Automatic frame insertion equipment and production line
Through the collaborative work of the grabbing module of the automatic frame insertion equipment and the basket flip module, the damage and inefficiency caused by manual frame insertion during the cleaning of sheet parts is solved, and an efficient and stable automatic cleaning process is achieved.
Patent Information
- Application Number
- CN202510680494.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2045-05-26
AI Technical Summary
In the prior art, the cleaning process of sheet-shaped parts such as battery positive electrode connecting sheets relies on manual insertion frames, resulting in damage to parts, low efficiency and unstable quality, and consuming a lot of manpower.
The automatic frame insertion device is adopted, including the first grasping module, the loading module and the basket flip module. The automatic insertion of the sheet-shaped parts is achieved through the grasping unit, the fixing part and the pushing part, to avoid human contact, and combined with the precise operation of the limiting part and the pushing part, to improve loading efficiency and quality stability.
It realizes efficient and automated cleaning of sheet-shaped parts, reduces human resource waste, improves the stability and loading efficiency of parts quality, and avoids damage caused by manual frame insertion.
Smart Images

Figure CN120191742B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of parts production equipment, and in particular to automatic frame insertion equipment and production lines. Background Art
[0002] It is crucial to clean parts before installation to wash away oil, dust, etc. to avoid affecting the operating performance of the parts. For example, the connecting piece of the positive electrode of the battery can be cleaned to remove oil, dust, oxides and other impurities on the surface of the connecting piece to prevent them from affecting current transmission, ensure good contact between the connecting piece and components such as the battery pole, and ensure the battery charging and discharging performance.
[0003] In the related art, for sheet parts, such as the connecting piece of the positive electrode of the battery, the sheet parts need to be inserted into the cleaning frame for centralized cleaning after they are produced. The sheet parts are loaded into the cleaning frame by manual insertion. Manual insertion will cause many problems for the sheet parts, such as bumps, scratches, reverse insertion of products, and stacking of products. It not only consumes a lot of manpower and has low efficiency, but also the quality of the parts is not stable enough. Summary of the Invention
[0004] The present application provides an automatic frame insertion device and a production line, which can improve the loading efficiency of sheet parts, reduce human resource waste, and improve the stability of part quality.
[0005] On the one hand, the present application provides an automatic frame insertion device, including a first grabbing module, a carrying module and at least one carrying module, and the specific scheme is as follows;
[0006] The grabbing end of the first grabbing module is provided with at least one grabbing unit, and the grabbing unit is used to grab sheet parts; the carrying module is used to place the cleaning frame;
[0007] A flip assembly is rotatably provided on the insert basket flip module, and the flip assembly has a first state for receiving sheet parts and a second state for inserting sheet parts into the cleaning frame; the flip assembly is provided with a fixing portion and a pushing portion, the fixing portion is used to fix at least one sheet part placed by the first grabbing module, and the pushing portion is used to push the sheet part placed on the fixing portion into the cleaning frame on the carrying module to clean the sheet parts.
[0008] Beneficial effect: The sheet parts are moved to the fixed part of the flip module in the first state through the grabbing unit on the first grabbing module, the fixed part fixes the sheet parts, and then the insert basket flip module flips to the second state, so that the sheet parts correspond to the slots on the cleaning frame, and then the pushing part pushes the sheet parts to the slots in the cleaning frame for insertion, which can avoid human contact with the sheet parts and cause damage to the parts, and improve the stability of the part quality; at the same time, the first grabbing module and the insert basket flip module perform actions accurately, which can improve loading efficiency and reduce waste of human resources.
[0009] In an optional embodiment, a limiting portion is movably provided on the flip assembly, and the limiting portion can move relative to the fixed portion. The limiting portion has a third state of being away from the sheet part on the fixed portion; and a fourth state of limiting the sheet part from being away from the fixed portion.
[0010] In an optional embodiment, the basket flipping module includes the flipping assembly, a first driving motor and a flipping frame; the flipping assembly includes a flipping plate, a first telescopic device and a pushing component, the flipping plate is rotatably connected to the flipping frame, the first driving motor is drivingly connected to the flipping plate, the pushing component is slidingly arranged on the flipping plate along a first direction, the first telescopic device is drivingly connected to the pushing component, and the end of the pushing component close to the fixed part is the pushing part; wherein, the first direction intersects with the rotation axis of the flip plate.
[0011] In an optional embodiment, the pushing component includes a bottom plate, a first slide plate, a second slide plate, a second retractor and two limit plates; the specific solution is as follows;
[0012] The bottom plate is slidably arranged on the flip plate along the first direction and is drivingly connected to the first retractor; the first slide plate is slidably arranged on the bottom plate along the first direction; the second slide plate is slidably connected to the first slide plate along the second direction, and the position of the second slide plate close to the fixed portion is provided with the limiting portion and the pushing portion, wherein the second direction, the first direction and the rotation axis of the flip plate intersect each other;
[0013] Two limit plates are arranged on the base plate and are located on both sides of the second slide. A guide part is provided on the limit plate. The two ends of the second slide respectively cooperate with the guide parts on the limit plate. The guide part has a first part that makes the limit part on the second slide be in the third state, and a second part that makes the limit part on the second slide be in the fourth state; the second telescopic device is fixed on the base plate, and the second telescopic device is drivingly connected to the first slide.
[0014] In an optional embodiment, the automatic frame insertion device has a third direction and a fourth direction intersecting each other, and the automatic frame insertion device further includes a frame, and the carrying module is slidably arranged on the frame; the carrying module is provided with a lifting end, and the lifting end is used to carry the cleaning frame;
[0015] The lifting end is provided with a clamping assembly, which is used to clamp the cleaning frame and limit the cleaning frame along the third direction; and / or, the frame is provided with a position correction component, which is used to correct the position of the cleaning frame along the fourth direction.
[0016] In an optional embodiment, the automatic frame insertion device further includes a sub-basket unloading module; a buffer track, a pushing assembly, and two track docking assemblies are sequentially arranged on the frame along the fifth direction; the buffer track extends along the fifth direction for receiving the loaded cleaning frame conveyed by the carrying module;
[0017] The two track docking assemblies are arranged opposite to each other and spaced apart. The track docking assemblies are provided with docking rails and connectors. Both the docking rails and the connectors are capable of extending and retracting along a sixth direction. The docking rails are connected to the buffer rails in an extended state to receive the loaded cleaning frame pushed from the buffer rails by the pushing assembly. The connectors are capable of cooperating with the sides of the cleaning frame in an extended state to carry the cleaning frame. The sixth direction is perpendicular to the fifth direction.
[0018] The sub-basket unloading module is provided with a lifting platform, and the lifting platform is used to receive the loaded cleaning frame dropped from the docking assembly after the docking rail and the connector are retracted in sequence.
[0019] In an optional embodiment, the pushing assembly includes two telescopic pushing components, the fixed ends of the two telescopic pushing components are connected to the frame and are respectively located on both sides of the buffer track;
[0020] A push block and an elastic member are provided on the telescopic end of the telescopic pushing member, a first end of the push block is hinged to the telescopic end of the telescopic pushing member, a second end of the push block is connected to the telescopic end of the telescopic pushing member via the elastic member, and a guide slope is provided on the push block near the buffer track;
[0021] Wherein, in the process of the push block moving from the buffer track toward the track docking assembly, the push block has a fifth state of being engaged with the cleaning frame on the buffer track under the elastic force of the elastic member;
[0022] During the process of the pushing block moving from the track connecting assembly toward the buffer track, the guiding inclined surface is pushed by the cleaning frame, and the pushing block is in a sixth state of sliding contact with the cleaning frame.
[0023] In an optional embodiment, the automatic frame insertion equipment also includes a sub-basket loading module, which includes a conveyor belt, a lifting mechanism and a second grasping module; the conveyor belt is used to convey multiple stacked cleaning frames; the lifting end of the lifting mechanism is provided with two bearing beams, and the two bearing beams can be located on both sides of the conveyor belt, for lifting the stacked cleaning frames on the conveyor belt; the second grasping module is used to move the cleaning frame on the lifting end to the bearing module.
[0024] In an optional embodiment, the automatic frame insertion equipment also includes a conveying module and a vision module, the conveying module is used to convey sheet parts, the vision module is used to detect the position of sheet parts on the conveying module and / or surface defects of sheet parts, and the vision module is communicatively connected to the first grasping module.
[0025] On the other hand, the present application also provides a production line, including: the automatic frame insertion device in any one of the above embodiments.
[0026] Beneficial effect: Since the production line includes the automatic frame insertion equipment, it has the same effect as the automatic frame insertion equipment, which will not be described in detail here. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the specific implementation methods of this application or the technical solutions in related technologies, the following is a brief introduction to the drawings required for use in the specific implementation methods or related technical descriptions. Obviously, the drawings described below are some implementation methods of this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0028] Figure 1 This is a schematic structural diagram of a cleaning frame and sheet parts according to an embodiment of the present application;
[0029] Figure 2 This is a schematic diagram of the overall structure of an automatic frame insertion device according to an embodiment of the present application;
[0030] Figure 3 This is an axial side view of a basket flipping module in an automatic frame insertion device according to an embodiment of the present application;
[0031] Figure 4 This is an isometric view of a basket flipping module in an automatic frame insertion device according to an embodiment of the present application from another perspective;
[0032] Figure 5 This is a schematic structural diagram of a second slider in an automatic frame insertion device according to an embodiment of the present application;
[0033] Figure 6 for Figure 5 Cross-section at AA in the middle;
[0034] Figure 7 This is a structural diagram of a basket flipping module in an automatic frame insertion device according to an embodiment of the present application limiting the position of a sheet-shaped component in a first state;
[0035] Figure 8 This is a structural diagram of a basket flipping module in an automatic frame insertion device according to an embodiment of the present application flipped to a second state;
[0036] Figure 9 This is a structural diagram of a basket flipping module in an automatic frame insertion device according to an embodiment of the present application for inserting sheet parts into a cleaning frame;
[0037] Figure 10 This is a structural diagram of a rack and a load-bearing module in an automatic frame insertion device according to an embodiment of the present application;
[0038] Figure 11 This is a structural diagram of a rack and a load-bearing module in an automatic frame insertion device according to an embodiment of the present application without a track connection component;
[0039] Figure 12 for Figure 11 A partial enlarged view of point B in the middle;
[0040] Figure 13 This is a structural diagram of a track connection assembly in an automatic frame insertion device according to an embodiment of the present application;
[0041] Figure 14 This is a structural schematic diagram of a neutron basket loading module in an automatic frame insertion device according to an embodiment of the present application;
[0042] Figure 15 This is a structural diagram of a first grabbing module in an automatic frame insertion device according to an embodiment of the present application;
[0043] Figure 16 for Figure 15 A partial enlarged view of point C in the middle;
[0044] Figure 17 This is a structural diagram of a conveying module and a visual module in an automatic frame insertion device according to an embodiment of the present application;
[0045] Figure 18 This is a structural schematic diagram of a neutron basket unloading module of an automatic frame insertion equipment in an embodiment of the present application.
[0046] Description of reference numerals:
[0047] X, first direction; Y, second direction; M, third direction; N, fourth direction; P, fifth direction; W, sixth direction;
[0048] 1. First grabbing module; 2. Carrying module; 3. Insert basket flipping module; 4. Frame; 5. Sub-basket unloading module; 6. Sub-basket loading module; 7. Conveying module; 8. Vision module; 9. Sheet parts; 10. Cleaning frame;
[0049] 11. Grasping unit;
[0050] 21. Lifting end; 211. Clamping assembly; 2111. First fixed block; 2112. First movable block; 2113. Fourth telescopic device;
[0051] 31. Turning assembly; 32. First driving motor; 33. Turning frame;
[0052] 311 fixing portion; 312 pushing portion; 313 limiting portion; 314 flip plate; 315 first retractor; 316 pushing member;
[0053] 3161, bottom plate; 3162, first slide plate; 3163, second slide plate; 3164, limit plate; 3165, second retractor;
[0054] 31631, accommodating cavity; 31632, pressing block; 31633, spring;
[0055] 31641, guide part;
[0056] 41. Position correction component; 411. Second fixed block; 412. Second movable block; 413. Fifth retractor; 42. Buffer track; 43. Pushing assembly; 44. Track connection assembly;
[0057] 431, telescopic pushing member; 4311, pushing block; 43111, guiding inclined plane;
[0058] 441, connecting rail; 442, connector;
[0059] 51. Lifting platform;
[0060] 61. Conveyor belt; 62. Lifting mechanism; 621. Load-bearing beam; 63. Second grabbing module. DETAILED DESCRIPTION
[0061] To make the purpose, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts shall fall within the scope of protection of this application.
[0062] In related technologies, it is crucial to clean parts before installation to wash away oil, dust, etc. to avoid affecting the operating performance of the parts. For example, the connecting piece of the positive electrode of the battery can be cleaned to remove oil, dust, oxides and other impurities on the surface of the connecting piece to prevent them from affecting current transmission, ensure good contact between the connecting piece and components such as the battery pole, and ensure the battery charging and discharging performance.
[0063] For sheet parts, such as the connecting piece of the positive electrode of the battery, they need to be inserted into the cleaning frame for centralized cleaning after they are produced. The way to load the sheet parts into the cleaning frame is to insert the frame manually. Manual insertion will cause many problems for the sheet parts, such as bumps, scratches, reverse insertion of products, and stacking of products. This not only consumes a lot of manpower and has low efficiency, but also causes unstable part quality.
[0064] It should be noted that if Figure 1 , which is a schematic structural diagram of the cleaning frame 10 , wherein the cleaning frame 10 is provided with 6 slots in a row, for a total of 50 rows of slots.
[0065] The following combination Figures 1 to 18 , describing the embodiments of the present application.
[0066] According to an embodiment of the present application, on the one hand, an automatic frame insertion device is provided, such as Figure 2 As shown, it includes a first grabbing module 1, a carrying module 2 and at least one carrying module 2, and the specific solution is as follows.
[0067] like Figure 15 and Figure 16 As shown, at least one grasping unit 11 is provided at the grasping end of the first grasping module 1, and the grasping unit 11 is used to grasp the sheet parts 9; specifically, the first grasping module 1 can be a collaborative robot or a robotic arm or other equipment with telescopic movement; the number of grasping units 11 on the first grasping module 1 is 1 to 3, preferably 2, and they are arranged side by side at intervals; the grasping unit 11 can be provided with a suction cup to absorb the sheet parts 9, or can be provided with an electromagnet to absorb iron sheet parts 9, or can be provided with a suction cup and an electromagnet to cooperate to grasp the sheet parts 9.
[0068] like Figure 2 As shown, specifically, the carrying module 2 is a carrying platform, which may also be the ground, etc.; the carrying module 2 is used to place the cleaning frame 10.
[0069] like Figure 2As shown, a flip assembly 31 is provided on the basket flip module 3, which rotates via a rotating shaft. The flip assembly 31 has a first state for receiving the sheet component 9 and a second state for inserting the sheet component 9 into the cleaning frame 10. Specifically, in the facing state, the flip assembly 31 receives the sheet component 9 placed by the first gripping module 1, then rotates around the rotating shaft by a certain angle, and then enters the second state for inserting the sheet component 9 into the cleaning frame 10.
[0070] like Figure 3 and Figure 6 As shown, the flip assembly 31 is provided with a fixing portion 311 and a pushing portion 312. Figure 3 As shown, the fixing portion 311 is used to fix the sheet parts 9 placed by at least one first grasping module 1. Specifically, the fixing portion 311 can be provided with multiple groups of suction cups to adsorb and fix multiple sheet parts 9 respectively; it can also be provided with multiple groups of electromagnets to adsorb and fix multiple sheet parts 9 respectively; it can also be provided with multiple groups of adsorption components to adsorb and fix multiple sheet parts 9 respectively, and each group of adsorption components includes a suction cup and an electromagnet; the fixing portion 311 can fix 1 to 10 sheet parts 9, preferably 4 or 6.
[0071] like Figure 6 As shown, the pushing portion 312 is a component that can be extended and retracted relative to the fixed portion 311. The pushing portion 312 is used to push the sheet part 9 placed on the fixed portion 311 into the cleaning frame 10 on the carrier module 2 to clean the sheet part 9; one solution is: the pushing portion 312 is a block slidingly set on the flip assembly 31, and is driven to move back and forth by a telescopic cylinder to push the sheet part 9 on the fixed portion 311; in another solution, the pushing portion 312 is a driving rod rotatably set on the flip assembly 31, and one end of the driving rod can contact the sheet part 9 on the fixed portion 311 when rotated to a certain angle, and push the sheet part 9 to move.
[0072] Specifically, the number of the basket flip modules 3 can be 1 to 4, as shown in FIG. Figure 2 As shown, there are two inserting basket flipping modules 3, and the two inserting basket flipping modules 3 are arranged opposite to each other (i.e., face to face) and spaced apart. The distance between the two inserting basket flipping modules 3 can be half the length of the cleaning frame 10, so that the two inserting basket flipping modules 3 can simultaneously insert slices into the same cleaning frame 10, or perform a cyclic inserting action on the same cleaning frame 10.
[0073] It should be noted that the cleaning frame 10 and the basket flip module 3 on the carrying module 2 can move relative to each other, that is, the cleaning frame 10 can move and the basket flip module 3 can remain stationary; or the cleaning frame 10 can remain stationary and the basket flip assembly 31 can move; or the cleaning frame 10 and the basket flip assembly 31 can move in the same direction at the same time. Within a unit time, the cleaning frame 10 is one unit distance faster or slower than the basket flip assembly 31. One unit distance is the distance between the center planes of two adjacent slots on the cleaning frame 10.
[0074] In the specific use process, such as Figure 1 As shown, the grabbing of the connecting piece of the positive electrode of the battery (i.e., the sheet-like component 9) is taken as an example for explanation. Specifically, there are two grabbing units 11 on the first grabbing module 1, and there are two inserting basket flipping modules 3. The two inserting basket flipping modules 3 are arranged opposite to each other (i.e., arranged face to face) and spaced apart. The fixing portion 311 and the grabbing unit 11 are both suction cups, wherein the fixing portion 311 can fix 6 sheet-like components 9; the cleaning frame 10 is provided with 6 slots in each row, and a total of 50 rows of slots are provided.
[0075] like Figure 15 As shown, the first grabbing module 1 absorbs a connecting piece through two grabbing units 11 respectively, and moves to the fixing portion 311 of the insert basket flipping module 3. At this time, as shown in FIG. Figure 3 As shown, the flip assembly 31 on the insert basket flip module 3 is in the first state, that is, the fixing portion 311 is in a horizontal state, and the fixing portion 311 absorbs the connecting piece through the suction cup. After three grabbing actions, the first grabbing module 1 can make the fixing portion 311 of one insert basket flip module 3 absorb six connecting pieces. Figure 8 As shown, the basket flip module 3 is then flipped to the second state, so that the connecting piece corresponds to the first row of slots on the cleaning frame 10, as shown in FIG. Figure 9 As shown, the pushing portion 312 then pushes the six connecting pieces into the first row of slots of the cleaning frame 10 for insertion. After the insertion action is completed, it resets to the first state. At the same time, the first grabbing module 1 places the six connecting pieces on the other inserting basket flipping module 3; and inserts them into the 26th row of slots on the cleaning frame 10. After both inserting basket flipping modules 3 have performed one insertion action, the carrying module 2 can be moved along the slot arrangement direction of the cleaning frame 10 by a unit distance (that is, along the slot arrangement direction of the cleaning frame 10, the distance from the center of one slot to the center of the adjacent slot). Then, the above actions are repeated 25 times to complete the insertion of one cleaning frame 10.
[0076] In this embodiment, the sheet part 9 is moved to the fixing portion 311 of the flip module in the first state by the grabbing unit 11 on the first grabbing module 1, the fixing portion 311 fixes the sheet part 9, and then the insert basket flip module 3 is flipped to the second state, so that the sheet part 9 corresponds to the slot on the cleaning frame 10, and then the pushing portion 312 pushes the sheet part 9 to be inserted into the slot in the cleaning frame 10, which can avoid human contact with the sheet part 9 and cause damage to the part, thereby improving the stability of the part quality; at the same time, the first grabbing module 1 and the insert basket flip module 3 perform actions accurately, which can improve loading efficiency and reduce waste of human resources.
[0077] In one embodiment, Figure 3 and Figure 4 ,as well as Figure 5 and Figure 6 As shown, a limiting portion 313 is also movably provided on the flip assembly 31. The limiting portion 313 can move relative to the fixing portion 311. The limiting portion 313 has a third state away from the sheet part 9 on the fixing portion 311; and a fourth state limiting the sheet part 9 from being away from the fixing portion 311.
[0078] Specifically, the limiting portion 313 is a plate that is driven by a driver (cylinder or motor) and can move relative to the fixing portion 311, thereby limiting the sheet component 9 between the limiting portion 313 and the fixing portion 311. In one embodiment, the limiting portion 313 is driven by a telescopic cylinder to move toward or away from the fixing portion 311, placing the limiting portion 313 in the third or fourth state, respectively. In another embodiment, the limiting portion 313 is hinged to the flip assembly 31, and a rotary motor drives the limiting portion 313 to rotate about the hinge, placing the limiting portion 313 in the third or fourth state.
[0079] In this embodiment, by movably setting a limiting portion 313 on the flipping assembly 31, the limiting portion 313 can be placed in the third state, away from the fixing portion 311, so that the first grasping module 1 can place the sheet part 9 on the fixing portion 311; and the limiting portion 313 is in the fourth state, which can confine the sheet part 9 between the limiting portion 313 and the fixing portion 311, and keep the sheet part 9 stable during the flipping process of the basket flipping assembly 31 and the process of the pushing portion 312 pushing the sheet part 9 for insertion.
[0080] In one embodiment, Figure 3 and Figure 4As shown, the basket flip module 3 includes a flip assembly 31, a first drive motor 32 and a flip frame 33; specifically, the first drive motor 32 is a motor or a motor provided with a reducer; the flip assembly 31 includes a flip plate 314, a first telescopic device 315 and a pushing component 316, specifically, the first telescopic device 315 is a telescopic cylinder or a motor provided with a screw; the flip plate 314 is rotatably connected to the flip frame 33 through a rotating shaft, the first drive motor 32 is coaxially driven and connected to the flip plate 314, and the pushing component 316 is slidably provided on the flip plate 314 along the first direction X, specifically, the pushing component 316 is driven by a slide rail. The first retractor 315 is connected to the pushing component 316 in a sliding manner. Specifically, a threaded hole is provided on the pushing component 316, and the lead screw on the first retractor 315 is transmission-connected to the threaded hole. The end of the pushing component 316 close to the fixed portion 311 is the pushing portion 312. Specifically, the pushing portion 312 is an end surface or protrusion of the pushing portion 312 close to the fixed portion 311, which abuts against the sheet part 9 on the fixed portion 311, wherein the first direction X intersects with the rotation axis of the flip plate 314. Preferably, the first direction X is perpendicular to the rotation axis of the flip plate 314.
[0081] In the specific use process, such as Figure 3 As shown, after the sheet part 9 is fixed on the fixing portion 311, the first driving motor 32 drives the flip assembly 31 to rotate as a whole to the second state, and then the first telescoping device 315 drives the pushing component 316 to move to push the sheet part 9 to slide relative to the fixing portion 311, so as to be inserted into the slot of the cleaning frame 10.
[0082] In this embodiment, the flip assembly 31 is driven to rotate by the first driving motor 32, which has a simple structure and low cost; and a pushing component 316 is slidably set on the flip plate 314 in the flip assembly 31, and the pushing component 316 is driven to slide back and forth by the first telescopic device 315 to push the sheet part 9 on the fixed part 311, which has a simple structure, good structural stability and low cost.
[0083] In one embodiment, Figure 3 and Figure 4 As shown, the pushing component 316 includes a bottom plate 3161, a first slide plate 3162, a second slide plate 3163, a second retractor 3165 and two limit plates 3164, and the specific solution is as follows.
[0084] like Figure 4 As shown, the bottom plate 3161 is slidably disposed on the flip plate 314 along the first direction X and is drivingly connected to the first retractor 315. Specifically, the bottom plate 3161 is slidably connected to the flip plate 314 through the cooperation of a sliding groove and a sliding rail.
[0085] like Figure 4As shown, the first slide plate 3162 is slidably arranged on the bottom plate 3161 along the first direction X through the cooperation of the slide rail and the slide groove.
[0086] like Figure 4 As shown, the second slide 3163 is slidably connected to the first end of the first slide 3162 along the second direction Y through the cooperation of the slide groove and the slide rail, and the second slide 3163 is provided with a limiting portion 313 and a pushing portion 312 near the fixed portion 311, wherein the second direction Y, the first direction X and the rotation axis of the flip plate 314 intersect with each other. Preferably, the second direction Y, the first direction X and the rotation axis of the flip plate 314 are arranged perpendicular to each other.
[0087] Specifically, such as Figure 5 and Figure 6 As shown, the surface of the second slide plate 3163 close to the fixed part 311 is provided with a accommodating groove, a pressure block 31632 and a spring 31633, a part of the pressure block 31632 is slidably set in the accommodating groove, the spring 31633 is set between the pressure block 31632 and the bottom surface of the accommodating groove, and the surface of the pressure block 31632 facing the fixed part 311 is the limiting part 313, and the limiting part 313 is provided with a protrusion as the pushing part 312.
[0088] like Figure 3 and Figure 4 As shown, two limit plates 3164 are fixed on the base plate 3161 by bolts and are located on both sides of the second slide 3163. A guide portion 31641 is provided on the limit plate 3164. The two ends of the second slide 3163 respectively cooperate with the guide portions 31641 on the limit plate 3164. The guide portion 31641 has a first portion for making the limit portion 313 on the second slide 3163 be in the third state, and a second portion for making the limit portion 313 on the second slide 3163 be in the fourth state. Specifically, the first portion and the second portion are two different positions on the guide portion 31641 respectively. The end of the second slide 3163 can move from the first portion to the second portion in the guide portion 31641, so that the second slide 3163 is in the third state, and can also move from the second portion to the first portion, so that the second slide 3163 is in the fourth state.
[0089] Specifically, such as Figure 4 As shown, the guide portion 31641 is a guide groove, and driving blocks are provided at both ends of the first slide plate 3162. The driving blocks are cylindrical and slide in the guide groove. The guide groove extends along the first direction X. The end of the guide groove is close to the fixed portion 311 and is closer to the flip plate 314 than the end of the guide groove away from the fixed portion 311.
[0090] The second telescopic device 3165 is a telescopic cylinder or a motor provided with a screw. The second telescopic device 3165 is fixed to the base plate 3161 by bolts. The second telescopic device 3165 is drivingly connected to the first slide plate 3162.
[0091] In the specific use process, such as Figure 3 As shown, before the first grasping module 1 places the sheet component 9 on the fixing portion 311, the first slide 3162 is close to the fixing portion 311 and the second slide 3163 is away from the fixing portion 311. Then, the first grasping module 1 places the sheet component 9 on the fixing portion 311. After the sheet component 9 on the fixing portion 311 is placed, Figure 7 As shown, the second telescoping device 3165 drives the first slide 3162 to move along the first direction X away from the fixed portion 311, so that the second slide 3163 moves toward the fixed portion 311 under the guidance of the guide portion 31641 on the limiting plate 3164, thereby limiting the sheet part 9 on the fixed portion 311 (the pressing block 31632 is elastically pressed on the sheet part 9, and the protrusion is spaced apart from the end of the sheet part 9 close to the first slide 3162).
[0092] like Figure 8 As shown, the first driving machine 32 drives the flip plate 314 to rotate to the second state, and then, as shown in FIG. Figure 9 As shown, the first telescoping device 315 drives the bottom plate 3161 to move along the insertion direction, so that the pushing portion 312 on the second slide 3163 contacts the end of the sheet part 9 close to the first slide 3162 and pushes the sheet part 9 to be inserted into the slot of the cleaning frame 10.
[0093] In this embodiment, a first slide 3162 is slidably set on the bottom plate 3161, a second slide 3163 is set at the end of the first slide 3162 close to the fixed portion 311, and the second slide 3163 is slidably connected to the first slide 3162 along the second direction Y, and the second slide 3163 is driven close to or away from the fixed portion 311 by the guidance of the limiting plate 3164 to limit the sheet part 9 on the fixed portion 311. The structure is simple and the reliability is high.
[0094] In some embodiments not shown, the surface of the second slider close to the fixed portion 311 is a limiting portion 313, which is arranged with a gap between it and the sheet part 9 fixed on the fixed portion 311, and a protrusion is arranged on the surface of the second slider close to the fixed portion 311, which is a pushing portion 312.
[0095] In some embodiments not shown, the pushing portion 312 may also be provided on the end surface of the bottom plate 3161 close to the fixing portion 311 .
[0096] In one embodiment, Figure 14As shown, the automatic frame insertion equipment also includes a sub-basket loading module 6, which includes a conveyor belt 61, a lifting mechanism 62 and a second grabbing module 63; specifically, the second grabbing module 63 is a robot or an industrial robot arm; the conveyor belt 61 is used to convey multiple stacked cleaning frames 10; the lifting mechanism 62 drives the lifting end to slide up and down through a motor-driven chain; the lifting end of the lifting mechanism 62 is provided with two load-bearing beams 621, and the two load-bearing beams 621 can be located on both sides of the conveyor belt 61 for lifting the stacked cleaning frames 10 on the conveyor belt 61; the second grabbing module 63 is used to move the cleaning frame 10 on the lifting end to the carrying module 2.
[0097] In the specific use process, such as Figure 14 As shown, workers can prevent multiple cleaning frames 10 in a stacked state from being placed on the conveyor belt 61. The conveyor belt 61 transports the cleaning frames 10 to the lifting mechanism 62. The two load-bearing beams 621 at the lifting end of the lifting mechanism 62 are located at the bottom of the multiple cleaning frames 10 in a stacked state. The multiple stacked cleaning frames 10 are lifted. A limiter is provided on the lifting mechanism 62. When the cleaning frame 10 located at the top of the multiple cleaning frames 10 in the stacked state triggers the limiter, the lifting end of the lifting mechanism 62 stops rising. Figure 1 As shown, the grabbing end of the second grabbing module 63 grabs the cleaning frame 10 at the top and moves it to the carrying module 2, and then the lifting end of the lifting mechanism 62 continues to lift to cause the cleaning frame 10 to trigger the limiter. After the cleaning frame 10 is grabbed, the lifting end of the lifting mechanism 62 is reset to proceed to the next cycle.
[0098] In this embodiment, the stacked cleaning frames 10 are conveyed to the lifting end of the lifting mechanism 62 by the conveyor belt 61, and the cleaning frames 10 are lifted to a specific position by the lifting mechanism 62, and then the second grabbing module 63 is used to grab the cleaning frames 10 one by one and place them on the carrying module 2, which can realize batch shelving of the cleaning frames 10, is highly intelligent, and can save manpower.
[0099] In one embodiment, Figure 10 As shown, the automatic frame insertion device further includes a frame 4, and the carrying module 2 is slidably arranged on the frame 4 by means of a slide rail and a slide groove, and is driven by a stepping motor.
[0100] like Figure 11 As shown, the carrying module 2 is provided with a lifting end 21, which is used to carry the cleaning frame 10; specifically, the carrying module 2 is provided with a third telescopic device and a carrying platform, the carrying platform is provided on the telescopic end of the third telescopic device, and the third telescopic device is a telescopic cylinder or a motor provided with a screw.
[0101] like Figure 11As shown, a clamping assembly 211 is provided on the lifting end 21, and the clamping assembly 211 is used to clamp the cleaning frame 10 and limit the cleaning frame 10 along the third direction M; specifically, the clamping assembly 211 includes a first fixed block 2111, a first movable block 2112 and a fourth telescope 2113, the fixed ends of the first fixed block 2111 and the fourth telescope 2113 are fixedly arranged on the supporting platform, the first movable block 2112 is connected to the telescopic end of the fourth telescope 2113, and the cleaning frame 10 is placed between the first fixed block 2111 and the first movable block 2112.
[0102] and / or, such as Figure 11 As shown, a position correction component 41 is provided on the frame 4 for correcting the position of the cleaning frame 10 along the fourth direction N, wherein the third direction M intersects with the fourth direction N; specifically, the position correction component 41 includes a second fixed block 411, a second movable block 412 and a fifth telescope 413, the fixed ends of the second fixed block 411 and the fifth telescope 413 are fixedly provided on the frame 4, the second movable block 412 is connected to the telescopic end of the fifth telescope 413, and the cleaning frame 10 is placed between the second fixed block 411 and the second movable block 412.
[0103] It is worth noting that the third direction M may coincide with the first direction X, and the fourth direction N may be the same as the direction of the rotation axis of the flip assembly 31 .
[0104] Specifically, rubber blocks are provided at the locations of the first fixed block 2111 , the first movable block 2112 , the second fixed block 411 and the second movable block 412 that are in contact with the cleaning frame 10 to prevent hard contact with the cleaning frame 10 .
[0105] In the specific use process, such as Figure 10 and Figure 11 As shown, the carrying platform of the carrying module 2 moves to the position correction component 41, and then the cleaning frame 10 is placed on the carrying platform of the carrying module 2. The position of the cleaning frame 10 along the fourth direction N is calibrated by the position correction component 41, that is, the cleaning frame 10 is located between the second fixed block 411 and the second movable block 412, and between the first fixed block 2111 and the first movable block 2112. The second movable block 412 is driven to move toward the direction of the second fixed block 411 by the fifth telescopic device 413, pushing the cleaning frame 10 to contact the second fixed block 411, thereby completing the correction of the cleaning frame 10 along the fourth direction N.
[0106] Then, the fourth telescoping device 2113 on the supporting platform drives the first movable block 2112 to move toward the direction of the first fixed block 2111, pushing the cleaning frame 10 to contact the first fixed block 2111, so that the cleaning frame 10 is clamped between the first fixed block 2111 and the second movable block 412, thereby realizing the position correction of the cleaning frame 10 along the third direction M.
[0107] In this embodiment, by providing the position correction component 41 and the clamping assembly 211 , the position of the cleaning frame 10 can be corrected, thereby improving the insertion accuracy of the sheet component 9 .
[0108] In one embodiment, Figure 2 As shown, the automatic frame insertion device also includes a sub-basket unloading module 5; Figure 10 As shown, a buffer track 42, a pushing assembly and two track connecting assemblies 44 are sequentially arranged on the frame 4 along the fifth direction P; specifically, the fifth direction P and the first direction X may coincide with each other.
[0109] like Figure 11 As shown, the buffer track 42 extends along the fifth direction P and is used to receive the loaded cleaning frame 10 transported by the carrying module 2; specifically, the buffer track 42 includes two spaced-apart tracks, and the distance between the two tracks is greater than the width of the carrying platform, so that the carrying platform can move the loaded cleaning frame 10 and place it on the buffer track 42.
[0110] like Figure 13 As shown, the two track connecting assemblies 44 are arranged opposite to each other and at intervals. The track connecting assembly 44 is provided with a connecting rail 441 and a connector 442. The connecting rail 441 and the connector 442 can be extended and retracted along the sixth direction W. Specifically, the connecting rail 441 and the connector 442 are respectively driven to extend and retract by a telescopic cylinder. The connecting rail 441 is connected to the buffer rail 42 in the extended state (that is, the connecting rail 441 and the buffer rail 42 are connected at the same height), which is used to receive the loaded cleaning frame 10 pushed from the buffer rail 42 by the pushing assembly. The connector 442 can cooperate with the side of the cleaning frame 10 in the extended state. Specifically, in one solution: Figure 1 As shown, a hollow groove is provided on the side of the cleaning frame 10, and the connector 442 is inserted into the hollow groove to support the cleaning frame 10; in another embodiment, a carrying ear is provided on the side of the cleaning frame 10, and the connector 442 can be inserted below the lower surface of the carrying ear and is in bearing contact with the lower surface of the carrying ear to support the cleaning frame 10; wherein, the sixth direction W is perpendicular to the fifth direction P; specifically, the sixth direction W is the same as the direction of the rotation axis of the flip assembly 31.
[0111] like Figure 18 As shown, a lifting platform 51 is provided on the sub-basket unloading module 5, and the lifting platform 51 is used to receive the loaded cleaning frame 10 dropped from the docking assembly after the docking rail 441 and the connector 442 are retracted in sequence.
[0112] Specifically, the lifting platform 51 is driven by a telescopic cylinder or a motor screw.
[0113] During the specific implementation process, after the cleaning frame 10 on the carrying module 2 is loaded, the carrying module 2 moves the cleaning frame 10 to the buffer rail 42, and then pushes the cleaning frame 10 to the docking rail 441 through the pushing component, and the connector 442 is plugged into the side of the carrying cleaning frame 10, and then the docking rail 441 retracts, and the connector 442 carries the cleaning frame 10, and then the lifting platform 51 in the sub-basket unloading module 5 rises, carrying the cleaning frame 10, and the cleaning frame 10 is separated from the connector 442, the connector 442 retracts, the lifting platform 51 descends, and then the docking rail 441 extends again to carry out the next cycle, so that the stacking and collection of the cleaning frames 10 can be realized.
[0114] In a specific embodiment, Figure 11 As shown, the pushing assembly includes two telescopic pushing components 431 , the fixed ends of the two telescopic pushing components 431 are connected to the frame 4 , and are respectively located on both sides of the buffer track 42 . Specifically, the main body of the telescopic pushing component 431 is a telescopic cylinder.
[0115] like Figure 12 As shown, a push block 4311 and an elastic member are provided on the telescopic end of the telescopic pushing component 431, the first end of the push block 4311 is hinged to the telescopic end of the telescopic pushing component 431 through a rotating shaft, the second end of the push block 4311 is connected to the telescopic end of the telescopic pushing component 431 through an elastic member, and a guide slope 43111 is provided on the push block 4311 near the buffer track 42.
[0116] Among them, in the process of the push block 4311 moving from the buffer track 42 to the track docking assembly 44, the push block 4311 has a fifth state in which it is engaged with the cleaning frame 10 on the buffer track 42 under the elastic force of the elastic member; in the process of the push block 4311 moving from the track docking assembly 44 to the buffer track 42, the guide slope 43111 is pushed by the cleaning frame 10, and the push block 4311 has a sixth state in which it is in sliding contact with the cleaning frame 10.
[0117] Another scheme of the telescopic pushing component 431 is: not shown in the figure, a pushing block 4311 driven by a cylinder is provided on the telescopic end of the telescopic pushing component 431. During the process of the pushing block 4311 moving from the buffer track 42 to the track docking assembly 44, the pushing block 4311 is pushed out under the drive of the cylinder and is in the fifth state of being engaged with the cleaning frame 10 on the buffer track 42; during the process of the pushing block 4311 moving from the track docking assembly 44 to the buffer track 42, the pushing block 4311 retracts under the control of the cylinder and is in the sixth state set at a distance from the cleaning frame 10.
[0118] During specific use, after the loaded cleaning frame 10 is on the buffer track 42, the push block 4311 pushes the cleaning frame 10 to move to the docking track 441; after the connector 442 is plugged into the cleaning frame 10 on the docking track 441, the push block 4311 moves toward the buffer track 42, and the guide slope 43111 rebounds and compresses the elastic part under the push of the side of the cleaning frame 10, sliding into contact with the side of the cleaning frame 10, and returning to its initial position.
[0119] In this embodiment, the push block 4311 is hinged at the telescopic end of the telescopic pushing component 431, and the push block 4311 is maintained in the fifth state of being engaged with the cleaning frame 10 through an elastic member, and in the process of the push block 4311 moving from the track docking assembly 44 toward the buffer track 42, the guide slope 43111 is pushed by the cleaning frame 10, and the push block 4311 has the sixth state of sliding contact with the cleaning frame 10, thereby enabling the cleaning frame 10 to be automatically transported from the buffer track 42 to the docking track 441, thereby saving manpower and improving automated operation.
[0120] In one embodiment, Figure 17 As shown, the automatic frame insertion equipment also includes a conveying module 7 and a visual module 8. The conveying module 7 is used to convey the sheet parts 9, and the visual module 8 is used to detect the position of the sheet parts 9 on the conveying module 7 and / or the surface defects of the sheet parts 9. The visual module 8 is communicatively connected to the first grasping module 1.
[0121] It should be noted that the surface defects of parts are features such as dirt, pits, etc. on the surface of parts that do not meet production requirements.
[0122] Specifically, the visual module 8 is a CCD visual module 8, which is an existing product and will not be described in detail here.
[0123] During specific use, the visual module 8 automatically captures the specific position parameters of the sheet parts 9 on the conveying module 7 and whether the sheet parts 9 are qualified, and conveys them to the first grasping module 1, so that the first grasping module 1 can achieve accurate grasping and avoid missing or grasping defective products.
[0124] According to an embodiment of the present application, on the other hand, a production line is provided, comprising the automatic frame insertion device in any one embodiment of the first aspect.
[0125] Specifically, the production line is an automatic cleaning line for sheet parts 9; the sheet parts 9 specifically include the positive electrode connecting piece of the battery, etc.
[0126] In this embodiment, since the production line includes the automatic frame insertion device, it has the same effect as the automatic frame insertion device and will not be described in detail here.
[0127] Although the embodiments of the present application have been described with reference to the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present application, and such modifications and variations shall fall within the scope defined by the appended claims.
Claims
1. An automatic frame insertion device, characterized in that: include: A first grabbing module (1), wherein a grabbing end of the first grabbing module (1) is provided with at least one grabbing unit (11), and the grabbing unit (11) is used to grab a sheet-shaped part (9); A carrier module (2), the carrier module (2) being used to place a cleaning frame (10); At least one insert basket flip module (3), a flip assembly (31) is rotatably provided on the insert basket flip module (3), the flip assembly (31) has a first state of receiving a sheet part (9), and a second state of inserting the sheet part (9) into a cleaning frame (10); a fixing portion (311) and a pushing portion (312) are provided on the flip assembly (31), the fixing portion (311) is used to fix at least one sheet part (9) placed on the first grabbing module (1), and the pushing portion (312) is used to push the sheet part (9) placed on the fixing portion (311) into the cleaning frame (10) on the carrier module (2) to clean the sheet part (9); It also includes a frame (4) and a sub-basket unloading module (5), wherein a buffer track (42) and two track connection assemblies (44) are sequentially arranged on the frame (4) along a fifth direction; The buffer track (42) extends along the fifth direction and is used to receive the loaded cleaning frame (10) transported by the carrier module (2); The two track connecting assemblies (44) are arranged opposite to each other and spaced apart. The track connecting assemblies (44) are provided with connecting rails (441) and connectors (442). The connecting rails (441) and connectors (442) are both capable of extending and retracting along a sixth direction. The connecting rails (441) are connected to the buffer rails (42) in an extended state. The connectors (442) are capable of cooperating with the side of the cleaning frame (10) in an extended state to carry the cleaning frame (10). The sixth direction is perpendicular to the fifth direction. A lifting platform (51) is provided on the sub-basket unloading module (5).
2. The automatic frame insertion equipment according to claim 1, characterized in that: A limiting portion (313) is also movably provided on the flip assembly (31), and the limiting portion (313) is capable of moving relative to the fixing portion (311). The limiting portion (313) has a third state in which it is away from the sheet-shaped part (9) on the fixing portion (311); and a fourth state in which it limits the sheet-shaped part (9) from being away from the fixing portion (311).
3. The automatic frame insertion equipment according to claim 2, characterized in that: The basket flip module (3) comprises the flip assembly (31), a first driving machine (32) and a flip frame (33); The flip assembly (31) includes a flip plate (314), a first telescopic device (315), and a pushing component (316); the flip plate (314) is rotatably connected to the flip frame (33); the first driving machine (32) is drivingly connected to the flip plate (314); the pushing component (316) is slidably arranged on the flip plate (314) along a first direction; the first telescopic device (315) is drivingly connected to the pushing component (316); and an end of the pushing component (316) close to the fixed portion (311) is the pushing portion (312); Wherein, the first direction intersects with the rotation axis of the flip plate (314).
4. The automatic frame insertion equipment according to claim 3, characterized in that: The pushing component (316) includes: A bottom plate (3161) is slidably disposed on the flip plate (314) along the first direction and is drivingly connected to the first telescoping device (315); A first slide plate (3162) is slidably arranged on the bottom plate (3161) along the first direction; a second slide plate (3163) slidably connected to the first slide plate (3162) along a second direction, wherein the second slide plate (3163) is provided with the limiting portion (313) and the pushing portion (312) at a portion thereof close to the fixing portion (311), wherein the second direction, the first direction and the rotation axis of the flip plate (314) intersect with each other; Two limiting plates (3164) are provided on the bottom plate (3161) and are located on both sides of the second slide plate (3163); a guide portion (31641) is provided on the limiting plate (3164); both ends of the second slide plate (3163) respectively cooperate with the guide portion (31641) on the limiting plate (3164); the guide portion (31641) has a first portion for placing the limiting portion (313) on the second slide plate (3163) in the third state, and a second portion for placing the limiting portion (313) on the second slide plate (3163) in the fourth state; The second telescopic device (3165) is fixed on the base plate (3161), and the second telescopic device (3165) is drivingly connected to the first slide plate (3162).
5. The automatic frame insertion device according to any one of claims 1 to 4, characterized in that: The automatic frame insertion device has a third direction and a fourth direction intersecting each other, and the carrying module (2) is slidably arranged on the frame (4); A lifting end (21) is provided on the carrying module (2), and the lifting end (21) is used to carry the cleaning frame (10); A clamping assembly (211) is provided on the lifting end (21), and the clamping assembly (211) is used to clamp the cleaning frame (10) and limit the cleaning frame (10) along the third direction; And / or, a position correction component (41) is provided on the frame (4) for correcting the position of the cleaning frame (10) along the fourth direction.
6. The automatic frame insertion equipment according to claim 1, characterized in that: It also includes a pushing assembly, the pushing assembly including two telescopic pushing components (431), the fixed ends of the two telescopic pushing components (431) are both connected to the frame (4) and are respectively located on both sides of the buffer track (42); A push block (4311) and an elastic member are provided on the telescopic end of the telescopic pushing component (431); a first end of the push block (4311) is hinged to the telescopic end of the telescopic pushing component (431); a second end of the push block (4311) is connected to the telescopic end of the telescopic pushing component (431) via the elastic member; a guide slope (43111) is provided on the push block (4311) at a position close to the buffer track (42); In the process of the push block (4311) moving from the buffer track (42) toward the track connection assembly (44), the push block (4311) has a fifth state of being engaged with the cleaning frame (10) on the buffer track (42) under the elastic force of the elastic member; During the process of the push block (4311) moving from the track connection assembly (44) toward the buffer track (42), the guide inclined surface (43111) is pushed by the cleaning frame (10), and the push block (4311) has a sixth state of sliding contact with the cleaning frame (10).
7. The automatic frame insertion device according to any one of claims 1 to 4, characterized in that: It also includes a sub-basket loading module (6), which includes: A conveyor belt (61) for conveying a plurality of stacked cleaning frames (10); A lifting mechanism (62), wherein the lifting end of the lifting mechanism (62) is provided with two bearing beams (621), and the two bearing beams (621) can be located on both sides of the conveyor belt (61) and are used to lift the cleaning frames (10) stacked on the conveyor belt (61); The second grabbing module (63) is used to move the cleaning frame (10) on the lifting end to the carrying module (2).
8. The automatic frame insertion device according to any one of claims 1 to 4, characterized in that: It also includes a conveying module (7) and a vision module (8), wherein the conveying module (7) is used to convey the sheet parts (9), and the vision module (8) is used to detect the position of the sheet parts (9) on the conveying module (7) and / or surface defects of the sheet parts (9), and the vision module (8) is communicatively connected to the first grasping module (1).
9. A production line, characterized in that: include: The automatic frame insertion device according to any one of claims 1 to 8.
Citation Information
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