Polishing equipment for support

By designing a double-position polishing mechanism and spraying mechanism for the bracket polishing equipment, combined with the water slag filter cloth and support frame, the collection, filtration and reuse of water is achieved, and the problems of uneven liquid distribution and waste liquid in existing equipment are solved, and the polishing effect and equipment life are improved, and the requirements of environmental protection are met.

CN120190747APending Publication Date: 2025-06-24BEIJING YUYUAN AUTO PARTS CO LTD
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Patent Information

Application Number
CN202510517173.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2025-06-24

AI Technical Summary

Technical Problem

The existing polishing equipment for brackets is unevenly distributed during the polishing process, resulting in uneven polishing, overheating or overdrying, affecting the polishing effect, and generating a large amount of waste liquid and impurities, resulting in equipment blockage, difficulty in maintenance, low production efficiency, and water waste problems.

Method used

Design a polishing equipment for brackets, including a double-position polishing mechanism, a spray mechanism, a slag filter cloth and a support frame, to realize the collection, filtration and reuse of water, filter the water through impellers and filter mesh, capture abrasives and metal particles generated during the polishing process, prevent impurities from entering the equipment, and extend the life of the equipment.

Benefits of technology

The reuse of polishing water is achieved, which reduces waste liquid generation and environmental burden, reduces the demand for cooling water, saves resources, improves polishing consistency and cooling effect, extends the service life of the equipment, and improves production efficiency.

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Abstract

The invention relates to the technical field of support machining equipment, in particular to support polishing equipment which comprises a shell, a double-position polishing mechanism is arranged on the shell, an illuminating lamp is arranged above the double-position polishing mechanism, a driving motor is installed in the shell, an impeller is installed at the output end of the driving motor, and a protective cover is further arranged above the impeller. The protective cover is installed on the driving motor, a plurality of filter screens are arranged below the impeller, a spraying mechanism is arranged below the filter screens, a supporting frame is arranged on the water tank, and water slag filter cloth is installed at the bottom of the supporting frame. Water used in the bracket polishing process is collected, filtered and recycled, waste liquid and burden on the environment are reduced, a large number of resources are saved, the use cost is low, the cooling effect and polishing consistency are improved, the polishing quality is guaranteed, impurities are prevented from entering key parts of equipment, equipment abrasion is reduced, double-station polishing is adopted, and the production efficiency is improved. And the production efficiency is effectively improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of bracket processing equipment, and specifically relates to a polishing equipment for brackets. Background Art

[0002] With the continuous development of the automotive industry, the appearance and interior quality of vehicles have become one of the important factors for consumers' car purchase decisions. In this process, the surface treatment technology of automotive parts plays a crucial role. As a common component in automotive parts, brackets are widely used in the body, chassis, engine, etc. of automobiles, undertaking important functions of structural support and load bearing. In order to improve the surface quality, durability and aesthetics of brackets, polishing treatment is widely used as an important surface treatment method. As a part of automotive parts, brackets are usually made of metal materials such as steel, aluminum alloy, and stainless steel, with strong load-bearing capacity and structural support. In key parts such as the chassis, engine, and body of automobiles, brackets need to meet various performance requirements such as strength, rigidity, and durability. At the same time, brackets also need to have good corrosion resistance, wear resistance, and excellent surface quality.

[0003] In the polishing process of existing bracket polishing equipment, the distribution of liquid is uneven, which easily leads to over-polishing or unevenness in some parts of the bracket, overheating or over-drying of the polished surface, thus affecting the polishing effect. At the same time, a large amount of waste liquid, abrasives, and metal particles are easily generated during use, which will cause the nozzle to become blocked, increasing the maintenance difficulty of the equipment, greatly prolonging the polishing cycle, thus affecting the overall production efficiency, and there will also be a phenomenon of water waste. No solutions have been proposed for related technical problems. Summary of the Invention

[0004] In view of the problems in the related art, the present invention provides a polishing equipment for brackets to overcome the above-mentioned technical problems existing in the related art. The purpose of the present invention is to collect, filter, and reuse the water used in the bracket polishing process, reduce the generation of waste liquid and the burden on the environment, reduce the waste liquid discharge, meet the environmental protection requirements, and also realize the reuse of cooling water in multiple polishing cycles, reduce the demand for cooling water, save a large amount of resources, reduce the consumption and cost in the production process, improve the cooling effect and polishing consistency, effectively capture impurities such as abrasives and metal particles generated during the polishing process, not only ensure the polishing quality, but also prevent impurities from entering the key parts of the equipment, reduce equipment wear, and extend the service life of the equipment. By adopting double-station polishing, the production efficiency is effectively improved.

[0005] To achieve the above object, the present invention provides the following technical solution: A polishing device for a bracket, including a housing, on which a two-position polishing mechanism is provided. The two-position polishing mechanism includes a double-head motor, polishing wheels and a workbench. The double-head motor is installed on the housing. There are two polishing wheels, which are respectively installed at both ends of the double-head motor. The workbench is arranged below the polishing wheels and fixedly installed on the housing. Above the two-position polishing mechanism, there is a lighting lamp;

[0006] Inside the housing, a driving motor is installed. At the output end of the driving motor, an impeller is installed. Above the impeller, there is also a protective cover, which is installed on the driving motor. Below the impeller, there are several filter nets;

[0007] Below the filter nets, a spraying mechanism is provided. The spraying mechanism includes a submersible pump, a water inlet pipe, spray heads, a water curtain pipe and a spray pipe. At the bottom of the housing, there is a water tank. Inside the water tank, there is a protective cover plate, on which several through holes are opened. The submersible pump is arranged inside the protective cover plate. One end of the water inlet pipe is communicated with the water outlet of the submersible pump. Inside the housing, there is a partition board. The water curtain pipe and the spray pipe are respectively located on both sides of the partition board. One end of the water curtain pipe and the spray pipe is communicated with the other end of the water inlet pipe. There are several spray heads, which are all installed at the bottom of the spray pipe.

[0008] Preferably, on the water tank, there is a support frame, and at the bottom of the support frame, a water slag filter cloth is installed.

[0009] Preferably, on one side of the housing, there is a water outlet side plate, which is arranged above the support frame.

[0010] Preferably, inside the water tank, there is a float switch.

[0011] Preferably, on one side of the water tank, there is a drain pipe, and on the drain pipe, there is a valve.

[0012] Preferably, at the front end of the housing, there is a control panel, and at the top of the housing, there is an audible and visual alarm.

[0013] Preferably, at the top of the housing, there is a top plate connected by a hinge.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] (1) The present invention relates to a polishing device for brackets. By setting a two-position polishing mechanism, a spraying mechanism, a water slag filter cloth and a support frame, it realizes synchronous polishing of multiple brackets to improve the polishing efficiency, effectively improves the polishing effect of the brackets, can collect, filter and reuse the water used in the bracket polishing process, reduces the generation of waste liquid and the burden on the environment, reduces the waste liquid discharge, meets the environmental protection requirements, and also realizes the reuse of cooling water in multiple polishing cycles, reduces the demand for cooling water, saves a large amount of resources, reduces the consumption and cost in the production process, improves the cooling effect and polishing consistency, can effectively capture impurities such as abrasives and metal particles generated during the polishing process, not only ensures the polishing quality, but also prevents impurities from entering the key parts of the equipment, reduces equipment wear, and extends the service life of the equipment. Using double-station polishing effectively improves the production efficiency;

[0016] (2) The present invention relates to a polishing device for brackets. By starting the drive motor to drive the impeller to rotate, the protective cover plays a protective role. When the impeller rotates, water can pass through the filter screen, thereby filtering the water and saving water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of the whole of the present invention;

[0018] Figure 2 is a schematic rear view structural diagram of the present invention;

[0019] Figure 3 is a schematic side view structural diagram of the housing of the present invention.

[0020] In the reference numerals: 1, housing; 2, double-headed motor; 3, polishing wheel; 4, workbench; 5, lighting lamp; 6, drive motor; 7, impeller; 8, protective cover; 9, filter screen; 10, submersible pump; 11, water inlet pipe; 12, nozzle; 13, water tank; 14, protective cover plate; 15, water curtain water pipe; 16, spray pipe; 17, partition board; 18, float switch; 19, support frame; 20, water slag filter cloth; 21, water outlet side plate; 22, drain pipe; 23, valve; 24, control panel; 25, sound and light alarm; 26, top plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention.

[0022] Embodiment 1

[0023] Please refer to Figures 1-3As shown, the present invention proposes a technical solution for a polishing device for brackets: A polishing device for brackets includes a housing 1, on which a dual-position polishing mechanism is provided. The dual-position polishing mechanism includes a double-headed motor 2, polishing wheels 3, and a workbench 4. The double-headed motor 2 is installed on the housing 1. There are two polishing wheels 3, which are respectively installed at both ends of the double-headed motor 2. The workbench 4 is arranged below the polishing wheels 3 and is fixedly installed on the housing 1. Above the dual-position polishing mechanism, there is a lighting lamp 5. Specifically, when the double-headed motor 2 is started, it synchronously drives the two polishing wheels 3 to rotate, thereby realizing the synchronous polishing treatment of the two brackets. The workbench 4 plays a role in supporting the brackets, improving convenience;

[0024] Inside the housing 1, a driving motor 6 is installed. The output end of the driving motor 6 is equipped with an impeller 7. Above the impeller 7, there is also a protective cover 8, which is installed on the driving motor 6. Below the impeller 7, there are several filter nets 9. Specifically, when the driving motor 6 is started to drive the impeller 7 to rotate, the protective cover 8 plays a protective role. When the impeller 7 rotates, it can make water pass through the filter nets 9, thereby filtering the water and saving water resources;

[0025] Below the filter nets 9, there is a spraying mechanism, which includes a submersible pump 10, a water inlet pipe 11, a nozzle 12, a water curtain pipe 15, and a spraying pipe 16. At the bottom of the housing 1, there is a water tank 13. Inside the water tank 13, there is a protective cover plate 14, on which several through holes are opened. The submersible pump 10 is arranged inside the protective cover plate 14. One end of the water inlet pipe 11 is communicated with the water outlet of the submersible pump 10. Inside the housing 1, there is a partition plate 17. The water curtain pipe 15 and the spraying pipe 16 are respectively located on both sides of the partition plate 17. One end of the water curtain pipe 15 and the spraying pipe 16 are both communicated with the other end of the water inlet pipe 11. There are several nozzles 12, which are all installed at the bottom of the spraying pipe 16. Specifically, by starting the submersible pump 10, the water inside the water tank 13 reaches the water curtain pipe 15 and the spraying pipe 16 respectively through the water inlet pipe 11, thereby spraying cooling water on the brackets during the polishing process and improving the polishing effect.

[0026] Please refer to Figures 2-3 As shown, further, on the water tank 13, there is a support frame 19, and at the bottom of the support frame 19, there is a water slag filter cloth 20.

[0027] In this embodiment, the support frame 19 plays a role in supporting the water slag filter cloth 20, and the water slag filter cloth 20 can filter the polished waste water to realize the recycling of water.

[0028] Please refer to Figure 2 As shown, further, on one side of the housing 1, there is a water outlet side plate 21, which is arranged above the support frame 19.

[0029] In this embodiment, the water outlet side plate 21 can discharge the wastewater into the water slag filter cloth 20 for filtration.

[0030] Please refer to Figure 2 As shown, further, a float switch 18 is provided inside the water tank 13.

[0031] In this embodiment, the float switch 18 floats on the liquid surface through a float and moves up and down with the change of the liquid level, facilitating the monitoring of the water inside the water tank 13.

[0032] Please refer to Figure 2 As shown, further, a drain pipe 22 is connected to one side of the water tank 13, and a valve 23 is provided on the drain pipe 22.

[0033] In this embodiment, by opening the valve 23 on the drain pipe 22, the water inside the water tank 13 can be discharged.

[0034] Please refer to Figure 1 As shown, further, a control panel 24 is installed at the front end of the housing 1, and an audible and visual alarm 25 is provided on the top of the housing 1.

[0035] In this embodiment, the control panel 24 plays a control role, and the audible and visual alarm 25 reminds the user of the occurrence of abnormal conditions of the polishing equipment by emitting sounds and flashing light signals.

[0036] Please refer to Figures 1-2 As shown, further, a top plate 26 is connected to the top of the housing 1 through a hinge.

[0037] In this embodiment, opening the top plate 26 facilitates the maintenance of the inside of the housing 1.

[0038] The working principle of the present invention:

[0039] Synchronously start the spraying mechanism and two-position polishing process. The two-position polishing mechanism polishes the bracket. Start the double-head motor 2 to synchronously drive the two polishing wheels 3 to rotate, so as to realize synchronous polishing of the two brackets, with high working efficiency. At the same time, start the submersible pump 10 so that the water inside the water tank 13 reaches the water curtain water pipe 15 and the spray pipe 16 respectively through the water inlet pipe 11, thereby spraying cooling water on the bracket during the polishing process to improve the polishing effect. At the same time, start the drive motor 6 to drive the impeller 7 to rotate. The protective cover 8 plays a protective role. When the impeller 7 rotates, the water can pass through the filter screen 9, thereby filtering the water and saving water resources. The present invention realizes the collection, filtration and reuse of the water used in the bracket polishing process, reduces the generation of waste liquid and the burden on the environment, reduces the waste liquid discharge, meets the environmental protection requirements, and also realizes the reuse of the cooling water in multiple polishing cycles, reduces the demand for cooling water, saves a large amount of resources, reduces the consumption and cost in the production process, improves the cooling effect and polishing consistency, can effectively capture impurities such as abrasives and metal particles generated during the polishing process, not only can ensure the polishing quality, but also can prevent impurities from entering the key parts of the equipment, reduce equipment wear, and extend the service life of the equipment. The use of two-station polishing effectively improves the production efficiency.

[0040] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.

[0041] In the present invention, unless otherwise clearly specified and limited, the terms "installation", "setting", "connection", "fixation", "swivel connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A polishing device for a stent, characterized in that: The invention comprises a housing (1), wherein a double-position polishing mechanism is arranged on the housing (1), wherein the double-position polishing mechanism comprises a double-headed motor (2), a polishing wheel (3) and a workbench (4), wherein the double-headed motor (2) is mounted on the housing (1), wherein two polishing wheels (3) are arranged and are respectively mounted on two ends of the double-headed motor (2), wherein the workbench (4) is arranged below the polishing wheel (3) and is fixedly mounted on the housing (1), and an illuminating lamp (5) is arranged above the double-position polishing mechanism; A driving motor (6) is installed inside the housing (1); an impeller (7) is installed at the output end of the driving motor (6); a protective cover (8) is also provided above the impeller (7); the protective cover (8) is installed on the driving motor (6); and a plurality of filter screens (9) are provided below the impeller (7); A spray mechanism is arranged below the filter screen (9), and the spray mechanism comprises a submersible pump (10), a water inlet pipe (11), a nozzle (12), a water curtain water pipe (15) and a spray pipe (16). A water tank (13) is arranged at the bottom of the shell (1). A protective cover plate (14) is arranged inside the water tank (13). The protective cover plate (14) is provided with a plurality of through holes. The submersible pump (10) is arranged inside the protective cover plate (14). One end of the water inlet pipe (11) is connected to a water outlet of the submersible pump (10). A partition plate (17) is arranged inside the shell (1). The water curtain water pipe (15) and the spray pipe (16) are respectively located on both sides of the partition plate (17). One end of the water curtain water pipe (15) and the spray pipe (16) are both connected to the other end of the water inlet pipe (11). A plurality of nozzles (12) are arranged, and all of them are installed at the bottom of the spray pipe (16).

2. A stent polishing device according to claim 1, characterized in that: A support frame (19) is provided on the water tank (13), and a water residue filter cloth (20) is installed at the bottom of the support frame (19).

3. A stent polishing device according to claim 2, characterized in that: One side of the shell (1) is connected to a water outlet side plate (21), and the water outlet side plate (21) is arranged above the support frame (19).

4. A stent polishing device according to claim 1, characterized in that: A float switch (18) is arranged inside the water tank (13).

5. The polishing device for a stent according to claim 1, characterized in that: One side of the water tank (13) is connected to a drain pipe (22), and a valve (23) is provided on the drain pipe (22).

6. The polishing device for a stent according to claim 1, characterized in that: A control panel (24) is installed at the front end of the housing (1), and an audible and visual alarm (25) is arranged at the top of the housing (1).

7. The stent polishing device according to claim 1, characterized in that: The top of the housing (1) is connected to a top plate (26) via a hinge.