Catalyst regeneration energy recovery power device

By designing a catalyst regeneration energy recovery power device to optimize heat source heat recovery and heat exchange, the problems of temperature difference loss and low flue gas energy utilization efficiency during catalyst regeneration are solved, and efficient and economical energy recovery and utilization are achieved.

CN120193899APending Publication Date: 2025-06-24李华玉
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510199102.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2024-02-17
Filing Date
2025-02-16
Publication Date
2025-06-24

AI Technical Summary

Technical Problem

There is an irreversible loss of temperature difference during the catalyst regeneration process, low flue gas energy utilization efficiency, and failure to integrate flue gas energy recovery with oil refining production processes, resulting in a large room for improvement in energy utilization.

Method used

A catalyst regeneration energy recovery power device is designed, including a charred-regeneration system, a heat source heat regeneration system, an expander, a compressor, a second compressor, a booster pump, a heat regeneration, a heat source heat exchanger, a condenser and an evaporator. By optimizing heat regeneration and heat exchange, the utilization efficiency of flue gas energy is improved and integrated with the refining production process.

Benefits of technology

It effectively reduces the temperature difference loss during the catalyst regeneration process, improves the utilization efficiency of flue gas energy, improves the recovery and utilization value of catalyst regeneration energy, reduces costs, and improves economicality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120193899A_ABST
    Figure CN120193899A_ABST
Patent Text Reader

Abstract

The invention provides a catalyst regeneration energy recovery power device, and belongs to the technical field of thermodynamics and thermodynamic. An air channel outside is communicated with the charring-regeneration system through a heat source regenerator, the charring-regeneration system is further communicated with the outside through a smoke channel via a heat source heat exchanger and the heat source regenerator, a condenser is communicated with the heat source heat exchanger through a booster pump, an evaporator and the regenerator, and a compressor is communicated with the heat source heat exchanger through a steam channel. A steam channel of the second compressor communicates with a heat source heat exchanger through a heat regenerator, the heat source heat exchanger further communicates with an expansion machine through a steam channel, and the expansion machine further communicates with the compressor through a middle steam extraction channel through the heat regenerator. The expander is provided with a low-pressure steam channel which is divided into two paths after passing through the evaporator, the first path is communicated with the second compressor, and the second path is communicated with the condenser; the condenser further communicates with the outside through a cooling medium channel, the expansion machine is connected with the compressor and the second compressor and transmits power, and the catalyst regeneration energy recycling power device is formed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field:

[0001] The present invention belongs to the technical field of thermodynamics and thermal power technology. Background Art:

[0002] Catalytic cracking is a process in which heavy petroleum hydrocarbons produce light oil products such as liquefied gas, gasoline, and diesel under the action of a catalyst. When the feedstock oil undergoes catalytic cracking on the catalyst, on the one hand, products such as gas, gasoline, and diesel are generated through cracking and other reactions, and on the other hand, a condensation reaction simultaneously occurs to form coke deposited on the surface of the catalyst, which reduces the activity of the catalyst.

[0003] People burn off the coke deposited on the catalyst with air to restore the activity of the catalyst - catalyst regeneration. This process releases a large amount of heat energy at a relatively high temperature, which should be fully utilized. Currently, the main means of recovering the energy of the regenerated flue gas is to set up a waste heat boiler to generate steam or further generate power. However, through careful analysis, the following problems are found:

[0004] (1) There is a large irreversible loss of temperature difference during the coke burning process; (2) In the utilization link, the temperature and quantity of the flue gas are not considered simultaneously; (3) The technology for utilizing the energy of the flue gas needs to be improved, and there is still a large room for improvement in both power utilization and heat supply utilization; (4) The energy recovery of the flue gas is not combined with the overall energy consumption of the oil refining production process to enhance its application value.

[0005] Based on the basic principles of simple, active, safe, and efficient energy utilization, the present invention provides a catalyst regeneration energy recovery power device with a reasonable process, simple structure, and capable of realizing the efficient / high-value recovery and utilization of the energy for catalyst regeneration. Summary of the Invention:

[0006] The main object of the present invention is to provide a catalyst regeneration energy recovery power device, and the specific invention content is elaborated item by item as follows:

[0007] 1. A catalyst regeneration energy recovery power device mainly consists of a burning-regeneration system, a heat source recuperator, an expander, a compressor, a second compressor, a booster pump, a recuperator, a heat source heat exchanger, a condenser, and an evaporator. There is an air passage outside that is connected to the burning-regeneration system through the heat source recuperator. The burning-regeneration system also has a flue gas passage that is connected to the outside through the heat source heat exchanger and the heat source recuperator. The condenser has a condensate pipeline that is connected to the evaporator through the booster pump. After that, the evaporator has a steam passage that is connected to the heat source heat exchanger through the recuperator. The compressor has a steam passage that is connected to the heat source heat exchanger. The second compressor has a steam passage that is connected to the heat source heat exchanger through the recuperator. The heat source heat exchanger also has a steam passage that is connected to the expander. The expander also has an intermediate steam extraction passage that is connected to the compressor through the recuperator. The expander also has a low-pressure steam passage that is divided into two paths after passing through the evaporator - the first path is connected to the second compressor and the second path is connected to the condenser. The condenser also has a cooling medium passage that is connected to the outside. The expander connects the compressor and the second compressor and transmits power, forming a catalyst regeneration energy recovery power device. Among them, or the expander connects the compressor, the second compressor, and the booster pump and transmits power.

[0008] 2. A catalyst regeneration energy recovery power device mainly consists of a burning-regeneration system, a heat source recuperator, an expander, a compressor, a second compressor, a booster pump, a recuperator, a heat source heat exchanger, a condenser, an evaporator, and a second recuperator. There is an air passage outside that is connected to the burning-regeneration system through the heat source recuperator. The burning-regeneration system also has a flue gas passage that is connected to the outside through the heat source heat exchanger and the heat source recuperator. The condenser has a condensate pipeline that is connected to the evaporator through the booster pump. After that, the evaporator has a steam passage that is connected to the heat source heat exchanger through the second recuperator and the recuperator. The compressor has a steam passage that is connected to the heat source heat exchanger. The second compressor has a steam passage that is connected to the heat source heat exchanger through the second recuperator and the recuperator. The heat source heat exchanger also has a steam passage that is connected to the expander. The expander also has an intermediate steam extraction passage that is connected to the compressor through the recuperator. The expander also has a low-pressure steam passage that is divided into two paths after passing through the second recuperator and the evaporator - the first path is connected to the second compressor and the second path is connected to the condenser. The condenser also has a cooling medium passage that is connected to the outside. The expander connects the compressor and the second compressor and transmits power, forming a catalyst regeneration energy recovery power device. Among them, or the expander connects the compressor, the second compressor, and the booster pump and transmits power.

[0009] 3. The catalyst regeneration energy recovery power device mainly consists of a burning-regeneration system, a heat source recuperator, an expander, a compressor, a second compressor, a booster pump, a recuperator, a heat source heat exchanger, a condenser, an evaporator and a second recuperator; externally, there is an air passage communicating with the burning-regeneration system through the heat source recuperator, and the burning-regeneration system also has a flue gas passage communicating with the outside through the heat source heat exchanger and the heat source recuperator. The condenser has a condensate pipeline communicating with the evaporator through the booster pump, and then the evaporator has a steam passage communicating with the heat source heat exchanger through the second recuperator and the recuperator. The compressor has a steam passage communicating with the heat source heat exchanger. The second compressor has a steam passage communicating with the heat source heat exchanger through the second recuperator and the recuperator. The heat source heat exchanger also has a steam passage communicating with the expander. The expander also has an extraction steam passage communicating with the compressor through the recuperator. The expander also has a steam passage communicating with itself through the second recuperator. The expander also has a low-pressure steam passage which is divided into two paths after passing through the evaporator - the first path communicates with the second compressor and the second path communicates with the condenser; the condenser also has a cooling medium passage communicating with the outside. The expander is connected to the compressor and the second compressor and transmits power, forming a catalyst regeneration energy recovery power device; among them, or the expander is connected to the compressor, the second compressor and the booster pump and transmits power.

[0010] 4. The catalyst regeneration energy recovery power device is one of the catalyst regeneration energy recovery power devices described in any one of Items 1 - 3, with a second booster pump and a low-temperature recuperator added. The connection that the condenser has a condensate pipeline communicating with the booster pump is adjusted to the condenser having a condensate pipeline communicating with the low-temperature recuperator through the second booster pump. The second compressor is additionally provided with an extraction steam passage communicating with the low-temperature recuperator, and the low-temperature recuperator then has a condensate pipeline communicating with the booster pump, forming a catalyst regeneration energy recovery power device.

[0011] 5. The catalyst regeneration energy recovery power device is the catalyst regeneration energy recovery power device described in Item 1 or 3, with a second evaporator and a diffuser added. The connection that the expander has a low-pressure steam passage communicating with the evaporator is adjusted to the expander having a low-pressure steam passage communicating with the second evaporator through the evaporator. The connection that the evaporator has a low-pressure steam passage communicating with the second compressor and the condenser respectively is adjusted to the second evaporator having a low-pressure steam passage communicating with the second compressor and the condenser respectively. The connection that the condenser has a condensate pipeline communicating with the evaporator through the booster pump is adjusted to the condenser having a condensate pipeline communicating with the second evaporator through the booster pump, and then the second evaporator has a wet steam passage communicating with the evaporator through the diffuser, forming a catalyst regeneration energy recovery power device.

[0012] 6. The catalyst regeneration energy recovery power device, in the catalyst regeneration energy recovery power device described in item 2, adds a second evaporator and a diffuser tube. It adjusts the connection of the low-pressure steam channel of the second regenerator to the evaporator to that the low-pressure steam channel of the second regenerator is connected to the second evaporator through the evaporator, adjusts the connection of the low-pressure steam channel of the evaporator to the second compressor and the condenser respectively to that the low-pressure steam channel of the second evaporator is connected to the second compressor and the condenser respectively, and adjusts the connection of the condensate pipeline of the condenser to the evaporator through the booster pump to that the condensate pipeline of the condenser is connected to the second evaporator through the booster pump, and then the second evaporator has a wet steam channel connected to the evaporator through the diffuser tube, thus forming a catalyst regeneration energy recovery power device.

[0013] 7. The catalyst regeneration energy recovery power device, in any one of the catalyst regeneration energy recovery power devices described in items 1-6, adds a combustion chamber. There is an external hydrogen channel connected to the combustion chamber, and there is also an external oxygen channel connected to the combustion chamber. It adjusts the connection of the steam channel of the heat source heat exchanger to the expander to that the steam channel of the heat source heat exchanger is connected to the combustion chamber, and the combustion chamber then has a steam channel connected to the expander. The condenser adds a condensate pipeline connected to the outside, thus forming a catalyst regeneration energy recovery power device.

[0014] 8. The catalyst regeneration energy recovery power device, in any one of the catalyst regeneration energy recovery power devices described in items 1-6, adds a heating furnace and a new heat source regenerator. There is an external fuel channel connected to the heating furnace, there is an external air channel connected to the heating furnace through the new heat source regenerator, and the heating furnace also has a gas channel connected to the outside through the new heat source regenerator; it adjusts the connection of the steam channel of the heat source heat exchanger to the expander to that the steam channel of the heat source heat exchanger is connected to the expander through the heating furnace, thus forming a catalyst regeneration energy recovery power device.

[0015] 9. The catalyst regeneration energy recovery power device, in any one of the catalyst regeneration energy recovery power devices described in items 1-8, adds a new expander, cancels the connection of the intermediate extraction steam channel of the expander to the compressor through the regenerator, and divides the steam channel connected to the expander inlet into two paths - the first path is connected to the expander and the second path is connected to the compressor through the new expander and the regenerator, thus forming a catalyst regeneration energy recovery power device.

[0016] 10. The catalyst regeneration energy recovery power device, in any one of the catalyst regeneration energy recovery power devices described in items 1-8, adds an expansion speed increaser to replace the expander, adds a dual-energy compressor to replace the compressor, adds a second dual-energy compressor to replace the second compressor, and adds a new diffuser tube to replace the booster pump, thus forming a catalyst regeneration energy recovery power device.

[0017] 11. The catalyst regeneration energy recovery power device is a catalyst regeneration energy recovery power device described in any one of Items 1 - 10, with an air compressor added. The external air passage that was connected to the charring - regeneration system through the heat source recuperator is adjusted to be connected to the charring - regeneration system through the air compressor and the heat source recuperator. A gas turbine is added, and the flue gas passage of the charring - regeneration system that was connected to the outside through the heat source heat exchanger and the heat source recuperator is adjusted to be connected to the outside through the gas turbine, the heat source heat exchanger, and the heat source recuperator. The gas turbine is connected to the air compressor and transmits power to form the catalyst regeneration energy recovery power device.

[0018] 12. The catalyst regeneration energy recovery power device is a catalyst regeneration energy recovery power device described in any one of Items 1 - 10, with an auxiliary combustion chamber added. The external fuel passage is connected to the auxiliary combustion chamber. The flue gas passage of the charring - regeneration system that was connected to the outside through the heat source heat exchanger and the heat source recuperator is adjusted to be connected to the auxiliary combustion chamber, and the auxiliary combustion chamber then has a flue gas passage connected to the outside through the heat source heat exchanger and the heat source recuperator to form the catalyst regeneration energy recovery power device.

[0019] 13. The catalyst regeneration energy recovery power device is a catalyst regeneration energy recovery power device described in any one of Item 12. An air compressor is added, and the external air passage that was connected to the charring - regeneration system through the heat source recuperator is adjusted to be connected to the charring - regeneration system through the air compressor and the heat source recuperator. A gas turbine is added, and the flue gas passage of the auxiliary combustion chamber that was connected to the outside through the heat source heat exchanger and the heat source recuperator is adjusted to be connected to the outside through the gas turbine, the heat source heat exchanger, and the heat source recuperator to form the catalyst regeneration energy recovery power device. Description of the Drawings:

[0020] Figure 1 It is the first principle thermodynamic system diagram of the catalyst regeneration energy recovery power device provided by the present invention.

[0021] Figure 2 It is the second principle thermodynamic system diagram of the catalyst regeneration energy recovery power device provided by the present invention.

[0022] Figure 3 It is the third principle thermodynamic system diagram of the catalyst regeneration energy recovery power device provided by the present invention.

[0023] Figure 4 It is the fourth principle thermodynamic system diagram of the catalyst regeneration energy recovery power device provided by the present invention.

[0024] Figure 5It is the 5th principle thermodynamic system diagram of the catalyst regeneration energy recovery power device provided by the present invention.

[0025] Figure 6 It is the 6th principle thermodynamic system diagram of the catalyst regeneration energy recovery power device provided by the present invention.

[0026] Figure 7 It is the 7th principle thermodynamic system diagram of the catalyst regeneration energy recovery power device provided by the present invention.

[0027] Figure 8 It is the 8th principle thermodynamic system diagram of the catalyst regeneration energy recovery power device provided by the present invention.

[0028] Figure 9 It is the 9th principle thermodynamic system diagram of the catalyst regeneration energy recovery power device provided by the present invention.

[0029] Figure 10 It is the 10th principle thermodynamic system diagram of the catalyst regeneration energy recovery power device provided by the present invention.

[0030] Figure 11 It is the 11th principle thermodynamic system diagram of the catalyst regeneration energy recovery power device provided by the present invention.

[0031] Figure 12 It is the 12th principle thermodynamic system diagram of the catalyst regeneration energy recovery power device provided by the present invention. In the figure, 1 - coke burning - regeneration system, 2 - heat source recuperator, 3 - expander, 4 - compressor, 5 - second compressor, 6 - booster pump, 7 - recuperator, 8 - heat source heat exchanger, 9 - condenser, 10 - evaporator, 11 - second recuperator, 12 - second booster pump, 13 - low - temperature recuperator, 14 - second evaporator, 15 - diffuser, 16 - expansion - speed - increasing machine, 17 - dual - energy compressor, 18 - second dual - energy compressor, 19 - new diffuser; A - combustion chamber, B - heating furnace, C - new heat source recuperator, D - new expander, E - air compressor, F - gas turbine, G - auxiliary combustion chamber. Specific implementation method:

[0032] First of all, it should be noted that in the description of the structure and process, it will not be repeated unless necessary; the obvious processes will not be described. The present invention will be described in detail below with reference to the attached drawings and examples.

[0033] Figure 1 The shown catalyst regeneration energy recovery power device is realized as follows:

[0034] (1) Structurally, it mainly consists of a charring-regeneration system, a heat source recuperator, an expander, a compressor, a second compressor, a booster pump, a recuperator, a heat source heat exchanger, a condenser, and an evaporator; externally, there is an air passage connected to the charring-regeneration system 1 through the heat source recuperator 2, and the charring-regeneration system 1 also has a flue gas passage connected to the outside through the heat source heat exchanger 8 and the heat source recuperator 2. The condenser 9 has a condensate pipeline connected to the evaporator 10 through the booster pump 6, and then the evaporator 10 has a steam passage connected to the heat source heat exchanger 8 through the recuperator 7. The compressor 4 has a steam passage connected to the heat source heat exchanger 8, and the second compressor 5 has a steam passage connected to the heat source heat exchanger 8 through the recuperator 7. The heat source heat exchanger 8 also has a steam passage connected to the expander 3. The expander 3 also has an extraction steam passage connected to the compressor 4 through the recuperator 7. The expander 3 also has a low-pressure steam passage that is divided into two paths after passing through the evaporator 10 - the first path is connected to the second compressor 5 and the second path is connected to the condenser 9; the condenser 9 also has a cooling medium passage connected to the outside. The expander 3 is connected to the compressor 4 and the second compressor 5 and transmits power.

[0035] (2) In terms of the process, the external air flows through the heat source recuperator 2 to absorb heat and increase in temperature, and then enters the charring-regeneration system 1 to participate in combustion; the air and the coke on the catalyst surface undergo a series of processes including combustion to realize catalyst regeneration and generate flue gas. The flue gas generated and separated and purified by the charring-regeneration system 1 is supplied to the heat source heat exchanger 8. The flue gas flows through the heat source heat exchanger 8 and the heat source recuperator 2 to gradually release heat and decrease in temperature, and then is discharged to the outside; the condensate discharged by the condenser 9 flows through the booster pump 6 to increase in pressure, flows through the evaporator 10 to absorb heat and vaporize, flows through the recuperator 7 to absorb heat and increase in temperature, and then enters the heat source heat exchanger 8 to absorb heat and increase in temperature. The steam discharged by the compressor 4 enters the heat source heat exchanger 8 to absorb heat and increase in temperature. The steam discharged by the second compressor 5 flows through the recuperator 7 to absorb heat and increase in temperature and then enters the heat source heat exchanger 8 to absorb heat and increase in temperature; the steam discharged by the heat source heat exchanger 8 enters the expander 3 to reduce pressure and do work. After reaching a certain level, it is divided into two paths - the first path flows through the recuperator 7 to release heat and decrease in temperature and then enters the compressor 4 to increase in pressure and temperature, and the second path continues to reduce pressure and do work, flows through the evaporator 10 to release heat and decrease in temperature, and then is divided into two paths - the first path enters the second compressor 5 to increase in pressure and temperature, and the second path enters the condenser 9 to release heat and condense; the flue gas discharged by the charring-regeneration system 1 provides the driving heat load, the cooling medium takes away the low-temperature heat load through the condenser 9, and the air and the flue gas take away a little discharge heat load through the inlet and outlet processes; the work output by the expander 3 is provided to the compressor 4, the second compressor 5 and the outside as power, or the work output by the expander 3 is provided to the compressor 4, the second compressor 5, the booster pump 6 and the outside as power, forming a catalyst regeneration energy recovery power device.

[0036] Figure 2 The catalyst regeneration energy recovery power device shown is realized as follows:

[0037] (1) Structurally, it mainly consists of a charring-regeneration system, a heat source recuperator, an expander, a compressor, a second compressor, a booster pump, a recuperator, a heat source heat exchanger, a condenser, an evaporator and a second recuperator; externally, there is an air passage communicating with the charring-regeneration system 1 through the heat source recuperator 2, and the charring-regeneration system 1 also has a flue gas passage communicating with the outside through the heat source heat exchanger 8 and the heat source recuperator 2. The condenser 9 has a condensate pipeline communicating with the evaporator 10 through the booster pump 6. After that, the evaporator 10 has a steam passage communicating with the heat source heat exchanger 8 through the second recuperator 11 and the recuperator 7. The compressor 4 has a steam passage communicating with the heat source heat exchanger 8. The second compressor 5 has a steam passage communicating with the heat source heat exchanger 8 through the second recuperator 11 and the recuperator 7. The heat source heat exchanger 8 also has a steam passage communicating with the expander 3. The expander 3 also has an extraction steam passage communicating with the compressor 4 through the recuperator 7. The expander 3 also has a low-pressure steam passage which is divided into two paths after passing through the second recuperator 11 and the evaporator 10 - the first path communicates with the second compressor 5 and the second path communicates with the condenser 9; the condenser 9 also has a cooling medium passage communicating with the outside. The expander 3 is connected to the compressor 4 and the second compressor 5 and transmits power.

[0038] (2) In terms of the process, compared with the Figure 1 catalyst regeneration energy recovery power device shown, the difference lies in that the high-pressure steam discharged from the second compressor 5 and the evaporator 10 flows through the second recuperator 11 and the recuperator 7 to gradually absorb heat and increase in temperature, and then enters the heat source heat exchanger 8 to absorb heat and increase in temperature; the low-pressure steam discharged from the expander 3 flows through the second recuperator 11 to release heat and decrease in temperature, and then enters the evaporator 10 to release heat and decrease in temperature, forming a catalyst regeneration energy recovery power device.

[0039] Figure 3 The catalyst regeneration energy recovery power device shown is realized as follows:

[0040] (1) Structurally, it mainly consists of a charring-regeneration system, a heat source recuperator, an expander, a compressor, a second compressor, a booster pump, a recuperator, a heat source heat exchanger, a condenser, an evaporator, and a second recuperator; externally, there is an air passage connected to the charring-regeneration system 1 through the heat source recuperator 2, and the charring-regeneration system 1 also has a flue gas passage connected to the outside through the heat source heat exchanger 8 and the heat source recuperator 2. The condenser 9 has a condensate pipeline connected to the evaporator 10 through the booster pump 6. After that, the evaporator 10 has a steam passage connected to the heat source heat exchanger 8 through the second recuperator 11 and the recuperator 7. The compressor 4 has a steam passage connected to the heat source heat exchanger 8. The second compressor 5 has a steam passage connected to the heat source heat exchanger 8 through the second recuperator 11 and the recuperator 7. The heat source heat exchanger 8 also has a steam passage connected to the expander 3. The expander 3 also has an extraction steam passage connected to the compressor 4 through the recuperator 7. The expander 3 also has a steam passage connected to itself through the second recuperator 11. The expander 3 also has a low-pressure steam passage that is divided into two paths after passing through the evaporator 10 - the first path is connected to the second compressor 5 and the second path is connected to the condenser 9; the condenser 9 also has a cooling medium passage connected to the outside. The expander 3 is connected to the compressor 4 and the second compressor 5 and transmits power.

[0041] (2) In terms of the process, compared with Figure 1 the catalyst regeneration energy recovery power device shown, the difference lies in that the high-pressure steam discharged by the second compressor 5 and the evaporator 10 flows through the second recuperator 11 and the recuperator 7 to gradually absorb heat and increase in temperature, and then enters the heat source heat exchanger 8 to absorb heat and increase in temperature; the steam discharged by the heat source heat exchanger 8 enters the expander 3 to reduce pressure and do work. After reaching a certain level, it is divided into two paths - the first path flows through the recuperator 7 to release heat and decrease in temperature and then enters the compressor 4 to increase pressure and temperature, and the second path continues to reduce pressure and do work, flows through the second recuperator 11 to release heat and decrease in temperature, enters the expander 3 to continue reducing pressure and do work, and enters the evaporator 10 to release heat and decrease in temperature, forming a catalyst regeneration energy recovery power device.

[0042] Figure 4 The catalyst regeneration energy recovery power device shown is realized as follows:

[0043] (1) Structurally, in Figure 1 the catalyst regeneration energy recovery power device shown, a second booster pump and a low-temperature recuperator are added. The connection of the condensate pipeline of the condenser 9 to the booster pump 6 is adjusted to that the condensate pipeline of the condenser 9 is connected to the low-temperature recuperator 13 through the second booster pump 12. The second compressor 5 is provided with an extraction steam passage connected to the low-temperature recuperator 13, and the low-temperature recuperator 13 then has a condensate pipeline connected to the booster pump 6.

[0044] (2) In terms of the process, compared with Figure 1Compared with the catalyst regeneration energy recovery power device shown, the differences are as follows: The condensate discharged from the condenser 9 flows through the second booster pump 12 to be boosted in pressure and then enters the low-temperature recuperator 13, where it mixes with the extraction steam from the second compressor 5, absorbs heat and increases in temperature, and the extraction steam releases heat to become condensate; the condensate of the low-temperature recuperator 13 flows through the booster pump 6 to be boosted in pressure and then enters the evaporator 10 to absorb heat, increase in temperature and vaporize; the low-pressure steam discharged from the expander 3 flows through the evaporator 10 to release heat and decrease in temperature, and then is divided into two paths - the first path enters the second compressor 5 to be boosted in pressure and increase in temperature, and the second path enters the condenser 9 to release heat and condense; the low-pressure steam enters the second compressor 5 to be boosted in pressure and increase in temperature, and after reaching a certain level, it is divided into two paths - the first path is supplied to the low-temperature recuperator 13, and the second path continues to be boosted in pressure and increase in temperature and then is supplied to the recuperator 7, forming a catalyst regeneration energy recovery power device.

[0045] Figure 5 The catalyst regeneration energy recovery power device shown is realized as follows:

[0046] (1) Structurally, in Figure 1 In the catalyst regeneration energy recovery power device shown, a second evaporator and a diffuser tube are added. The connection of the low-pressure steam channel of the expander 3 to the evaporator 10 is adjusted to that the low-pressure steam channel of the expander 3 is connected to the second evaporator 14 through the evaporator 10. The connection of the low-pressure steam channels of the evaporator 10 to the second compressor 5 and the condenser 9 respectively is adjusted to that the second evaporator 14 has low-pressure steam channels connected to the second compressor 5 and the condenser 9 respectively. The connection of the condensate pipeline of the condenser 9 to the evaporator 10 through the booster pump 6 is adjusted to that the condensate pipeline of the condenser 9 is connected to the second evaporator 14 through the booster pump 6, and then the second evaporator 14 has a wet steam channel connected to the evaporator 10 through the diffuser tube 15.

[0047] (2) In terms of the process, compared with Figure 1 the catalyst regeneration energy recovery power device shown, the differences are as follows: The condensate discharged from the condenser 9 flows through the booster pump 6 to be boosted in pressure, flows through the second evaporator 14 to absorb heat, increase in temperature, partially vaporize and increase in speed, flows through the diffuser tube 15 to decrease in speed and increase in pressure, and then enters the evaporator 10 to absorb heat and vaporize; the low-pressure steam discharged from the expander 3 flows through the evaporator 10 and the second evaporator 14 to gradually release heat and decrease in temperature, and then enters the second compressor 5 to be boosted in pressure and increase in temperature and enters the condenser 9 to release heat and condense respectively, forming a catalyst regeneration energy recovery power device.

[0048] Figure 6 The catalyst regeneration energy recovery power device shown is realized as follows:

[0049] (1) Structurally, in Figure 1In the catalyst regeneration energy recovery power device shown, a combustion chamber A is added. There is a hydrogen channel outside that is connected to the combustion chamber A, and there is also an oxygen channel outside that is connected to the combustion chamber A. The adjustment is made such that the heat source heat exchanger 8, which originally had a steam channel connected to the expander 3, now has a steam channel connected to the combustion chamber A, and the combustion chamber A then has a steam channel connected to the expander 3. The condenser 9 is additionally provided with a condensate water pipeline connected to the outside.

[0050] (2) In terms of the process, compared with Figure 1 the catalyst regeneration energy recovery power device shown, the differences are as follows: Hydrogen and oxygen at a relatively high pressure enter the combustion chamber A, and hydrogen and oxygen burn in the combustion chamber A to generate high-pressure and high-temperature steam; The steam discharged from the heat source heat exchanger 8 enters the combustion chamber A, mixes with the high-pressure and high-temperature steam, absorbs heat and increases in temperature, and the steam discharged from the combustion chamber A enters the expander 3 to reduce pressure and do work; The condensed water of the condenser 9 is divided into two paths - the first path is supplied to the booster pump 6, and the second path is discharged to the outside; The additional hydrogen provides a high-temperature driving heat load through the combustion chamber A, forming a catalyst regeneration energy recovery power device.

[0051] Figure 7 The catalyst regeneration energy recovery power device shown is achieved as follows:

[0052] (1) Structurally, in Figure 1 the catalyst regeneration energy recovery power device shown, a heating furnace B and a new heat source regenerator C are added. There is a fuel channel outside that is connected to the heating furnace B, there is an air channel outside that is connected to the heating furnace B through the new heat source regenerator C, and the heating furnace B also has a gas channel that is connected to the outside through the new heat source regenerator C; The adjustment is made such that the heat source heat exchanger 8, which originally had a steam channel connected to the expander 3, now has a steam channel connected to the expander 3 through the heating furnace B.

[0053] (2) In terms of the process, compared with Figure 1 the catalyst regeneration energy recovery power device shown, the differences are as follows: External fuel enters the heating furnace B, external air flows through the new heat source regenerator C to absorb heat and increase in temperature and then enters the heating furnace B. The fuel and air are mixed and burned in the heating furnace B to generate high-temperature gas. The gas releases heat to the steam flowing through the heating furnace B, and then flows through the new heat source regenerator C to release heat, reduce in temperature and be discharged to the outside; The steam discharged from the heat source heat exchanger 8 flows through the heating furnace B to absorb heat and increase in temperature, and then is supplied to the expander 3; The additional fuel provides a high-temperature driving heat load through the heating furnace B, and the air and gas carry away the discharged heat load by entering and leaving the heating furnace B, forming a catalyst regeneration energy recovery power device.

[0054] Figure 8 The catalyst regeneration energy recovery power device shown is achieved as follows:

[0055] (1) Structurally, in Figure 1In the catalyst regeneration energy recovery power device shown, a new expander is added, and the intermediate extraction steam passage of expander 3 communicating with compressor 4 through regenerator 7 is cancelled. The steam passage communicating with the inlet of expander 3 is divided into two paths - the first path communicates with expander 3 and the second path communicates with compressor 4 through the new expander D and regenerator 7.

[0056] (2) In terms of the process, compared with Figure 1 the catalyst regeneration energy recovery power device shown, the difference lies in that the steam discharged from heat source heat exchanger 8 is divided into two paths - the first path flows through the new expander D to reduce pressure and do work and then is supplied to regenerator 7, and the second path flows through expander 3 to reduce pressure and do work and then is supplied to evaporator 10, forming the catalyst regeneration energy recovery power device.

[0057] Figure 9 The catalyst regeneration energy recovery power device shown is realized as follows:

[0058] (1) Structurally, in Figure 1 the catalyst regeneration energy recovery power device shown, an expansion speed increaser 16 is added and replaces expander 3, a dual-energy compressor 17 is added and replaces compressor 4, a second dual-energy compressor 18 is added and replaces the second compressor 5, and a new diffuser 19 is added and replaces the booster pump 6.

[0059] (2) In terms of the process, compared with Figure 1 the catalyst regeneration energy recovery power device shown, the difference lies in that the condensate discharged from condenser 9 flows through the new diffuser 19 to reduce speed and increase pressure, flows through evaporator 10 to absorb heat and increase temperature and vaporize, flows through regenerator 7 to absorb heat and increase temperature, and then enters heat source heat exchanger 8 to absorb heat and increase temperature. The steam discharged from dual-energy compressor 17 enters heat source heat exchanger 8 to absorb heat and increase temperature. The steam discharged from the second dual-energy compressor 18 flows through regenerator 7 to absorb heat and increase temperature and then enters heat source heat exchanger 8 to absorb heat and increase temperature. The steam discharged from heat source heat exchanger 8 enters expansion speed increaser 16 to reduce pressure and do work and increase speed. After reaching a certain level, it is divided into two paths - the first path flows through regenerator 7 to release heat and reduce temperature and then enters dual-energy compressor 17 to increase pressure and temperature and reduce speed, and the second path continues to reduce pressure and do work and increase speed, flows through evaporator 10 to release heat and reduce temperature, and then is divided into two paths - the first path enters the second dual-energy compressor 18 to increase pressure and temperature and reduce speed, and the second path enters condenser 9 to release heat and condense. The work output by expansion speed increaser 16 is provided as power for dual-energy compressor 17, the second dual-energy compressor 18 and the outside, forming the catalyst regeneration energy recovery power device.

[0060] Figure 10 The catalyst regeneration energy recovery power device shown is realized as follows:

[0061] (1) Structurally, in Figure 1In the catalyst regeneration energy recovery power device shown, an air compressor E is added, and the external air passage that is connected to the coking-regeneration system 1 through the heat source regenerator 2 is adjusted to be connected to the coking-regeneration system 1 through the air compressor E and the heat source regenerator 2. A gas turbine F is added, and the flue gas passage of the coking-regeneration system 1 that is connected to the outside through the heat source heat exchanger 8 and the heat source regenerator 2 is adjusted to be connected to the outside through the gas turbine F, the heat source heat exchanger 8, and the heat source regenerator 2; the gas turbine F is connected to the air compressor E and transmits power.

[0062] (2) In terms of the process, compared with Figure 1 the catalyst regeneration energy recovery power device shown, the difference is that the external air flows through the air compressor E to increase the pressure and temperature, flows through the heat source regenerator 2 to absorb heat and increase the temperature, and then is supplied to the coking-regeneration system 1; the flue gas discharged from the coking-regeneration system 1 flows through the gas turbine F to reduce the pressure and do work, and then is supplied to the heat source heat exchanger 8; the gas turbine F provides power to the air compressor E, forming a catalyst regeneration energy recovery power device.

[0063] Figure 11 The catalyst regeneration energy recovery power device shown is realized as follows:

[0064] (1) Structurally, in Figure 1 the catalyst regeneration energy recovery power device shown, an auxiliary combustion chamber G is added, and an external fuel passage is connected to the auxiliary combustion chamber G. The flue gas passage of the coking-regeneration system 1 that is connected to the outside through the heat source heat exchanger 8 and the heat source regenerator 2 is adjusted to be connected to the auxiliary combustion chamber G, and the auxiliary combustion chamber G has a flue gas passage that is connected to the outside through the heat source heat exchanger 8 and the heat source regenerator 2.

[0065] (2) In terms of the process, compared with Figure 1 the catalyst regeneration energy recovery power device shown, the difference is that the external fuel enters the auxiliary combustion chamber G, and the flue gas discharged from the coking-regeneration system 1 enters the auxiliary combustion chamber G; the fuel and the flue gas burn in the auxiliary combustion chamber G to form flue gas at a higher temperature and supply it to the heat source heat exchanger 8, forming a catalyst regeneration energy recovery power device.

[0066] Figure 12 The catalyst regeneration energy recovery power device shown is realized as follows:

[0067] (1) Structurally, in Figure 11In the catalyst regeneration energy recovery power device shown, an air compressor E is added, and the external air passage is adjusted from being connected to the coking-regeneration system 1 through the heat source recuperator 2 to being connected to the coking-regeneration system 1 through the air compressor E and the heat source recuperator 2. A gas turbine F is added, and the flue gas passage of the auxiliary combustion chamber G is adjusted from being connected to the outside through the heat source heat exchanger 8 and the heat source recuperator 2 to being connected to the outside through the gas turbine F, the heat source heat exchanger 8 and the heat source recuperator 2.

[0068] (2) In terms of the process, compared with Figure 11 the catalyst regeneration energy recovery power device shown, the difference lies in that: the external air flows through the air compressor E to increase the pressure and temperature, flows through the heat source recuperator 2 to absorb heat and increase the temperature, and then is supplied to the coking-regeneration system 1; the flue gas discharged from the auxiliary combustion chamber G flows through the gas turbine F to reduce the pressure and do work, and then is supplied to the heat source heat exchanger 8; the gas turbine F provides power to the air compressor E, forming a catalyst regeneration energy recovery power device.

[0069] The effects that can be achieved by the technology of the present invention - the catalyst regeneration energy recovery power device proposed by the present invention has the following effects and advantages:

[0070] (1) Reduce the irreversible loss of temperature difference in the catalyst regeneration process and increase the temperature of the driving heat source.

[0071] (2) Increase the average temperature of the driving heat load of the thermodynamic system, thereby increasing the thermal efficiency of the gas power system by increasing the heat absorption temperature.

[0072] (3) The fuel (such as refinery gas or purchased fuel) provides a high-temperature driving heat load through the combustion chamber / heating furnace, greatly increasing the power application value of the recovered energy from the regeneration flue gas.

[0073] (4) Adopt simple technical measures to achieve efficient / high-value utilization of flue gas energy, reduce costs, and improve economic efficiency.

[0074] (5) The heat regeneration measure increases the average temperature of the heat absorption process of the combined cycle, the systematic temperature difference loss is small, and the thermal efficiency of the device is improved.

[0075] (6) Provide a variety of technical solutions, which is beneficial to expanding the application scope and value of the catalyst regeneration energy recovery power device.

Claims

1. A catalyst regeneration energy recovery power device, mainly composed of a char-regeneration system, a heat source regenerator, an expander, a compressor, a second compressor, a booster pump, a regenerator, a heat source heat exchanger, a condenser and an evaporator; an air channel is connected to the char-regeneration system (1) through the heat source regenerator (2), and the char-regeneration system (1) also has a flue gas channel connected to the outside through the heat source heat exchanger (8) and the heat source regenerator (2); the condenser (9) has a condensate pipeline connected to the evaporator (10) through the booster pump (6), and the evaporator (10) has a steam channel connected to the heat source heat exchanger (8) through the regenerator (7); the compressor (4) has a steam channel connected to the heat source heat exchanger (8); The heat source heat exchanger (8) is connected to the second compressor (5), the second compressor (5) has a steam channel connected to the heat source heat exchanger (8) through the regenerator (7), the heat source heat exchanger (8) also has a steam channel connected to the expander (3), the expander (3) also has an intermediate steam extraction channel connected to the compressor (4) through the regenerator (7), the expander (3) also has a low-pressure steam channel that is divided into two paths after passing through the evaporator (10) - the first path is connected to the second compressor (5) and the second path is connected to the condenser (9); the condenser (9) also has a cooling medium channel connected to the outside, the expander (3) is connected to the compressor (4) and the second compressor (5) and transmits power, forming a catalyst regeneration energy recovery power device; wherein, Or the expander (3) is connected to the compressor (4), the second compressor (5) and the booster pump (6) and transmits power.

2. A catalyst regeneration energy recovery power device, mainly composed of a char-regeneration system, a heat source regenerator, an expander, a compressor, a second compressor, a booster pump, a regenerator, a heat source heat exchanger, a condenser, an evaporator and a second regenerator; an air channel is connected to the char-regeneration system (1) via the heat source regenerator (2) outside, and the char-regeneration system (1) also has a flue gas channel connected to the outside via the heat source heat exchanger (8) and the heat source regenerator (2); the condenser (9) has a condensate pipeline connected to the evaporator (10) via the booster pump (6), and then the evaporator (10) has a steam channel connected to the heat source heat exchanger (8) via the second regenerator (11) and the regenerator (7); the compressor (4) has a steam channel connected to the heat source heat exchanger (8) The second compressor (5) has a steam channel connected to the heat source heat exchanger (8) through the second regenerator (11) and the regenerator (7); the heat source heat exchanger (8) also has a steam channel connected to the expander (3); the expander (3) also has an intermediate steam extraction channel connected to the compressor (4) through the regenerator (7); the expander (3) also has a low-pressure steam channel connected to the compressor (4) through the second regenerator (11) and the evaporator (10) and then divided into two paths: the first path is connected to the second compressor (5) and the second path is connected to the condenser (9); the condenser (9) also has a cooling medium channel connected to the outside; the expander (3) is connected to the compressor (4) and the second compressor (5) and transmits power to form a catalyst regeneration energy recovery power device; wherein, Or the expander (3) is connected to the compressor (4), the second compressor (5) and the booster pump (6) and transmits power.

3. A catalyst regeneration energy recovery power device, mainly composed of a char-regeneration system, a heat source regenerator, an expander, a compressor, a second compressor, a booster pump, a regenerator, a heat source heat exchanger, a condenser, an evaporator and a second regenerator; an air channel is connected to the char-regeneration system (1) through the heat source regenerator (2) outside, and the char-regeneration system (1) also has a flue gas channel connected to the outside through the heat source heat exchanger (8) and the heat source regenerator (2); the condenser (9) has a condensate pipeline connected to the evaporator (10) through the booster pump (6), and then the evaporator (10) has a steam channel connected to the heat source heat exchanger (8) through the second regenerator (11) and the regenerator (7); the compressor (4) has a steam channel connected to the heat source heat exchanger (8); the second The compressor (5) has a steam channel connected to the heat source heat exchanger (8) via the second regenerator (11) and the regenerator (7); the heat source heat exchanger (8) also has a steam channel connected to the expander (3); the expander (3) also has an intermediate steam extraction channel connected to the compressor (4) via the regenerator (7); the expander (3) also has a steam channel connected to itself via the second regenerator (11); the expander (3) also has a low-pressure steam channel that is divided into two paths after passing through the evaporator (10): the first path is connected to the second compressor (5) and the second path is connected to the condenser (9); the condenser (9) also has a cooling medium channel connected to the outside; the expander (3) is connected to the compressor (4) and the second compressor (5) and transmits power, thereby forming a catalyst regeneration energy recovery power device; wherein, Or the expander (3) is connected to the compressor (4), the second compressor (5) and the booster pump (6) and transmits power.

4. A catalyst regeneration energy recovery power device is a catalyst regeneration energy recovery power device according to any one of claims 1 to 3, wherein a second booster pump and a low-temperature regenerator are added, and the condensate pipeline of the condenser (9) connected to the booster pump (6) is adjusted to the condenser (9) having a condensate pipeline connected to the low-temperature regenerator (13) via the second booster pump (12), the second compressor (5) is additionally provided with a steam extraction channel connected to the low-temperature regenerator (13), and the low-temperature regenerator (13) is further connected to the booster pump (6) through a condensate pipeline, thereby forming a catalyst regeneration energy recovery power device.

5. A catalyst regeneration energy recovery power device, which is a catalyst regeneration energy recovery power device as described in claim 1 or claim 3, wherein a second evaporator and a diffuser are added, and the low-pressure steam channel of the expander (3) is adjusted to be connected with the evaporator (10) so that the expander (3) has a low-pressure steam channel connected to the second evaporator (14) through the evaporator (10), and the low-pressure steam channel of the evaporator (10) is adjusted to be connected with the second compressor (5) and the condenser (9) respectively so that the second evaporator (14) has a low-pressure steam channel connected to the second compressor (5) and the condenser (9) respectively, and the condensate pipeline of the condenser (9) is adjusted to be connected with the evaporator (10) through the booster pump (6) so that the condensate pipeline of the condenser (9) is connected with the second evaporator (14) through the booster pump (6), and then the second evaporator (14) has a wet steam channel connected to the evaporator (10) through the diffuser (15), so as to form a catalyst regeneration energy recovery power device.

6. A catalyst regeneration energy recovery power device, which is a catalyst regeneration energy recovery power device as described in claim 2, wherein a second evaporator and a diffuser are added, and the low-pressure steam channel of the second heat exchanger (11) is adjusted to be connected with the evaporator (10) so that the second heat exchanger (11) has a low-pressure steam channel connected to the second evaporator (14) through the evaporator (10), and the low-pressure steam channel of the evaporator (10) is adjusted to be connected with the second compressor (5) and the condenser (9) respectively so that the second evaporator (14) has a low-pressure steam channel connected to the second compressor (5) and the condenser (9) respectively, and the condensate pipeline of the condenser (9) is adjusted to be connected with the evaporator (10) through the booster pump (6) so that the condensate pipeline of the condenser (9) is connected with the second evaporator (14) through the booster pump (6), and then the second evaporator (14) has a wet steam channel connected to the evaporator (10) through the diffuser (15), so as to form a catalyst regeneration energy recovery power device.

7. A catalyst regeneration energy recovery power device is a catalyst regeneration energy recovery power device according to any one of claims 1 to 6, wherein a combustion chamber (A) is added, an external hydrogen channel is connected to the combustion chamber (A), and an external oxygen channel is connected to the combustion chamber (A); the heat source heat exchanger (8) having a steam channel connected to the expansion machine (3) is adjusted to a heat source heat exchanger (8) having a steam channel connected to the combustion chamber (A), and the combustion chamber (A) further has a steam channel connected to the expansion machine (3); a condensate pipeline is added to the condenser (9) to connect to the outside, so as to form a catalyst regeneration energy recovery power device.

8. A catalyst regeneration energy recovery power device, which is any one of the catalyst regeneration energy recovery power devices described in claims 1-6, with the addition of a heating furnace (B) and a newly added heat source heat regenerator (C), an external fuel channel connected to the heating furnace (B), an external air channel connected to the heating furnace (B) via the newly added heat source heat regenerator (C), and a gas channel of the heating furnace (B) connected to the outside via the newly added heat source heat regenerator (C); the heat source heat exchanger (8) has a steam channel connected to the expander (3), which is adjusted to have a steam channel connected to the expander (3) via the heating furnace (B), to form a catalyst regeneration energy recovery power device.

9. A catalyst regeneration energy recovery power device, which is any one of the catalyst regeneration energy recovery power devices described in claims 1-8, with an additional expander added, the intermediate steam extraction channel of the expander (3) connected to the compressor (4) via the regenerator (7) is cancelled, and the steam channel connected to the inlet of the expander (3) is connected to two paths - the first path is connected to the expander (3) and the second path is connected to the compressor (4) via the additional expander (D) and the regenerator (7), so as to form a catalyst regeneration energy recovery power device.

10. A catalyst regeneration energy recovery power device, which is any one of the catalyst regeneration energy recovery power devices described in claims 1-8, by adding an expansion speed increaser (16) to replace the expansion machine (3), adding a dual-energy compressor (17) to replace the compressor (4), adding a second dual-energy compressor (18) to replace the second compressor (5), adding a new diffuser (19) to replace the booster pump (6), so as to form a catalyst regeneration energy recovery power device.

11. A catalyst regeneration energy recovery power device, which is any one of the catalyst regeneration energy recovery power devices described in claims 1-10, wherein an air compressor (E) is added, and the external air passage is adjusted to be connected with the charring-regeneration system (1) via the heat source heat regenerator (2) as the external air passage is connected with the charring-regeneration system (1) via the air compressor (E) and the heat source heat regenerator (2), and a smoke exhaust fan (F) is added, and the smoke exhaust fan (F) is adjusted to be connected with the outside of the charring-regeneration system (1) via the heat source heat exchanger (8) and the heat source heat regenerator (2) as the smoke exhaust fan (F), the heat source heat exchanger (8) and the heat source heat regenerator (2); the smoke exhaust fan (F) is connected to the air compressor (E) and transmits power to form a catalyst regeneration energy recovery power device.

12. A catalyst regeneration energy recovery power device, which is any one of the catalyst regeneration energy recovery power devices described in claims 1-10, with an auxiliary combustion chamber (G) added, and an external fuel channel connected to the auxiliary combustion chamber (G), and the flue gas channel of the charring-regeneration system (1) is connected to the outside through a heat source heat exchanger (8) and a heat source heat regenerator (2), and is adjusted so that the charring-regeneration system (1) has a flue gas channel connected to the auxiliary combustion chamber (G), and the auxiliary combustion chamber (G) has a flue gas channel connected to the outside through a heat source heat exchanger (8) and a heat source heat regenerator (2), thereby forming a catalyst regeneration energy recovery power device.

13. A catalyst regeneration energy recovery power device is any one of the catalyst regeneration energy recovery power devices described in claim 12, wherein an air compressor (E) is added, and the external air passage is connected to the charring-regeneration system (1) via the heat source regenerator (2), and is adjusted to the external air passage is connected to the charring-regeneration system (1) via the air compressor (E) and the heat source regenerator (2); a smoke exhaust fan (F) is added, and the auxiliary combustion chamber (G) has a smoke passage connected to the outside via the heat source heat exchanger (8) and the heat source regenerator (2), and is adjusted to the auxiliary combustion chamber (G) has a smoke passage connected to the outside via the heat source heat exchanger (8) and the heat source regenerator (2), so as to form a catalyst regeneration energy recovery power device.