Production process for reproducing high-strength corrugated paper from waste paper
By using coarse grinding rollers, fine grinding rollers, main stirring blades and secondary stirring blades in the waste paper reconstruction process, the problem of low crushing and filtration efficiency in the waste paper reconstruction process is solved, and the rapid crushing, dissolution and efficient filtration of waste paper are achieved, and the production efficiency and convenience of the device are improved.
Patent Information
- Application Number
- CN202510544311.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-06-24
AI Technical Summary
The existing waste paper reconstruction process has inefficient problems during crushing and filtration, resulting in low production efficiency of waste paper regeneration.
The design of supporting the main board and production frame is adopted, including coarse grinding rollers, fine grinding rollers, main stirring blades and secondary stirring blades, multiple sets of filter plates and filter blades. Through the synergy of these components, the rapid crushing, dissolution and filtration of waste paper is achieved.
It improves the crushing effect and dissolution rate of waste paper, enhances the filtration effect, improves the production efficiency of waste paper rebuilding corrugated paper, and reduces the cost of the device.
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Figure CN120193431A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of waste paper recycling, and particularly to a production process for high-strength corrugated paper made from waste paper. Background Art
[0002] With the improvement of people's awareness of resource conservation, people gradually use waste paper for recycling production to reduce resource waste. During the process of waste paper recycling production, it is necessary to use it as raw material for production again. However, there are still certain defects in the existing production process. In the existing process, water is directly added to the shredded waste paper for stirring, and there will be larger waste paper that has not been completely shredded, resulting in difficulty in quickly dispersing it into pulp, reducing the processing efficiency of the device for waste paper;
[0003] The patent with the patent authorization announcement number CN222083193U discloses a waste paper recycling device for the production of recycled corrugated paper. Through the coordinated use of a sieve mesh, a second motor, a rotating rod, and a cam, under the rapid beating of the cam on the sieve mesh, the waste paper that has not been completely shredded is screened out, improving the screening efficiency of the shredded paper; through the coordinated use of a hollow block, a first motor, a winding roller, a traction rope, a supporting block, a discharge port, and a guide plate, the larger waste paper screened out is sent back into the rectangular pipe for processing again until it is completely shredded, enabling the waste paper to be fully shredded before adding water for stirring, so that it can be quickly dispersed into pulp, improving the processing efficiency of the device for waste paper;
[0004] The patent with the patent authorization announcement number CN117468260A discloses a production process for waste paper recycled corrugated paper with recycled pulp. The pulp splashed out during the forming process of the forming fabric and leaked from the forming fabric of the forming equipment is recycled through a pulp recovery tank. After filtering the recycled pulp, a modifying preparation is added and stirred evenly to obtain a modified fine fiber pulp, and the fine fiber pulp is directly used to assist in the forming of the forming fabric. Not only is the recycled pulp recycled, but also the structural strength and toughness of the formed paper can be improved;
[0005] In the above-mentioned disclosed patents, the problems raised above are solved, but there are still the following problems in the devices or processes in these patents. During the process of crushing the waste paper raw material in the above-mentioned devices or processes, single structures are used for crushing. If it is directly crushed into smaller-sized debris, the crushing time will be prolonged. If the crushing size is larger, the situation of slower dissolution is likely to occur, affecting the production efficiency of waste paper recycling. And in the filtering process in the above-mentioned devices or processes, filtering is carried out only through a filter screen. The liquid at the upper end of the filter screen is in a static state, and impurities in the liquid are prone to deposition, which is likely to affect the effect of the filter screen, and thus is likely to affect the production efficiency of the device or process.
[0006] In view of the above problems, there is an urgent need for innovative design based on the relevant device structures of the original process. Summary of the Invention
[0007] The object of the present invention is to provide a production process for recycling waste paper into high-strength corrugated paper, so as to solve the problem that in the process of crushing waste paper raw materials by the above-mentioned device or process, single structures are used for crushing. If the waste paper is directly crushed into smaller-sized debris, the crushing time will be prolonged; if the crushing size is larger, the dissolution will be slower, affecting the production efficiency of waste paper recycling. In addition, in the filtering process of the above-mentioned device or process, only a filter screen is used for filtering. The liquid at the upper end of the filter screen is in a static state, and impurities in the liquid are prone to deposition, which easily affects the effect of the filter screen and further affects the production efficiency of the device or process.
[0008] To achieve the above object, the present invention provides the following technical solution: A production process for recycling waste paper into high-strength corrugated paper, including a support main board and a production frame fixedly installed on the upper end of the support main board;
[0009] A sealing cover is rotatably installed at the upper end of the production frame, and a pulping area and a papermaking area are provided inside the production frame. A coarse grinding roller and a fine grinding roller are provided inside the production frame. A driving structure is provided on the outside of the production frame, and a concentrated refiner is fixedly installed inside the production frame. An outlet cylinder is fixedly installed at the upper end of the concentrated refiner, and a multi-stage filter is fixedly installed at the upper end of the outlet cylinder. A suction pump structure one and a suction pump structure two are provided inside the production frame;
[0010] A waste paper rapid dissolution structure and a pulp rapid filtration structure are provided inside the production frame.
[0011] Preferably, the dissolution structure includes a guide plate and a driving motor. The guide plate is fixedly installed at the upper inner part of the pulping area, and is respectively located above the coarse grinding roller and the fine grinding roller. At the same time, the driving motor is fixedly installed on the upper end of the support main board.
[0012] Preferably, a rotating cylinder is fixedly installed at the output end of the driving motor. The rotating cylinder is rotatably connected to the lower end of the production frame, and a rotating shaft is rotatably installed inside the rotating cylinder. Main stirring blades and auxiliary stirring blades are fixedly installed on the outer side of the rotating shaft, and the main stirring blades and the auxiliary stirring blades are located inside the pulping area.
[0013] Preferably, the dissolution structure further includes a positioning rod, which is fixedly installed inside the pulping area. A fixing rod is fixedly installed at the lower end of the positioning rod. The lower end of the fixing rod is located inside the rotating cylinder, and a first bevel gear set is provided on the outer sides of the fixing rod and the positioning rod.
[0014] Preferably, the filtering structure includes a protective cover and a rotating rod. The protective cover is snap-fitted to the upper end of the multi-stage filter, the rotating rod is rotatably installed inside the discharge cylinder, and the upper end of the rotating rod is snap-connected to the protective cover.
[0015] Preferably, an installation block is slidably installed on the outer side of the rotating rod, a sliding member and a limit clamping block are slidably installed inside the installation block, and a filter blade is fixedly installed at one end of the sliding member away from the installation block.
[0016] Preferably, a return spring is fixedly installed at one end of the limit clamping block close to the sliding member, a limit clamping groove is formed inside the rotating rod, and the limit clamping groove is snap-connected to the limit clamping block.
[0017] Preferably, a filter plate is snap-fitted inside the multi-stage filter, the filter plate is rotatably connected to the rotating rod, and the upper end of the filter plate is closely attached to the lower end of the filter blade.
[0018] Preferably, a connecting rod is rotatably installed inside the discharge cylinder, a driven shaft is rotatably installed at the lower end of the production frame, a toothed belt wheel structure is arranged on the outer sides of the driven shaft and the rotating cylinder, a second bevel gear set is arranged on the outer sides of the driven shaft and the connecting rod, and a third bevel gear set is arranged on the outer sides of the connecting rod and the rotating rod.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: through the coarse grinding roller and the driving structure; 8. The setting of the fine grinding roller can improve the crushing effect of waste paper, and the main stirring blade and the auxiliary stirring blade are used to rotate to accelerate the dissolution rate of the water flow and waste paper debris. At the same time, multiple groups of filter plates can ensure the filtering effect, and the filter plates are convenient to disassemble and clean, effectively improving the convenience of the work of the related devices of this process.
[0020] 1. The main stirring blade and the auxiliary stirring blade are provided. While the main stirring blade and the auxiliary stirring blade rotate up and down, they can also rotate horizontally, which can reduce the precipitation at the lower end of the liquid, accelerate the dissolution of waste paper debris, and ensure the working efficiency of the device;
[0021] 2. Multiple groups of filter plates and filter blades are provided, so that the water flow above the filter plate rotates, which can accelerate the filtering effect, shorten the filtering effect of the liquid in the device in a static state, and the filter plates are convenient to remove, which can further improve the convenience of the work of the related devices of this process;
[0022] 3. Further, by completing multiple processes inside the production frame, the space is effectively saved, and the production cost during the use of this process is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic three-dimensional structure diagram of the present invention;
[0024] Figure 2 Schematic diagram of the three-dimensional structure of the multi-stage filter of the present invention;
[0025] Figure 3 Schematic diagram of the three-dimensional structure of the protective cover of the present invention;
[0026] Figure 4 Schematic diagram of the three-dimensional structure of the guide plate of the present invention;
[0027] Figure 5 Schematic diagram of the three-dimensional structure of the driving motor of the present invention;
[0028] Figure 6 Schematic diagram of the three-dimensional structure of the positioning rod of the present invention;
[0029] Figure 7 Schematic diagram of the three-dimensional structure of the production frame of the present invention;
[0030] Figure 8 Schematic diagram of the three-dimensional structure of the filter plate of the present invention;
[0031] Figure 9 of the present invention Figure 8 Schematic diagram of the enlarged structure at position A.
[0032] In the figure: 1, support main board; 2, production frame; 3, sealing cover; 4, pulping area; 5, papermaking area; 6, coarse grinding roller; 7, driving structure; 8, fine grinding roller; 9, concentration pulping machine; 10, suction pump structure one; 11, suction pump structure two; 12, multi-stage filter; 13, guide plate; 14, driving motor; 15, rotating cylinder; 16, rotating shaft; 17, main stirring blade; 18, auxiliary stirring blade; 19, positioning rod; 20, fixing rod; 21, toothed belt wheel structure; 22, protective cover; 23, rotating rod; 24, filter plate; 25, driven shaft; 26, connecting rod; 27, bevel gear set two; 28, discharge cylinder; 29, mounting block; 30, sliding member; 31, limit clamping block; 32, return spring; 33, limit card slot; 34, filter blade; 35, bevel gear set one; 36, bevel gear set three. Specific embodiments
[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0034] Embodiment 1: This embodiment is as Figures 1 - 4As shown in the figure, in order to solve the problem that it is difficult for existing devices to perform rapid soaking, the process of rapid pulverization and soaking of waste paper by the devices related to this process is disclosed, achieving the effect of rapid production of the devices related to this process. The specific content is as follows:
[0035] The main support board 1 and the production frame 2 fixedly installed on the upper end of the main support board 1; a sealing cover 3 is rotatably installed on the upper end of the production frame 2, and a pulping area 4 and a papermaking area 5 are provided inside the production frame 2. Moreover, a coarse grinding roller 6 and a fine grinding roller 8 are arranged inside the production frame 2, a driving structure 7 is arranged outside the production frame 2, and a concentration pulping machine 9 is fixedly installed inside the production frame 2. An outlet cylinder 28 is fixedly installed on the upper end of the concentration pulping machine 9, and a multi-stage filter 12 is fixedly installed on the upper end of the outlet cylinder 28. Moreover, a suction pump structure I 10 and a suction pump structure II 11 are arranged inside the production frame 2.
[0036] When using the devices related to the production process of recycling waste paper into high-strength corrugated paper, first place the device at the position where work needs to be carried out. First, open the sealing cover 3 and place the waste paper on the upper end of the guide plate 13 so that the waste paper scatters between the coarse grinding roller 6 and the fine grinding roller 8. At this time, the driving structure 7 will drive the coarse grinding roller 6 and the fine grinding roller 8 to rotate and grind the waste paper. At the same time, the setting of the guide plate 13 can enable the coarse grinding roller 6 and the fine grinding roller 8 to fully grind the waste paper. After grinding, the waste paper will enter the inside of the pulping area 4. At this time, water is added into the inside of the pulping area 4 through a water pipe, and the driving motor 14 drives the main stirring blades 17 and the auxiliary stirring blades 18 to rotate, so that the shredded waste paper after pulverization is fully dissolved with the water flow. The suction pump structure I 10 will transport the dissolved water flow into the inside of the multi-stage filter 12 for filtration, and the filtered water flow will enter the inside of the concentration pulping machine 9 through the outlet cylinder 28. At this time, the concentration pulping machine 9 can further process the waste paper dissolved pulp, and the processed waste paper dissolved pulp will be pumped into the inside of the papermaking area 5 by the suction pump structure II 11. At this time, the liquid inside the papermaking area 5 can be fished out by the fishing mechanism and dried, thus completing the working process of the devices related to this process, effectively improving the working efficiency of this process.
[0037] Example Two: As in this Figures 1 - 6 As shown in the figure, in order to solve the problem that the dissolution speed of existing waste paper pulp is slow, the process of rapid dissolution of waste paper pulp inside the devices related to this process is disclosed, achieving the effect that the devices related to this process can rapidly dissolve waste paper pulp. The specific content is as follows:
[0038] A waste paper rapid dissolving structure is arranged inside the production frame 2, the dissolving structure comprises a guide plate 13 and a driving motor 14, and the guide plate 13 is fixedly mounted on the upper end of the inner part of the pulping zone 4, and the guide plate 13 is respectively located at the upper ends of the coarse grinding roller 6 and the fine grinding roller 8, and the driving motor 14 is fixedly mounted on the upper end of the supporting main board 1, a rotating cylinder 15 is fixedly mounted on the output end of the driving motor 14, and the rotating cylinder 15 is rotatably connected to the lower end of the production frame 2, and a rotating shaft 16 is rotatably mounted inside the rotating cylinder 15, a main stirring blade 17 and an auxiliary stirring blade 18 are fixedly mounted on the outer side of the rotating shaft 16, and the main stirring blade 17 and the auxiliary stirring blade 18 are located inside the pulping zone 4, the dissolving structure also comprises a positioning rod 19, and the positioning rod 19 is fixedly mounted inside the pulping zone 4, and a fixing rod 20 is fixedly mounted on the lower end of the positioning rod 19, and the lower end of the fixing rod 20 is located inside the rotating cylinder 15, and a bevel gear set 35 is arranged on the outer sides of the fixing rod 20 and the positioning rod 19.
[0039] When using the waste paper recycling high-strength corrugated paper production process related device, it is necessary to merge the water flow with the crushed waste paper inside the pulping area 4. At this time, it is necessary to drive the rotating drum 15 to rotate through the driving motor 14, and the rotation of the rotating drum 15 will drive the main stirring blade 17 and the auxiliary stirring blade 18 to rotate through the rotating shaft 16, and the rotating shaft 16 will rotate under the action of the bevel gear set 35 when it revolves, so that the main stirring blade 17 and the auxiliary stirring blade 18 can rotate vertically when they rotate horizontally, so that the water flow inside the pulping area 4 can be turned upside down, thereby accelerating the dissolution of waste paper debris and water flow, shortening the time required for the dissolution process of waste paper debris and water flow, and improving the working efficiency of the process related devices.
[0040] Embodiment 3: This embodiment is as follows Figures 1 - 9 As shown, in order to solve the problem of low filtering effect of the process-related device, a process in which the process-related device can quickly filter is disclosed, and the effect of the process-related device quickly filtering is achieved, and the specific contents are as follows:
[0041] A pulp rapid filtering structure is arranged inside the production frame 2, and the filtering structure includes a protective cover 22 and a rotating rod 23, and the protective cover 22 is mounted on the upper end of the multi-stage filter 12, and the rotating rod 23 is rotatably mounted inside the discharge barrel 28, and the upper end of the rotating rod 23 is connected with the protective cover 22 by a clamping connection, and a mounting block 29 is slidably mounted on the outer side of the rotating rod 23, and a sliding member 30 and a limiting block 31 are slidably mounted inside the mounting block 29, and a filtering blade 34 is fixedly mounted on the end of the sliding member 30 away from the mounting block 29, and a return spring 32 is fixedly mounted on the end of the limiting block 31 close to the sliding member 30, and the rotating rod 23 is fixedly mounted on the outer side of the rotating rod 23. A limit slot 33 is provided inside, and the limit slot 33 is engaged with the limit block 31, a filter plate 24 is engaged and installed inside the multi-stage filter 12, and the filter plate 24 is rotatably connected to the rotating rod 23, and the upper end of the filter plate 24 is tightly fitted with the lower end of the filter blade 34, a connecting rod 26 is rotatably installed inside the discharge cylinder 28, a driven shaft 25 is rotatably installed at the lower end of the production frame 2, and a toothed pulley structure 21 is provided on the outer side of the driven shaft 25 and the rotating cylinder 15, and a bevel gear set 27 is provided on the outer side of the driven shaft 25 and the connecting rod 26, and a bevel gear set 3 36 is provided on the outer side of the connecting rod 26 and the rotating rod 23.
[0042] When using the waste paper recycling high-strength corrugated paper production process related device, it is necessary to filter and separate the waste paper pulp multiple times inside the multi-stage filter 12, and the flow of water can accelerate the filtering effect of the filter plate 24 on the waste paper pulp. In this process, the rotating cylinder 15 will drive the driven shaft 25 to rotate through the toothed belt wheel structure 21 arranged on the outside thereof, and the driven shaft 25 will drive the rotating rod 23 to rotate through the bevel gear set 27, the connecting rod 26 and the bevel gear set 36. The rotation of the rotating rod 23 will drive the filter blade 34 to rotate through the limit block 31. At this time, the filter blade 34 can stir the liquid inside the multi-stage filter 12, so that the liquid inside the multi-stage filter 12 rotates and the filtering effect of the filter plate 24 on the waste paper pulp can be accelerated;
[0043] And after the multi-stage filter 12 has been used for a period of time, it is necessary to clean the impurities on the upper ends of the multiple groups of filter plates 24. During this process, the protective cover 22 needs to be removed from the upper ends of the multiple groups of filter plates 24, and then the mounting block 29 can be slid upward. The sliding of the mounting block 29 will cause the limiting card slot 33 to squeeze the limiting card block 31, and at this time, the limiting card block 31 can squeeze the return spring 32 and cause the return spring 32 to contract. After the limiting card slot 33 is separated from the limiting card block 31, the mounting block 29 can be separated from the rotating rod 23, so that the filter plate 24 can be removed and cleaned, and the filtering effect of the filter plate 24 is ensured, thereby improving the working efficiency of the process-related device and increasing the overall practicality.
[0044] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A production process for high-strength corrugated paper recycled from waste paper, comprising a supporting main board (1) and a production frame (2) fixedly mounted on the upper end of the supporting main board (1); Features: A sealing cover (3) is rotatably mounted on the upper end of the production frame (2), a pulping area (4) and a papermaking area (5) are provided inside the production frame (2), a coarse grinding roller (6) and a fine grinding roller (8) are provided inside the production frame (2), a driving structure (7) is provided on the outer side of the production frame (2), a thickening refiner (9) is fixedly mounted inside the production frame (2), a discharge cylinder (28) is fixedly mounted on the upper end of the thickening refiner (9), a multi-stage filter (12) is fixedly mounted on the upper end of the discharge cylinder (28), and a suction pump structure 1 (10) and a suction pump structure 2 (11) are provided inside the production frame (2); A waste paper rapid dissolution structure is arranged inside the production frame (2), and a pulp rapid filtering structure is arranged inside the production frame (2).
2. The production process of high-strength corrugated paper recycled from waste paper according to claim 1, characterized in that: The dissolving structure comprises a guide plate (13) and a driving motor (14), wherein the guide plate (13) is fixedly mounted on the inner upper end of the pulping zone (4), and the guide plate (13) is respectively located on the upper ends of the coarse grinding roller (6) and the fine grinding roller (8), and the driving motor (14) is fixedly mounted on the upper end of the supporting main board (1).
3. The production process of high-strength corrugated paper recycled from waste paper according to claim 2, characterized in that: A rotating drum (15) is fixedly mounted on the output end of the driving motor (14), and the rotating drum (15) is rotatably connected to the lower end of the production frame (2), and a rotating shaft (16) is rotatably mounted inside the rotating drum (15), and a main stirring blade (17) and an auxiliary stirring blade (18) are fixedly mounted on the outer side of the rotating shaft (16), and the main stirring blade (17) and the auxiliary stirring blade (18) are located inside the pulping area (4).
4. The production process of high-strength corrugated paper recycled from waste paper according to claim 3, characterized in that: The dissolving structure further comprises a positioning rod (19), and the positioning rod (19) is fixedly installed inside the pulping area (4), and a fixing rod (20) is fixedly installed at the lower end of the positioning rod (19), the lower end of the fixing rod (20) is located inside the rotating cylinder (15), and a bevel gear set (35) is arranged on the outer sides of the fixing rod (20) and the positioning rod (19).
5. The production process of high-strength corrugated paper recycled from waste paper according to claim 4, characterized in that: The filtering structure comprises a protective cover (22) and a rotating rod (23), wherein the protective cover (22) is snap-fitted and mounted on the upper end of the multi-stage filter (12), and the rotating rod (23) is rotatably mounted inside a discharge barrel (28), and the upper end of the rotating rod (23) is snap-fitted and connected to the protective cover (22).
6. The production process of high-strength corrugated paper recycled from waste paper according to claim 5, characterized in that: A mounting block (29) is slidably mounted on the outer side of the rotating rod (23), and a sliding member (30) and a limiting block (31) are slidably mounted inside the mounting block (29), and a filtering blade (34) is fixedly mounted on one end of the sliding member (30) away from the mounting block (29).
7. The production process of high-strength corrugated paper recycled from waste paper according to claim 6, characterized in that: A return spring (32) is fixedly mounted on one end of the limit block (31) close to the sliding member (30), and a limit slot (33) is provided inside the rotating rod (23), and the limit slot (33) is engaged and connected with the limit block (31).
8. The production process of high-strength corrugated paper recycled from waste paper according to claim 7, characterized in that: A filter plate (24) is mounted inside the multi-stage filter (12), and the filter plate (24) is rotatably connected to the rotating rod (23), and the upper end of the filter plate (24) is tightly fitted to the lower end of the filter blade (34).
9. The production process of high-strength corrugated paper recycled from waste paper according to claim 8, characterized in that: A connecting rod (26) is rotatably mounted inside the discharge barrel (28), a driven shaft (25) is rotatably mounted at the lower end of the production frame (2), and a toothed belt pulley structure (21) is arranged on the outer sides of the driven shaft (25) and the rotating barrel (15), and a bevel gear set 2 (27) is arranged on the outer sides of the driven shaft (25) and the connecting rod (26), and a bevel gear set 3 (36) is arranged on the outer sides of the connecting rod (26) and the rotating rod (23).
10. A production process for high-strength corrugated paper recycled from waste paper, characterized in that: The following steps are involved: S1: The waste paper can be fully broken up by the coarse grinding roller (6) and the fine grinding roller (8), and the main stirring blade (17) and the auxiliary stirring blade (18) can accelerate the dissolution rate of the waste paper fragments and the water flow in the pulping area (4); S2: The waste paper pulp can be automatically transported by the suction pump structure 1 (10) and the suction pump structure 2 (11), and effective filtration can be achieved by using the multiple groups of filter plates (24) inside the multi-stage filter (12), and the filtering effect of the filter plates (24) can be accelerated by driving the water flow by the filter blades (34), thereby improving the filtration speed of the process-related devices; S3: The rotation of the filter blade (34) drives the sliding member (30) to move and squeeze the return spring (32), so that the mounting block (29) is subjected to the elastic force of the return spring (32) to ensure the stability of the engagement between the mounting block (29) and the limit slot (33), thereby ensuring the effect of stirring the water flow at the upper end of the filter plate (24).
Citation Information
Patent Citations
Production process for reproducing corrugated paper from waste paper by recycling pulp
CN117468260A
Waste paper recovery device for regenerated corrugated paper production
CN222083193U