Panel system
By developing a panel system with installation support modules, the adjustable positioning and connection problems of smart home devices are solved, and the easy movement and multi-functional data processing of the device are achieved, reducing installation and disassembly costs.
Patent Information
- Application Number
- CN202280101427.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-21
- Publication Date
- 2025-06-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing technology is difficult to realize the adjustable positioning and connection of smart home equipment, and traditional wall installation requires professional and technical personnel and a large amount of labor costs, and it cannot be recycled and reused after removal, resulting in polluted waste.
A panel system with a mounting support module is developed that allows adjustable positioning of the device, transmit power and signals through a cable module, and is equipped with a processor to process user requested data to perform multiple functions.
It enables easy movement and reuse of equipment, installation and disassembly without professional technicians, reduces construction and damage costs, and supports installation and data processing of multiple equipment.
Smart Images

Figure CN120202336A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the fields of engineering and construction, and in particular to a panel system having mounting support modules for adjustably positioning equipment thereon. Background Art
[0002] Houses or building structures are usually made of walls made of bricks and concrete. Walls can be decorated with tiles, wood or paint for interior design purposes. The installation and removal of walls require professional technicians to carry out the construction, which requires a lot of time and labor costs. When homeowners need to renovate their homes, sometimes they need to remove walls, which cannot be recycled and reused. In addition, the dust generated by the demolition is considered as polluted waste.
[0003] Nowadays, in order to reduce the use of concrete, walls are being developed to utilize frames and cover with panels, and integrated with Internet of Things (IoT) devices to provide residents with smart home facilities. Currently, devices such as sensors, touch screen displays, speakers or smart appliances are installed on the wall by mounting with screws and connecting to a power source. These devices cause inconvenience to residents because holes need to be drilled in the wall for installation, leaving internal traces on the wall that are difficult to hide. If residents want to remove these devices, the drilled holes need to be filled and repainted. In addition, the electronic wiring connection of these IoT devices requires skilled technicians to select cables for proper installation. Sometimes these cables have different types of communication protocols, resulting in complex connections, difficult replacement, and multiple cables can be clearly seen on the wall. Therefore, a panel system that can replace traditional walls is being developed. The panel system is designed and assembled without the need for skilled technicians to replace walls, floors or ceilings. Any device installed on the system can also be removed, reinstalled and reused without any hand tools and without worrying about construction and destruction. In addition, the system has a circuit system redesigned in the wall to facilitate the connection of each device and respond to the lifestyle of the residents, while ensuring that the wall is not damaged in any way.
[0004] Document US4934119A discloses a wall panel system with multiple panels for building walls and partitions. The system includes: a first layer, which has a floor structure, a ceiling structure, and studs vertically arranged between the floor structure and the ceiling structure; a second layer, which has multiple magnetic clips mounted on the studs and fixed with bolts; a third layer, which has multiple panels, wherein each panel has a magnetic member on the rear side near its vertical edge for connection to / removal from the magnetic clip. When the panel is placed in place on the system assembly, the panel is fixed in place by the magnetic attraction between the magnetic clip and the magnetic member. Even unskilled personnel can quickly and easily remove and replace the panel without disturbing the remaining panels.
[0005] Document US7843296B2 discloses an attachment device using multiple magnetic structures to enable the attachment and separation of two objects (e.g., panels) on a wall. The device includes: a first object embedded with a first magnetic structure; a second object embedded with a double-sided mechanism having a second magnetic structure on one side and a third magnetic structure on the other side; and a fourth magnetic structure having a gripping mechanism that is usually rotated by hand. The clamping mechanism can be installed or replaced by an automated device according to the user's purpose. The double-sided mechanism may include an isolation layer that prevents the magnetic fields of the second magnetic structure and the third magnetic structure from interacting. In addition, the attachment device can be equipped with a magnetic sensor (Hall effect sensor) to indicate whether the first object (e.g., panel) is attached or separated. The magnetic sensor can be connected to a security alarm to indicate an unsafe condition, and the sensor may operate when the top or bottom of the first object is separated.
[0006] Document US10184279B2 discloses a magnetic latching device that uses fixed magnetic parts for connection and disconnection. The magnetic latching device includes: a plate formed by a ferromagnetic core and a polymer material cover, wherein an RFID tag is integrated in the plate for being readable by an RFID reader; and a housing having a magnet for fixing the plate. The magnet can be a planar or rectangular ferromagnet that conducts the flux of the magnet from the inside of the housing through the housing wall to the outside of the housing. An RFID reader is installed inside the housing and is connected to a cable to transmit power and signals. When the plate is attached to the magnet of the housing, the RFID tag provides data or a digital code to the RFID reader.
[0007] Document US20180343741A1 discloses an array connection of rigid-flex printed circuit boards (PCBs) in electronic devices, using flexible PCBs to form straight or 4-way connection type flexible connectors, where each connection part includes a power supply pin (VCC) for power supply, a ground (GND) pin, and multiple signal lines for data communication. Such flexible PCBs are used to replace traditional cable connection components in electronic devices with limited space and close positioning. The flexible PCB can be a multi-layer structure to carry the required communication, which includes one or more layers of conductors (usually copper) separated by insulating layers such as glass, epoxy resin, or polyimide. For example, a four-layer PCB has three insulating layers in the middle, and the outer copper layers are coated with a protective layer to prevent corrosion. However, it does not teach how to completely or partially arrange the cable modules to be installed in a panel system, where the design of the panel system allows adjustable positioning of IoT devices and connection to cable modules for simultaneous operation.
[0008] However, these disclosures do not mention integrating a cable module with cables and node units, either fully or partially, into a panel system for transmitting both power and signals to a preset location of a device, where the design of the panel system allows for adjustable positioning of the device. Moreover, they do not propose using a processor to connect to all devices via the cable module to process the acquired data and perform functions required by the user.
[0009] To improve the above drawbacks, the present invention aims to develop a panel system to replace the traditional structure and serve as a panel system for arranging cable modules to connect to devices, where the design of the panel system is intended to facilitate the adjustable positioning of the devices so that users can easily and safely move the devices to any position on the panel whenever needed. This is in contrast to the current system where the devices must be fixed in place only according to the wires. In addition, the panel system includes a processor connected to the attached devices, where the processor is configured to process the required data from the devices requested by the user to perform various functions. Summary of the Invention
[0010] The present invention provides a panel system having a mounting support module to facilitate the adjustable positioning of a device such that a user can easily and safely move the device to any position on the panel whenever needed. In addition, the panel system includes a processor connected to the attached devices, where the processor is configured to process the required data from the devices according to a user request. Since the device allows for adjustable positioning, the data collected from the device can be used to perform various functions.
[0011] In one embodiment of the present invention, the present invention relates to a panel system (100) comprising:
[0012] - a plurality of support panels (200);
[0013] - a plurality of mounting modules (300) for supporting the installation of a device (900), wherein the mounting module (300) is configured to reduce the load of the device (900) during installation;
[0014] - at least one cable track (220) formed at at least one edge of the mounting module (300) for supporting a cable module (400);
[0015] - a cable module (400) installed in the cable track (220);
[0016] - at least one device (900) connected to the cable module (400);
[0017] - a processor (600) connected to the cable module (400) and the device (900),
[0018] Among them, the cable module (400) is installed completely or partially in the cable track (220) in a preset direction to transmit power and signals to an adjustable preset position of the device (900), and the processor (600) is configured to process the required data from the device (900) to perform various functions. Description of the Drawings
[0019] To more fully understand the present invention, the examples of the description, and their advantages, please refer to the following description in conjunction with the drawings, where the same reference numerals represent the same features. The following figures show perspective views of exemplary embodiments.
[0020] Figure 1 A perspective view of a panel system (100) according to an exemplary embodiment of the present invention is shown.
[0021] Figure 2 An exploded view of a panel system (100) according to an exemplary embodiment of the present invention is shown.
[0022] Figure 3 Perspective views of (a) a support panel (200) and (b) a support panel (200) with an additional panel (202) according to an exemplary embodiment of the present invention are shown.
[0023] Figure 4 An example of an installation module (300) according to an exemplary embodiment of the present invention is shown.
[0024] Figure 5 A cable module (400) installed in a cable track (220) according to an exemplary embodiment of the present invention is shown.
[0025] Figure 6 An example of a cable (402) according to an exemplary embodiment of the present invention is shown.
[0026] Figure 7 An example of a node unit (404) according to an exemplary embodiment of the present invention is shown.
[0027] Figure 8 An example of a connection component (406) according to an exemplary embodiment of the present invention is shown.
[0028] Figure 9 An exemplary structure of a cable (402) according to an exemplary embodiment of the present invention is shown.
[0029] Figure 10 An exemplary structure of a node unit (404) according to an exemplary embodiment of the present invention is shown.
[0030] Figure 11Shows a permanent magnet (502) and a sensing unit (503) according to an exemplary embodiment of the present invention.
[0031] Figure 12 Shows a perspective view of the sensing unit (503) according to an exemplary embodiment of the present invention.
[0032] Although for convenience similar reference numerals may be used to refer to similar elements in the figures, each of the various example illustrations can be considered a different variant. Detailed Description
[0033] The present disclosure relates to a panel system having a mounting support module for facilitating adjustable positioning of a device thereon such that a user can easily and safely move the device to any position on the panel at any time when needed. The panel system includes a processor connected to the attached device, wherein the processor is configured to process the required data from the device requested by the user. In addition, the panel system can support the installation of multiple devices and allow adjustable positioning of the devices thereon. Thus, big data can be collected, and the data collected from the devices can be used to perform multiple functions.
[0034] Unless otherwise specified, any aspect shown herein is intended to include its application in other aspects of the present invention.
[0035] Technical terms or scientific terms used herein have definitions known to those skilled in the art, unless otherwise specified.
[0036] Any tool, device, method, or chemical mentioned herein refers to the tool, device, method, or chemical commonly used by those of ordinary skill in the art, unless it is explicitly stated that they are tools, devices, methods, or chemicals specific only to the present invention.
[0037] In the claims or the specification, when the word "comprising" is used with a singular noun or pronoun, it means "one", but it can also mean "one or more", "at least one", and "one or more than one".
[0038] All components and / or methods and claims disclosed in this application are intended to cover any details of any action, performance, modification, or adjustment without any experiment that are significantly different from the present invention and will result in creating an article with the same utility, or will be considered by those of ordinary skill in the art to be substantially similar to this embodiment, whether or not such changes are explicitly stated in the claims. Therefore, objects similar to or substitutable for this embodiment, including those with minor modifications or adjustments that can be clearly conceived by those skilled in the art, should be understood to fall within the spirit, scope, and concept of the present invention as set forth in the appended claims.
[0039] Throughout the present application, the term "about" means any number cited herein that may vary or deviate due to any error of the equipment, method, or person using the equipment or method.
[0040] Example aspects will now be described with reference to the accompanying drawings, which form a part of the present disclosure and illustrate example embodiments that may be used. As used in the present disclosure and the appended claims, the terms "example embodiment", "exemplary embodiment", and "the present embodiment" do not necessarily refer to a single embodiment, although they may and various example embodiments can be easily combined and / or interchanged without departing from the scope or spirit of the example embodiments. Additionally, the terms used in the present disclosure and the appended claims are only used to describe example embodiments and are not intended to limit the interpretation. In this regard, as used in the present disclosure and the appended claims, the term "in" may include "in" and "on", and the terms "a", "an", and "the" may each refer to the singular and plural. Further, as used in the present disclosure and the appended claims, the term "by" may also mean "from", depending on the context; depending on the context, the word "if" may also mean "when" or "while"; and the term "and / or" may refer to and encompass any and all possible combinations of one or more of the related listed items.
[0041] The term "device" (900) as used in the present disclosure includes all electrical devices that may or may not need to be connected to the Internet, such as display devices (e.g., televisions, touch screen displays, etc.), video projectors and audio systems, closed-circuit televisions (CCTVs), surveillance cameras, solar cells, solar panels, chargers, water dispensers, air purifiers, and any common electrical devices (e.g., one or more lights, light measurement controllers, air conditioners, fans, kitchen appliances, etc.), sensors for detecting environmental factors (e.g., vibration sensors, humidity sensors, smoke detectors, light sensors, temperature sensors), etc. The device (900) may be connected to the panel system (100) to transmit power or signals, or both power and signals, from the cable module (400) of the panel system (100).
[0042] The terms "contact", "connect", "connect to", "connect with", "connect at", "be connected to", "attach", "attach to", "be attached to", "mount", "mount to", "mount at", "assemble", "assemble to", "assemble at", and / or similar terms may be used interchangeably to refer to or denote a direct electrical connection or physical connection or a connection through one or more elements, regardless of whether power and / or signals are transmitted between these elements, where the connecting components may be any type of electrical connector / or physical mechanism.
[0043] As used herein, the terms "temporarily attach", "temporarily attach to", "temporarily attach onto", "temporarily attach at", and / or similar terms mean a temporary attachment between a device (900) and a permanent electromagnet, while the magnetic field of the permanent electromagnet (502) decreases in proportion to the amount of current applied.
[0044] As used herein, the terms "fully attach", "fully attach to", "fully attach onto", "fully attach at", and / or similar terms refer to a full attachment between a device (900) and a permanent electromagnet, while the permanent electromagnet is in a fully magnetized stage and no current is applied. Although the magnetic field weakens in the case of magnetic degradation over time, the permanent electromagnet is still considered to be fully attached to the device (900) if no current is applied.
[0045] The term "initial magnetic field" refers to the magnetic field of the permanent electromagnet that can be detected within one or more detection cycles before applying current to the permanent electromagnet to partially weaken its magnetic field. When the user starts using the system (100), the initial magnetic field is detected. The initial magnetic field can be equivalent to / equal to the capacity of the permanent electromagnet provided by the manufacturer.
[0046] The term "pre-stage magnetic field" refers to the magnetic field of the permanent electromagnet that can be detected within one or more detection cycles when the permanent electromagnet is in a state where its magnetic field is partially weakened from the initial magnetic field in proportion to the amount of current applied.
[0047] The term "post-stage magnetic field" refers to the magnetic field of the permanent electromagnet that can be detected within one or more detection cycles when the permanent electromagnet is in a fully magnetized stage and no current is applied or the applied current is insufficient.
[0048] The term "pre-stage compressive force" refers to the compressive force between the device (900) and the permanent electromagnet, which can be detected within one or more detection cycles when the permanent electromagnet is in a state where its magnetic field is partially weakened from the initial magnetic field in proportion to the amount of current applied.
[0049] The term "post-stage compressive force" refers to the compressive force between the device (900) and the permanent electromagnet, which can be detected within one or more detection cycles when the permanent electromagnet is in a fully magnetized stage and no current is applied or the applied current is insufficient.
[0050] Embodiments of the present invention will be described below by illustrative embodiments to show the details of the present invention. The width and scope of the present invention should be defined only by the claims and their equivalents derived from the present disclosure.
[0051] In one embodiment of the present invention, the present invention relates to a panel system (100), which includes:
[0052] - Multiple support panels (200);
[0053] - Multiple mounting modules (300) for supporting the installation of the device (900), wherein the mounting module (300) is configured to reduce the load of the device (900) during installation;
[0054] - At least one cable track (220) formed at at least one edge and for supporting the cable module (400);
[0055] - A cable module (400) installed in the cable track (220);
[0056] - At least one device (900) connected to the cable module (400);
[0057] - A processor (600) connected to the cable module (400) and the device (900),
[0058] wherein the cable module (400) is installed completely or partially in the cable track (220) in a preset direction to transmit power and signals to an adjustable preset position of the device (900), and the processor (600) is configured to process the required data from the device (900) to perform various functions.
[0059] In another exemplary embodiment, the system (100) further includes at least one additional panel (202) connected back-to-back with the support panel (200).
[0060] In another exemplary embodiment, the system (100) further includes a fastening module (206) for firmly attaching the support panel (200) to the additional panel (202).
[0061] In another exemplary embodiment, the support panel (200) and the additional panel (202) have the same or different sizes.
[0062] In another exemplary embodiment, the system (100) further includes an insulating material (204) disposed between the support panel (200) and the additional panel (202).
[0063] In another exemplary embodiment, the cable module (400) includes at least one cable (402) and at least one node unit (404).
[0064] In another exemplary embodiment, the cable (402) and the node unit (404) are printed circuit boards (PCBs).
[0065] In another exemplary embodiment, the cable (402) includes:
[0066] - Two connection components (406) located at both ends of the cable (402);
[0067] - A first conductive material layer (412);
[0068] - An insulating layer (413) attached below the first conductive material layer (412);
[0069] - A second conductive material layer (414) attached below the insulating layer (413), wherein the second conductive material layer (414) includes a ground plane and a power plane.
[0070] In another exemplary embodiment, the cable (402) further includes a masking layer (420) disposed on the first conductive material layer (412) and on the second conductive material layer (414) for preventing oxidation of the conductive materials.
[0071] In another exemplary embodiment, the node unit (404) includes:
[0072] - At least three connection components (406) located at the ends of the node unit (404);
[0073] - A first conductive material layer (432), wherein the first conductive material layer (432) includes a power plane;
[0074] - An insulating layer (433) attached below the first conductive material layer (432);
[0075] - A second conductive material layer (434) attached below the insulating layer (433), wherein the second conductive material layer (434) includes a ground plane.
[0076] In another embodiment, the node unit (404) further includes a masking layer (440) disposed on the first conductive material layer (432) and on the second conductive material layer (434) for preventing oxidation of the conductive materials.
[0077] In another exemplary embodiment, the connection component (406) includes at least one voltage common collector (VCC) pin, at least one ground (GND) pin, and at least one signal pin.
[0078] In a preferred embodiment, the connection component (406) includes 3 voltage common collector (VCC) pins, 4 ground (GND) pins, and 4 signal pins.
[0079] In another exemplary embodiment, the type of the signal is from RS-232, RS-422, RS-423, RS-485, I2 C, Ethernet, SDI-12, 1-Wire, or a combination thereof.
[0080] In a preferred exemplary embodiment, the signal type is RS-485.
[0081] In another exemplary embodiment, the mounting module (300) further includes:
[0082] - At least one permanent electromagnet (502) for mounting the device (900), where the permanent electromagnet is in a fully magnetized state without current applied.
[0083] - A sensing unit (503) for sensing the device (900) attached to the permanent electromagnet (502), and the sensing unit (503) includes:
[0084] o At least one identity detection unit (504) for detecting the identity of the device (900);
[0085] o At least one magnetic detection unit (506) for detecting the magnetic field between the device (900)
[0086] and the permanent electromagnet (502);
[0087] o At least one compression detection unit (508) for detecting the compression force between the device (900)
[0088] and the permanent electromagnet (502).
[0089] In another exemplary embodiment, the processor (600) is further configured to control the identity detection unit (504), the magnetic detection unit (506), and the compression detection unit (508).
[0090] In another exemplary embodiment, the mounting module (300) is further configured to:
[0091] i) Partially weaken the initial magnetic field of the permanent electromagnet (502) by applying power to the permanent electromagnet (502);
[0092] ii) When the user mounts the device (900) onto the permanent electromagnet (502), detect the magnetic field through the magnetic detection unit (506) and detect the compression force through the compression detection unit (508);
[0093] iii) Receive and verify the identity of the device (900) from the identity detection unit (504), and if the identity of the device (900) is inaccurate, the processor (600) will notify the user;
[0094] iv) After receiving the user's instruction, terminate the application of power to fully attach the device (900).
[0095] Wherein, in step i), an electric current is applied to weaken the magnetic field of the permanent electromagnet (502), so as to be able to temporarily adsorb at least 70% of the weight of the object.
[0096] It should be understood that the examples of the present invention described below are only presented in an explanatory and exemplary overview manner. Therefore, the width and scope of the present invention should be defined only according to the claims and their equivalents of the present disclosure.
[0097] Exemplary embodiments
[0098] These exemplary illustrations of the present invention will now be described below with reference to the accompanying drawings, which form a part of the present disclosure.
[0099] Figure 1 and Figure 2 shows a panel system (100) according to an exemplary embodiment of the present invention. The panel system (100) includes: a plurality of support panels (200); a plurality of mounting modules (300) which are mounted on the support panels (200) and on which at least one device (900) is mounted; at least one cable track (220) which is formed at at least one edge of the mounting module (300) for supporting a cable module (400) (as Figure 2 shown); a cable module (400) which is mounted in the cable track (220); at least one device (900) which is connected to the cable module (400); and a processor (600) which is connected to the cable module (400) and the device (900). The cable module (400) is configured to be fully or partially mounted in the cable track (220) in a preset direction to transmit power and signals to an adjustable preset position of the device (900). The processor (600) is configured to process the required data from the device (900) requested by the user to perform various functions.
[0100] A plurality of panel systems (100) can be continuously and adjacently assembled to form a panel of a larger size, such as a wall, a ceiling or a floor. In addition, the panel system (100) can be mounted on a traditional wall of a building to improve the traditional wall to have the functions of the panel system (100). The panel system (100) can also be arranged to form an angle within the range of 5 degrees to 180 degrees, so that the panel system (100) can form any shaped corner and / or room according to the user's purpose. For example, the first panel system (100) can be arranged to form a wall on one side (the first side) of a room, and the second panel system (100) can be arranged to form a wall on the adjacent side (the second side) of the first side to create a corner for mounting any device (900).
[0101] The mounting modules (300) are mounted on the support panel (200) according to preset positions to mount the devices (900), and there are gaps between the mounting modules (300) to form a cable track (220). These gaps are used to arrange the cable track (220) for supporting the installation of the cable module (400). The cable module (400) includes at least one cable (402) and at least one node unit (404), which are connected in an array connection manner to transmit power and signals. After the installation based on the panel system (100) is completed, the user provides the devices (900) to be mounted on the mounting modules (300) and connects these devices (900) to the cable module (400) in a plug-and-play manner. In addition, the cable (402) and the node unit (404) are preferably formed by a printed circuit board (PCB) to connect to the devices (900), rather than using traditional cable connection components. By transmitting power and signals through the PCB, all the devices (900) can be controlled and operated simultaneously.
[0102] The processor (600) can be designed to connect to the devices (900) mounted on the system panel (100). The processor (600) can select the required data transmitted from each device (900) and perform calculations for automated data analysis in order to execute certain functions according to the user's needs.
[0103] For example, if the device (900) has a vibration sensor mounted on the mounting module (300) of the panel system (100), the vibration sensor can detect vibration data in the environment in real time and transmit the vibration data to the processor (600). The vibration sensor mounted on the mounting module (300) can be easily adjusted and / or moved to any preset position so that the vibration sensor is in an appropriate position to effectively detect data. After the vibration sensor transmits the vibration data to the processor, the processor (600) analyzes the vibration data, and when an earthquake occurs, the vibration data will necessarily reach a peak value. The processor (600) can detect the abnormal data and immediately notify the user.
[0104] In addition, in order to obtain the best results, multiple types of sensors can be mounted on the mounting module (300) to meet specific purposes. For example, a vibration sensor and a smoke detector can be mounted on the mounting module (300) to obtain various environmental data. The environmental data obtained from multiple types of sensors will be transmitted to the processor (600) for processing. For example, if the processor (600) detects abnormal environmental data from multiple types of sensors, the processor (600) will immediately notify the user.
[0105] Figure 3A perspective view of a support panel (200) and an additional panel (202) according to an exemplary embodiment of the present invention is shown. The additional panel (202) is attached back-to-back with the support panel (200). Each support panel (200) may include: at least one hole (212) for receiving a mounting module (300); and at least one reference line (214) for predetermining the position of the mounting module (300) to be installed. The support panel (200) is designed to have a specific size, such as a rectangular form, with a length in the range of 600 to 3000 mm, a width in the range of 200 to 1200 mm, and a thickness in the range of 30 to 300 mm.
[0106] In use, the lengths and widths of the support panel (200) and the additional panel (202) may be different. But generally, the length of the support panel (200) corresponds to the height of the installation room. If the user arranges the support panel (200) to fit the height of the installation room, multiple smaller additional panels (202) can be assembled to conform to the size of the support panel (200).
[0107] The panel system (100) further includes a fastening module (206) for fastening between the support panel (200) and the additional panel (202) and strengthening the panel system (100), where the fastening module (206) can be a mechanical component such as a mounting rail or a locking bolt. The panel system (100) may include an insulating material (204) disposed between the support panel (200) and the additional panel (202), as a flame retardant, and / or for preventing heat loss and sound intrusion. The insulating material (204) is selected from aerogel, poly(methyl cyanoacrylate), polyurethane, fiberglass, or a combination thereof.
[0108] The support panel (200) and the additional panel (202) are not limited to rectangles and may also adopt other geometric shapes, such as triangles, circles, trapezoids, honeycombs, etc., as long as the support panel (200) and the additional panel (202) can be assembled and connected in various ways to efficiently construct the panel system (100), without aiming to limit any scope of the present invention. The materials of the support panel (200) and the additional panel (202) can be independently selected from aluminum, fiberglass, steel, stainless steel, cast iron, polyvinyl chloride (PVC), polyethylene terephthalate (PET), polystyrene (PS), polypropylene (PP), low-density polyethylene (LDPE), high-density polyethylene (HDPE), wood, reinforced rubber, tempered glass, multi-layer materials, or a combination thereof, which require strength, durability, and light weight to be suitable for installation without using heavy tools.
[0109] Figure 4Shows an example of a mounting module (300). The mounting module (300) can be an integral structure located on one side of the support panel (200) Figure 3 a), where one side of the structure is mounted on the support panel (200), and the other side has mounting means for mounting a device (900) thereon. Similarly, the mounting module (300) can be configured to be located on an additional panel (202) for mounting the device (900). With the mounting means, the user can mount the device (900) on the panel system (100) through the mounting module (300) without using tools (e.g., using a drill and wall screws) to assist in the installation. This makes the installation of the device (900) on the panel system (100) safer. Alternatively, multiple mounting modules (300) ( Figure 3 b) can be positioned on many or all sides of the support panel (200) to add more mounting positions for effectively mounting multiple devices (900).
[0110] The number of mounting modules (300) can be equal to or greater than the number of devices (900), where the mounting modules (300) are adjustably positioned according to the adjustable preset positions of the devices (900) for installation at a preset position. One or more mounting modules (300) can be mounted on the support panel (200) to support future installation of more devices (900). The mounting modules (300) can be installed in place according to the preset positions of the devices (900). For example, the mounting modules (300) can be fully mounted on the support panel (200) at a preset reference line (214). In actual use, these mounting modules (300) do not need to have all devices (900) mounted on all of them because the user can mount one device (900) at any position of the mounting module (300). Therefore, the user can select a preset position to mount the device (900) and can independently adjust the position.
[0111] When the mounting modules (300) are mounted on the support panel (200) in an array with gaps between them, multiple gaps are created, and the thickness of the mounting modules (300) causes these gaps to form into rectangular tracks to serve as cable tracks (220) for supporting the cable module (400). Additionally, the cable tracks (220) can be formed by creating track grooves on the support panel (200), such as rectangular grooves, oval grooves, V-shaped grooves, J-shaped grooves, U-shaped grooves, chamfered grooves, or combinations thereof. Additional padding, such as rubber padding, plastic padding, metal padding, or aluminum padding, etc., can be added to the cable tracks (220) and embedded in the cable tracks (220) to prevent short circuits between the cables (402) and the material of the support panel (200). The width of the cable tracks (220) can range from 5 to 50 mm, the depth from 10 to 50 mm, or be determined according to the size of the cables (402).
[0112] The cable module (400) includes at least one cable (402) and at least one node unit (404), as Figure 5 shown, where each cable (402) is positioned at the edge of the mounting module (300), and each node unit (404) is located at the corner of the mounting module (300). These cables (402) and node units (404) are connected in an array or in any form of arrangement according to the layout of the reference line (214), such as horizontal arrangement, vertical arrangement, square arrangement, circular arrangement, or combinations thereof. Additionally, the cables (402) and node units (404) can be connected together to form an angle within the range of 5 degrees to 180 degrees, thereby routing the cables (402) to any position. Once the cable module (400) is installed in the cable tracks (220), an external power source is connected to the cable module (400) to supply power.
[0113] The cable module (400) can be installed completely or partially in the cable tracks (220) in a preset direction to transmit power and signals to an adjustable preset position of the device (900), where the preset direction of the cable module (400) is configured to be systematically aligned with the preset position of the mounting module (300). To maximize cost savings, the cable module (400) can be designed with a layout in the shortest direction.
[0114] For example, the cable module (400) can be installed in all cable tracks (220) to support the installation of a large number of devices (900) in places such as entertainment rooms, game rooms, exhibition rooms, etc. In addition, the cable module (400) can also be fully installed in all cable tracks (220) to support additional devices (900) to be installed in the future. Alternatively, the cable module (400) can be installed in some of the cable tracks (220) (partially installed) to support only a limited number of devices (900), thereby reducing costs. As a specific example, if the user only wants to install three devices (900), then the partially installed cable module (400) is sufficient.
[0115] Figure 6 A cable (402) is shown, which has two connection components (406) for connecting the cable (402) to the node unit (404). The cable (402) is used to transmit power and signals throughout the panel system (100). The length of the cable (402) can be 100 to 1000 mm, and the width can be 10 to 50 mm.
[0116] Figure 7 A node unit (404) with at least 3 connection components (406) is shown. The at least 3 connection components can be formed into a 3-way or 4-way node for connecting the node unit (404) to the cable (402). The length of the node unit (404) can be 10 to 500 mm, and the width can be 10 to 500 mm to correspond to the cable.
[0117] An example of the connection component (406) is as Figure 8 shown, which includes 7 pins: 3 voltage common collector (VCC) pins, 4 ground (GND) pins, and 4 signal pins. The VCC voltage can be 5V DC, 12V DC, or 24V DC. The signal can be selected from RS-232, RS-422, RS-423, RS-485, I 2 C, Ethernet, SDI-12, 1-Wire, or a combination thereof, preferably RS-485, or can be determined according to the specifications of the device (900). Using more than 4 signal pins for data transmission allows the cable module (400) to support connecting up to 100 devices (900) simultaneously. The cable (402) and the node unit (404) can be adjusted according to the configuration of the connection component (406) to support more devices (900) according to the number of devices (900) required by the user.
[0118] Figure 9An exemplary structure of a cable (402) is shown. The cable (402) is formed of a printed circuit board (PCB) and includes two connection components (406) and at least two layers of conductive material. The at least two layers of conductive material include: a first conductive material layer (412); a second conductive material layer (414) positioned below the first conductive material layer (412) by an attached insulating layer (413), where the second conductive material layer (414) includes a ground plane and a power (supply) plane; and a masking layer (420) disposed on the first conductive material layer (412) and the second conductive material layer (414) for preventing oxidation of the conductive material.
[0119] Figure 10 An exemplary structure of a node unit (404) is shown. The node unit (404) is formed of a printed circuit board (PCB) and includes at least three connection components (406) protruding from the node unit (404) and at least two layers of conductive material. The at least two layers of conductive material include: a first conductive material layer (432), where the first conductive material layer (432) includes a power plane; a second conductive material layer (434) positioned below the first conductive material layer (432) by an attached insulating layer (433), where the second conductive material layer (434) includes a ground plane; and a masking layer (440) disposed on the first conductive material layer (432) and the second conductive material layer (434) for preventing oxidation of the conductive material. The node unit (404) further includes at least one circuit switching unit configured to switch signal paths on the node unit.
[0120] A conductive material is a current transmission layer that allows electrons to flow through a circuit. Examples of conductive materials include, but are not limited to, aluminum, aluminum alloy, copper, copper alloy, tungsten, tungsten alloy, gold, gold alloy, silver, silver alloy, or combinations thereof. The insulating layer disclosed in the exemplary embodiments of the present invention is not only an insulating layer having the same size as the conductive material layer, but the insulating layer can also be an intermediate material for separating two conductive material layers to prevent short circuits. The insulating layer can be a material such as a fiberglass-epoxy laminate, polytetrafluoroethylene (PTFE), etc., which is used (but not limited to) for coating, spraying, painting, spraying gun, or adhering to the conductive material layer to provide electrical protection.
[0121] In addition, the cable (402) and the node unit (404) can be shielded with an additional polymer coating (such as PVC) to prevent short circuits and filter electromagnetic waves that interfere with data communication. The cable (402) and the node unit (404) described herein with a two-layer PCB are merely exemplary and are not intended to limit the present disclosure. The increase / decrease in the number of PCB layers of the panel system (100) as described in the technical concept of this embodiment can be adjusted, and this is not considered to be outside the scope of the present invention.
[0122] Although the present disclosure describes a PCB for transmitting power and / or signals to a device (900), those skilled in the art should understand that the cable (402) and the node unit (404) can also be other types of cables capable of transmitting power and / or signals to the device (900), such as coaxial cables, communication cables, directly buried cables (DBCs), flexible cables, helical cables, etc.
[0123] The mounting module (300) may further include: at least one permanent magnet (502) for mounting the device (900), where the permanent magnet (as Figure 11 shown) is in a fully magnetized state without current being applied; and a sensing unit (503) (as Figure 12 shown) configured to sense the device (900) attached to the permanent magnet (502). The sensing unit (503) includes: at least one identity detection unit (504) for detecting the identity of the device (900); at least one magnetic detection unit (506) for detecting the magnetic field between the device (900) and the permanent magnet (502); and at least one compression detection unit (508) for detecting the compression force between the device (900) and the permanent magnet (502).
[0124] The permanent magnet (502) is a magnet that is always in a fully magnetized state without current being applied. However, when the user partially applies current to the permanent magnet (502), the amount of the magnetic field is partially weakened. Utilizing this property of the permanent magnet (502), it can be used to temporarily attach or hold the device (900) when mounting the device (900) onto the permanent magnet (502). When temporarily attaching the device (900), the permanent magnet (502) supports part of the weight of the device (900) for a period of time, where the user can conveniently adjust the device (900) by rotating or moving the device (900) with less force. When the user adjusts the position of the device (900), the user can stop applying current to allow the permanent magnet (502) to be fully magnetized, thereby fully attaching the device (900).
[0125] The permanent electromagnet (502) can be configured to receive an input of a user instruction to weaken the magnetic field. For example, the user can input an instruction to allow the permanent electromagnet (502) to temporarily attach at least 70% of the weight of the device (900), where the processor (600) can automatically determine the amount of current applied to the permanent electromagnet (502) through calculations based on the size of the magnet and the weight of the device (900). The permanent electromagnet (502) can be designed to have a holding capacity of 5 to 100 kg for attaching the device (900). The permanent electromagnet (502) can also be used to facilitate the user in supporting heavy and / or large devices (900) (e.g., metal plates, pipes, industrial equipment, etc.) used in a manufacturing facility or industrial plant. The permanent electromagnet (502) can be designed to have a holding capacity of up to 15,000 kg depending on the device (900), but this is not intended to limit the scope of the present invention.
[0126] The sensing unit (503) can be covered by a housing (520). The housing (520) can be formed into a geometric shape selected from an annular shape, a triangular shape, a circular shape, a trapezoidal shape, a hexagonal shape, etc. The housing (520) can be a rigid housing for protecting the identity detection unit (504), the magnetic detection unit (506), the compression detection unit (508), and the processor (600) from damage. The sensing unit (503) according to an exemplary embodiment can be designed to be in an annular housing (520), where the thickness of the annular housing ranges from 5 to 30 mm and the diameter ranges from 20 to 100 mm.
[0127] As Figure 12As shown, the identity detection unit (504) of the sensing unit (503) is disposed inside the sensing unit (503) for detecting the identity of the device (900) and transmitting the identity of the device (900) to the processor. The identity is the basic information of the device (900), including the design location, product name, size, type, model, weight, shipping trajectory, production date, etc. When the user purchases and / or sells the device (900), the basic information indicates the identity of the device (900). The user can ensure that the device (900) is exactly the same as its design or is a genuine product certified by the manufacturer. For example, the identity detection unit (504) may include a radio frequency identification (RFID) unit, and the RFID unit has an RFID antenna (303) for receiving the identity of the RFID tag inside the device (900). After the identity detection unit (504) detects the identity of the device (900), the processor (600) connected to the identity detection unit (504) verifies the recognition result by comparing the identity of the device (900) with the identity data. The verification of the identity is performed in a true (accurate) or false (inaccurate) manner. If the recognition result is false, the processor will send a notification to the user to check the device (900). The identity data is data (e.g., product name, product model, identity data generated by the manufacturer (such as production date, expiration date, batch number, lot number, size, dimension, weight, color, material, or a combination thereof). This information can be collected into a cloud system for an online platform. The processor (600) can be designed to connect to and retrieve the identity data in an online mode and / or an offline mode.
[0128] The magnetic detection unit (506) is disposed at the bottom of the sensing unit (503) for detecting the magnetic field between the permanent electromagnet (502) and the device (900). The magnetic detection unit (506) detects the initial magnetic field. When the user partially weakens the initial magnetic field of the permanent electromagnet (502) for temporarily attaching the device (900), the magnetic detection unit (506) detects the magnetic field in the form of the previous stage magnetic field. Since the permanent electromagnet (502) partially supports the weight of the device (900) (e.g., supports at least 70% of the weight of the device (900)), the user can easily move the device (900) without applying a large force. Thereafter, if the user stops applying current to the permanent electromagnet (502) such that the device (900) is fully attached to the permanent electromagnet (502), the magnetic detection unit (506) will detect the post-stage magnetic field for monitoring the magnetic degradation of the permanent electromagnet (502). If the post-stage magnetic field of the permanent electromagnet (502) is 20% lower than the maximum magnetic field of the permanent electromagnet (502), preferably 10% lower than the maximum magnetic field, the processor (600) will send a notification to the user that the permanent electromagnet (502) has degraded and may need to be replaced.
[0129] The magnetic detection unit (506) can be a sensor for detecting a magnetic field, such as a Hall sensor. The Hall sensor can be designed to detect a magnetic field from 2,000 to 10,000 gauss (G). However, the range of the detected magnetic field can be adjusted for the magnetic detection unit (506) based on the capabilities of the permanent electromagnet (502) and the weight of the device (900).
[0130] The compression detection unit (508) disposed on top of the sensing unit (503) is configured to detect the compression force applied between the permanent electromagnet (502) and the device (900). When the user temporarily attaches the device (900) to the permanent electromagnet (502), the compression detection unit (508) detects the compression force in the form of a previous-stage compression force. Since part of the weight of the device (900) is supported by the magnetic field from the permanent electromagnet (502), the user can easily move the device (900) without applying much force. However, if the previous-stage compression force is not within the preset value of the previous-stage compression force, the processor (600) will send a notification to the user. The previous-stage compression force may not be within the preset value if the device (900) is incorrectly attached (e.g., wrong position, wrong alignment, and / or inaccurate angle) or there is interference between the device (900) and the permanent electromagnet (502) (e.g., a plastic sheet acting as a barrier). The preset value of the previous-stage compression force can be determined based on the weight of the device (900), the shape of the device (900), the angle between the device (900) and the permanent electromagnet (502), the vertical or horizontal installation of the device (900), or a combination thereof. In addition, the processor (600) can monitor whether there is a change in the previous-stage compression force, and if there is no change within a preset time, the processor will send a notification to the user as to whether the device (900) is fully attached.
[0131] When the user instructs the system to terminate the application of current to the permanent electromagnet (502) such that the device (900) is fully attached to the permanent electromagnet (502), the compression detection unit (508) will detect the post-stage compression force to monitor the attachment performance and the compression intensity on the device (900). In terms of the attachment performance, if the post-stage compression force between the device (900) and the permanent electromagnet (502) is 20% lower than the preset value of the compression force, preferably 10% lower than the preset value of the compression force, the processor (600) will send a notification to the user that the attachment performance is poor and the device (900) may fall off. On the other hand, in terms of the compression intensity, if the post-stage compression force between the device (900) and the permanent electromagnet (502) is 20% higher than the preset value of the compression force, preferably 10% higher than the preset value of the compression force, the processor (600) will send a notification to the user that the device (900) is under high compression and may damage the device (900). The preset value of the compression force can be the initial value of the post-stage compression force when the device (900) is fully attached to the permanent electromagnet (502). In some cases, the preset value of the compression force can be determined by the manufacturer and calculated according to the weight of the device (900), the shape of the device (900), the angle between the device (900) and the permanent electromagnet (502), and the vertical or horizontal installation of the device (900).
[0132] The compression detection unit (508) can be a sensor for detecting the compression force, such as a force sensor or a strain gauge. The force sensor can be designed to detect the compression force ranging from 20 to 1,000 Newtons (N). However, the range of detecting the compression force for the compression detection unit (508) can be adjusted according to the ability of the permanent electromagnet (502) and the weight of the device (900).
[0133] The sensing unit (503) further includes a connection unit (not shown here) located on one side of the sensing unit (503) for the electrical connection between the sensing unit (503) and the device (900). This can provide data communication, power supply, or Internet connection to the device (900). In addition, the sensing unit (503) can also be integrated with at least one environmental detection unit for measuring environmental factors (e.g., temperature, pressure, humidity) in the space. The environmental detection unit can include at least one environmental detection sensor selected from a temperature sensor, a pressure sensor, a humidity sensor, a vibration sensor, a flame sensor, a smoke sensor, etc. for detecting or measuring other physical properties in the space according to user needs.
[0134] One advantage of the system (100) with the sensing unit (503) is that it can also detect and monitor the forces acting on the device (900). For example, in a facility, if the system (100) is installed on a floor equipped with pipes (regarded as the device (900)), and if a force is applied to the pipes (such as due to people walking or instruments being stacked on them), the compression force in the later stage will be higher. The compression detection unit (508) will detect the increased compression force and then transmit the detection result to the processor (600) to notify the worker to check if there is any damage to the pipes. This provides more safety and reliability to the facility.
[0135] The device (900) can be selected from the following: battery storage unit, data storage unit, camera, microphone, speaker, light, spotlight, acousto-optic measurement controller, wireless controller, monitor, touch screen display, VR controller, VR display, projector, TV set, kitchen appliance, solar cell, solar panel, computer controller (such as joystick and game steering wheel), mobile controller, charger, water dispenser, air purifier, cooling fan, electric fan, air conditioner unit, heater, heat transfer unit, infrared laser light, or any type of sensor (e.g., temperature sensor, humidity sensor, force sensor, Hall sensor), or any structural material embedded with an electronic board, or any IoT device having the same connecting components to connect to the aforementioned cable or node unit of the present invention, but not limiting the scope of the present invention for any purpose.
[0136] All examples of the panel system (100) disclosed in this document are not limited to the construction of walls and can also be used for constructing residences, offices, meeting rooms, educational places, game rooms, VR rooms, hologram rooms, hospitals, operating rooms, robot rooms, test / laboratories, containers, any type of building or any type of partition, ceiling and floor related to the construction of walls, ceilings and floors, but not limiting the scope of the present invention for any purpose.
[0137] The panel system (100) can also adjust / modify the materials of any component to adapt to the environment and atmosphere of the area, whether it is used in a normal atmosphere, below sea level where corrosion-resistant materials are required, or in outer space (extremely high vacuum) where lightweight and very strong materials are required. Although the nature of the materials may change and this is foreseeable by those of ordinary skill in the art, the components and functions will not deviate from the scope of the present invention.
[0138] Although the embodiments of the present invention have been shown and described, it should be understood that various changes can be made thereto without departing from the spirit and scope of the present invention.
[0139] Although various embodiments in accordance with the disclosed principles have been described above, it should be understood that these embodiments are presented by way of example only and not by way of limitation. Thus, the breadth and scope of the example embodiments described in this disclosure should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the claims and their equivalents issued in this disclosure. Furthermore, the above-described advantages and features provided in the embodiments should not limit the application of these issued claims in the processes and structures for achieving any or all of the above advantages.
[0140] The best mode or preferred embodiment of the present invention
[0141] The best mode or preferred embodiment of the present invention is as provided in the specification of the present invention.
Claims
1. A panel system (100), comprising: - A plurality of support panels (200); - A plurality of mounting modules (300) for supporting the installation of a device (900), wherein the mounting module (300) is configured to reduce the load of the device (900) during installation; - At least one cable track (220) formed at at least one edge of the mounting module (300) for supporting a cable module (400); - A cable module (400) installed in the cable track (220); - At least one device (900) connected to the cable module (400); - A processor (600) connected to the cable module (400) and the device (900), wherein the cable module (400) is installed completely or partially in the cable track (220) in a preset direction to transmit power and signals to an adjustable preset position of the device (900), and the processor (600) is configured to process the required data from the device (900) to perform various functions.
2. The panel system (100) according to claim 1, wherein, The system (100) further includes at least one additional panel (202) attached back-to-back with the support panel (200).
3. The panel system (100) according to claim 2, wherein, The system (100) further includes a fastening module (206) for firmly attaching the support panel (200) to the additional panel (202).
4. The panel system (100) according to claim 2, wherein, The support panel (200) and the additional panel (202) have the same or different sizes.
5. The system (100) according to claim 2, wherein, The system (100) further includes an insulating material (204) disposed between the support panel (200) and the additional panel (202).
6. The panel system (100) according to claim 1, wherein, The cable module (400) includes at least one cable (402) and at least one node unit (404).
7. The panel system (100) according to claim 6, wherein, The cable (402) and the node unit (404) are printed circuit boards (PCBs).
8. The panel system (100) according to claim 6, wherein, The cable (402) includes: - Two connection components (406) located at both ends of the cable (402); - A first conductive material layer (412); - An insulating layer (413) attached below the first conductive material layer (412); - A second conductive material layer (414) attached below the insulating layer (413), wherein the second conductive material layer (414) includes a ground plane and a power plane.
9. The panel system (100) according to claim 8, wherein, The cable (402) further includes a masking layer (420) disposed on the first conductive material layer (412) and the second conductive material layer (414) to prevent oxidation of the conductive material.
10. The panel system (100) according to claim 6, wherein, The node unit (404) includes: - At least three connection components (406) located at the end of the node unit (404); - A first conductive material layer (432), wherein the first conductive material layer (432) includes a power plane; - An insulating layer (433) attached below the first conductive material layer (432); - A second conductive material layer (434) attached below the insulating layer (433), wherein the second conductive material layer (434) includes a ground plane.
11. The panel system (100) according to claim 10, wherein, The node unit (404) further includes a masking layer (440) disposed on the first conductive material layer (432) and the second conductive material layer (434) to prevent oxidation of the conductive material.
12. The panel system (100) according to claim 8 or 10, wherein, The connection component (406) includes at least one voltage common collector (VCC) pin, at least one ground (GND) pin, and at least one signal pin.
13. The panel system (100) according to claim 12, wherein, The connection component (406) includes three voltage common collector (VCC) pins, four ground (GND) pins, and four signal pins.
14. The panel system (100) according to claim 13, wherein, The type of the signal is selected from RS-232, RS-422, RS-423, RS-485, I 2 C, Ethernet, SDI-12, 1-Wire, or a combination thereof.
15. The panel system (100) according to claim 14, wherein, The type of the signal is RS-485.
16. The panel system (100) according to claim 1, wherein, The mounting module (300) further includes: - At least one permanent magnet (502) for mounting the device (900), where the permanent magnet is in a fully magnetized stage without current applied. - A sensing unit (503) configured to sense the device (900) attached to the permanent magnet (502), and the sensing unit includes: o At least one identity detection unit (504) for detecting the identity of the device (900); o At least one magnetic detection unit (506) for detecting the magnetic field between the device (900) and the permanent magnet (502); o At least one compression detection unit (508) for detecting the compression force between the device (900) and the permanent magnet (502).
17. The panel system (100) according to claim 16, wherein, The processor (600) is further configured to control the identity detection unit (504), the magnetic detection unit (506), and the compression detection unit (508).
18. The panel system (100) according to claim 1 or 16, wherein, The mounting module (300) is further configured to: i) Partially weaken the initial magnetic field of the permanent magnet by applying power to the permanent magnet (502); ii) When the user mounts the device (900) onto the permanent magnet (502), detect the magnetic field through the magnetic detection unit (506) and detect the compression force through the compression detection unit (508); iii) Receive and verify the identity of the device (900) from the detection unit (504), and if the identity of the device (900) is inaccurate, the processor (600) will notify the user; iv) After receiving the user's instruction, terminate the application of power to fully attach the device (900), wherein, in step i), a current is applied to reduce the magnetic field of the permanent magnet (502) so that at least 70% of the weight of the article can be temporarily attached.
Citation Information
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