Grain orderly arranging and counting device
By designing a neatly arranged and counting device for grains, using automatic sampling, infrared counters and image acquisition mechanisms, automatic detection and regular arrangement of grains are realized, solving the problems of quality deterioration and manual detection during grain storage, and improving detection efficiency and accuracy.
Patent Information
- Application Number
- CN202510434195.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-06-24
AI Technical Summary
In the prior art, the moisture transfer caused by humidity and air flow during grain storage leads to local water increase in grain piles, quality deterioration occurs, and manual sampling and testing are time-consuming and labor-intensive.
A neatly arranged and counting device for grain grains is designed, including feeding mechanism, arrangement mechanism and control system to realize automatic sampling and regular arrangement. Through infrared counter and image acquisition mechanism, combined with lifting and vibration mechanism, accurate counting and arrangement of grain particles is achieved.
Automatic sampling and regular arrangement are realized, the operation process is simplified, efficiency is improved, and grain grains can be accurately counted to meet the needs of a certain number of samples each time.
Smart Images

Figure CN120197640A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of sampling detection, and particularly relates to a device for neatly arranging and counting grain kernels. Background Art
[0002] Food is an important material basis for human survival and development, and also the fundamental guarantee for maintaining life and social stability. However, during the storage of food, factors such as external humidity, the flow of hot and humid air in the granary, and the temperature difference in the grain pile will cause the transfer of moisture inside the grain pile, resulting in a local increase in moisture in the grain pile and prone to quality deterioration. In order to monitor the quality changes of food during storage, it is necessary to conduct color sampling detection on it. However, the current detection methods rely on manual sampling and arrangement, which are both time-consuming and laborious. Therefore, a device for neatly arranging and counting grain kernels is needed. Summary of the Invention
[0003] In view of the above technical problems, the present invention provides a device for neatly arranging and counting grain kernels, which realizes automatic sampling and can arrange relatively regularly when discharging materials, simplifies the operation process, and improves efficiency.
[0004] Note that the recording of these objectives does not prevent the existence of other objectives. One embodiment of the present invention does not need to achieve all the above objectives. Objectives other than the above can be extracted from the descriptions of the specification, drawings, and claims.
[0005] The present invention achieves the above technical objectives through the following technical means.
[0006] A device for neatly arranging and counting grain kernels includes a feeding mechanism, an arranging mechanism, and a control system; the feeding mechanism is located above the arranging mechanism, and the feeding mechanism includes a housing, a silo, and a pipeline; the silo and the pipeline are located inside the housing and are arranged vertically, and a switching mechanism for controlling the opening and closing of the silo outlet is provided at the silo outlet; the inlet of the pipeline is directly opposite to the outlet of the silo, and the outlet of the pipeline is located above the arranging mechanism; the arranging mechanism includes a box body, a sieve plate, a material taking plate, a lifting mechanism, and a vibration mechanism; an opening is provided at the upper end of the box body, and the opening is directly opposite to the outlet of the pipeline; the sieve plate is arranged at the upper end opening of the box body, the material taking plate is slidably connected to the box body and is located below the sieve plate, a plurality of depressions arranged in an array are provided on the material taking plate, a plurality of sieve holes are arranged in an array on the sieve plate, and the positions of the depressions correspond one by one to the sieve holes arranged in an array on the sieve plate; one end of the lifting mechanism is connected to the bottom of the sieve plate, and the lifting mechanism is used to lift the sieve plate so that the bottom of the sieve plate is in close contact with or separated from the upper part of the material taking plate; a vibration mechanism is provided below the box body, and the vibration mechanism is used to vibrate the sieve plate to facilitate the grain kernels to fall into the sieve holes; the control system is respectively connected to the switching mechanism, the lifting mechanism, and the vibration mechanism.
[0007] In the above solution, an infrared counter is further included; the infrared counter is installed at the outlet of the pipeline and is used to detect the number of grains at the pipeline outlet and send a signal to the control system; when the number of grains detected by the infrared counter reaches a preset value, the control system controls the switch mechanism to close the outlet of the silo.
[0008] In the above solution, an image acquisition mechanism is further included; the image acquisition mechanism is installed at the pipeline outlet and above the sieve plate, and is used to acquire the image of the sieve plate and transmit it to the control system. The control system determines whether the sieve holes on the sieve plate are all filled with grains; when the sieve holes on the sieve plate are all filled with grains, the control system controls the vibration mechanism to stop vibrating and controls the lifting mechanism to rise, so as to create a gap between the material taking plate and the sieve plate for the convenient extraction of the material taking plate.
[0009] In the above solution, the control system includes a control panel and a PLC controller; the control panel is arranged on the outer wall of the housing of the feeding mechanism, and the control panel is connected to the PLC controller; the PLC controller is respectively connected to the switch mechanism, the lifting mechanism, the vibration mechanism, the infrared counter, the image acquisition mechanism and the control panel; the control panel is at least used to preset the number of grains; the infrared counter sends the detected grain number signal to the PLC controller, and the PLC controller compares the grain number detected by the infrared counter with the preset value. When the grain number detected by the infrared counter reaches the preset value, the PLC controller controls the switch mechanism to close the outlet of the silo; the image acquisition mechanism acquires the image of the sieve plate and transmits it to the PLC controller. The PLC controller preprocesses the image and determines whether the sieve holes on the sieve plate are all filled with grains; when the sieve holes on the sieve plate are all filled with grains, the PLC controller sends an instruction to control the vibration mechanism to stop vibrating and controls the lifting mechanism to rise, so as to create a gap between the material taking plate and the sieve plate for the convenient extraction of the material taking plate.
[0010] In the above solution, a flexible connection bellows cover is provided at the lower end of the box body; the sieve plate is connected to the upper end of the box body through an electric lock; the electric lock is connected to the control system.
[0011] In the above solution, the material taking plate is connected to the box body through a buckle; a second handle is provided at one end of the material taking plate.
[0012] In the above solution, the switch mechanism includes a switch piece, the switch piece is located at the outlet of the silo, and the switch piece is connected to the output shaft of the rotating motor. The rotating motor controls the rotation of the switch piece to control the opening and closing of the outlet of the silo.
[0013] In the above solution, the pipeline is in an inclined Z shape.
[0014] In the above solution, the vibration mechanism includes a square box and a vibration motor; an installation plate is provided inside the square box, a spring seat is provided on the upper section of the installation plate, a plurality of spring guide columns are installed at the upper end of the spring seat, springs are sleeved on the spring guide columns, a vibration motor installation plate is provided at the upper end of the spring guide columns, and a vibration motor is installed at the center of the vibration motor installation plate.
[0015] In the above solution, a bracket is further included; the upper end of the bracket is connected to the feeding mechanism through an inclined rod; casters are provided at the lower end of the bracket.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] 1. The present invention realizes automatic sampling and can arrange the materials relatively neatly during discharging, simplifies the operation process, and improves the efficiency; by designing sieve plates with different numbers of sieve holes and corresponding numbers of sunken material taking plates, the grain counting during sampling can be realized, meeting the requirement of taking a certain number of grains each time.
[0018] 2. In the present invention, the control system is respectively connected to the switching mechanism, the lifting mechanism and the vibration mechanism, and combined with the infrared counter and the image acquisition mechanism, realizes linkage control, has a high degree of automation and is easy to operate.
[0019] 3. The sieve plate of the present invention is detachably connected to the box body through an electric lock. For grains of different sizes, replacement sieve plates with different pore sizes can be designed, which can be applicable to various grains; the sieve plate is connected to the box body through an electric lock, which can effectively suppress the displacement caused by vibration, and at the same time ensures the convenience of sieve plate replacement and can flexibly adapt to various application scenarios.
[0020] 3. The material taking plate of the present invention is loaded into the box body through a chute, and a buckle is provided outside the box body to restrict its movement during the oscillation process. After the material taking plate is loaded into the box body, it is closely attached to the sieve plate, ensuring that the grains can accurately fall into the corresponding positions. The material taking plate is provided with a handle, which is convenient for pulling it out of the box body after sampling.
[0021] 4. The bracket of the present invention fixedly supports the feeding mechanism through an inclined rod, and casters are provided at the bottom of the bracket, improving the flexibility of the device.
[0022] Note that the recording of these effects does not prevent the existence of other effects. A mode of the present invention does not necessarily have all the above effects. Effects other than the above can be obviously seen and extracted from the descriptions in the specification, drawings, claims, etc. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional structural schematic diagram of a grain neat arrangement and counting device according to an embodiment of the present invention;
[0024] Figure 2Schematic cross-sectional structure diagram of the grain alignment and counting device according to an embodiment of the present invention;
[0025] Figure 3 Schematic cross-sectional structure diagram of the feeding mechanism according to an embodiment of the present invention;
[0026] Figure 4 Schematic top view structure diagram of the feeding mechanism according to an embodiment of the present invention;
[0027] Figure 5 Schematic structure diagram of the switch piece according to an embodiment of the present invention;
[0028] Figure 6 Schematic structure diagram of the sieve plate, material taking plate, and box body according to an embodiment of the present invention;
[0029] Figure 7 Schematic internal side view structure diagram of the middle box body according to an embodiment of the present invention;
[0030] Figure 8 Schematic structure diagram of the middle material taking plate according to an embodiment of the present invention;
[0031] Figure 9 Schematic structure diagram of the middle vibration mechanism according to an embodiment of the present invention;
[0032] In the figure: 1. Feeding mechanism; 2. Hopper cover; 3. First handle; 4. Control panel; 5. Diagonal rod; 6. Bracket; 7. Sieve plate; 8. Electric lock; 9. Buckle; 10. Material taking plate; 11. Second handle; 12. Box body; 13. Flexible connection bellows; 14. Casters; 16. Square box; 17. Switch piece; 18. Rotary motor; 19. Infrared counter; 20. Pipeline; 21. Image acquisition mechanism; 23. Lift; 24. Vibration motor; 25. Vibration motor mounting plate; 26. Spring guide post; 27. Mounting plate; 28. Spring; 29. Spring seat; 30. Chute. Detailed implementation manners
[0033] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
[0034] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "front", "rear", "left", "right", "upper", "lower", "axial", "radial", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality" means two or more, unless otherwise specifically defined.
[0035] In the present invention, unless otherwise clearly specified and defined, the terms "mounted", "connected", "coupled", "fixed", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] Figure 1-2 As shown, it is a preferred embodiment of the grain alignment and counting device. The grain alignment and counting device includes a feeding mechanism 1, an alignment mechanism, and a control system;
[0037] The feeding mechanism 1 is located above the alignment mechanism. The feeding mechanism 1 includes a housing, a hopper, and a pipeline 20. The hopper and the pipeline 20 are located inside the housing and are arranged vertically. A switch mechanism for controlling the opening and closing of the hopper outlet is provided at the hopper outlet. The inlet of the pipeline 20 is directly opposite to the outlet of the hopper, and the outlet of the pipeline 20 is located above the alignment mechanism;
[0038] The arranging mechanism includes a box body 12, a sieve plate 7, a material taking plate 10, a lifting mechanism and a vibrating mechanism; an opening is provided at the upper end of the box body 12, and the opening is opposite to the outlet of the pipeline 20; the sieve plate 7 is arranged at the upper end opening of the box body 12, the material taking plate 10 is slidably connected to the box body 12 and is located below the sieve plate 7, a plurality of recesses arranged in an array are provided on the material taking plate 10, a plurality of sieve holes are arranged in an array on the sieve plate 7, and the positions of the recesses correspond one by one to the sieve holes arranged in an array on the sieve plate 7; one end of the lifting mechanism is connected to the bottom of the sieve plate 7; the lifting mechanism is used to lift the sieve plate 7, so that the bottom of the sieve plate 7 is in close contact with or separated from the upper part of the material taking plate 10; a vibrating mechanism is provided below the box body 12, and the vibrating mechanism is used to vibrate the sieve plate 7 to facilitate the grain to fall into the sieve holes;
[0039] The control system is respectively connected to the switching mechanism, the lifting mechanism and the vibrating mechanism.
[0040] In a specific embodiment of the present invention, an infrared counter 19 is further included; the infrared counter 19 is installed at the outlet of the pipeline 20 and is used to detect the number of grains at the outlet of the pipeline 20 and send a signal to the control system; when the number of grains detected by the infrared counter 19 reaches a preset value, the control system controls the switching mechanism to close the outlet of the silo.
[0041] In a specific embodiment of the present invention, an image acquisition mechanism 21 is further included; the image acquisition mechanism 21 is installed at the outlet of the pipeline 20 and is located above the sieve plate 7, and is used to acquire an image of the sieve plate 7 and transmit it to the control system, and the control system judges whether the sieve holes on the sieve plate 7 are all filled with grains; when the sieve holes on the sieve plate 7 are all filled with grains, the control system controls the vibrating mechanism to stop vibrating, controls the lifting mechanism to rise, so as to generate a gap between the material taking plate 10 and the sieve plate 7, so as to facilitate the extraction of the material taking plate 10. Preferably, the image acquisition mechanism 21 is an industrial camera; the image acquisition mechanism 21 is installed directly above the sieve plate 7.
[0042] In a specific embodiment of the present invention, the control system includes a control panel 4 and a plc controller;
[0043] The control panel 4 is arranged on the outer wall of the housing of the feeding mechanism 1, and the control panel 4 is connected to the plc controller;
[0044] The plc controller is respectively connected to the switching mechanism, the lifting mechanism, the vibrating mechanism, the infrared counter 19, the image acquisition mechanism 21 and the control panel 4;
[0045] The control panel 4 is at least used to preset the number of grains;
[0046] The infrared counter 19 sends the detected grain quantity signal to the plc controller. The plc controller compares the grain quantity detected by the infrared counter 19 with a preset value. When the grain quantity detected by the infrared counter 19 reaches the preset value, the plc controller controls the switch mechanism to close the bin outlet;
[0047] The image acquisition mechanism 21 acquires the image of the sieve plate 7 and transmits it to the plc controller. The plc controller preprocesses the image and determines whether the sieve holes on the sieve plate 7 are all filled with grains. When the sieve holes on the sieve plate 7 are all filled with grains, the plc controller sends an instruction to control the vibration mechanism to stop vibrating, controls the lifting mechanism to rise, so that the sieve plate 7 rises, and a gap is generated between the material taking plate 10 and the sieve plate 7, facilitating the extraction of the material taking plate 10.
[0048] As Figure 3 、 4 and shown in Figure 5, in a specific embodiment of the present invention, the switch mechanism includes a switch piece 17. The switch piece 17 is located at the bin outlet. The switch piece 17 is connected to the output shaft of the rotary motor 18. The rotary motor 18 controls the rotation of the switch piece 17 to control the opening and closing of the bin outlet.
[0049] As Figure 6 、 7 and shown in Figure 8, in a specific embodiment of the present invention, a flexible connection bellows cover 13 is provided at the lower end of the box body 12; the sieve plate 7 is connected to the upper end of the box body 12 through an electric lock 8. The electric lock 8 is connected to the control system; the sieve plate 7 and the box body 12 are detachably connected; for different grains, sieve plates 7 with different sieve hole diameters can be designed for replacement; the connection through the electric lock can effectively suppress the displacement caused by vibration, while ensuring the convenience of replacing the sieve plate 7, and can flexibly adapt to a variety of application scenarios. The material taking plate 10 is connected to the box body 12 through a buckle 9 to restrict its movement during oscillation; the material taking plate 10 is installed in the box body 12 through a chute 30. One end of the material taking plate 10 is provided with a second handle 11, which is convenient for pulling it out of the box body after sampling.
[0050] In a specific embodiment of the present invention,
[0051] Four replaceable sieve plates 7 with different sieve hole diameters are designed, which are applicable to various grain types; the sieve hole layout of the sieve plate 7 is 4*4, and the sieve hole diameters of the replaceable sieve plates 7 are 3.5 mm, 4.0 mm, 4.5 mm, and 12.0 mm respectively; there is a 4*4 depression matrix on the material taking plate 10, corresponding to the sieve hole layout of the sieve plate 7. By designing sieve plates 7 with different sieve hole numbers and the corresponding material taking plates 10 with the corresponding number of depressions, the grain counting during sampling can be achieved, meeting the requirement of taking a certain number of grains each time. When the material taking plate 10 is installed in the box body 12, the descent of the sieve plate 7 is controlled by the lifting mechanism, so that the material taking plate 10 is in close fit with the sieve plate 7, which is beneficial to the accurate falling of the grains in correspondence. When replacing the sieve plate, the elevator 23 can be controlled to descend through the control screen 4, and the flexible connection bellows 13 is compressed synchronously, separating the box body 12 from the feeding mechanism 1, facilitating the removal of the feeding mechanism 1 for replacing the sieve plate 7.
[0052] In a specific embodiment of the present invention, the pipeline 20 is in an inclined Z shape, which disperses the falling of the grains and reduces the speed, contributing to accurate counting. And the discharge end of the pipeline 20 is located directly above the sieve plate 7, further improving the counting accuracy and facilitating the inspection of the position of the grains on the sieve plate.
[0053] As Figure 2 and 9 shown, in a specific embodiment of the present invention, the vibration mechanism includes a square box 16 and a vibration motor 24;
[0054] Inside the square box 16, there is a mounting plate 27. On the upper section of the mounting plate 27, there is a spring seat 29. At the upper end of the spring seat 29, a plurality of spring guide columns 26 are installed. The spring guide columns 26 are sleeved with springs 28. At the upper end of the spring guide columns 26, there is a vibration motor mounting plate 25, and a vibration motor 24 is installed at the center of the vibration motor mounting plate 25. One end of the lifting mechanism is connected to the bottom of the sieve plate 7, and the other end is connected to the square box 16.
[0055] In a specific embodiment of the present invention, the lifting mechanism includes an elevator 23; on both sides inside the box body 12, there are elevators 23, and a flexible connection bellows 13 is provided at the lower end of the box body 12 to adapt to the deformation during the lifting process.
[0056] In a specific embodiment of the present invention, it further includes a bracket 6; the upper end of the bracket 6 is connected to the feeding mechanism 1 through an inclined rod 5; the lower end of the bracket 6 is provided with casters 14, which improves the flexibility of the device.
[0057] In a specific embodiment of the present invention, preferably, a feed bin cover 2 is provided at the upper end of the feeding mechanism 1, and a first handle 3 is provided at the upper end of the feed bin cover 2, which is convenient for opening and closing and can effectively reduce the dust from falling in.
[0058] Working principle: During the use of the present invention, first select a sieve plate 7 with an appropriate aperture, install it on the box body 12 through an electric buckle 8, and move the feeding mechanism 1 directly above the sieve plate 7. Then, pour an appropriate amount of grain into the feeding mechanism 1, set parameters through the control panel 4, and start the electrically connected elevator 23 to lower the sieve plate 7 until it is in close contact with the material taking plate 10. When sampling, the control system controls the rotation motor 18 to drive the switch piece 17 to rotate slightly, so that a small amount of grain drops. The grain drops along the inclined Z-shaped pipe 20 and is dispersed with a reduced speed. The infrared counter 19 sends the detected grain quantity signal to the plc controller. The plc controller compares the grain quantity detected by the infrared counter 19 with the preset value. When the grain quantity detected by the infrared counter 19 reaches the preset value, the plc controller controls the switch mechanism to close the silo outlet; the grain passes through the infrared counter 19 and then is dispersed through the pipe 20 and slowly drops onto the sieve plate 7. When the grain drops onto the sieve plate 7 through the pipe 20, the image acquisition mechanism 21 at the discharge end of the pipe 20 acquires the image of the sieve plate 7 and transmits it to the plc controller. The plc controller preprocesses the image and judges whether the sieve holes on the sieve plate 7 are all filled with grain; when the sieve holes on the sieve plate 7 are all filled with grain, the plc controller sends an instruction to control the vibration mechanism to stop vibrating, controls the lifting mechanism to rise, so that a gap is generated between the material taking plate 10 and the sieve plate 7, facilitating the extraction of the material taking plate 10.
[0059] Preferably, after the plc controller performs image preprocessing, grayscaling, and denoising on the image data of the image acquisition mechanism 21, it converts the preprocessed image into a numerical matrix, processes the obtained numerical matrix according to the built-in algorithm in the judgment result to output the position and quantity of the grain in the sieve holes in the image, and judges whether the sieve holes on the sieve plate 7 are all filled with grain. When the sieve holes on the sieve plate 7 are not all filled with grain, the plc controller sends an instruction to control the rotation motor 18 to drive the rotation of the switch piece 17, opens the silo outlet again, so that a small amount of grain drops. When the sieve holes on the sieve plate 7 are all filled with grain, the plc controller sends an instruction to control the vibration mechanism to stop vibrating, controls the lifting mechanism to rise, so that a gap is generated between the material taking plate 10 and the sieve plate 7, facilitating the extraction of the material taking plate 10; loosen the buckle 9, and extract the material taking plate 10 through the second handle 11 to complete the sampling.
[0060] Preferably, the built-in algorithm of the plc controller is to establish a convolutional neural network CNN through the TensorFlow framework; the convolutional neural network CNN takes the preprocessed image as input, extracts the position and quantity characteristics of the grains in the sieve holes of the image, and compares the characteristics with the picture in which all the sieve holes on the preset sieve plate 7 are filled with grains, and outputs the result of whether all the sieve holes on the sieve plate 7 are filled with grains. The plc controller sends instructions according to the judgment result, with a high degree of automation and simple operation. The present invention is applicable to the sampling of various grains, and can be arranged relatively regularly during discharging, which is convenient for subsequent scanning, simplifies the operation process and improves the efficiency.
[0061] Image recognition can also be realized through template matching technology. Templates for different grain types are created according to the conventional outer contours and sieve hole positions of several common grains, and the region of interest ROI (i.e., the sieve hole position region) is fixed through the templates; when scanning the sieve plate image, through the template matching algorithm, quickly locate and identify one by one whether there are grains at each sieve hole position; when it is judged that there are grains in all, extract the shape features and texture features of the ROI for further confirmation, and then when the shape features and texture features of the ROI are within a certain threshold range, it can be determined that there are grains in this region.
[0062] It should be understood that although this specification is described according to each embodiment, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
[0063] The series of detailed descriptions listed above are only specific descriptions of the feasible embodiments of the present invention, and they are not used to limit the protection scope of the present invention. Any equivalent embodiments or changes made without departing from the technical spirit of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for arranging and counting grains, characterized in that: It comprises a feeding mechanism (1), an arrangement mechanism and a control system; The feeding mechanism (1) is located above the arranging mechanism, and comprises a housing, a silo and a pipeline (20); the silo and the pipeline (20) are located inside the housing and arranged up and down, and a switch mechanism for controlling the opening and closing of the silo outlet is provided at the silo outlet; the inlet of the pipeline (20) is directly opposite to the outlet of the silo, and the outlet of the pipeline (20) is located above the arranging mechanism; The arrangement mechanism comprises a box (12), a sieve plate (7), a feeding plate (10), a lifting mechanism and a vibrating mechanism; an opening is provided at the upper end of the box (12), and the opening is directly opposite to the outlet of the pipeline (20); the sieve plate (7) is arranged at the upper end opening of the box (12), the feeding plate (10) is slidably connected to the box (12) and is located below the sieve plate (7); a plurality of depressions arranged in an array are provided on the feeding plate (10), and a plurality of sieve holes are arranged in an array on the sieve plate (7), and the positions of the depressions correspond one to one with the sieve holes arranged in an array on the sieve plate (7); one end of the lifting mechanism is connected to the bottom of the sieve plate (7), and the lifting mechanism is used to lift the sieve plate (7), so that the bottom of the sieve plate (7) is closely attached to or separated from the upper part of the feeding plate (10); a vibrating mechanism is provided below the box (12), and the vibrating mechanism is used to vibrate the sieve plate (7); The control system is connected with the switch mechanism, the lifting mechanism and the vibration mechanism respectively.
2. The grain aligning and counting device according to claim 1, characterized in that: It also includes an infrared counter (19); the infrared counter (19) is installed at the outlet of the pipeline (20) and is used to detect the number of grains at the outlet of the pipeline (20) and send a signal to the control system; when the number of grains detected by the infrared counter (19) reaches a preset value, the control system controls the switch mechanism to close the outlet of the silo.
3. The grain aligning and counting device according to claim 2, characterized in that: The apparatus also includes an image acquisition mechanism (21); the image acquisition mechanism (21) is installed at the outlet of the pipeline (20) and is located above the sieve plate (7), and is used to acquire an image of the sieve plate (7) and transmit the image to a control system, and the control system determines whether all the sieve holes on the sieve plate (7) are filled with grains; when all the sieve holes on the sieve plate (7) are filled with grains, the control system controls the vibration mechanism to stop vibrating and controls the lifting mechanism to rise, so that a gap is generated between the material taking plate (10) and the sieve plate (7), so that the material taking plate (10) can be easily drawn out.
4. The grain aligning and counting device according to claim 3, characterized in that: The control system comprises a control panel (4) and a PLC controller; The control panel (4) is arranged on the outer wall of the shell of the feeding mechanism (1), and the control panel (4) is connected to the PLC controller; The PLC controller is respectively connected to the switch mechanism, the lifting mechanism, the vibration mechanism, the infrared counter (19), the image acquisition mechanism (21) and the control screen (4); The control screen (4) is used at least to preset the amount of grains; The infrared counter (19) sends a detected grain quantity signal to the PLC controller, and the PLC controller compares the grain quantity detected by the infrared counter (19) with a preset value. When the grain quantity detected by the infrared counter (19) reaches the preset value, the PLC controller controls the switch mechanism to close the silo outlet. The image acquisition mechanism (21) acquires an image of the sieve plate (7) and transmits it to the PLC controller, which pre-processes the image and determines whether all the sieve holes on the sieve plate (7) are filled with grains. When all the sieve holes on the sieve plate (7) are filled with grains, the PLC controller sends an instruction to control the vibration mechanism to stop vibrating and controls the lifting mechanism to rise, so that a gap is generated between the material taking plate (10) and the sieve plate (7), so that the material taking plate (10) can be easily drawn out.
5. The grain aligning and counting device according to claim 1, characterized in that: The lower end of the box body (12) is provided with a soft-connected accordion cover (13); the sieve plate (7) is connected to the upper end of the box body (12) via an electric lock (8); and the electric lock (8) is connected to a control system.
6. The grain aligning and counting device according to claim 1, characterized in that: The material taking plate (10) is connected to the box body (12) via a buckle (9); a second handle (11) is provided at one end of the material taking plate (10).
7. The grain aligning and counting device according to claim 1, characterized in that: The switch mechanism comprises a switch piece (17), the switch piece (17) is located at the silo outlet, the switch piece (17) is connected to the output shaft of a rotating motor (18), and the rotating motor (18) controls the rotation of the switch piece (17) to control the opening and closing of the silo outlet.
8. The grain aligning and counting device according to claim 1, characterized in that: The pipeline (20) is in an oblique Z shape.
9. The grain aligning and counting device according to claim 1, characterized in that: The vibration mechanism comprises a square box (16) and a vibration motor (24); A mounting plate (27) is provided inside the square box (16), a spring seat (29) is provided on the upper section of the mounting plate (27), a plurality of spring guide pillars (26) are installed on the upper end of the spring seat (29), a spring (28) is sleeved on the spring guide pillars (26), a vibration motor mounting plate (25) is provided on the upper end of the spring guide pillars (26), and a vibration motor (24) is installed at the center of the vibration motor mounting plate (25).
10. The grain aligning and counting device according to claim 1, characterized in that: It also includes a bracket (6); the upper end of the bracket (6) is connected to the feeding mechanism (1) via an inclined rod (5); and the lower end of the bracket (6) is provided with a castor (14).