telescopic end of the first electric push rod (412); the arc-shaped servo slide rail (5) is arranged between the two groups of stripping blocks (42), and the curved surface of the arc-shaped servo slide rail (5) faces the open end of the diamond-shaped vertical plate (421); two groups of curved spring pieces (424) symmetrically arranged on the inner walls of the diamond-shaped vertical plates (421), and the curved surfaces of the two groups of curved spring pieces (424) face the optical fiber (91) of the composite cable (9); an electromagnetic induction sensor (425) installed at the open end of the diamond-shaped vertical plate (421); an optical time domain reflectometer (426), with the light-emitting diode at the detection end arranged at the open end of the diamond-shaped vertical plate (421); a control unit electrically connected to the electromagnetic induction sensor (425) and the first electric push rod (412), and used to control the first electric push rod (412) to stop moving when the electromagnetic induction sensor (425) detects the disappearance of the metal wire (92); a data processing module connected to the optical time domain reflectometer (426), and used to calculate the relative distance between the optical fiber (91) and the metal wire (92) according to the measurement data of the optical time domain reflectometer (426).

5. The power cable wiring device according to claim 4, characterized in that the mounting frame (2) includes: a moving plate (21), on the surface of which the base (411) of the first telescopic mechanism (41) is installed; traveling wheels (22) arranged in a rectangular array on the bottom surface of the moving plate (21); two groups of L-shaped columns (23), with one end of the two groups of L-shaped columns (23) symmetrically arranged on both sides of the base (411); a longitudinal adjusting rod (24) with the bottom end threadedly connected to the top end of the L-shaped column (23); a cross bar (25) with both ends passing through the top ends of the two groups of longitudinal adjusting rods (24); both ends of the cross bar (25) are rotatably connected to the bottom ends of the U-shaped mounting arms (31) of the torsion drive assembly (3); The L-shaped rod (26) has one end connected to the side wall of the L-shaped upright column (23) and the other end abutted against the lower outer wall of the U-shaped mounting arm (31). The fusion splicer mounting arm (7) is arranged between two groups of longitudinal adjusting rods (24), and one end of the fusion splicer mounting arm (7) is slidably and rotatably connected to the outer wall of the cross bar (25).

6. The power cable wiring device according to claim 5, characterized in that The rotary drive assembly (61) includes: A sliding seat (611) slidably arranged in the arc-shaped servo slide rail (5); A C-shaped mounting plate (612) with a spot welding assembly (62) mounted on the inner wall of the C-shaped mounting plate (612); Two groups of C-shaped sliding plates (613) are symmetrically arranged on both sides of the outer wall of the C-shaped mounting plate (612), and the side wall of the C-shaped sliding plate (613) is fixedly connected to the side wall of the C-shaped mounting plate (612); Two groups of C-shaped limiting plates (614) are symmetrically arranged on both sides of the C-shaped mounting plate (612) and are spaced from the outer wall of the C-shaped mounting plate (612); wherein The inner wall of the C-shaped limiting plate (614) is slidably connected to the outer wall of the C-shaped sliding plate (613); Two groups of C-shaped baffles (615) are respectively arranged on one side of the two groups of C-shaped limiting plates (614) away from the C-shaped mounting plate (612), and the C-shaped baffles (615) are fixedly connected to the C-shaped limiting plates (614); The outer wall of the C-shaped baffle (615) is connected to one end of the sliding seat (611) away from the arc-shaped servo slide rail (5); A second arc-shaped rack (616) is arranged on the outer wall of the C-shaped mounting plate (612); A second driving gear (617) has one side meshed with the outer wall of the second arc-shaped rack (616); The second driving gear (617) is mounted on the sliding seat (611); A second motor (618) has an output shaft passing through the housing of the sliding seat (611) and connected to the second driving gear (617).

7. The power cable wiring device according to claim 6, characterized in that The spot welding assembly (62) includes: A second electric push rod (621) with one end mounted on the inner wall of the C-shaped mounting plate (612); A welding torch (622) arranged at the end of the second electric push rod (621) away from the C-shaped mounting plate (612); A welding cable (623) arranged on the inner wall of the C-shaped mounting plate (612) and spaced from the welding torch (622).

8. The power cable wiring device according to claim 7, characterized in that The wiring device further includes: A skin assembly (8), and the skin assembly (8) is mounted on one side of the rotary drive assembly (61); The skin assembly (8) includes: Two groups of C-shaped mounting rods (80) are symmetrically arranged on both sides of the C-shaped mounting plate (612), and the C-shaped mounting rods (80) are spaced from the C-shaped baffles (615); wherein The C-shaped mounting rods (80) are fixedly connected to the side wall of the C-shaped baffles (615) through extension rods (81); A plurality of steering wheels (82) are spaced and mounted on the outer wall of the C-shaped mounting rods (80), and the traveling directions of the steering wheels (82) are parallel to the length direction of the composite cable (9). A track (83) is provided between the two bottom plates (423). The length direction of the track (83) is perpendicular to the plane where the arc-shaped servo slide rail (5) is located. An auxiliary slider (84) is provided on the side of the arc-shaped servo slide rail (5) close to the track (83), and the auxiliary slider (84) is slidably arranged in the track (83). The skin assembly (8) further includes: A material roll (85) is rotatably installed on the inner wall of the C-shaped mounting plate (612), and a polyvinyl chloride film (86) is wound around the outer wall of the material roll (85). A guide wheel (87) is arranged in the C-shaped mounting plate (612). A spring pull rod (88) has one end rotatably installed on the guide wheel (87) and the other end installed on the inner wall of the C-shaped mounting plate (612). An L-shaped spring piece (89) has one end arranged at the telescopic end of the second electric push rod (621) and the other end passing through the polyvinyl chloride film (86).

9. A wiring method, the method being applicable to the wiring device according to any one of claims 1-8, characterized in that, It includes the following steps: S1. Pretreat the butt end of the composite cable (9): Manually flatten the butt end interfaces of the two composite cables (9), and cut the skin of the exposed part of the metal wire (92). S2. Core alignment and calibration: Install the pretreated composite cables (9) into the symmetrically arranged core-twisting mechanisms (1) respectively. The two groups of composite cables (9) are synchronously rotated by the twisting drive assembly (3) so that the internal metal wires (92) and optical fibers (91) are axially aligned respectively. S3. Metal wire (92) peeling and positioning: Drive the first telescopic mechanism (41) of the two groups of metal wire peeling structures (4) to feed obliquely towards the composite cable (9). Use the electromagnetic induction sensor (425) on the peeling block (42) to detect the position of the metal wire (92). When the sensor parameter changes from increasing to decreasing, it is determined that the edge of the metal wire (92) is contacted. S4. Optical fiber (91) exposure control: Based on the optical time domain reflectometer (426) detecting the position data of the optical fiber (91), the stroke of the first telescopic mechanism (41) is dynamically adjusted through the control unit, so that the two peeling blocks (42) push the metal wire (92) outwards to a predetermined distance, completely exposing the middle optical fiber (91). S5. Optical fiber (91) fusion and detection: Control the fusion splicer mounting arm (7) to move the fusion splicer to the butt joint position for fusion splicing. After the fusion splicing is completed, the optical time domain reflectometer (426) is used to scan and detect the fusion splicing integrity along the axial direction of the optical fiber (91). S6. Metal wire (92) reset welding: After confirming that the optical fiber (91) fusion splicing is qualified, withdraw the peeling block (42) to make the metal wire (92) reset and contact, and drive the rotary spot welding mechanism (6) to continuously spot weld and fix around the composite cable (9) along the arc-shaped servo slide rail (5).

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