Dust removal mechanism and cement silo

By adopting spiral cone plates and inverted cone structures in the cement silo, the movement path of dust gas is extended and bubbles are formed at the bottom of the water body, the problems of short contact time and small area of ​​existing wet dust collectors are solved, and efficient dust removal effect is achieved.

CN120189776BActive Publication Date: 2025-08-26XINGTAI RUNZHU CONCRETE CO LTD
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Patent Information

Application Number
CN202510670436.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-23
Publication Date
2025-08-26
Estimated Expiration
2045-05-23

AI Technical Summary

Technical Problem

During the cement powder transportation process of existing wet dust collectors, the contact time of dust-containing gas and water bodies is short and the contact area is small, resulting in low dust removal efficiency.

Method used

Using a spiral cone plate and an inverted cone structure, the movement path of dust gas is extended through the spiral cavity design, and bubbles are formed at the bottom of the water body. The buoyancy of the bubbles is used to move the dust gas along the spiral cavity, increasing the contact time and area with the water body, and combining the hindering effect of the spiral cone plate to improve the dust removal effect.

Benefits of technology

It effectively improves the contact area and time between dust gas and water, and significantly improves the dust removal efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a dust removal mechanism and a cement silo, comprising: a cylinder; the cylinder is used for the cement body, and the upper end of the cylinder is sealed; a base; the base is used to support the cylinder; an upper cover; the upper cover is installed at the upper end of the cylinder, and a conical cavity is formed between the upper cover and the cylinder; an air collecting hood; an air collecting pipeline is provided on the air collecting hood; the air collecting pipeline transmits dust gas from the cylinder to the conical cavity; a dust removal component; the dust removal component includes a water tank, a water body, an inverted cone, and a spiral cone plate, the inverted cone is inserted into the water body, a spiral cavity is formed between the spiral cone plate and the inverted cone, and the dust gas moves upward along the spiral cavity. The beneficial effect of the present invention is that, by utilizing the physical property that dust is easy to adhere to water bodies, the dust gas is input into the bottom of the water body, and the dust gas forms bubbles and adheres to the side walls of the bubbles, effectively increasing the contact area between the dust-laden gas and the water body, and effectively improving the dust removal efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of cement silo dust removal, and more particularly to a dust removal mechanism and a cement silo. Background Art

[0002] Tank trucks use air pressure to pressurize cement powder into the cement silo. During the cement powder pressurization process, the air in the cement silo is discharged from the exhaust port, and the dust in the cement silo is also discharged. Traditional cement plants use wet dust collectors on the silo roof.

[0003] The reference application number is CN202111218683.4. Its working method is that the airflow flows from the dust inlet area through the gap between the bottom edge of the partition and the liquid surface into the water vapor mixing area, the airflow stirs up water splashes, and the water splashes are mixed with the airflow. The water splash range can only be formed near the partition;

[0004] Existing wet dust collectors have the following disadvantages: 1. The contact time between the dust-laden gas and the water body is short; 2. The contact area between the dust-laden gas and the water body is small, resulting in low overall dust removal efficiency. Summary of the Invention

[0005] In view of the above defects, the present invention provides a dust removal mechanism and a cement silo to solve the above problems.

[0006] To achieve the above object, the present invention adopts the following technical solutions:

[0007] Dust removal mechanism and cement silo, including;

[0008] Cylinder: The cylinder is used for cement body, and the upper end of the cylinder is sealed;

[0009] Base; the base is used to support the cylinder;

[0010] Upper cover: The upper cover is installed on the upper end of the cylinder, forming a conical cavity between the upper cover and the cylinder;

[0011] Gas collecting hood; the gas collecting hood is provided with a gas collecting pipeline; the gas collecting pipeline transmits the dust gas from the cylinder to the conical cavity;

[0012] Dust removal component; the dust removal component includes a water tank, a water body, an inverted cone, and a spiral cone plate. The inverted cone is inserted into the water body. A spiral cavity is formed between the spiral cone plate and the inverted cone, and the dust gas moves upward along the spiral cavity.

[0013] Furthermore, the dust removal component also includes:

[0014] Ventilation hole, the vent is opened at the center of the inverted cone;

[0015] The bracket is arranged at the bottom of the water tank and is used to support the inverted cone;

[0016] The spiral cone plate is installed on the lower surface of the inverted cone, and the spiral cavity is spirally rising. One end of the spiral cavity is located at the position of the gas collection pipeline, and the other end of the spiral cavity is connected to the conical cavity.

[0017] The water body generates buoyancy for the dust gas entering the spiral cavity, and the dust gas forms bubbles and adheres closely to the spiral cone plate and the inverted cone, and the dust gas adheres to the inner wall of the bubble.

[0018] Through the obstruction of the spiral cone plate, as many bubbles as possible are moved along the spiral cavity, extending the moving path of the dust gas and improving the dust removal effect.

[0019] Furthermore, the gas collection pipeline includes a first pipe installed on the gas collecting hood, the gas collecting hood is fixedly connected to the cylinder, the upper end of the first pipe is open and higher than the liquid level of the water body, the first pipe passes through the upper end of the cylinder, and a fan is provided in the first pipe. When the fan is not working, the gas collecting hood and the air vent are connected. A one-way valve is installed at the lower end of the first pipe, and a ventilation assembly is provided between the first pipe and the air vent.

[0020] The one-way valve can prevent the evaporated water from flowing back into the cylinder, thus preventing the cement from getting damp and hardening.

[0021] Furthermore, the ventilation assembly includes an L-shaped gas pipe between the vent and the gas collecting pipeline. There are multiple L-shaped gas pipes, one end of which is connected to the first pipeline, and the other end is connected to the vent.

[0022] Furthermore, the ventilation component includes a channel at the center of the water tank, through which the first pipe passes. An inverted air hood is provided on the vent, which turns the dust gas in the gas collecting pipeline 180 degrees and transports it to the vent, and enters the spiral cavity. An airtight cavity is formed between the inverted air hood, the first pipe, and the inverted cone for the dust gas to circulate.

[0023] Furthermore, there are multiple inverted cones.

[0024] Furthermore, the inverted cone is provided with a.

[0025] Furthermore, an exhaust hole is installed on the upper end of the upper cover, a rain cover is installed on the exhaust hole, a circulation pipeline is provided in the water tank, and a bubbler is installed on the vent hole.

[0026] The dust gas is actively formed into bubbles through the action of the bubbler.

[0027] Furthermore, a waterproof motor is installed on the inverted cone, a stirring rod is installed on the rotating end of the waterproof motor, and the stirring rod is located in the spiral cavity.

[0028] The rotation of the waterproof motor can actively drive the stirring rod to rotate. The stirring rod breaks the bubbles formed by the dust gas flowing through, forming multiple tiny bubbles. In this process, the dust gas can come into contact with more water, increasing the contact area with the water body and improving the dust removal efficiency.

[0029] Furthermore, a first rod is installed on the lower surface of the inverted cone, and the first rods are provided in plurality and arranged in a staggered manner. The surface of the first rod is provided with spikes, and the spikes are provided in plurality.

[0030] The bubbles formed by dust gas can be passively punctured.

[0031] Furthermore, the cement silo includes a dust removal mechanism, which is used to remove dust from the cement silo.

[0032] The beneficial effects of the present invention are as follows: utilizing the physical property that dust easily adheres to water, the dust gas is input to the bottom of the water body, and the dust gas forms bubbles and adheres to the side walls of the bubbles, effectively increasing the contact area between the dust-laden gas and the water body, and effectively improving the dust removal efficiency;

[0033] By setting the spiral cone plate and the inverted cone, the dust-laden gas moves along a spiral ascending route, thereby prolonging the contact time between the dust-laden gas and the water body. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a structural schematic diagram of the dust removal mechanism and cement silo of the present invention;

[0035] Figure 2 is a schematic diagram of the cylinder;

[0036] Figure 3 1 is a schematic diagram of the first embodiment of the inverted cone;

[0037] Figure 4 It is a schematic diagram of the longitudinal section of the spiral cone plate;

[0038] Figure 5 is a schematic diagram of the second embodiment of the inverted cone;

[0039] Figure 6 It is a schematic diagram of the inverted air hood;

[0040] Figure 7 This is a top view of the first pole;

[0041] In the figure, 1. cylinder; 2. base; 3. upper cover; 4. conical cavity; 5. gas collecting hood; 6. gas collecting pipeline; 7. dust removal component; 71. water tank; 72. water body; 73. inverted cone; 74. spiral cone plate; 75. spiral cavity; 76. vent; 77. bracket; 78. dust gas; 61. first pipeline; 62. fan; 63. one-way valve; 64. ventilation component; 641. L-shaped gas pipe; 642. channel; 643. inverted gas hood; 645. airtight cavity; 31. exhaust hole; 32. rain cover; 712. circulation pipeline; 731. waterproof motor; 732. stirring rod; 733. first rod; 734. spike; 761. bubbler. DETAILED DESCRIPTION

[0042] This application provides dust removal mechanism and cement silo, please refer to Figure 1-Figure 7 :include;

[0043] Cylinder 1; Cylinder 1 is used for cement body, and the upper end of cylinder 1 is sealed;

[0044] Base 2; base 2 is used to support the cylinder 1;

[0045] Upper cover 3; the upper cover 3 is mounted on the upper end of the cylinder 1, and a conical cavity 4 is formed between the upper cover 3 and the cylinder 1;

[0046] A gas collecting hood 5 is provided with a gas collecting pipe 6 on the gas collecting hood 5; the gas collecting pipe 6 transmits the dust gas 78 from the cylinder 1 to the conical cavity 4;

[0047] Dust removal assembly 7; the dust removal assembly 7 includes a water tank 71, a water body 72, an inverted cone 73, and a spiral cone plate 74. The inverted cone 73 is inserted into the water body 72, and a spiral cavity 75 is formed between the spiral cone plate 74 and the inverted cone 73. The dust gas 78 moves upward along the spiral cavity 75.

[0048] Specifically in practical applications, the upper cover 3 is covered on the upper end of the cylinder 1, and a cavity is formed between the upper cover 3 and the cylinder 1, and the dust removal mechanism is arranged in the cavity; the water tank 71 is used to hold water 72;

[0049] The gas collecting hood 5 can collect the gas to the position of the gas collecting pipeline 6. The gas collecting pipeline 6 can actively or passively transport the dust gas 78 to the position of the dust removal component 7. The dust removal component 7 can remove dust from the dust gas 78. The inverted cone 73 is inserted into the water body 72 to input the dust gas 78 to the position at the bottom of the water body 72. The dust gas 78 forms bubbles at the bottom of the water body 72. At this time, the dust gas 78 contacts the water body 72 and adheres to the inner wall of the bubble, thereby achieving the purpose of dust removal.

[0050] Under the action of the bubble buoyancy, the bubbles drive the dust gas 78 to move upward, and through the obstruction of the spiral cone plate 74, as many bubbles as possible move along the spiral cavity 75, extending the moving path of the dust gas 78 and improving the dust removal effect.

[0051] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , the dust removal component 7 also includes;

[0052] The vent hole 76 is opened at the center of the inverted cone 73;

[0053] Bracket 77, bracket 77 is provided at the bottom of the water tank 71, and is used to support the inverted cone 73;

[0054] The spiral cone plate 74 is mounted on the lower surface of the inverted cone 73, and the spiral cavity 75 is spirally ascending. One end of the spiral cavity 75 is located at the position of the gas collecting pipe 6, and the other end of the spiral cavity 75 is connected to the conical cavity 4.

[0055] The water body 72 generates buoyancy for the dust gas 78 entering the spiral cavity 75 , and the dust gas 78 forms bubbles and adheres closely to the spiral cone plate 74 and the inverted cone 73 , and the dust gas 78 adheres to the inner wall of the bubble.

[0056] Specifically, in actual application, the inverted cone 73 is a cone that is wide at the top and narrow at the bottom. The upper end of the water body 72 does not submerge the upper end of the inverted cone 73 and is inserted upside down in the water body 72. The vent 76 is located at the lower end of the inverted cone 73, and the vent 76 is connected to the gas collecting pipe 6.

[0057] The bracket 77 is used to support the inverted cone 73. The inverted cone 73 is in a stable state, and the spiral cavity 75 has a spiral upward trend, so that the spiral cavity 75 is in a spiral upward spatial form.

[0058] Under the action of the bubble buoyancy, the bubbles drive the dust gas 78 to move upward, and through the obstruction of the spiral cone plate 74, as many bubbles as possible move along the spiral cavity 75, extending the moving path of the dust gas 78 and improving the dust removal effect.

[0059] Reference Figures 1-6 The gas collecting pipeline 6 includes a first pipe 61 installed on the gas collecting hood 5. The gas collecting hood 5 is fixedly connected to the cylinder 1. The upper end of the first pipe 61 is open and higher than the liquid level of the water body 72. The first pipe 61 passes through the upper end of the cylinder 1. A fan 62 is provided in the first pipe 61. When the fan 62 is not working, it can connect the gas collecting hood 5 and the vent 76. A one-way valve 63 is installed at the lower end of the first pipe 61, and a ventilation component 64 is provided between the first pipe 61 and the vent 76.

[0060] Specifically, in practical applications, the first pipe 61 passes through the upper end of the cylinder 1. By setting the upper end opening of the first pipe 61 higher than the liquid level of the water body 72, it is possible to prevent the water body 72 from flowing back into the first pipe 61. The fan 62 can actively transport the dust gas 78 in the cylinder 1 to the dust removal component 7 at a certain pressure.

[0061] The setting of the air collecting hood 5 and the air vent 76 can be connected when the fan 62 is not working. When the fan 62 fails, the pressure generated by the feeding of the cylinder 1 itself will passively transport the dust gas 78 to the dust removal component 7 at the pressure inside the cylinder 1. The one-way valve 63 can prevent the evaporated water from 72 from flowing back into the cylinder 1, thereby preventing the cement from getting damp and hardening.

[0062] Reference Figure 1 and Figure 3In the first embodiment of the ventilation component 64, the ventilation component 64 includes an L-shaped gas pipe 641 between the vent hole 76 and the gas collecting pipeline 6. The L-shaped gas pipe 641 is provided with multiple ones. One end of the L-shaped gas pipe 641 is connected to the first pipeline 61, and the other end is connected to the vent hole 76.

[0063] Specifically, in actual application, the dust gas 78 in the first pipeline 61 is diverted to each vent hole 76 through the L-shaped gas pipe 641 , and is discharged from the vent hole 76 and contacts the water body 72 .

[0064] Reference Figure 5 and Figure 6 , embodiment 2 of the ventilation component 64, the ventilation component 64 includes a channel 642 provided at the center of the water tank 71, the channel 642 is for the first pipe 61 to pass through, and an inverted air cover 643 is provided on the vent hole 76. The inverted air cover 643 turns the dust gas 78 in the gas collecting pipe 6 180 degrees and transports it to the vent hole 76, and enters the spiral cavity 75. An airtight cavity 645 is formed between the inverted air cover 643, the first pipe 61, and the inverted cone 73 for the dust gas 78 to circulate.

[0065] Specifically, in actual application, the dust gas 78 in the first pipe 61 is deflected by the reverse air cover 643, which can turn the dust gas 78, which originally flows upward, 180 degrees and flow downward until it contacts the conical cavity 4, forming bubbles, which facilitate the adhesion of the dust gas 78. The airtight cavity 645 can prevent the dust gas 78 from leaking into the water body 72.

[0066] Under the pressure of the dust gas 78 , the liquid level in the inverted air hood 643 should be lower than the liquid level in the water tank 71 .

[0067] Reference Figure 1 and Figure 4 In the first embodiment of the inverted cone 73 , a plurality of inverted cones 73 are provided.

[0068] Specifically in practical applications, setting the inverted cones 73 to three can improve the dust removal efficiency per unit time, and the flow rate of the dust gas 78 per unit time is larger, but it will waste the area of ​​the upper surface of the cylinder 1. The cylinder 1 and the inverted cones 73 are both circular, and only 3-4 inverted cones 73 can be arranged at the same time. In this embodiment, there are three inverted cones 73.

[0069] Reference Figure 5 and Figure 6 , embodiment 2 of the inverted cone 73, the inverted cone 73 is provided with a.

[0070] Specifically in practical applications, the inverted cone 73 is provided to maximize the use of the space on the upper surface of the cylinder 1 , but there is only one inverted cone 73 , and the flow rate of the dust gas 78 per unit time is relatively small.

[0071] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 4 The upper end of the upper cover 3 is provided with an exhaust hole 31, the exhaust hole 31 is provided with a rain cover 32, the water tank 71 is provided with a circulation pipeline 712, and the vent hole 76 is provided with a bubbler 761.

[0072] Specifically in actual applications, the filtered dust gas 78 can be released into the atmosphere through the exhaust hole 31, and the rain cover 32 can prevent rainwater from falling into the water tank 71. The water body 72 containing dust gas 78 in the water tank 71 can be automatically circulated out through the circulation pipeline 712, and then subjected to secondary filtration to improve the filtering effect of the water body 72; the dust gas 78 is actively formed into bubbles through the bubbler 761.

[0073] Example 1, refer to Figure 6 A waterproof motor 731 is installed on the inverted cone 73 , and a stirring rod 732 is installed on the rotating end of the waterproof motor 731 , and the stirring rod 732 is located in the spiral cavity 75 .

[0074] Specifically in actual applications, the rotation of the waterproof motor 731 can actively drive the stirring rod 732 to rotate. The stirring rod 732 breaks the bubbles formed by the dust gas 78 flowing through, forming multiple tiny bubbles. In this process, the dust gas 78 can come into contact with more water bodies 72, increasing the contact area with the water body 72 and improving the dust removal efficiency.

[0075] Example 2, refer to Figure 3 and Figure 7 A first rod 733 is installed on the lower surface of the inverted cone 73. The first rod 733 is provided with multiple and staggered arrangements. The surface of the first rod 733 is provided with multiple spikes 734.

[0076] Specifically in actual applications, the bubbles formed by the dust gas 78 can be passively punctured through the action of the spikes 734 to form multiple small bubbles. The dust gas 78 can come into contact with more water bodies 72, thereby increasing the contact area with the water body 72 and improving the dust removal efficiency.

Claims

1. Dust removal mechanism, characterized in that, include; Cylinder (1); the cylinder (1) is used for the cement body, and the upper end of the cylinder (1) is sealed; Base (2); the base (2) is used to support the cylinder (1); Upper cover (3); the upper cover (3) is mounted on the upper end of the cylinder (1), and a conical cavity (4) is formed between the upper cover (3) and the cylinder (1); A gas collecting hood (5); a gas collecting pipeline (6) is provided on the gas collecting hood (5); the gas collecting pipeline (6) transmits the dust gas (78) from the cylinder (1) to the conical cavity (4); Dust removal assembly (7); the dust removal assembly (7) includes a water tank (71), a water body (72), an inverted cone (73), and a spiral cone plate (74); the inverted cone (73) is inserted into the water body (72); a spiral cavity (75) is formed between the spiral cone plate (74) and the inverted cone (73); and dust gas (78) moves upward along the spiral cavity (75); The dust removal component (7) also includes; A vent hole (76), the vent hole (76) is opened at the center of the inverted cone (73); A bracket (77), the bracket (77) is provided at the bottom of the water tank (71) and is used to support the inverted cone (73); The spiral cone plate (74) is installed on the lower surface of the inverted cone (73), and the spiral cavity (75) has a spiral upward trend; one end of the spiral cavity (75) is located at the position of the gas collecting pipeline (6), and the other end of the spiral cavity (75) is connected to the conical cavity (4); The water body (72) generates buoyancy for the dust gas (78) entering the spiral cavity (75), and the dust gas (78) forms bubbles and adheres closely to the spiral cone plate (74) and the inverted cone (73), and the dust gas (78) adheres to the inner wall of the bubble; The gas collecting pipeline (6) includes a first pipe (61) installed on the gas collecting hood (5), the gas collecting hood (5) is fixedly connected to the cylinder (1), the upper end of the first pipe (61) is open and is higher than the liquid level of the water body (72), the first pipe (61) passes through the upper end of the cylinder (1), a fan (62) is provided in the first pipe (61), and the fan (62) can be connected to the gas collecting hood (5) and the vent (76) when the fan (62) is not working, a one-way valve (63) is installed at the lower end of the first pipe (61), and a ventilation component (64) is provided between the first pipe (61) and the vent (76); The ventilation assembly (64) includes an L-shaped gas pipe (641) between the ventilation hole (76) and the gas collecting pipeline (6), and a plurality of L-shaped gas pipes (641) are provided. One end of the L-shaped gas pipe (641) is connected to the first pipeline (61), and the other end is connected to the ventilation hole (76); The ventilation assembly (64) includes a channel (642) provided at the center of the water tank (71), the channel (642) is for the first pipe (61) to pass through, and an inverted air cover (643) is provided on the vent hole (76). The inverted air cover (643) turns the dust gas (78) in the gas collecting pipe (6) 180 degrees and transports it to the vent hole (76) and enters the spiral cavity (75). An airtight cavity (645) is formed between the inverted air cover (643), the first pipe (61) and the inverted cone (73) for the dust gas (78) to circulate.

2. The dust removal mechanism according to claim 1, characterized in that: There are multiple inverted cones (73).

3. The dust removal mechanism according to claim 1, characterized in that: The inverted cone (73) is provided with a.

4. The dust removal mechanism according to claim 2 or 3, characterized in that: An exhaust hole (31) is installed at the upper end of the upper cover (3), a rain cover (32) is installed on the exhaust hole (31), a circulation pipeline (712) is provided in the water tank (71), and a bubbler (761) is installed on the vent hole (76).

5. The dust removal mechanism according to claim 4, characterized in that: A waterproof motor (731) is installed on the inverted cone (73), and a stirring rod (732) is installed on the rotating end of the waterproof motor (731), and the stirring rod (732) is located in the spiral cavity (75).

6. The dust removal mechanism according to claim 4, characterized in that: A first rod (733) is installed on the lower surface of the inverted cone (73), and the first rods (733) are provided with a plurality of staggered arrangements. The surface of the first rod (733) is provided with a plurality of spikes (734).

7. Cement silo, characterized in that, The invention comprises a dust removal mechanism as described in any one of claims 1 to 6, and the dust removal mechanism is used for dust removal in a cement silo.

Citation Information

Patent Citations

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