Metal fin forming equipment for air cooling heat exchange equipment and machining method of metal fin forming equipment
By using installation mechanism, flip mechanism and cleaning mechanism in the metal fin forming equipment of air-cool heat exchange equipment, the problem of relying on cutting equipment after fins in the equipment is solved, automatic stamping forming and cutting is realized, and processing efficiency and equipment utilization are improved.
Patent Information
- Application Number
- CN202510383318.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-06-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing metal fin molding equipment of air-cool heat exchange equipment is difficult to achieve automatic cutting during the stamping process, which leads to the need to rely on cutting equipment for cutting after the fin molding, which increases the processing time and equipment footprint. At the same time, it is difficult to clean the mold, resulting in mold wear and pits on the surface of the fin.
The installation mechanism is used to realize the alternating movement of the two mounting tables, and quickly replace the lower mold to facilitate the continuous processing of metal fins; the flip mechanism automatically flips the lower mold to achieve rapid discharge of metal fins; combined with the cleaning mechanism, high-pressure jet head is used to remove metal chips and impurities on the surface of the lower mold, and extend the service life of the mold.
Automatic stamping and cutting of metal fins is realized, processing efficiency is improved, equipment footprint is reduced, the service life of the lower mold is extended, and the surface pits and mold wear is avoided.
Smart Images

Figure CN120190259A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of fin processing, and specifically relates to a metal fin forming device for an air-cooled heat exchange device and a processing method thereof. Background Art
[0002] An air-cooled heat exchange device, also known as an air cooler or an air-cooled heat exchanger, is a heat exchange device that uses ambient air as a cooling medium. By means of a fan, air is forced to flow across the outside of finned tubes, so that the high-temperature process fluid inside the tubes can be cooled or condensed. Air-cooled heat exchange devices are widely used in various heat dissipation occasions in industrial production. Their performance directly affects the operating efficiency and energy consumption of the devices. As the core component of an air-cooled heat exchange device, the forming quality and efficiency of metal fins have an important impact on the overall performance of the device.
[0003] The authorized publication number "CN119500900A" discloses "a fin forming device and a forming method, which relate to the technical field of fin processing. The technical solution is as follows: a forming table, the tabletop of which can rotate; a forming module, which is used as a lower die when a fin is formed by stamping; a punching and cutting assembly, which is fixedly arranged directly above the forming station of the forming table; the punching and cutting assembly can simultaneously punch and cut the material on the forming module. The beneficial effect of the present invention is that when the stamping module cooperates with the forming module to stamp a metal strip, the metal strip is cut by the cutting module. Therefore, it effectively solves the problem that after the stamping equipment stamps the metal strip released by the uncoiler, the strip-shaped fins still need to be continuously conveyed to a cutting device for cutting, and the fins cannot be cut while being stamped and formed, resulting in the need to rely on a cutting device to complete the fin forming process and unable to directly form the fins through the stamping equipment. Furthermore, the technical effect of stamping and forming the metal strip and automatically cutting it is achieved."
[0004] The above patent achieves the technical effect of stamping and forming a metal strip and automatically cutting it. However, it is not easy to clean the lower die of the above patent. After long-term use of the lower die, metal chips or dust will accumulate inside the lower die. These impurities cause wear to the die during the stamping process and result in pits on the surface of the formed metal fins, thereby affecting the appearance and quality of the metal fins. In addition, the rotation of the forming table to replace the positions of the two lower dies requires a large circular or arc-shaped space, increasing the overall floor area of the equipment. Summary of the Invention
[0005] The object of the present invention is as follows: Through the installation mechanism, the alternating movement of two installation platforms is realized, the replacement of two lower molds is carried out, which is convenient for the continuous processing of metal fins, improves work efficiency. Such a double-station alternating design makes the equipment more compact in the horizontal direction, can reduce the overall floor area of the equipment, and avoids the large circular or arc-shaped space required for the rotation and alternation of two stations. Through the flipping mechanism, the lower mold can be automatically flipped, which can realize the rapid blanking of metal fins. Cooperating with the cleaning mechanism, it can remove metal chips and impurities on the surface of the lower mold, reduce the wear of the lower mold, extend the service life of the lower mold, and avoid the accumulation of impurities in the lower mold, which affects the appearance and quality of metal fins.
[0006] The technical solution adopted by the present invention is as follows: A metal fin forming device for an air-cooled heat exchange equipment, comprising:
[0007] An installation frame;
[0008] An installation mechanism, which is arranged inside the installation frame. The installation mechanism includes an installation platform and an alternating component. The installation platform is arranged on the alternating component, and the alternating component is arranged on the installation frame;
[0009] A flipping mechanism, with two groups. Each group of flipping mechanisms is arranged on the installation platform. Each group of flipping mechanisms includes a stamping platform and a flipping component. The stamping platform is arranged on the flipping component, and the flipping component is arranged on the installation platform;
[0010] A forming mechanism, which is arranged on the installation frame. The forming mechanism includes a driving component, an upper mold and two lower molds. The driving component is arranged on the installation frame, the upper mold is arranged on the driving component, and each lower mold is installed on the top of the outer wall of the stamping platform;
[0011] A cleaning mechanism, which is arranged on the installation frame. The cleaning mechanism includes a moving component, an air pipe and a plurality of high-pressure air jet heads. The moving component is arranged on the installation frame, the air pipe is arranged on the moving component, and each high-pressure air jet head is installed on the top of the outer wall of the air pipe.
[0012] Among them, the alternating component includes a moving table, a rack, a rotating shaft, a gear, a linkage component and an exchange component. The moving table is slidably embedded in the inner wall of the installation frame. The rack is fixedly arranged at the bottom of the outer wall of the moving table. The rotating shaft is rotatably embedded on one side of the outer wall of the installation frame. The gear is fixedly sleeved on the outer wall of the rotating shaft, and the gear meshes with the rack. The linkage component is arranged on the rotating shaft, and the exchange component is arranged on the installation frame.
[0013] Among them, the exchange component includes a first forward and reverse motor, a rotating shaft, a push rod, a push hole, a U-shaped hole, a movable rod, a movable shaft, a limiting frame and a guide rod. The first forward and reverse motor is installed on one side of the outer wall of the mounting frame through bolts. The rotating shaft is fixedly arranged at the output end of the first forward and reverse motor. One end of the push rod is fixedly sleeved on the outer wall of the rotating shaft. The push hole is opened on one side of the outer wall of the push rod. The U-shaped hole is opened on one side of the outer wall of the mounting frame. The movable shaft is embedded on one side of the outer wall of the movable rod near the bottom edge, and the movable shaft is slidably embedded in the inner wall of the push hole, and the movable shaft is slidably embedded in the inner wall of the U-shaped hole. The movable rod is slidably embedded in the inner wall of the limiting frame. The limiting frame is slidably embedded on the outer wall of the guide rod. The guide rod is fixedly arranged on one side of the inner wall of the mounting frame. One of the mounting platforms is fixedly arranged on the top of the outer wall of the moving table, and the other mounting platform is fixedly arranged on the top of the outer wall of the movable rod.
[0014] Among them, the linkage component includes two transmission wheels and a transmission belt. One of the transmission wheels is fixedly sleeved on the outer wall of the rotating shaft, and the other transmission wheel is fixedly sleeved on the outer wall of the rotating shaft. Each transmission wheel is driven by a transmission belt.
[0015] Among them, each set of flipping components includes a rotating frame and a pushing component. The rotating frame is fixedly arranged on the top of the outer wall of the mounting platform. The pushing component is arranged on the mounting platform. Each stamping platform is movably sleeved on the outer wall of the rotating frame.
[0016] Among them, each set of pushing components includes a moving rod, a threaded rod, a second forward and reverse motor and two connecting rods. The second forward and reverse motor is installed on the top of the outer wall of the mounting platform through bolts. The threaded rod is fixedly arranged at the output end of the second forward and reverse motor. The moving rod is threadedly connected to the outer wall of the threaded rod, and the moving rod is slidably embedded in the top of the outer wall of the mounting platform. One end of each connecting rod is movably sleeved on the outer wall of the moving rod, and the other end of each connecting rod is movably sleeved on both sides of the outer wall of the stamping platform.
[0017] Among them, the driving component includes a stamping frame, a first hydraulic cylinder and a fixing plate. The stamping frame is fixedly arranged on the top of the outer wall of the mounting frame. The first hydraulic cylinder is installed on the top of the outer wall of the stamping frame. The fixing plate is fixedly arranged at the output end of the first hydraulic cylinder. The upper die is fixedly arranged at the bottom of the outer wall of the fixing plate.
[0018] Among them, the moving component includes a wavy hole, a connecting shaft and a moving component. The wavy hole is opened on one side of the outer wall of the mounting frame. The moving component is arranged on the mounting frame. The connecting shaft is slidably embedded in the inner wall of the wavy hole.
[0019] Among them, the movable component includes a second hydraulic cylinder, a limiting frame and a lifting frame. The second hydraulic cylinder is installed on one side of the outer wall of the mounting frame. The limiting frame is fixedly arranged at the output end of the second hydraulic cylinder. The lifting frame is slidably embedded in the inner wall of the lifting frame, and the lifting frame is fixedly sleeved on the outer wall of the connecting shaft. The air pipe is installed on the top of the outer wall of the lifting frame.
[0020] A processing method for a metal fin forming device for an air-cooled heat exchange device includes the following steps:
[0021] Step 1: Stamping and forming: The first hydraulic cylinder drives the fixed plate to move downward, so that the upper die cooperates with the lower die to stamp and form the metal strip on the lower die. After the forming is completed, the upper die rises back to the initial position;
[0022] Step 2: Station alternation: The first forward and reverse motor drives the rotating shaft to rotate, so that the push rod rotates. The pushing hole on the push rod pushes the movable shaft to move in the U-shaped hole. The movable shaft drives the movable rod to move along the U-shaped track. At the same time, the movable rod slides in the limiting frame, so that the mounting table on the movable rod moves, making the lower die that has completed stamping and forming move away from the upper die. As the rotating shaft rotates, it can drive one of the transmission wheels to rotate. Cooperating with the transmission belt, the other transmission wheel drives the rotating shaft to rotate on the mounting frame, driving the gear to rotate. The rack drives the moving table to move on the mounting frame, so that the mounting table on the moving table moves below the upper die, realizing the rapid alternate movement of the two mounting tables and replacing the two lower dies;
[0023] Step 3: Material discharging: The second forward and reverse motor drives the threaded rod to rotate, realizing the movement of the moving rod. The connecting rod drives the stamping table to rotate on the rotating frame, realizing the flipping of the lower die, so that the formed metal fins fall to the designated position;
[0024] Step 4: Cleaning: The second hydraulic cylinder drives the limiting frame to move horizontally on the mounting frame. Under the action of the wave hole and the connecting shaft, when the lifting frame moves horizontally with the limiting frame, it can drive the lifting frame to move up and down according to the serrated cavity of the lower die. The high-pressure air nozzle on the lifting frame sprays the high-pressure gas in the air pipe onto the surface of the lower die at a certain speed and angle, removing the metal chips and impurities inside the lower die. After the cleaning of the lower die is completed, the lower die returns to its original position for the next round of station alternation.
[0025] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present invention are:
[0026] (1) In the present invention, through the installation mechanism, the alternating movement of the two installation platforms is realized, and the two lower molds are replaced, facilitating the continuous processing of metal fins and improving work efficiency. Such a dual-station alternating design makes the equipment more compact in the horizontal direction, can reduce the overall floor area of the equipment, and avoids the large circular or arc-shaped space required for the rotation and alternation of the two stations.
[0027] (2) In the present invention, through the flipping mechanism, the lower mold can be automatically flipped, enabling the rapid blanking of metal fins. In cooperation with the cleaning mechanism, the metal chips and impurities on the surface of the lower mold can be removed, reducing the wear of the lower mold, extending the service life of the lower mold, and preventing impurities from accumulating in the lower mold and affecting the appearance and quality of the metal fins. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is the first perspective three-dimensional view of the present invention;
[0029] Figure 2 is the second perspective three-dimensional view of the present invention;
[0030] Figure 3 is the cross-sectional view of the present invention;
[0031] Figure 4 is the partial exploded view of the present invention;
[0032] Figure 5 is the partial exploded view of the flipping mechanism of the present invention;
[0033] Figure 6 is the structural schematic diagram of the flipping mechanism of the present invention;
[0034] Figure 7 is the partial exploded view of the forming mechanism of the present invention;
[0035] Figure 8 is the present invention Figure 4 The enlarged schematic view of part A in.
[0036] Markings in the figure: 1. Mounting frame; 2. Mounting mechanism; 201. Mounting table; 202. Guide rod; 203. Moving table; 204. Rack; 205. Rotating shaft; 206. Gear; 207. First forward and reverse motor; 208. Rotating shaft; 209. Push rod; 210. Push hole; 211. U-shaped hole; 212. Movable rod; 213. Movable shaft; 214. Limit frame; 215. Transmission wheel; 216. Transmission belt; 3. Flipping mechanism; 301. Stamping table; 302. Rotating frame; 303. Moving rod; 304. Threaded rod; 305. Second forward and reverse motor; 306. Connecting rod; 4. Forming mechanism; 401. Upper mold; 402. Lower mold; 403. Stamping frame; 404. First hydraulic cylinder; 405. Fixed plate; 5. Cleaning mechanism; 501. Air pipe; 502. High-pressure air jet head; 503. Wavy hole; 504. Second hydraulic cylinder; 505. Limit frame; 506. Lifting frame; 507. Connecting shaft. Detailed implementation
[0037] In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0038] Example 1, refer to Figures 1-8 : A metal fin forming device for an air-cooled heat exchange device, comprising:
[0039] Mounting frame 1;
[0040] Mounting mechanism 2, disposed inside the mounting frame 1, the mounting mechanism 2 includes a mounting table 201 and an alternating component, the mounting table 201 is disposed on the alternating component, and the alternating component is disposed on the mounting frame 1;
[0041] Flipping mechanism 3, there are two groups, each group of flipping mechanisms 3 is disposed on the mounting table 201, each group of flipping mechanisms 3 includes a stamping table 301 and a flipping component, the stamping table 301 is disposed on the flipping component, and the flipping component is disposed on the mounting table 201;
[0042] Forming mechanism 4, disposed on the mounting frame 1, the forming mechanism 4 includes a driving component, an upper mold 401 and two lower molds 402, the driving component is disposed on the mounting frame 1, the upper mold 401 is disposed on the driving component, and each lower mold 402 is installed on the top of the outer wall of the stamping table 301;
[0043] Cleaning mechanism 5, disposed on the mounting frame 1, the cleaning mechanism 5 includes a moving component, an air pipe 501 and a plurality of high-pressure air jet heads 502, the moving component is disposed on the mounting frame 1, the air pipe 501 is disposed on the moving component, and each high-pressure air jet head 502 is installed on the top of the outer wall of the air pipe 501.
[0044] In this embodiment: Through the mounting frame 1, an installation space is provided for the installation mechanism 2, the flipping mechanism 3, the forming mechanism 4, and the cleaning mechanism 5. Through the installation mechanism 2, it is used to install the flipping mechanism 3 and is the working platform of the flipping mechanism 3. Through the alternating components, the alternating movement of the two mounting tables 201 can be realized, the two lower molds 402 can be replaced, which is convenient for the continuous processing of metal fins and improves production efficiency. Through the flipping mechanism 3, the lower mold 402 can be automatically flipped, and the rapid blanking of metal fins can be achieved. It is necessary to manually remove the metal fins after stamping and forming, which reduces the operation time. Through the flipping component, the stamping table 301 can be driven to flip. Through the stamping table 301, it is used for the installation and placement of the lower mold 402. Through the forming mechanism 4, the metal strip can be stamped and formed into fins of the required shape. By driving the upper mold 401 to move through the driving component, the forming of metal fins is realized in cooperation with the lower mold 402. Through the cleaning mechanism 5, the metal chips and impurities on the surface of the lower mold 402 can be removed, the wear of the lower mold 402 is reduced, and the service life of the lower mold 402 is extended. By driving the air pipe 501 and each high-pressure air jet head 502 to move under the lower mold 402 through the moving component, the inside of the lower mold 402 is cleaned.
[0045] Specifically, the alternating components include a moving table 203, a rack 204, a rotating shaft 205, a gear 206, a linkage assembly, and an exchange assembly. The moving table 203 is slidably embedded in the inner wall of the mounting frame 1. The rack 204 is fixedly arranged at the bottom of the outer wall of the moving table 203. The rotating shaft 205 is rotatably embedded in one side of the outer wall of the mounting frame 1. The gear 206 is fixedly sleeved on the outer wall of the rotating shaft 205, and the gear 206 meshes with the rack 204. The linkage assembly is arranged on the rotating shaft 205, and the exchange assembly is arranged on the mounting frame 1.
[0046] In this embodiment: Through the cooperation of the exchange assembly and the linkage assembly, the gear 206 drives the rotating shaft 205 to rotate on the mounting frame 1, driving the rack 204 to drive the moving table 203 to move on the mounting frame 1, so that one of the mounting tables 201 moves below the upper mold 401, and the other mounting table 201 moves away from the upper mold 401, realizing the alternating entry and exit of the two mounting tables 201, improving work efficiency. Such a double-station alternating design makes the equipment more compact in the horizontal direction, can reduce the overall floor area of the equipment, and avoids the large-area circular or arc-shaped space required for the rotation and alternation of the two stations.
[0047] Specifically, the exchange component includes a first forward and reverse motor 207, a rotating shaft 208, a push rod 209, a push hole 210, a U-shaped hole 211, a movable rod 212, a movable shaft 213, a limit frame 214, and a guide rod 202. The first forward and reverse motor 207 is installed on one side of the outer wall of the mounting frame 1 by bolts. The rotating shaft 208 is fixedly arranged at the output end of the first forward and reverse motor 207. One end of the push rod 209 is fixedly sleeved on the outer wall of the rotating shaft 208. The push hole 210 is opened on one side of the outer wall of the push rod 209. The U-shaped hole 211 is opened on one side of the outer wall of the mounting frame 1. The movable shaft 213 is embedded at the bottom edge near one side of the outer wall of the movable rod 212, and the movable shaft 213 is slidably embedded in the inner wall of the push hole 210, and the movable shaft 213 is slidably embedded in the inner wall of the U-shaped hole 211. The movable rod 212 is slidably embedded in the inner wall of the limit frame 214. The limit frame 214 is slidably embedded in the outer wall of the guide rod 202. The guide rod 202 is fixedly arranged on one side of the inner wall of the mounting frame 1. One of the mounting platforms 201 is fixedly arranged on the top of the outer wall of the moving platform 203, and the other mounting platform 201 is fixedly arranged on the top of the outer wall of the movable rod 212.
[0048] In this embodiment: when the first forward and reverse motor 207 is powered on, it drives the rotating shaft 208 to rotate, causing the push rod 209 to rotate. The push hole 210 on the push rod 209 pushes the movable shaft 213 to move in the U-shaped hole 211. The movable shaft 213 drives the movable rod 212 to move along a U-shaped trajectory. At the same time, the movable rod 212 slides in the limit frame 214, and the limit frame 214 restricts the movable rod 212 to prevent the movable rod 212 from rotating, so that the mounting platform 201 on the movable rod 212 moves away from the upper die 401.
[0049] Specifically, the linkage component includes two transmission wheels 215 and a transmission belt 216. One of the transmission wheels 215 is fixedly sleeved on the outer wall of the rotating shaft 205, and the other transmission wheel 215 is fixedly sleeved on the outer wall of the rotating shaft 208. Each transmission wheel 215 is driven by the transmission belt 216.
[0050] In this embodiment: as the rotating shaft 208 rotates, it can drive one of the transmission wheels 215 to rotate. With the cooperation of the transmission belt 216, the other transmission wheel 215 drives the rotating shaft 205 to rotate on the mounting frame 1, thereby driving the gear 206 to rotate.
[0051] Specifically, each set of flipping components includes a rotating frame 302 and a pushing component. The rotating frame 302 is fixedly arranged on the top of the outer wall of the mounting platform 201. The pushing component is arranged on the mounting platform 201. Each stamping platform 301 is movably sleeved on the outer wall of the rotating frame 302.
[0052] In this embodiment: The rotating frame 302 is used for the installation and placement of the stamping table 301. The stamping table 301 is flipped through the drive of the pushing component, facilitating the blanking of the stamped metal fins.
[0053] Specifically, each set of pushing components includes a moving rod 303, a threaded rod 304, a second forward and reverse motor 305, and two connecting rods 306. The second forward and reverse motor 305 is installed on the top of the outer wall of the installation table 201 through bolts. The threaded rod 304 is fixedly arranged at the output end of the second forward and reverse motor 305. The moving rod 303 is threadedly connected to the outer wall of the threaded rod 304, and the moving rod 303 is slidably embedded in the top of the outer wall of the installation table 201. One end of each connecting rod 306 is movably sleeved on the outer wall of the moving rod 303, and the other end of each connecting rod 306 is movably sleeved on both sides of the outer wall of the stamping table 301.
[0054] In this embodiment: When the second forward and reverse motor 305 is powered on, it drives the threaded rod 304 to rotate, realizing the movement of the moving rod 303. Then, the stamping table 301 is driven to rotate on the rotating frame 302 through the connecting rod 306, realizing the flipping of the lower die 402, thus facilitating the removal of the stamped metal fins.
[0055] Specifically, the driving component includes a stamping frame 403, a first hydraulic cylinder 404, and a fixing plate 405. The stamping frame 403 is fixedly arranged on the top of the outer wall of the installation frame 1. The first hydraulic cylinder 404 is installed on the top of the outer wall of the stamping frame 403. The fixing plate 405 is fixedly arranged at the output end of the first hydraulic cylinder 404. The upper die 401 is fixedly arranged at the bottom of the outer wall of the fixing plate 405.
[0056] In this embodiment: The stamping frame 403 is used for the installation and placement of the first hydraulic cylinder 404. The fixing plate 405 is used for the installation and placement of the upper die 401. The upper die 401 moves up and down through the drive of the first hydraulic cylinder 404 for stamping.
[0057] Specifically, the moving component includes a wavy hole 503, a connecting shaft 507, and a movable component. The wavy hole 503 is opened on one side of the outer wall of the installation frame 1. The movable component is arranged on the installation frame 1. The connecting shaft 507 is slidably embedded in the inner wall of the wavy hole 503.
[0058] In this embodiment: The wavy hole 503 plays a guiding role for the movement of the connecting shaft 507. Through the movable component, the movement of the air pipe 501 and the high-pressure air jet head 502 can be driven. One end of the air pipe 501 is connected to the source providing high-pressure gas through a pipeline. The source providing high-pressure gas includes a compressed air machine or a high-pressure gas storage tank. The high-pressure air jet head 502 jets high-pressure gas onto the surface of the lower die 402 at a certain speed and angle.
[0059] Specifically, the movable component includes a second hydraulic cylinder 504, a limit frame 505 and a lifting frame 506. The second hydraulic cylinder 504 is installed on one side of the outer wall of the mounting frame 1. The limit frame 505 is fixedly arranged at the output end of the second hydraulic cylinder 504. The lifting frame 506 is slidably embedded in the inner wall of the lifting frame 506, and the lifting frame 506 is fixedly sleeved on the outer wall of the connecting shaft 507. The air pipe 501 is installed on the top of the outer wall of the lifting frame 506.
[0060] In this embodiment: The second hydraulic cylinder 504 drives the limit frame 505 to move horizontally on the mounting frame 1. Under the action of the wave holes 503 and the connecting shaft 507, when the limit frame 505 moves horizontally, the lifting frame 506 can also drive the lifting frame 506 to move up and down according to the serrated cavity of the lower die 402, improving the cleaning effect. The power sources of the second hydraulic cylinder 504, the first forward and reverse motor 207, the second forward and reverse motor 305, the upper die 401, the lower die 402, the first hydraulic cylinder 404 and the high-pressure air jet head 502 are from an external power source, which should be electrically connected to the external power source. The internal circuit principle structure belongs to the common knowledge of those skilled in the art and will not be introduced in detail here. Its model can be selected according to the actual use situation.
[0061] In use, step one: stamping forming: the first hydraulic cylinder 404 drives the fixed plate 405 to move downward, so that the upper die 401 cooperates with the lower die 402 to stamp the metal strip on the lower die 402. After the forming is completed, the upper die 401 rises back to the initial position. Step two: station alternation: the first forward and reverse motor 207 drives the rotating shaft 208 to rotate, so that the push rod 209 rotates. The push hole 210 on the push rod 209 pushes the movable shaft 213 to move in the U-shaped hole 211. The movable shaft 213 drives the movable rod 212 to move along the U-shaped track. At the same time, the movable rod 212 slides in the limit frame 214, so that the mounting table 201 on the movable rod 212 moves, making the lower die 402 that has completed stamping forming move away from the upper die 401. As the rotating shaft 208 rotates, it can drive one of the transmission wheels 215 to rotate. Cooperating with the transmission belt 216, the other transmission wheel 215 drives the rotating shaft 205 to rotate on the mounting frame 1, driving the gear 206 to rotate. The rack 204 drives the moving table 203 to move on the mounting frame 1, making the mounting table 201 on the moving table 203 move below the upper die 401, realizing the rapid alternating movement of the two mounting tables 201 and replacing the two lower dies 402. Step three: blanking: the second forward and reverse motor 305 drives the threaded rod 304 to rotate, realizing the movement of the moving rod 303. The connecting rod 306 drives the stamping table 301 to rotate on the rotating frame 302, realizing the flipping of the lower die 402, so that the formed metal fins fall to the designated position. Step four: cleaning: the second hydraulic cylinder 504 drives the limit frame 505 to move horizontally on the mounting frame 1. Under the action of the wave hole 503 and the connecting shaft 507, when the lifting frame 506 moves horizontally with the limit frame 505, it can drive the lifting frame 506 to move up and down according to the serrated cavity of the lower die 402. The high-pressure air nozzle 502 on the lifting frame 506 sprays the high-pressure gas in the air pipe 501 onto the surface of the lower die 402 at a certain speed and angle, removing the metal chips and impurities inside the lower die 402. After the cleaning of the lower die 402 is completed, the lower die 402 returns to its original position for the next round of station alternation.
[0062] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A metal fin forming device for air-cooling heat exchange equipment, characterized in that: include: Mounting frame (1); A mounting mechanism (2) is arranged in the mounting frame (1), the mounting mechanism (2) comprising a mounting platform (201) and an alternating component, the mounting platform (201) is arranged on the alternating component, and the alternating component is arranged on the mounting frame (1); The turning mechanism (3) is provided in two groups, each group of the turning mechanism (3) is arranged on the mounting platform (201), each group of the turning mechanism (3) comprises a punching platform (301) and a turning component, the punching platform (301) is arranged on the turning component, and the turning component is arranged on the mounting platform (201); A molding mechanism (4) is arranged on the mounting frame (1), the molding mechanism (4) comprising a driving component, an upper mold (401) and two lower molds (402), the driving component is arranged on the mounting frame (1), the upper mold (401) is arranged on the driving component, and each of the lower molds (402) is installed on the top of the outer wall of the punching table (301); A cleaning mechanism (5) is arranged on a mounting frame (1), the cleaning mechanism (5) comprising a moving part, an air pipe (501) and a plurality of high-pressure jet heads (502), the moving part being arranged on the mounting frame (1), the air pipe (501) being arranged on the moving part, and each of the high-pressure jet heads (502) being installed on the top of the outer wall of the air pipe (501).
2. The metal fin forming device for air-cooling heat exchange equipment according to claim 1, characterized in that: The alternating components include a moving platform (203), a rack (204), a rotating shaft (205), a gear (206), a linkage assembly and an exchange assembly. The moving platform (203) is slidably embedded in the inner wall of the mounting frame (1), the rack (204) is fixedly arranged at the bottom of the outer wall of the moving platform (203), the rotating shaft (205) is rotatably embedded in one side of the outer wall of the mounting frame (1), the gear (206) is fixedly sleeved on the outer wall of the rotating shaft (205), and the gear (206) and the rack (204) are meshed, the linkage assembly is arranged on the rotating shaft (205), and the exchange assembly is arranged on the mounting frame (1).
3. The metal fin forming device for air-cooling heat exchange equipment according to claim 2, characterized in that: The exchange component comprises a first forward and reverse motor (207), a rotating shaft (208), a push rod (209), a pushing hole (210), a U-shaped hole (211), a movable rod (212), a movable shaft (213), a limit frame (214) and a guide rod (202); the first forward and reverse motor (207) is mounted on one side of an outer wall of the mounting frame (1) by means of bolts; the rotating shaft (208) is fixedly arranged on an output end of the first forward and reverse motor (207); one end of the push rod (209) is fixedly sleeved on the outer wall of the rotating shaft (208); the pushing hole (210) is arranged on one side of an outer wall of the push rod (209); and the U-shaped hole (211) is arranged on one side of an outer wall of the mounting frame (1). The movable shaft (213) is embedded in one side of the outer wall of the movable rod (212) near the bottom edge, and the movable shaft (213) is slidably embedded in the inner wall of the pushing hole (210), and the movable shaft (213) is slidably embedded in the inner wall of the U-shaped hole (211), the movable rod (212) is slidably embedded in the inner wall of the limit frame (214), and the limit frame (214) is slidably embedded in the outer wall of the guide rod (202), and the guide rod (202) is fixedly arranged on one side of the inner wall of the mounting frame (1), one of the mounting platforms (201) is fixedly arranged on the top of the outer wall of the moving platform (203), and the other mounting platform (201) is fixedly arranged on the top of the outer wall of the movable rod (212).
4. The metal fin forming device for air-cooling heat exchange equipment according to claim 3, characterized in that: The linkage assembly comprises two transmission wheels (215) and a transmission belt (216), wherein one of the transmission wheels (215) is fixedly sleeved on the outer wall of the rotating shaft (205), and the other transmission wheel (215) is fixedly sleeved on the outer wall of the rotating shaft (208), and each of the transmission wheels (215) is transmitted via the transmission belt (216).
5. The metal fin forming device for air-cooling heat exchange equipment according to claim 4, characterized in that: Each group of the flipping components comprises a rotating frame (302) and a pushing assembly, wherein the rotating frame (302) is fixedly arranged on the top of the outer wall of the mounting platform (201), and the pushing assembly is arranged on the mounting platform (201), and each of the stamping platforms (301) is movably sleeved on the outer wall of the rotating frame (302).
6. The metal fin forming device for air-cooling heat exchange equipment according to claim 5, characterized in that: Each group of the pushing components comprises a moving rod (303), a threaded rod (304), a second forward and reverse motor (305) and two connecting rods (306); the second forward and reverse motor (305) is mounted on the top of the outer wall of the mounting platform (201) by means of bolts; the threaded rod (304) is fixedly arranged on the output end of the second forward and reverse motor (305); the moving rod (303) is threadedly connected to the outer wall of the threaded rod (304); and the moving rod (303) is slidably embedded in the top of the outer wall of the mounting platform (201); one end of each of the connecting rods (306) is movably sleeved on the outer wall of the moving rod (303); and the other end of each of the connecting rods (306) is movably sleeved on both sides of the outer wall of the stamping platform (301).
7. The metal fin forming device for air-cooling heat exchange equipment according to claim 6, characterized in that: The driving component comprises a punching frame (403), a first hydraulic cylinder (404) and a fixed plate (405); the punching frame (403) is fixedly arranged on the top of the outer wall of the mounting frame (1); the first hydraulic cylinder (404) is installed on the top of the outer wall of the punching frame (403); the fixed plate (405) is fixedly arranged on the output end of the first hydraulic cylinder (404); and the upper mold (401) is fixedly arranged on the bottom of the outer wall of the fixed plate (405).
8. The metal fin forming device for air-cooling heat exchange equipment according to claim 7, characterized in that: The movable component comprises a wave hole (503), a connecting shaft (507) and a movable component, wherein the wave hole (503) is opened on one side of the outer wall of the mounting frame (1), the movable component is arranged on the mounting frame (1), and the connecting shaft (507) is slidably embedded in the inner wall of the wave hole (503).
9. The metal fin forming device for air-cooling heat exchange equipment according to claim 8, characterized in that: The movable assembly comprises a second hydraulic cylinder (504), a limiting frame (505) and a lifting frame (506); the second hydraulic cylinder (504) is mounted on one side of the outer wall of the mounting frame (1); the limiting frame (505) is fixedly arranged on the output end of the second hydraulic cylinder (504); the lifting frame (506) is slidably embedded in the inner wall of the lifting frame (506); the lifting frame (506) is fixedly sleeved on the outer wall of the connecting shaft (507); and the air pipe (501) is mounted on the top of the outer wall of the lifting frame (506).
10. A method for processing a metal fin forming device for air-cooling heat exchange equipment, characterized in that: The metal fin forming device for air-cooling heat exchange equipment as claimed in any one of claims 1 to 9 comprises the following steps: S1: stamping and forming: the first hydraulic cylinder (404) drives the fixed plate (405) to move downward, so that the upper mold (401) cooperates with the lower mold (402) to stamp and form the metal strip on the lower mold (402). After the forming is completed, the upper mold (401) rises and returns to the initial position; S2: alternation of workstations: the first forward and reverse motor (207) drives the rotating shaft (208) to rotate, causing the push rod (209) to rotate, and the pushing hole (210) on the push rod (209) pushes the movable shaft (213) to move in the U-shaped hole (211), and the movable shaft (213) drives the movable rod (212) to move along the U-shaped track, and at the same time the movable rod (212) slides in the limit frame (214), so that the mounting platform (201) on the movable rod (212) moves, so that the lower mold (402) that has completed the stamping is away from the upper mold (401), and as The rotation of the rotating shaft (208) can drive one of the transmission wheels (215) to rotate, and cooperate with the transmission belt (216) to make the other transmission wheel (215) drive the rotating shaft (205) to rotate on the mounting frame (1), drive the gear (206) to rotate, and the rack (204) drives the moving platform (203) to move on the mounting frame (1), so that the mounting platform (201) on the moving platform (203) moves to the bottom of the upper mold (401), so as to realize the rapid alternating movement of the two mounting platforms (201) and replace the two lower molds (402); S3: Unloading: The threaded rod (304) is driven to rotate by the second forward and reverse motor (305) to realize the movement of the moving rod (303), and the punching table (301) is driven to rotate on the rotating frame (302) by the connecting rod (306) to realize the flipping of the lower mold (402), so that the formed metal fin falls to the specified position; S4: Cleaning: The second hydraulic cylinder (504) drives the limiting frame (505) to move horizontally on the mounting frame (1). Under the action between the wave hole (503) and the connecting shaft (507), the lifting frame (506) moves horizontally with the limiting frame (505). According to the serrated cavity of the lower mold (402), the lifting frame (506) can be driven to move up and down. The high-pressure jet head (502) on the lifting frame (506) sprays the high-pressure gas in the air pipe (501) onto the surface of the lower mold (402) at a certain speed and angle to remove metal chips and impurities inside the lower mold (402). After the cleaning of the lower mold (402) is completed, the lower mold (402) returns to its original position to carry out the next round of station alternation.
Citation Information
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