High-moisture toast bread forming production equipment

Abstract

The invention discloses high-moisture toast bread forming production equipment which comprises a conveyor assembly. A vacuum cutting machine for cutting the whole dough into a plurality of small dough, a dough rounding machine for rounding the dough, a fermenting machine for fermenting the dough, and a rolling machine for rolling the dough into cakes are sequentially arranged on the conveyor assembly in the conveying direction of the conveyor assembly; the rolling machine is used for rolling the dough into compact stick-shaped dough rolls, the forming correcting machine is used for correcting the visual positions of the dough rolls and arranging and feeding the dough rolls at equal intervals, the straightening belt is used for folding and cutting the dough rolls and can adjust the discharging angle, and the plate arranging assembly is used for arranging and arranging the cut dough rolls. A plurality of processing devices are connected through the transmission machine assembly, so that automatic continuous production of dough from lifting, cutting, rounding, fermenting, rolling, twisting, forming and correcting, cutting to plate placing is realized; all the devices work cooperatively, manual intervention and waiting time are reduced, and production efficiency is greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of bread production, and in particular to high-moisture toast bread forming production equipment. Background Art

[0002] Dough processing before bread processing is a key link in bread making, which directly affects the taste, texture and appearance of bread. It is necessary to complete the division, rounding, rolling, rolling and cutting of bread. The publication number is CN113519592A. A toast bread and a preparation method thereof; the toast bread is made of the following raw materials in percentage by weight: 18-26% of blanched flour, 45-55% of middle flour, and 22-32% of main flour; the blanched flour includes the following raw materials: wheat flour, whole wheat flour, salt, and water; the middle flour includes the following raw materials: wheat flour, whole wheat flour, fresh yeast, and water; the main flour includes the following raw materials: wheat flour, whole wheat flour, fresh yeast , sugar, gluten, additives, water, butter; its preparation method is: prepare hot noodles and medium noodles, mix and stir the other raw materials in the main noodles except butter with the hot noodles and medium noodles, then add butter and continue to stir to obtain dough; the dough is relaxed, divided, formed, proofed, baked, cooled, packaged, coded, metal detected, and stored to obtain the finished product; the current dough processing equipment has a low degree of automation, many manual participation links, low production efficiency and high labor costs; the processing accuracy of the dough during the processing is not enough, such as poor rounding effect, which affects the product quality; the connection between the processing equipment is not smooth, the material transmission efficiency is low, resulting in poor continuity of the production process, etc. These problems restrict the development of the dough processing industry and need to be solved urgently. Summary of the invention

[0003] The purpose of the present invention is to provide a high-moisture toast bread forming production equipment to solve the above-mentioned problems and overcome the defects of the prior art, as described in detail below.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] The present invention provides a high-moisture toast bread forming production equipment, comprising a conveyor assembly, on which a vacuum divider for dividing the whole dough into a plurality of small doughs, a dough rounding machine for making the dough into a round shape, a proofing machine for making the dough proof, a roller press for rolling the dough into a dough cake, a rolling machine for rolling the dough cake into a compact stick-shaped dough roll, a forming correction machine for visually correcting the dough roll and equidistantly arranging the feed, a straightening belt for folding and cutting the dough roll and being able to adjust the discharge angle, and a plate arrangement assembly for arranging and arranging the rolls after cutting are sequentially arranged along the conveying direction.

[0006] At the head end of the conveyor component along its conveying direction, there is a lifter for lifting the dough as a whole upward and sending it to the vacuum dividing mechanism;

[0007] Between the dough rounding machine and the proofing machine, there is a feeding machine capable of orderly conveying the dough into the proofing machine, and on the feeding machine, there is a transition mechanism capable of orderly transitioning and feeding the dough.

[0008] Preferably, the lifter includes a machine base and a carriage. On the lifter, there is a rotating bracket. On the lifter, there is a lifting column capable of driving the rotating bracket to move up and down. On the lifting column, there is a lifting slider. Fixedly arranged on the lifting slider is a rotating motor capable of driving the rotating bracket to turn up and down. On the carriage, there is a dough bucket. On the rotating bracket, there is a plugging structure capable of detachably connecting with the carriage. On one side of the lifter, there is a vacuum dividing machine;

[0009] The plugging structure includes two parallel distributed plug rods. One ends of the two plug rods are fixedly connected to the rotating bracket. The other ends of the two plug rods form pointed tips in a conical shape. Fixedly arranged on the carriage is a plug cylinder for cooperating with the plug rods to be plugged. On the carriage, there is a positioning groove for positioning and cooperating with the carriage;

[0010] On the bottom side of the carriage, there are more than three moving wheels. On one side of the upper part of the carriage, there is a push handle. On the other side of the upper part of the carriage, there is a guiding slide plate. The cross-sectional shape of the guiding slide plate is in an arc shape;

[0011] The vacuum dividing machine includes a dividing body. On the upper side of the dividing body, there is a funnel. On the dividing body, there is a discharge port, and at the discharge port, there is a first discharge conveyor.

[0012] Preferably, the dough rounding machine includes a supporting seat platform. At the four corners of the supporting seat platform, there are supporting feet. Rotatably arranged on the supporting seat platform is a rounding roller. On the supporting seat platform, there is a first motor for driving the rounding roller to rotate. On the outer side of the rounding roller, there are several blade seats spirally distributed around its rotation central axis. On each blade seat, there are several rounding plates. On one side of each blade seat, there is a gap adjusting structure for adjusting the gap between it and the rounding roller;

[0013] On the outer side of the rounding roller, there are more than four upright columns evenly distributed around its central axis. Between the tops of the upright columns, there is an upper seat plate. The gap adjusting structure is arranged on the upright columns;

[0014] The clearance adjustment structure comprises a pitch adjustment sleeve, an adjustment sleeve is arranged at one end of the pitch adjustment sleeve facing the blade seat, an adjustment shaft is arranged in the adjustment sleeve for sliding up and down, a push plate for fixing and supporting each other with the bottom side of the blade seat is fixedly arranged at the upper end of the adjustment shaft, an adjustment slider fixedly connected with the adjustment sleeve is slidably arranged at one end inside the pitch adjustment sleeve, a pitch adjustment screw threadedly connected with the adjustment slider is rotatably arranged in the adjustment sleeve, and a knob is arranged at the end of the pitch adjustment screw;

[0015] Each rounding plate is arranged on the blade seat through a locking structure, and a rounding pattern is formed on the surface of the rounding plate facing the rounding roller;

[0016] The locking structure comprises two locking plates with arc-shaped appearance, the ends of the two locking plates facing away from each other are respectively fixedly connected to the blade seat and the circular rubbing plate, the ends of the two locking plates close to each other are provided with arc-shaped locking grooves, and a locking bolt capable of passing through the arc-shaped locking groove for locking and fixing is arranged between the two locking plates;

[0017] A sliding bucket is arranged at the uppermost section of the circular rubbing plate. The sliding bucket is fixed on the column through a cross bar, and the cross section of the sliding bucket is U-shaped.

[0018] Preferably, the feeding machine comprises a feeding frame, in which two first chain transmission mechanisms distributed in parallel are arranged, and between the two first chain transmission mechanisms, a plurality of groups of feeding bowls distributed evenly are arranged along the transmission direction thereof, each group comprises a plurality of feeding bowls, and a bowl fixing plate fixed between the two first chain transmission mechanisms is arranged on one side of each feeding bowl, and each feeding bowl is rotatably arranged on the corresponding bowl fixing plate by a bowl rotating shaft, and a clamping structure is arranged between adjacent feeding bowls, and on the straight line section of the chain of the first chain transmission mechanism, the feeding bowl can be turned downward by ninety degrees by the bowl rotating shaft, and on the lower straight line section of the chain, the feeding bowl can keep the position relative to each other without rotating by the clamping structure, and a blanking support structure capable of realizing the turning of some feeding bowls moving on the upper straight line section of the chain is arranged on the feeding frame;

[0019] The first chain transmission mechanism comprises two first sprockets, the two first sprockets are meshed and connected to each other through a first chain, the first sprockets at the same end of the two first chain transmission mechanisms are connected to each other through a connecting shaft, a guide wheel capable of shifting and resetting the feeding bowl is arranged between the first sprockets at the same end, and a second motor capable of driving the rotation of one of the connecting shafts is arranged at the end thereof;

[0020] The material dropping support structure includes a plurality of material dropping support guide rails which are arranged crosswise and overlapped with each other, a material dropping notch groove is formed between two adjacent material dropping support guide rails, a roller is arranged on the material loading bowl through a rotating shaft, the rollers on the two adjacent material loading bowls are distributed on opposite sides, the number of material loading bowls in each group is consistent with the number of material dropping notch grooves, and the rollers on each group of material loading bowls and the material dropping notch grooves are matched with each other one by one;

[0021] A material guide groove is correspondingly arranged below each of the blanking notch grooves, and each of the material guide grooves is fixedly connected to each other by a fixing rod, and the fixing rod is fixedly arranged on the loading frame;

[0022] The feeding bowl is opened on one side close to the roller on it, and the two sides of the opening of the feeding bowl are protruding with locking protrusions, and the bowl fixing plate is fixedly provided with a locking rod that cooperates with the locking protrusions to lock together. The feeding bowl is provided with an angle support block on the side close to the rotating shaft that can be connected with the bowl fixing plate in a limiting manner.

[0023] Preferably, the proofing machine comprises a proofing frame, two second chain transmission mechanisms distributed in parallel are arranged in the proofing frame, a plurality of proofing storage structures evenly distributed are arranged between the two second chain transmission mechanisms along the transmission direction thereof, a discharge port is arranged on the proofing frame, a discharge port is arranged at the discharge port, and when the second chain transmission mechanism drives the proofing storage structure to move to the discharge port, the discharge mechanism can realize the overturning of the proofing storage structure to discharge the dough;

[0024] The second chain transmission mechanism comprises a plurality of second sprockets rotatably arranged in the proofing frame, the second sprockets are meshed and transmission-connected with a second chain, the corresponding second sprockets of the two second chain transmission mechanisms are connected to each other through a transmission shaft, and an end of one of the transmission shafts is driven to rotate by a third motor fixedly arranged on the proofing frame;

[0025] The proofing storage structure comprises two bowl support rods arranged in parallel, a plurality of proofing bowls evenly distributed are arranged between the two bowl support rods, an end plate is fixedly connected to each other at the ends of the two bowl support rods, a T-shaped follower is arranged on each end plate, and the T-shaped follower is rotatably connected to each other through a hanging shaft and a second chain;

[0026] The blanking mechanism includes a blanking frame fixedly arranged on the proofing frame. A fixed bar is fixedly arranged on the blanking frame. Along the length direction of the fixed bar, a first retaining wheel, a second retaining wheel, a third retaining wheel, and a fourth retaining wheel are sequentially rotatably arranged. A retaining box is fixedly arranged on the fixed bar. A dialing rotating shaft is rotatably arranged on the retaining box. One end of the dialing rotating shaft is provided with a limiting sliding shaft. An arc-shaped guiding groove for guiding and sliding in cooperation with the limiting sliding shaft is formed on the retaining box. The other end of the dialing rotating shaft is provided with a dialing rod for dialing and resetting the T-shaped driven part. When the second chain drives the proofing storage structure to move to the discharge port, the dialing rod, the first retaining wheel, the second retaining wheel, the third retaining wheel, and the fourth retaining wheel can realize the up-and-down flipping and resetting of the proofing bowl driven by the T-shaped driven part. A blanking hopper capable of receiving the dough discharged during the flipping of the proofing bowl is arranged below the blanking mechanism. Two discharging claws are arranged on the bottom side of each blanking hopper. An opening and closing driving assembly capable of driving the opening and closing of the discharging claws is arranged on the blanking frame;

[0027] The opening and closing driving assembly includes two parallel distributed opening and closing shafts. A first gear structure is arranged between one ends of the two opening and closing shafts. The first gear structure includes two meshing first gears. The other end of one of the opening and closing shafts is fixedly connected with a deflecting rod. A first air cylinder for driving the deflection of the deflecting rod is arranged on one side of the deflecting rod. A blanking conveyor is arranged below the discharging claw.

[0028] Preferably, the roll press includes a roll press conveyor. Along its conveying direction, a centering and aligning mechanism capable of adjusting the position of the dough to be centered, a flattening mechanism for initially flattening the dough, and a roll pressing mechanism for pressing the dough into a pancake are sequentially arranged;

[0029] The centering and aligning mechanism includes an aligning support. Two aligning belt structures distributed in a V shape are arranged on the aligning support. The aligning belt structure includes two belt wheels. An aligning belt is drivingly connected between the two belt wheels. One of the belt wheels of each aligning belt structure is driven to rotate by an aligning motor fixedly arranged on the aligning support;

[0030] The flattening mechanism includes a flattening housing. A flattening roller is rotatably arranged on the lower side of the flattening housing. A flattening motor for driving the flattening roller to rotate is arranged on the flattening housing;

[0031] The roll pressing mechanism includes a roll press housing. More than three groups of roll pressing cylinders are arranged on the roll press housing. Each group of roll pressing cylinders consists of a first roll pressing cylinder and a second roll pressing cylinder. A roll pressing transmission structure capable of realizing the synchronous reverse rotation of the two is arranged between the first roll pressing cylinder and the second roll pressing cylinder. A roll pressing motor capable of driving the first roll pressing cylinder to rotate through the roll pressing transmission structure is arranged on the roll press housing.

[0032] Preferably, the rolling machine comprises a rolling lower conveyor, on which a rolling net for rolling the dough and an upper rolling conveyor for compacting the dough are respectively arranged along the conveying direction thereof;

[0033] The two ends of the upper roll conveyor along the conveying direction are respectively provided with first support frames, and two parallel limit stop bars are provided between the two first support frames;

[0034] An adjusting slot is provided on the upper side of the first supporting frame, the length direction of the adjusting slot is consistent with the width direction of the lower conveyor of the roll-up roll, two suspension rods corresponding to the limit stopper rod are slidably arranged in the adjusting slot, and the lower ends of the suspension rods are fixedly connected to the limit stopper rod;

[0035] The rolling lower conveyor is provided with a rolling frame, and the rolling net is provided between the rolling frame and the first supporting frame located at the front side;

[0036] The lower conveyor for rolling up and rolling down is provided with a turning structure capable of turning over the upper conveyor for rolling up and rolling down;

[0037] The flip structure includes a fixed frame, the upper roll conveyor is arranged on the fixed frame, a roll frame is arranged above the fixed frame, the roll frame is provided with a spacing adjustment component capable of adjusting the spacing between the fixed frame and the roll frame, one side of the roll frame is hinged to the lower roll conveyor through a hinge seat, and the other side of the roll frame is detachably connected to the lower roll conveyor through a buckle;

[0038] The spacing adjustment assembly includes an adjusting screw threadedly connected to the rolling frame, a hand wheel is provided at the upper end of the adjusting screw, the lower end of the adjusting screw is rotatably connected to the fixed frame, and a nitrogen spring is provided on the rolling lower conveyor to assist in the turning drive of the rolling frame.

[0039] Preferably, the forming and correction machine comprises a forming and correction frame and a third chain transmission mechanism inside the forming and correction frame for realizing the tilting and upward lifting of the facing roll, a facing roll feeding structure for feeding the facing roll is arranged on one side of the bottom of the third chain transmission mechanism, a transition roller is arranged between the third chain transmission mechanism and the straightening belt, a correction mechanism for correcting the position of the facing roll is arranged on the third chain transmission mechanism, a visual camera for detecting the facing roll on the third chain transmission mechanism is arranged on the forming and correction frame, and a shifting claw assembly for realizing the folding and bending of the facing roll is arranged above the transition roller;

[0040] The dough roll feeding structure includes a rotating roller, one end of which is driven to rotate by a sixth motor fixedly arranged on the forming and correction frame, and the outer side of the rotating roller is provided with a plurality of groups of transition claws evenly distributed around the axis thereof, each group including a plurality of transition claws evenly distributed along the axial direction of the rotating roller;

[0041] The third chain transmission mechanism is provided with two parallel distributed ones, the third chain transmission mechanism includes two third sprockets, the two third sprockets are meshed and connected with a third chain, a plurality of chain follower plates are evenly distributed between the two third chains along the transmission direction thereof, a dough roll lifting hanging plate is provided on the chain follower rod, which can be moved and adjusted along the axial direction of the third sprocket under the drive of the correction mechanism, the cross-section of the dough roll lifting hanging plate is J-shaped, and the dough roll lifting hanging plate is evenly distributed along the axial direction of the third sprocket, and is matched with transition claws one by one;

[0042] The correction mechanism includes a lead screw rotatably arranged between two third sprockets, a lead screw nut is arranged on the lead screw, an active push plate is fixedly arranged on the lead screw nut, a driven push plate distributed on both sides of the active push plate is arranged on the dough roll lifting hanging plate, a shifting motor is arranged on the forming correction frame, and an output shaft end of the shifting motor is connected to one end of the lead screw through a gear transmission mechanism;

[0043] The forming correction frame is provided with a fourth motor for driving the transition roller to rotate, the shifting claw assembly includes a claw hingedly provided on the forming correction frame, and the forming correction frame is provided with a second cylinder for driving the claw to rotate hingedly;

[0044] Two rotating discs symmetrically distributed with the claw as the center are arranged on both sides of the catch, and the two rotating discs are arranged in an inclined figure-eight shape, and each rotating disc is provided with two pusher claws symmetrically distributed with its rotation axis as the center, and the outer contour of the pusher claw is J-shaped, and the two rotating discs are respectively provided with a linear adjustment structure for adjusting the distance between the two on the opposite sides of each other, and the push rod head end of the linear adjustment structure is rotatably connected with the rotating disc through a rotating joint, and a fifth motor for driving the rotating disc to rotate is arranged on the forming correction frame, and the output shaft end of the fifth motor is connected with the rotating disc through a toothed belt transmission structure, and the driven shaft ends of the rotating disc and the toothed belt transmission structure are connected with each other by a universal joint;

[0045] Two arc-shaped guide plates are arranged on both sides of the blocking claw and are symmetrically distributed with the blocking claw as the center. The arc-shaped guide plates are fixedly arranged on the forming and correction frame.

[0046] Preferably, the alignment belt includes an alignment frame, an alignment bracket is arranged inside the alignment frame, a swing support shaft for supporting and rotating it is arranged on one side of the bottom of the alignment bracket, a deflection drive mechanism for reciprocally deflecting it around the swing support shaft is arranged on the other side of the bottom of the alignment bracket, a lower swing conveyor is arranged on the upper side of the alignment bracket, side swing conveyors are arranged on both sides of the lower swing conveyor, the two side swing conveyors are arranged in a V shape with the wide ends facing the forming and correcting machine, a cutting machine for cutting the surface roll is arranged at the wide-end openings of the two side swing conveyors, and two guiding straight plates are arranged at the narrow-end openings of the two side swing conveyors;

[0047] A rotating support beam is fixedly arranged on the alignment frame, and the swing support shaft is rotatably connected to the rotating support beam through a bearing;

[0048] The deflection drive mechanism includes a swing motor, a turntable is connected to the output shaft end of the swing motor, one end of a driving push rod is rotatably connected to an eccentric position of the turntable, the other end of the driving push rod is rotatably connected to the alignment bracket, and more than two support wheels for rolling support of the swing of the alignment bracket are arranged on the bottom side of the alignment bracket;

[0049] The dish arranging assembly includes a dish arranging frame, a front baffle and a rear baffle are respectively arranged inside the dish arranging frame, a plurality of partition plates are evenly distributed between the front baffle and the rear baffle, the partition plates are all arranged on the rear baffle, translation rods are respectively arranged on the back sides of the front baffle and the rear baffle, bottom support plates are respectively arranged on the bottom sides of the two translation rods, a third air cylinder for adjusting the distance between the two translation rods is arranged on the dish arranging frame, more than two guiding rods for guiding the movement of the translation rods are arranged on the dish arranging frame, guiding sliding holes for cooperating with the guiding rods to guide and slide are opened at both ends of the translation rods, when the push rod of the third air cylinder reaches the minimum stroke, the two bottom support plates abut and close against each other, and when the push rod of the third air cylinder reaches the maximum stroke, the two bottom support plates are far away from each other and open.

[0050] Preferably, the transition mechanism includes a transition frame, a transition runner and a plurality of dial wheels are respectively rotatably arranged inside the transition frame, more than four transition material placing grooves are opened on the outer side of the transition runner at equal intervals centered on its rotation axis, second gap grooves corresponding to the dial wheels one by one are opened on the outer side of the transition runner along its axis, a dial wheel shaft is arranged at the rotation axis of the dial wheel, an eighth motor is arranged on the transition frame, the output shaft end of the eighth motor is connected to one shaft end of the transition runner through a fourth chain transmission mechanism, and the other shaft end of the transition runner is transmitted to the end of the dial wheel shaft through a fifth chain transmission mechanism;

[0051] The transition wheel is provided with side enclosures on both sides along its axial direction, and a front enclosure is provided on the side of the transition wheel opposite to the thumbwheel, and position adjustment structures for adjusting the positions of the side enclosures and the upper sides of the front enclosures are respectively provided;

[0052] The position adjustment structure comprises an adjustment slide, an opening slot is formed on the adjustment slide, and a fixing bolt which can realize a fixing connection between the adjustment slide and the transition frame is arranged at the opening slot.

[0053] The beneficial effects are:

[0054] 1. The production line connects multiple processing equipment through conveyor components to achieve automatic and continuous production of dough from lifting, dividing, rounding, proofing, rolling, rolling, shaping and correction, cutting to plating; the coordinated work of various equipment reduces manual intervention and waiting time, greatly improving production efficiency;

[0055] 2. The gap adjustment structure of the dough rounding machine can adjust the rounding gap according to the characteristics of the dough to ensure the dough is rounded;

[0056] 3. The centering and flattening mechanisms of the roller press cooperate with each other to accurately press the dough into dough with uniform thickness;

[0057] 4. The forming and correction machine uses a visual camera to detect the position of the dough roll and the correction mechanism performs correction to ensure the shape and position accuracy of the dough roll;

[0058] 5. The reversing structure of the coiling machine can make the upper conveyor of the coiling machine reverse, which is convenient for cleaning and replacement of parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0059] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0060] Figure 1 It is a front view of the production line of the present invention;

[0061] Figure 2 The present invention Figure 1 A top view of

[0062] Figure 3 The present invention Figure 1 Stereoscopic image of

[0063] Figure 4 It is a schematic diagram of the use of the lifting machine and the vacuum splitter of the present invention;

[0064] Figure 5 is the perspective view of the first direction of the present invention Figure 4 ;

[0065] Figure 6 is the perspective view of the second direction of the present invention Figure 4 ;

[0066] Figure 7 is the front view of the dough rounding machine of the present invention

[0067] Figure 8 is the partial perspective structure schematic diagram of the present invention Figure 7 ;

[0068] Figure 9 is the perspective structure schematic diagram of the second direction of the present invention Figure 8 ;

[0069] Figure 10 is the partial enlarged view at position A of the present invention Figure 9 ;

[0070] Figure 11 is the cooperation schematic diagram of the feeding machine and the proofing machine of the present invention

[0071] Figure 12 is the front view of the feeding machine of the present invention

[0072] Figure 13 is the top view of the present invention Figure 12 ;

[0073] Figure 14 is the perspective view of the present invention Figure 12 ;

[0074] Figure 15 is the partial enlarged view at position B of the present invention Figure 14 ;

[0075] Figure 16 is the internal perspective view of the feeding machine of the present invention

[0076] Figure 17 is the partial enlarged view at position C of the present invention Figure 16 ;

[0077] Figure 18 is the perspective view of the feeding bowl of the present invention

[0078] Figure 19 is the internal structure schematic diagram of the proofing machine of the present invention

[0079] Figure 20 is the internal perspective structure schematic diagram of the present invention Figure 19 ;

[0080] Figure 21 is the perspective view of the present invention Figure 20Schematic diagram of the partial enlarged structure at D;

[0081] Figure 22 is the three-dimensional structure schematic diagram of the blanking mechanism of the proofing machine of the present invention;

[0082] Figure 23 is the present invention Figure 22 schematic diagram of the three-dimensional structure in another direction;

[0083] Figure 24 is the present invention Figure 23 schematic diagram of the partial enlarged structure at E;

[0084] Figure 25 is the three-dimensional structure schematic diagram of the stop box of the present invention;

[0085] Figure 26 is the three-dimensional structure schematic diagram of the roll press of the present invention;

[0086] Figure 27 is the present invention Figure 26 schematic diagram of the partial three-dimensional structure;

[0087] Figure 28 is the present invention Figure 27 schematic diagram of the internal three-dimensional structure;

[0088] Figure 29 is the present invention Figure 28 schematic diagram of the three-dimensional structure in another direction;

[0089] Figure 30 is the three-dimensional structure schematic diagram of the centering and aligning mechanism of the present invention;

[0090] Figure 31 is the structure schematic diagram of the rolling and twisting machine of the present invention;

[0091] Figure 32 is the present invention Figure 31 schematic diagram of the three-dimensional structure;

[0092] Figure 33 is the present invention Figure 32 schematic diagram of the partial enlarged structure at F;

[0093] Figure 34 is the three-dimensional structure schematic diagram of the first support frame of the rolling and twisting machine of the present invention;

[0094] Figure 35 is the combined structure schematic diagram of the shaping and aligning machine, aligning belt and plate placing assembly of the present invention;

[0095] Figure 36 is the present invention Figure 35 front view;

[0096] Figure 37 is the present inventionFigure 35 A stereogram of another direction;

[0097] Figure 38 It is a three-dimensional diagram of the molding and correction machine of the present invention in the first direction;

[0098] Figure 39 The present invention Figure 38 A local enlarged view of point G;

[0099] Figure 40 It is a stereoscopic view of the molding correction machine of the present invention in the second direction;

[0100] Figure 41 It is a schematic diagram of a partial cross-sectional structure of the correction mechanism of the present invention;

[0101] Figure 42 It is a three-dimensional diagram of the straightening belt of the present invention in the first direction;

[0102] Figure 43 is a second-direction stereogram of the straightening belt of the present invention;

[0103] Figure 44 is a three-dimensional diagram of a wobble plate assembly of the present invention;

[0104] Figure 45 is a three-dimensional diagram of the transition mechanism of the present invention in the first direction;

[0105] Figure 46 is a second direction stereogram of the transition mechanism of the present invention;

[0106] Figure 47 It is a schematic diagram of the cooperation between the transition wheel and the thumbwheel of the present invention.

[0107] The descriptions of the reference numerals are as follows: 1. Hoist; 101. Machine base; 102. Lifting column; 103. Seat; 104. Movable wheel; 105. Insertion cylinder; 106. Rotating motor; 107. Rotating bracket; 108. Insertion rod; 109. Feeding slide plate; 110. Positioning groove; 111. Flour barrel; 112. Push handle; 2. Vacuum slicer; 201. Slicing body; 202. Hopper; 203. First discharging conveyor; 3. Dough rounding machine; 301. Support base platform; 302. Support feet; 303. Column; 304. Clearance adjustment structure; 304a. Cylinder base; 304b. Spacing adjusting sleeve; 304c. Spacing adjusting screw; 304d. Knob; 304e. Adjusting sleeve; 304f. Adjusting shaft; 304g. Thrust plate; 305. Rounding roller; 306. Blade seat; 307. Rounding plate; 308. Slide hopper; 309. Cross bar; 310. Upper seat plate; 311. Rounding pattern; 312. Locking structure; 313. First motor; 4. Loading machine; 401. Loading frame; 402. Second motor; 403. First sprocket; 404. First chain; 405. Loading bowl; 406. Feeding chute; 407. Fixed rod; 408. Blank feeding support guide rail; 409. Blank feeding notch groove; 410. Bowl fixing plate; 411. Roller; 412. Guide wheel; 413. Positioning rod; 414. Positioning protrusion; 415. Angle support block; 416. Bowl rotating shaft; 417. Wheel rotating shaft; 5. Proofing machine; 501. Proofing frame; 502. Second sprocket; 503. Second chain; 504. Proofing bowl; 505. Third motor; 506. Bowl support rod; 507. End plate; 508. T-shaped follower; 509. Hanging shaft; 510. Stopping box; 511. Lowering frame; 512. First cylinder; 513. Deflection rod; 514. Lowering conveyor; 515. Lowering slide hopper; 516. Discharging claw; 517. Opening and closing shaft; 518. First gear; 519. Pivoting rod; 520. Arc-shaped guide groove; 521. Limit sliding shaft; 522. Fixed strip; 523. Pivoting shaft; 524. First retaining wheel; 525. Second retaining wheel; 526. Third retaining wheel; 527. Fourth retaining wheel; 6. Roller press; 601. Centering and aligning mechanism; 601a. Alignment bracket; 601b. Belt pulley; 601c. Alignment belt; 601d. Alignment motor; 602. Roller press conveyor; 603. Flattening mechanism; 603a. Flattening motor; 603b. Flattening housing; 603c. Flattening roller; 604. Roller press housing; 605. Roller press motor; 606. Cover; 607. First roller; 608. Second roller; 609. Roller press drive structure; 7. Twisting and rolling machine; 701. Lower twisting and rolling conveyor; 702. Upper twisting and rolling conveyor; 703. Twisting and rolling frame; 704. Handwheel; 705. First support frame; 706. Second support frame; 707. Twisting and rolling net; 708. Snap fastener; 709. Limit stop bar; 710. Nitrogen spring; 711. Hinge seat; 712. Adjusting screw; 713. Adjusting chute;714. Suspension rod; 715. Fixed bracket; 8. Shaping and correcting machine; 801. Third sprocket; 802. Third chain; 803. Surface roll lifting hanging plate; 804. Shifting motor; 805. Vision camera; 806. Transition roller; 807. Fourth motor; 808. Transition claw; 809. Linear adjustment structure; 810. Arc guiding plate; 811. Sixth motor; 812. First gap groove; 813. Rotating roller; 814. Rotary joint; 815. Universal joint; 816. Turntable; 817. Poking claw; 818. Second cylinder; 819. Stop claw; 820. Gear transmission mechanism; 821. Driven push plate; 822. Lead screw; 823. Lead screw nut; 824. Driving push plate; 825. Fifth motor; 826. Chain driven plate; 9. Alignment belt; 901. Alignment bracket; 902. Side swing conveyor; 903. Swing motor; 904. Swing support shaft; 905. Rotating support beam; 906. Cutting machine; 907. Lower swing conveyor; 908. Guiding straight plate; 909. Turntable; 910. Driving push rod; 911. Support wheel; 10. Placing plate assembly; 1001. Placing plate frame; 1002. Front baffle; 1003. Third cylinder; 1004. Rear baffle; 1005. Partition board; 1006. Bottom support plate; 1007. Translation rod; 1008. Guide rod; 11. First conveyor; 12. Second conveyor; 13. Third conveyor; 14. Fourth conveyor; 15. Fifth conveyor; 16. First flour sprinkler; 17. Second flour sprinkler; 18. Third flour sprinkler; 19. Fourth flour sprinkler; 20. Transition mechanism; 2001. Transition frame; 2002. Transition runner; 2003. Picking wheel; 2004. Picking wheel shaft; 2005. Side enclosure; 2006. Front enclosure; 2007. Position adjustment structure; 2007a. Adjusting slide; 2007b. Open slot; 2007c. Set screw; 2008. Fourth chain drive mechanism; 2009. Fifth chain drive mechanism; 2010. Transition feeding trough; 2011. Eighth motor; 2012. Second gap groove; Detailed implementation mode

[0108] To make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other implementation manners obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0109] See Figures 1 - 47As shown in the figure, the present invention provides a high-moisture toast bread forming production device, including a conveyor assembly. Along the conveying direction of the conveyor assembly, there are successively arranged a vacuum divider 2 for dividing the whole dough into several small doughs, a dough rounding machine 3 for rounding the dough, a prover 5 for proofing the dough, a rolling press 6 for rolling the dough into a pancake, a rolling machine 7 for rolling the pancake into a tight stick-shaped roll, a forming corrector 8 for visually correcting the position of the roll and arranging the rolls at equal intervals for feeding, a righting belt 9 for folding and cutting the roll and capable of adjusting the discharging angle, and a platter assembly 10 for sorting and placing the cut rolls on a plate; at the head end of the conveyor assembly along its conveying direction, there is a hoist 1 for lifting the whole dough upward and sending it to the vacuum dividing mechanism; between the dough rounding machine 3 and the prover 5, there is a feeder 4 capable of orderly conveying the dough into the prover 5, and a transition mechanism 22 capable of orderly transferring and feeding the dough is arranged on the feeder 4.

[0110] See the attached specification Figure 4 , Figure 5 and Figure 6 As shown in the figure, the main function of the hoist 1 is to lift and turn over the dough bucket 111 containing the dough, so that the dough can smoothly enter the vacuum divider 2 for subsequent processing. The hoist 1 includes a machine base 101 and a carriage 103. The carriage 103 is used to carry the dough bucket 111. A rotating bracket 107 is arranged on the hoist 1. The rotating bracket 107 is a key component connecting the carriage 103, the dough bucket 111 and the hoist 1, and it can realize the lifting and turning actions of the dough bucket 111. An elevating column 102 capable of driving the rotating bracket 107 to lift up and down is arranged on the hoist 1. An elevating slider is arranged on the elevating column 102. The elevating slider on the elevating column 102 can slide on the elevating column 102, and its function is to drive the rotating bracket 107 to lift up and down, so as to lift the dough bucket 111 to a suitable height, so that the dough can smoothly enter the funnel 202 of the vacuum divider 2. A rotating motor 106 capable of driving the rotating bracket 107 to turn over up and down is fixedly arranged on the elevating slider. The rotating motor 106 is fixed on the elevating slider, and its function is to drive the rotating bracket 107 to turn over up and down. When the dough bucket 111 is lifted to a suitable height, the rotating motor 106 turns over the dough bucket 111 to pour out the dough. The dough bucket 111 is fixedly arranged on the carriage 103. The dough bucket 111 is used to hold the dough and is the container for transporting the dough from the initial position by the hoist 1 to the vacuum divider 2. A plug-in structure capable of detachably connecting with the carriage 103 is arranged on the rotating bracket 107. The vacuum divider 2 is arranged on one side of the hoist 1;

[0111] The plug-in structure includes two parallel plug rods 108. One end of the two plug rods 108 is fixedly connected to the rotary bracket 107. The other ends of the two plug rods 108 form pointed tips in a conical shape, which are convenient for inserting into the socket 105 on the seat 103. A socket 105 for cooperating with the plug rod 108 to be plugged in is fixedly arranged on the seat 103. A positioning groove 110 for positioning and cooperating with the seat 103 is formed on the seat 103 to accurately cooperate with the position of the seat 103, ensuring that the plug rod 108 can be accurately inserted into the socket 105 and guaranteeing the stability of the seat 103 and the dough bucket 111 during the operation of the elevator 1; This detachable plug-in structure enables the seat 103 and the dough bucket 111 to be conveniently connected to and separated from the rotary bracket 107, facilitating the replacement of the dough bucket 111 or equipment maintenance.

[0112] Three or more moving wheels 104 are arranged on the bottom side of the seat 103. A push handle 112 is arranged on one side of the upper part of the seat 103. A guide chute 109 is arranged on the other side of the upper part of the seat 103. The cross-sectional shape of the guide chute 109 is arc-shaped; When the rotary motor 106 drives the dough bucket 111 to flip and pour out the dough, the guide chute 109 can guide the dough to smoothly slide into the funnel 202 of the vacuum divider 2.

[0113] The vacuum divider 2 includes a dividing body 201, which contains various devices and mechanisms for realizing the dough dividing function. Using the prior art, it is well-known to those skilled in the art. A funnel 202 is arranged on the upper side of the dividing body 201, whose function is to receive the dough sliding in from the guide chute 109 of the elevator 1 and guide the dough into the dividing body 201 for dividing treatment. An outlet is formed on the dividing body 201, and a first discharge conveyor 203 is arranged at the outlet, responsible for transporting the divided small dough pieces to the subsequent processing link.

[0114] See the attached instruction Figure 7 Figure 8 Figure 9 Figure 10As shown, the main function of the dough rounding machine 3 is to round the received dough to make it into an almost regular circle for subsequent processing steps. The dough rounding machine 3 includes a support base 301. At the four corners of the support base 301, there are support feet 302. A rounding roller 305 is rotatably arranged on the support base 301. A first motor 313 for driving the rounding roller 305 to rotate is arranged on the support base 301. On the outer side of the rounding roller 305, there are a number of blade seats 306 spirally distributed around its rotation axis. On each blade seat 306, there are a number of rounding plates 307. On one side of each blade seat 306, there is a gap adjustment structure 304 for adjusting the gap between it and the rounding roller 305; the rotation of the rounding roller 305 is the power source for dough rounding. Through its rotation, the surrounding blade seats 306 and rounding plates 307 generate relative movement with the dough, thereby realizing the rounding of the dough.

[0115] On the outer side of the rounding roller 305, there are more than four columns 303 evenly distributed around its axis. Between the tops of the columns 303, there is an upper seat plate 310, which provides support for the upper seat plate 310 and also provides an installation position for the gap adjustment structure 304. The gap adjustment structure 304 is arranged on the columns 303;

[0116] The gap adjustment structure 304 includes an adjustable distance sleeve 304b. One end of the adjustable distance sleeve 304b facing the blade seat 306 is provided with an adjustment sleeve 304e. An adjustment shaft 304f is slidably arranged up and down inside the adjustment sleeve 304e. A top push plate 304g for fixedly supporting each other with the bottom side of the blade seat 306 is fixedly arranged at the upper end of the adjustment shaft 304f. An adjustment slider fixedly connected to the adjustment sleeve 304e is slidably arranged at one inner end of the adjustable distance sleeve 304b. An adjustable distance screw 304c threadedly connected to the adjustment slider is rotatably arranged inside the adjustment sleeve 304e. A knob 304d is arranged at the end of the adjustable distance screw 304c. Through the above specific structural design, rotating the knob 304d drives the adjustable distance screw 304c to rotate. Since the adjustable distance screw 304c is threadedly connected to the adjustment slider, the adjustment slider will slide inside the adjustable distance sleeve 304b, thereby driving the adjustment sleeve 304e and the adjustment shaft 304f to move horizontally. The top push plate 304g at the upper end of the adjustment shaft 304f fixedly supports the bottom side of the blade seat 306, so as to realize the adjustment of the gap between the blade seat 306 and the rounding roller 305. In addition, it can also be adjusted by the up and down sliding of the adjustment shaft 304f inside the adjustment sleeve 304e; the gap adjustment structure 304 is to adjust the gap between the blade seat 306 and the rounding roller 305. Different dough characteristics such as hardness and humidity may require different rounding gaps. By adjusting the gap, the processing requirements of different doughs can be adapted to ensure the rounding effect. In addition, it can also be realized that the gap between the lower blade seat 306 and the rounding roller 305 is greater than the gap between the upper blade seat 306 and the rounding roller 305, so as to realize the progressive rounding operation.

[0117] Each rounding plate 307 is arranged on the blade seat 306 through a locking structure 312. A rounding pattern 311 is formed on one side surface of the rounding plate 307 facing the rounding roller 305; the rounding pattern 311 can increase the friction with the dough, better drive the dough to roll, and improve the rounding effect of the dough.

[0118] The locking structure 312 includes two locking plates with an arc-shaped outer shape. One end of the two locking plates facing away from each other is fixedly connected to the blade seat 306 and the rounding plate 307 respectively. An arc-shaped locking groove is opened at one end of the two locking plates close to each other. A locking bolt capable of passing through the arc-shaped locking groove for locking and fixing is arranged between the two locking plates;

[0119] A chute 308 is arranged at the rounding plate 307 at the uppermost section. The chute 308 is fixedly arranged on the column 303 through a cross bar 309. The cross-sectional shape of the chute 308 is U-shaped. The chute 308 plays a role in guiding and conveying the dough, and conveys the rounded dough to the next processing link.

[0120] See the attached instructions Figure 11 、 Figure 12 、 Figure 13 、 Figure 14, Figure 15 , Figure 16 , Figure 17 and Figure 18 As shown, the feeder 4 drives the feeding bowl 405 to move in a circulation through the first chain transmission mechanism, and utilizes the material drop support structure to make the feeding bowl 405 flip over and discharge at a specific position, and then the material is guided to the subsequent processing flow by the material guide trough 406, thereby realizing the efficient material transportation and feeding functions. The feeder 4 includes a feeding frame 401, and two parallel first chain transmission mechanisms are arranged in the feeding frame 401, and a plurality of groups of feeding bowls 405 are evenly distributed along the transmission direction between the two first chain transmission mechanisms, and each group includes a plurality of feeding bowls 405, and each feeding bowl 405 is provided with a bowl fixing plate 410 fixed between the two first chain transmission mechanisms on one side, and each feeding bowl 405 is rotatably set on the corresponding bowl fixing plate 410 through the bowl rotating shaft 416, so as to provide installation and support for the feeding bowl 405 and ensure the stability of the feeding bowl 405 during the transmission process of the chain 404. A locking structure is provided between adjacent feeding bowls 405. In the upper straight section of the chain 404 of the first chain transmission mechanism, the feeding bowl 405 can be turned downward by ninety degrees through the bowl rotating shaft 416. In the lower straight section of the chain 404, the feeding bowls 405 can maintain their positions relative to each other without rotation through the locking structure. In the lower straight section of the chain 404, the locking structure can limit the rotation of the feeding bowls 405, so that the feeding bowls 405 maintain their positions relative to each other without rotation, ensuring that materials will not spill during the conveying process. A material dropping support structure is provided on the feeding frame 401, which can realize the flipping of part of the feeding bowl 405 moving in the upper straight section of the chain 404;

[0121] The first chain transmission mechanism includes two first sprocket wheels 403, which are meshed and connected to each other through a first chain 404. The first sprocket wheels 403 at the same end of the two first chain transmission mechanisms are connected to each other through a connecting shaft. A guide wheel 412 capable of moving and resetting the feeding bowl 405 is provided between the first sprocket wheels 403 at the same end. Its function is to move and reset the feeding bowl 405 during the transmission process of the chain 404, so as to ensure that the feeding bowl 405 is accurately positioned during the transmission process and maintain a normal working state. A second motor 402 capable of driving it to rotate is provided at the end of one of the connecting shafts;

[0122] The blanking support structure includes several blanking support guide rails 408 that are cross - overlapped with each other. A blanking notch groove 409 is formed between two adjacent blanking support guide rails 408. Rollers 411 are rotatably arranged on the loading bowl 405 through wheel rotating shafts 417. The rollers 411 on two adjacent loading bowls 405 are distributed on opposite sides. The number of each group of loading bowls 405 is the same as the number of blanking notch grooves 409, and the rollers 411 on each group of loading bowls 405 and the blanking notch grooves 409 are in one - to - one correspondence and cooperation; through the above - mentioned specific structural design, when the loading bowl 405 on the straight - line segment of the chain 404 moves to the position of the blanking support guide rail 408, the roller 411 enters the blanking notch groove 409. Due to the loss of support, the loading bowl 405 will rotate downward by ninety degrees through the bowl rotating shaft 416 to achieve the discharging of materials.

[0123] A material guiding groove 406 is correspondingly arranged below each blanking notch groove 409. The various material guiding grooves 406 are fixedly connected to each other through a fixing rod 407, and the fixing rod 407 is fixedly arranged on the loading frame 401;

[0124] One side of the loading bowl 405 near its roller 411 is open, and clamping protrusions 414 are convexly arranged on both sides of the opening of the loading bowl 405. A clamping rod 413 that cooperates with the clamping protrusions 414 for clamping is fixedly arranged on the bowl fixing plate 410. An angle support block 415 that can be in limiting contact with the bowl fixing plate 410 is arranged on one side of the loading bowl 405 near the wheel rotating shaft 417.

[0125] See the attached Figure 19 、 Figure 20 、 Figure 21 、 Figure 22 、 Figure 23 、 Figure 24 and Figure 25 As shown in

[0126] The second chain transmission mechanism includes a plurality of second sprocket wheels 502 rotatably arranged in the proofing frame 501, the second sprocket wheels 502 are meshed and transmission-connected with a second chain 503, the corresponding second sprocket wheels 502 of the two second chain transmission mechanisms are connected to each other through a transmission shaft, and one end of the transmission shaft is driven to rotate by a third motor 505 fixedly arranged on the proofing frame 501;

[0127] The proofing storage structure includes two bowl support rods 506 distributed in parallel, a plurality of proofing bowls 504 are evenly distributed between the two bowl support rods 506, and an end plate 507 is fixedly connected between the ends of the two bowl support rods 506, and each end plate 507 is provided with a T-shaped follower 508, and the T-shaped follower 508 is rotatably connected to the second chain 503 through a hanging shaft 509;

[0128] The unloading mechanism includes an unloading frame 511 fixedly arranged on the proofing frame 501, and a fixed bar 522 is fixedly arranged on the unloading frame 511. A first stop wheel 524, a second stop wheel 525, a third stop wheel 526 and a fourth stop wheel 527 are rotatably arranged on the fixed bar 522 in sequence along the length direction. These stop wheels are rotatably arranged in sequence along the length direction of the fixed bar 522. When the proofing storage structure moves to the discharge port with the second chain 503, the stop wheel contacts the T-type follower to change the movement direction of the T-type follower, so as to realize the upside-down turning of the proofing bowl and pour out the dough. A stop box 510 is fixedly arranged on the fixed bar 522, and a dial shaft 523 is rotatably arranged on the stop box 510. A limit slide shaft 521 is arranged at one end of the dial shaft 523, and an arc is provided on the stop box 510 for cooperating with the limit slide shaft 521 to guide the sliding. The guide groove 520 and the other end of the rotating shaft 523 are provided with a rotating rod 519 for rotating and resetting the T-type follower 508. When the second chain 503 drives the proofing storage structure to move to the discharge port, the rotating rod 519, the first stop wheel 524, the second stop wheel 525, the third stop wheel 526 and the fourth stop wheel 527 can realize that the T-type follower 508 drives the proofing bowl 504 to turn upside down and reset. When the proofing storage structure reaches the discharge port and completes unloading, the rotating rod rotates and resets the T-type follower under the constraint of the arc guide groove, so that the proofing bowl returns to the initial position. A feeding slide 515 is provided below the feeding mechanism, which can receive the dough discharged when the proofing bowl 504 is turned over. It is located below the feeding mechanism and is used to receive the dough poured out when the proofing bowl is turned over to prevent the dough from scattering and guide the dough into the subsequent device. Two discharge claws 516 are provided on the bottom side of each discharge slide 515, and an opening and closing driving assembly capable of opening and closing the discharge claws 516 is provided on the discharge frame 511;

[0129] The opening and closing drive assembly includes two opening and closing shafts 517 distributed in parallel. A first gear structure is provided between one ends of the two opening and closing shafts 517. The first gear structure includes two first gears 518 meshing with each other. One end of the other opening and closing shaft 517 is fixedly connected with a deflection rod 513. A first cylinder 512 for deflecting and driving the deflection rod 513 is arranged on one side of the deflection rod 513. A blanking conveyor 514 is arranged below the blanking claw 516. The opening and closing drive assembly controls the opening and closing of the blanking claw 516, adjusts the falling speed and flow rate of the dough, and enables the dough to smoothly fall onto the blanking conveyor.

[0130] See the attached drawings in the specification Figure 26 、 27 As shown in FIGS. 28, 29 and 30, the roll press 6 is mainly used for processing the dough. Through the sequentially arranged centering and aligning mechanism 601, flattening mechanism 603 and rolling mechanism, the dough is preliminarily flattened after being adjusted to a proper position and finally rolled into a pancake, preparing for the subsequent food processing procedures. The roll press 6 includes a roll conveyor 602, which provides a continuous conveying channel for the processing of the dough, enabling the dough to sequentially pass through the centering and aligning mechanism 601, flattening mechanism 603 and rolling mechanism, and realizing the automated processing process of the dough. Along its conveying direction, the roll conveyor 602 is sequentially provided with a centering and aligning mechanism 601 capable of adjusting and centering the position of the dough, a flattening mechanism 603 for preliminarily flattening the dough, and a rolling mechanism for rolling the dough into a pancake;

[0131] The centering and aligning mechanism 601 includes an aligning bracket 601a. Two aligning belt structures distributed in a V shape are arranged on the aligning bracket 601a. The aligning belt structure includes two belt pulleys 601b. An aligning belt 601c is drivingly connected between the two belt pulleys 601b. One of the belt pulleys 601b of each aligning belt structure is driven to rotate by an aligning motor 601d fixedly arranged on the aligning bracket 601a; when the dough is conveyed to the centering and aligning mechanism 601 on the roll conveyor 602, the rotation of the aligning belt 601c will apply a lateral force to the dough, causing the dough to gradually move towards the central position of the conveying channel, thereby realizing the adjustment and centering of the dough position.

[0132] The flattening mechanism 603 includes a flattening housing 603b. A flattening roller 603c is rotatably arranged on the lower side of the flattening housing 603b. A flattening motor 603a for driving the flattening roller 603c to rotate is arranged on the flattening housing 603b; when the dough passes through the flattening mechanism 603, the rotation of the flattening roller 603c will apply a pressure to the dough, preliminarily flattening the dough and making the thickness of the dough relatively uniform, creating better conditions for the subsequent rolling process.

[0133] The rolling mechanism includes a rolling machine housing 604. There are more than three groups of rolling cylinders arranged on the rolling machine housing 604. Each group of rolling cylinders consists of a first rolling cylinder 607 and a second rolling cylinder 608. A rolling transmission structure 609 capable of realizing synchronous reverse rotation between the first rolling cylinder 607 and the second rolling cylinder 608 is arranged between the first rolling cylinder 607 and the second rolling cylinder 608. A rolling motor 605 capable of driving the first rolling cylinder 607 to rotate through the rolling transmission structure 609 is arranged on the rolling machine housing 604. When the preliminarily flattened dough enters the rolling mechanism, the synchronous reverse rotation of the first rolling cylinder 607 and the second rolling cylinder 608 will further extrude and extend the dough, gradually pressing the dough into a cake that meets the requirements.

[0134] See the attached Figure 31 , Figure 32 , Figure 33 and Figure 34 As shown in Figure 33 and Figure 34 , the rolling and curling machine 7 is mainly used to process the cake into a roll shape and compact it to meet the requirements of subsequent food production processes. It realizes this function through the coordinated work of components such as the lower rolling and curling conveyor 701, the rolling and curling net 707, and the upper rolling and curling conveyor 702. The rolling and curling machine 7 includes a lower rolling and curling conveyor 701, which provides power and a channel for the conveyance of the cake, enabling the cake to pass through the rolling and curling net 707 and the upper rolling and curling conveyor 702 in sequence according to the set direction and speed, completing the processes of forming a roll and compaction. Along the conveying direction of the lower rolling and curling conveyor 701, a rolling and curling net 707 for forming the cake into a roll and an upper rolling and curling conveyor 702 for compacting the formed cake roll are respectively arranged; among them, when the cake passes through the rolling and curling net 707 driven by the lower rolling and curling conveyor 701, the rolling and curling net 707 will exert a certain resistance and friction force on the cake, causing the cake to gradually curl into a roll shape during the forward movement. When the curled cake enters the area between the upper rolling and curling conveyor 702 and the lower rolling and curling conveyor 701, the upper rolling and curling conveyor 702 and the lower rolling and curling conveyor 701 act together, applying pressure to the cake to make the cake roll more compact, ensuring the shape and quality of the roll.

[0135] At both ends of the upper rolling and curling conveyor 702 along its transmission direction, first support frames 705 are respectively arranged, and two limiting stop rods 709 are arranged in parallel between the two first support frames 705;

[0136] An adjustment chute 713 is provided on the upper side of the first support frame 705. The length direction of the adjustment chute 713 is consistent with the width direction of the lower rolling conveyor 701. Two suspension rods 714 corresponding to the limit stop rods 709 are slidably arranged in the adjustment chute 713. The lower ends of the suspension rods 714 are fixedly connected to the limit stop rods 709. Its function is to limit the dough roll during the rolling process, prevent the dough roll from shifting to both sides during transmission, and ensure the transmission path and forming effect of the dough roll. The lower ends of the suspension rods 714 are fixedly connected to the limit stop rods 709, and the suspension rods 714 can slide in the adjustment chute 713. By adjusting the position of the suspension rods 714, the distance between the limit stop rods 709 can be adjusted to adapt to dough rolls of different sizes.

[0137] A rolling frame 703 is provided on the lower rolling conveyor 701. The rolling net 707 is arranged between the rolling frame 703 and the first support frame 705 located on the front side. On the one hand, it provides installation and support for the rolling net 707 to ensure the stable position of the rolling net 707. On the other hand, the rolling frame 703 is associated with the flipping structure and the spacing adjustment component, and is an important component for realizing the flipping and spacing adjustment of the upper rolling conveyor 702.

[0138] A flipping structure capable of flipping the upper rolling conveyor 702 is provided on the lower rolling conveyor 701.

[0139] The flipping structure includes a fixed frame 715. The upper rolling conveyor 702 is arranged on the fixed frame 715. A rolling frame 703 is provided above the fixed frame 715. A spacing adjustment component capable of adjusting the distance between the fixed frame 715 and it is arranged on the rolling frame 703. One side of the rolling frame 703 is hinged to the lower rolling conveyor 701 through a hinge seat 711, and the other side of the rolling frame 703 is detachably connected to the lower rolling conveyor 701 through a buckle 708. One side of the rolling frame 703 is hinged to the lower rolling conveyor 701 through a hinge seat 711, and the other side is detachably connected to the lower rolling conveyor 701 through a buckle 708. This structural design enables the rolling frame 703 to rotate around the hinge seat 711. When it is necessary to clean, maintain or replace components of the rolling machine 7, the buckle 708 can be opened to flip and open the rolling frame 703 together with the upper rolling conveyor 702, which is convenient for operation.

[0140] The spacing adjustment component includes an adjustment screw rod 712 threadedly connected to the rolling frame 703. A handwheel 704 is provided at the upper end of the adjustment screw rod 712. The lower end of the adjustment screw rod 712 is rotatably connected to the fixed frame 715. By rotating the handwheel 704, the adjustment screw rod 712 can move up and down on the rolling frame 703, thereby driving the fixed frame 715 and the upper rolling conveyor 702 to move up and down, realizing the adjustment of the spacing between the upper rolling conveyor 702 and the lower rolling conveyor 701. This spacing adjustment function can adjust the pressure of the upper rolling conveyor 702 on the dough roll according to the thickness and rolling requirements of different dough cakes, so as to achieve the best rolling and compaction effects. A nitrogen spring 710 capable of assisting in flipping and driving the rolling frame 703 is provided on the lower rolling conveyor 701. When the buckle 708 is opened for flipping operation, the nitrogen spring 710 can provide auxiliary driving force, reducing the labor intensity of the operator and making the flipping process easier and smoother.

[0141] See the attached instructions Figure 35 、 Figure 36 、 Figure 37 、 Figure 38 、 Figure 39 、 Figure 40 and Figure 41 As shown in, the main function of the forming and correcting machine 8 is to perform a series of operations such as feeding, position correction, detection, and folding and bending forming on the dough roll to ensure that the dough roll reaches the required shape and position accuracy. The forming and correcting machine 8 includes a forming and correcting frame and a third chain drive mechanism inside for realizing the inclined lifting of the dough roll from bottom to top. A dough roll feeding structure for feeding materials to it is provided on one side of the bottom of the third chain drive mechanism. A transition roller 806 is provided between the third chain drive mechanism and the aligning belt 9. The function of the transition roller 806 is to smoothly transfer the dough roll on the third chain drive mechanism to the aligning belt 9, ensuring the continuity of the dough roll conveying. A correcting mechanism for correcting the position of the dough roll on it is provided on the third chain drive mechanism. A vision camera 805 for detecting the dough roll on the third chain drive mechanism is installed on the forming and correcting frame. It can detect parameters such as the position and shape of the dough roll, providing feedback information for the subsequent operation of the correcting mechanism. Above the transition roller 806, a shifting claw assembly for realizing the folding and bending of the dough roll is provided;

[0142] The dough roll feeding structure includes a roller 813, one end of which is driven to rotate by a sixth motor 811 fixedly arranged on the forming correction frame. A plurality of groups of transition claws 808 are evenly distributed around the axis of the roller 813, and each group includes a plurality of transition claws 808 evenly distributed along the axial direction of the roller 813. When the roller 813 rotates, the transition claws 808 grab the dough roll and convey it to the dough roll lifting hanging plate 803 of the third chain transmission mechanism, thereby feeding the third chain transmission mechanism. The first gap groove 812 on the dough roll lifting hanging plate 803 matches the transition claws 808 one by one, so that the transition claws 808 can accurately place the dough roll on the dough roll lifting hanging plate 803.

[0143] The third chain transmission mechanism is provided with two parallel distributed third chain transmission mechanisms, including two third sprockets 801, the two third sprockets 801 are meshed and connected with a third chain 802, and a plurality of chain follower plates 826 are evenly distributed along the transmission direction of the two third chains 802. The chain follower rod 826 is provided with a dough roll lifting hanging plate 803 that can be adjusted along the axial movement of the third sprocket 801 under the drive of the correction mechanism, and is used to mount dough rolls, and drive the dough rolls to move with the transmission of the third chain 802. The cross-section of the dough roll lifting hanging plate 803 is J-shaped, and the dough roll lifting hanging plate 803 is provided with a plurality of evenly distributed first gap grooves 812 that match the transition claws 808 one by one along the axial direction of the third sprocket 801;

[0144] The correction mechanism includes a lead screw 822 rotatably arranged between two third sprockets 801, a lead screw nut 823 is arranged on the lead screw 822, an active push plate 824 is fixedly arranged on the lead screw nut 823, a dough roll lifting hanging plate 803 is provided with a driven push plate 821 distributed on both sides of the active push plate 824, a shifting motor 804 is arranged on the forming correction frame, and the output shaft end of the shifting motor 804 is connected to one end of the lead screw 822 through a gear transmission mechanism 820; through the above-mentioned specific structural design, the shifting motor 804 drives the lead screw 822 to rotate through the gear transmission mechanism 820, and the lead screw nut 823 moves on the lead screw 822, driving the active push plate 824 to move. The driven push plates 821 on both sides of the active push plate 824 are set on the dough roll lifting hanging plate 803. When the active push plate 824 moves, it will push the driven push plate 821, so that the dough roll lifting hanging plate 803 moves axially along the third sprocket 801, thereby correcting the position of the dough roll and ensuring the accurate position of the dough roll on the third chain transmission mechanism.

[0145] A fourth motor 807 for driving the transition roller 806 to rotate is provided on the forming and correcting frame. The shifting claw assembly includes a claw 819 hinged to the forming and correcting frame, which can play a role in blocking and guiding when the surface roll passes through, and cooperate with the shifting claw 817 and others to realize the folding and bending operation of the surface roll. A second cylinder 818 for driving the claw 819 to hinge and rotate is provided on the forming and correcting frame;

[0146] Two turntables 816 symmetrically distributed about the claw 819 are provided on both sides of the claw 819. The two turntables 816 are arranged in an inclined eight-character shape. Two shifting claws 817 symmetrically distributed about the rotation axis of each turntable 816 are provided on each turntable 816. The outer contour of the shifting claw 817 is in a J shape. Linear adjustment structures 809 for adjusting the distance between the two turntables 816 are respectively provided on the opposite sides of the two turntables 816. The push rod head of the linear adjustment structure 809 is rotationally connected to the turntables 816 through a rotary joint 814. A fifth motor 825 for driving the turntables 816 to rotate is provided on the forming and correcting frame. The output shaft end of the fifth motor 825 is connected to the turntables 816 through a toothed belt transmission structure, and a universal joint 815 is connected between the turntable 816 and the driven shaft end of the toothed belt transmission structure; The fifth motor 825 drives the turntables 816 to rotate through the toothed belt transmission structure. When the turntables 816 rotate, while the shifting claws 817 apply a force to the surface roll, they will also approach each other, and cooperate with the claw 819 to realize the folding and bending of the surface roll. The linear adjustment structure 809 is used to adjust the distance between the two turntables 816 to meet the processing requirements of surface rolls of different sizes. The rotary joint 814 and the universal joint 815 ensure the flexibility and stability during the transmission process.

[0147] Two arc-shaped guide plates 810 symmetrically distributed about the claw 819 are provided on both sides of the claw 819. The arc-shaped guide plates 810 are fixedly provided on the forming and correcting frame. The arc-shaped guide plates 810 play a guiding role during the folding and bending process of the surface roll, enabling the surface roll to move along a predetermined trajectory and ensuring the effect of folding and bending.

[0148] See the attached instructions Figure 42 and Figure 43As shown, the main function of the alignment belt 9 is to receive the dough sheet rolls conveyed from the forming and correcting machine 8, cut them, adjust their positions and guide them, so that the dough sheet rolls can enter the next process in a proper posture and position. The alignment belt 9 includes an alignment frame. An alignment support 901 is arranged inside the alignment frame. One side of the bottom of the alignment support 901 is provided with a swing support shaft 904 for supporting and rotating it, providing a support point for rotation of the alignment support 901, enabling the alignment support 901 to swing around the swing support shaft 904. The other side of the bottom of the alignment support 901 is provided with a deflection driving mechanism for reciprocating deflection around the swing support shaft 904. An upper swing conveyor 907 is arranged on the upper side of the alignment support 901. Side swing conveyors 902 are arranged on both sides of the upper swing conveyor 907. The two side swing conveyors 902 are arranged in a V shape with the wide ends facing the forming and correcting machine 8. A cutting machine 906 for cutting the dough sheet roll is arranged at the wide-end openings of the two side swing conveyors 902 to cut the dough sheet roll into a proper length to meet the requirements of subsequent processing. Guide straight plates 908 are arranged at the narrow-end openings of the two side swing conveyors 902; the side swing conveyors 902 swing together when the alignment support 901 swings, which can play a role in guiding and aligning the dough sheet roll, enabling the dough sheet roll to be gradually adjusted to a proper position during transportation.

[0149] A rotating support beam 905 is fixedly arranged on the alignment frame. The swing support shaft 904 is rotatably connected to the rotating support beam 905 through bearings;

[0150] The deflection driving mechanism includes a swing motor 903. The output shaft end of the swing motor 903 is connected with a turntable 909. One end of a driving push rod 910 is rotatably connected to an eccentric position of the turntable 909. The other end of the driving push rod 910 is rotatably connected to the alignment support 901. Two or more support wheels 911 for providing rolling support for the swing of the alignment support 901 are arranged on the bottom side of the alignment support 901. Provide rolling support for the swing of the alignment support 901, reduce the friction during the swing, and ensure the smoothness of the swing.

[0151] The main function of the plate assembly 10 is to plate the dough rolls processed by the straightening belt 9. The plate assembly 10 comprises a plate frame 1001, in which a front baffle plate 1002 and a rear baffle plate 1004 are respectively arranged, and a plurality of evenly distributed partition plates 1005 are arranged between the front baffle plate 1002 and the rear baffle plate 1004, and the partition plates 1005 are all arranged on the rear baffle plate 1004. In actual application, the front baffle plate 1002, the rear baffle plate 1004 and the partition plates 1005 together form a plurality of spaces for placing dough rolls, so that the dough rolls can be neatly arranged, and the front baffle plate 1002 and the rear baffle plate 1004 are respectively provided with translation rods 1007 on the opposite sides of each other, and the two translation rods 1007 are respectively provided. 07 are respectively provided with bottom supporting plates 1006 on the bottom sides, and the swing plate frame 1001 is provided with a third cylinder 1003 for adjusting the distance between the two translation rods 1007, and the swing plate frame 1001 is provided with more than two guide rods 1008 for guiding the movement of the translation rods 1007, and both ends of the translation rods 1007 are provided with guide sliding holes for cooperating with the guide rods 1008 for guiding the sliding, when the push rod of the third cylinder 1003 reaches the minimum stroke, the two bottom supporting plates 1006 abut against each other and close, and when the push rod of the third cylinder 1003 reaches the maximum stroke, the two bottom supporting plates 1006 move away from each other and open.

[0152] See the instruction manual Figure 44 , Figure 45 , Figure 46 and Figure 47 As shown, the transition mechanism 22 is mainly used for transition conveying and position adjustment of dough between the dough rounding machine 3 and the feeder 4. The transition mechanism 22 includes a transition frame 2001. A transition wheel 2002 and a plurality of thumbwheels 2003 are rotatably arranged in the transition frame 2001. Four or more transition material storage grooves 2010 are evenly distributed around the rotation axis of the transition wheel 2002. The transition material storage grooves 2010 are used to carry dough. When the transition wheel 2002 rotates, the dough can be transported from one position to another, so as to realize the transition of dough between different processes or equipment. A second gap groove 2012 corresponding to the thumbwheel 2003 is provided on the outer side of the transition wheel 2002 along its axis for the thumbwheel 2003 to be used for the thumbwheel 2003. The wheel 2003 provides space for rotation and cooperation with the transition wheel 2002, a thumbwheel shaft 2004 is arranged at the rotation axis of the thumbwheel 2003, an eighth motor 2011 is arranged on the transition frame 2001, and the output shaft end of the eighth motor 2011 is connected to one of the shaft ends of the transition wheel 2002 through the fourth chain transmission mechanism 2008, and the other shaft end of the transition wheel 2002 and the end of the thumbwheel shaft 2004 are connected to each other through the fifth chain transmission mechanism 2009; through the above-mentioned specific structural design, the linkage between the transition wheel 2002 and the thumbwheel 2003 can play a role in assisting the movement of materials in the transition trough 2010, adjusting the position of materials or preventing material accumulation during the material transition process.

[0153] On both sides of the transition runner 2002 along its axial direction, side enclosures 2005 are provided. On the side opposite to the dial wheel 2003 of the transition runner 2002, a front enclosure 2006 is provided. On the upper sides of the side enclosures 2005 and the front enclosure 2006, position adjustment structures 2007 for adjusting their positions are respectively provided. Through the above specific structural design, it is possible to prevent materials from falling from the side or front of the transition runner 2002 during the transition process, playing a role of enclosure and protection, and ensuring that the materials can be stably conveyed in the transition material placement trough 2010.

[0154] The position adjustment structure 2007 includes an adjustment sliding plate 2007a. An opening slot 2007b is formed on the adjustment sliding plate 2007a. At the opening slot 2007b, a set screw 2007c capable of realizing the fixed connection between the adjustment sliding plate 2007a and the transition frame 2001 is provided. By passing the set screw 2007c through the opening slot 2007b, the adjustment sliding plate 2007a can be fixedly connected to the transition frame 2001. When it is necessary to adjust the position of the enclosure, loosen the set screw 2007c, and the adjustment sliding plate 2007a can slide within the range of the opening slot 2007b, thereby adjusting the position of the enclosure to adapt to materials of different sizes or conveying requirements. After the adjustment is completed, tighten the set screw 2007c to fix the enclosure in a suitable position.

[0155] The working principle of the present invention:

[0156] Lifting and dividing:

[0157] The lifting column 102 of the elevator 1 drives the rotary bracket 107 to lift and lower, and the rotary motor 106 drives it to flip. The dough bucket 111 on the seat 103 is connected to the rotary bracket 107 through a plug-in structure composed of a plug rod 108 and a socket 105. The dough in the dough bucket 111 enters the vacuum dividing machine 2 through the guide chute 109. The vacuum dividing machine 2 receives the dough through the funnel 202, divides it into several small doughs in the dividing machine body 201, and sends them out to the first conveyor 11 by the first discharge conveyor 203. The first conveyor 11 adopts a three-stage conveyor to adjust and control the spacing between the doughs, so that the doughs are queued and conveyed forward to prevent the spacing between each dough from being too close.

[0158] Full circle processing:

[0159] The small dough pieces transported by the first conveyor 11 after being divided are sent to the dough rounding machine 3. The first motor 313 drives the rounding roller 305 to rotate, so as to cooperate with the rounding plate 307 to drive the dough to roll and move spirally upward. The blade seats 306 and the rounding plate 307 distributed spirally on the outside round the dough. The gap adjusting structure 304 includes a distance adjusting sleeve 304b, an adjusting sleeve 304e, an adjusting shaft 304f, a pushing plate 304g, a distance adjusting screw 304c and a knob 304d, which can adjust the gap between the blade seat 306 and the rounding roller 305. The locking structure 312 composed of two locking plates and locking bolts fixes the rounding plate 307. The hopper 308 at the uppermost rounding plate 307 collects the rounded dough and guides it onto the second conveyor 12. The second conveyor 12 adopts an arc belt conveyor and is used to guide the dough into the transition mechanism 20, and a fourth flour sprinkler 19 is arranged on the second conveyor 12.

[0160] Loading and proofing:

[0161] The eighth motor 2011 of the transition mechanism 20 drives the transition runner 2002 to rotate through the fourth chain drive mechanism 2008, and the transition runner 2002 drives the dial 2003 to rotate through the fifth chain drive mechanism 2009. The transition material placement groove 2010 on the transition runner 2002 holds the dough introduced by the second conveyor 12, and the dial 2003 assists the dough to enter the transition material placement groove 2010. The side enclosure 2005 prevents the dough from falling, and the front enclosure 2006 is used to block the dough so that it enters the feeding bowl 405 of the feeder 4 at a fixed point. The position adjustment structure 2007 includes an adjustment sliding piece 2007a, an opening groove 2007b and a set bolt 2007c, and its position can be adjusted. The second motor 402 of the feeder 4 drives the first chain drive mechanism composed of two first sprockets 403 and a first chain 404 to operate, driving the feeding bowl 405 to move. On the straight section of the chain 404, the feeding bowl 405 can be turned over and unloaded through the bowl rotating shaft 416, and the lower straight section maintains its position through the positioning structure composed of a positioning projection 414 and a positioning rod 413. The blanking support structure includes a blanking support guide rail 408 and a blanking notch groove 409, so that the feeding bowl 405 is turned over at a specific position, and the dough falls into the material guiding groove 406 and enters the proofing bowl 504 of the proofing machine 5 through the material guiding groove 406. The third motor 505 of the proofing machine 5 drives the second chain drive mechanism composed of a number of second sprockets 502 and a second chain 503, driving the proofing storage structure composed of a bowl support rod 506, a proofing bowl 504, an end plate 507 and a T-shaped driven part 508 to move. The proofing bowl 504 holds the dough for proofing. When it reaches the discharge port, the blanking mechanism turns over the proofing bowl 504, and the dough falls into the blanking conveyor 514 through the blanking hopper 515. The blanking claw 516 is controlled to open and close by an opening and closing drive assembly composed of an opening and closing shaft 517, a first gear 518, a deflection rod 513 and a first cylinder 512. A third conveyor 13 is arranged between the blanking conveyor 514 and the roll press 6.

[0162] Rolling process:

[0163] The roll press conveyor 602 of the roll press 6 conveys the dough. The centering mechanism 601 includes a centering bracket 601a, a pulley 601b, a centering belt 601c, and a centering motor 601d. The centering motor 601d drives the centering belt 601c to rotate to adjust the position of the dough to be centered. The flattening mechanism 603 includes a flattening housing 603b, a flattening roller 603c, and a flattening motor 603a. The flattening motor 603a drives the flattening roller 603c to rotate to initially flatten the dough. The roll pressing mechanism includes a roll press housing 604, a first roll pressing cylinder 607, a second roll pressing cylinder 608, a roll pressing transmission structure 609, and a roll pressing motor 605. The roll pressing motor 605 drives the first and second roll pressing cylinders 607 and 608 to rotate synchronously and reversely through the roll pressing transmission structure 609 to gradually press the dough into a pancake. A fourth conveyor 14 is arranged between the roll press 6 and the rolling and coiling machine 7. A fifth conveyor 15 for conveying the placing tray body is arranged on the lower side of the lower conveyor 701 of the rolling and coiling machine. A first flour sprinkler 16 is arranged on the roll press conveyor 602, and a second flour sprinkler 17 is arranged on the fourth conveyor 14 to sprinkle flour on the front and back sides of the pressed pancake.

[0164] Rolling and coiling process:

[0165] The lower conveyor 701 of the rolling and coiling machine 7 conveys the pancake. The rolling and coiling net 707 forms the pancake into a roll, and the lower conveyor 701 cooperates with the upper conveyor 702 of the rolling and coiling machine to compact the rolled dough. The spacing adjustment assembly composed of the adjustment screw 712 and the handwheel 704 can adjust the spacing between the upper conveyor 702 and the lower conveyor 701 of the rolling and coiling machine. The flipping structure composed of the fixed frame 715, the hinge seat 711, the buckle 708, and the nitrogen spring 710 can flip the upper conveyor 702 of the rolling and coiling machine, and the nitrogen spring 710 assists in flipping. A third flour sprinkler 18 is arranged above the rolling and coiling net 707 for sprinkling flour during the rolling and coiling process.

[0166] Forming and correction:

[0167] The sixth motor 811 of the forming and correction machine 8 drives the rotating roller 813 to rotate. The transition claws 808 on the rotating roller 813 supply materials to the third chain drive mechanism composed of two third sprockets 801 and a third chain 802. The vision camera 805 detects the rolled dough. The shifting motor 804 of the third chain drive mechanism drives the lead screw 822 to rotate through the gear transmission mechanism 820. The lead screw nut 823 drives the active push plate 824 to move, and the driven push plate 821 moves accordingly to correct the position of the rolled dough. The fourth motor 807 drives the transition roller 806 to rotate, the second cylinder 818 drives the retaining claw 819 to rotate, and the fifth motor 825 drives the component composed of the turntable 816 and the pawl 817 to rotate through the toothed belt transmission structure to perform a W-shaped folding and bending on the rolled dough passing through the transition roller 806. The arc guide plate 810 assists the movement of the rolled dough.

[0168] Cutting process:

[0169] The lower swing conveyor 907 and the side swing conveyor 902 convey the surface roll. The cutting machine 906 cuts the surface roll at the wide-end opening of the side swing conveyor 902. The guiding straight plate 908 guides the movement of the surface roll after cutting. The swing motor 903 of the alignment belt 9 drives the turntable 909 to rotate, and through the driving push rod 910, the alignment bracket 901 reciprocally deflects around the swing support shaft 904, thereby conveying to the chambers formed between the respective partitions 1005.

[0170] Platter handling:

[0171] The third air cylinder 1003 of the platter assembly 10 adjusts the distance between the two translation rods 1007, thereby controlling the opening and closing of the bottom support plate 1006. The partition 1005 separates the space between the front baffle 1002 and the rear baffle 1004. The surface roll falls into the placing tray body transported on the fifth conveyor 15, thus realizing platter handling.

[0172] The conveyor assembly is composed of a first discharge conveyor 203, a blanking conveyor 514, a roll pressing conveyor 602, a rubbing and coiling lower conveyor 701, a lower swing conveyor 907, a first conveyor 11, a second conveyor 12, a third conveyor 13, a fourth conveyor 14, and a fifth conveyor 15.

[0173] As described above, it is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. A high-moisture toast bread forming production equipment, characterized in that: The conveyor assembly comprises a conveyor component, on which a vacuum divider (2) for dividing the whole dough into a plurality of small doughs, a dough rounding machine (3) for rounding the dough, a dough proofing machine (5) for proofing the dough, a roller press (6) for rolling the dough into a dough cake, a rolling machine (7) for rolling the dough cake into a compact stick-shaped dough roll, a forming and correction machine (8) for visually correcting the dough roll and equidistantly arranging the dough rolls for feeding, a straightening belt (9) for folding and cutting the dough rolls and capable of adjusting the discharge angle, and a tray assembly (10) for arranging and arranging the cut dough rolls. The conveyor assembly is provided with a lifter (1) at the head end along the conveying direction thereof for lifting the dough as a whole upward and sending it to the vacuum cutting mechanism; A feeding machine (4) capable of conveying the dough into the proofing machine (5) in an orderly manner is arranged between the dough rounding machine (3) and the proofing machine (5), wherein the feeding machine (4) is provided with a transition mechanism (22) capable of transferring and feeding the dough in an orderly manner.

2. The high-moisture toast bread forming production equipment according to claim 1, characterized in that: The lifting machine (1) comprises a machine base (101) and a vehicle seat (103); a rotating bracket (107) is arranged on the lifting machine (1); a lifting column (102) is arranged on the lifting machine (1) and is capable of driving the rotating bracket (107) to move up and down; a lifting slider is arranged on the lifting column (102); a rotating motor (106) is fixedly arranged on the lifting slider and is capable of driving the rotating bracket (107) to turn up and down; a flour bucket (111) is arranged on the vehicle seat (103); a plug-in structure capable of being detachably connected to the vehicle seat (103) is arranged on the rotating bracket (107); and a vacuum splitter (2) is arranged on one side of the lifting machine (1); The plug-in structure comprises two plug-in rods (108) distributed in parallel, one end of the two plug-in rods (108) is fixedly connected to the rotating bracket (107), the other ends of the two plug-in rods (108) form a pointed tip in a pointed cone shape, an inserting tube (105) for mating with the plug-in rods (108) is fixedly provided on the vehicle seat (103), and a positioning groove (110) for positioning the mating vehicle seat (103) is provided on the vehicle seat (103); The bottom side of the seat (103) is provided with more than three moving wheels (104), one side of the upper part of the seat (103) is provided with a push handle (112), and the other side of the upper part of the seat (103) is provided with a material guide slide plate (109), and the cross-section of the material guide slide plate (109) is in the shape of an arc; The vacuum splitter (2) comprises a splitter body (201), a funnel (202) is arranged on the upper side of the splitter body (201), a discharge port is formed on the splitter body (201), and a first discharge conveyor (203) is arranged at the discharge port.

3. The high-moisture toast bread forming production equipment according to claim 1, characterized in that: The dough rounding machine (3) comprises a support base (301), wherein four corners of the support base (301) are provided with supporting feet (302), a rounding roller (305) is rotatably provided on the support base (301), a first motor (313) for driving the rounding roller (305) to rotate is provided on the support base (301), a plurality of blade seats (306) distributed in a spiral shape with the rotation center axis of the rounding roller (305) as the center are provided on the outer side of the rounding roller (305), a plurality of rounding plates (307) are provided on each blade seat (306), and a gap adjustment structure (304) for adjusting the gap between the blade seat (306) and the rounding roller (305) is provided on one side of each blade seat (306); The outer side of the rounding roller (305) is provided with more than four columns (303) evenly distributed around its central axis, an upper seat plate (310) is provided between the top ends of the columns (303), and the gap adjustment structure (304) is provided on the columns (303); The gap adjustment structure (304) comprises a pitch adjustment sleeve (304b), an adjustment sleeve (304e) is arranged at one end of the pitch adjustment sleeve (304b) facing the blade seat (306), an adjustment shaft (304f) is arranged in the adjustment sleeve (304e) for sliding up and down, a push plate (304g) is fixedly arranged at the upper end of the adjustment shaft (304f) for fixedly supporting the bottom side of the blade seat (306), an adjustment slider fixedly connected to the adjustment sleeve (304e) is slidably arranged at one end of the interior of the pitch adjustment sleeve (304b), a pitch adjustment screw (304c) threadedly connected to the adjustment slider is rotatably arranged in the adjustment sleeve (304e), and a knob (304d) is arranged at the end of the pitch adjustment screw (304c); Each rounding plate (307) is arranged on the blade seat (306) via a locking structure (312), and a rounding pattern (311) is formed on a surface of the rounding plate (307) facing the rounding roller (305); The locking structure (312) comprises two locking plates with arc-shaped appearances, the ends of the two locking plates facing away from each other are fixedly connected to the blade seat (306) and the circular rubbing plate (307) respectively, the ends of the two locking plates close to each other are provided with arc-shaped locking grooves, and a locking bolt capable of passing through the arc-shaped locking groove for locking and fixing is provided between the two locking plates; A sliding bucket (308) is arranged at the uppermost section of the circular rubbing plate (307), and the sliding bucket (308) is fixedly arranged on the column (303) through a cross bar (309), and the cross section of the sliding bucket (308) is U-shaped.

4. The high-moisture toast bread forming production equipment according to claim 1, characterized in that: The feeding machine (4) comprises a feeding frame (401), two first chain transmission mechanisms are arranged in parallel in the feeding frame (401), a plurality of groups of feeding bowls (405) are arranged between the two first chain transmission mechanisms along the transmission direction thereof, each group comprises a plurality of feeding bowls (405), one side of each feeding bowl (405) is provided with a bowl fixing plate (410) fixed between the two first chain transmission mechanisms, and each feeding bowl (405) is rotatably arranged on the corresponding bowl fixing plate (410) via a bowl rotating shaft (416). 0), a locking structure is provided between adjacent feeding bowls (405), on the straight section of the chain (404) of the first chain transmission mechanism, the feeding bowl (405) can be turned downward by ninety degrees through the bowl rotating shaft (416), and on the lower straight section of the chain (404), the feeding bowls (405) can maintain their positions relative to each other without rotation through the locking structure, and the feeding frame (401) is provided with a material dropping support structure that can realize the turning of part of the feeding bowl (405) moving on the upper straight section of the chain (404); The first chain transmission mechanism comprises two first sprocket wheels (403), the two first sprocket wheels (403) are meshed and connected to each other via a first chain (404), the first sprocket wheels (403) at the same end of the two first chain transmission mechanisms are connected to each other via a connecting shaft, a guide wheel (412) capable of moving and resetting the feeding bowl (405) is arranged between the first sprocket wheels (403) at the same end, and a second motor (402) capable of driving the same to rotate is arranged at the end of one of the connecting shafts; The material dropping support structure comprises a plurality of material dropping support guide rails (408) which are arranged crosswise and overlapped with each other, a material dropping notch groove (409) is formed between two adjacent material dropping support guide rails (408), a roller (411) is rotatably arranged on the feeding bowl (405) via a rotating shaft (417), the rollers (411) on the two adjacent feeding bowls (405) are distributed on opposite sides, the number of each group of feeding bowls (405) is consistent with the number of material dropping notch grooves (409), and the rollers (411) and the material dropping notch grooves (409) on each group of feeding bowls (405) correspond to each other one by one; A material guide groove (406) is correspondingly arranged below each of the blanking notch grooves (409), and each of the material guide grooves (406) is fixedly connected to each other via a fixing rod (407), and the fixing rod (407) is fixedly arranged on the loading frame (401); The feeding bowl (405) is open on one side close to the roller (411) thereon, and the two sides of the opening of the feeding bowl (405) are provided with locking protrusions (414), and the bowl fixing plate (410) is fixedly provided with a locking rod (413) that cooperates with the locking protrusions (414) to lock with each other, and the feeding bowl (405) is provided with an angle support block (415) that can be connected to the bowl fixing plate (410) in a limiting manner on one side close to the rotating shaft (417).

5. The high-moisture toast bread forming production equipment according to claim 1, characterized in that: The proofing machine (5) comprises a proofing frame (501), wherein two second chain transmission mechanisms are arranged in parallel in the proofing frame (501), and a plurality of proofing storage structures are arranged evenly distributed along the transmission direction of the two second chain transmission mechanisms. A discharge port is arranged on the proofing frame (501), and a discharge mechanism is arranged at the discharge port. When the second chain transmission mechanism drives the proofing storage structure to move to the discharge port, the discharge mechanism can realize the overturning of the proofing storage structure to discharge the dough. The second chain transmission mechanism comprises a plurality of second sprocket wheels (502) rotatably arranged in the proofing frame (501), the second sprocket wheels (502) are meshed and transmission-connected with a second chain (503), the corresponding second sprocket wheels (502) of the two second chain transmission mechanisms are connected to each other via a transmission shaft, and an end of one of the transmission shafts is driven to rotate by a third motor (505) fixedly arranged on the proofing frame (501); The proofing storage structure comprises two bowl support rods (506) arranged in parallel, a plurality of proofing bowls (504) arranged evenly between the two bowl support rods (506), an end plate (507) fixedly connected to each other at the ends of the two bowl support rods (506), a T-shaped follower (508) arranged on each end plate (507), and the T-shaped follower (508) is rotatably connected to the second chain (503) via a hanging shaft (509); The unloading mechanism comprises an unloading frame (511) fixedly arranged on the proofing frame (501), a fixing strip (522) fixedly arranged on the unloading frame (511), a first stop wheel (524), a second stop wheel (525), a third stop wheel (526) and a fourth stop wheel (527) rotatably arranged in sequence along the length direction on the fixing strip (522), a stop box (510) fixedly arranged on the fixing strip (522), a rotating shaft (523) rotatably arranged on the stop box (510), a limiting sliding shaft (521) being arranged at one end of the rotating shaft (523), an arc-shaped guide groove (520) for cooperating with the limiting sliding shaft (521) for guiding sliding, and the other end of the rotating shaft (523) A turning rod (519) is provided at the end for turning and resetting the T-shaped follower (508). When the second chain (503) drives the proofing storage structure to move to the discharge port, the turning rod (519), the first stop wheel (524), the second stop wheel (525), the third stop wheel (526) and the fourth stop wheel (527) can realize that the T-shaped follower (508) drives the proofing bowl (504) to turn upside down and reset. A feeding slide (515) is provided below the feeding mechanism for receiving the dough when the proofing bowl (504) is turned over. Two discharge claws (516) are provided on the bottom side of each feeding slide (515), and an opening and closing driving component capable of driving the discharge claws (516) to open and close is provided on the feeding frame (511); The opening and closing drive assembly comprises two opening and closing shafts (517) distributed in parallel, a first gear structure is arranged between one end of the two opening and closing shafts (517), the first gear structure comprises two first gears (518) meshing with each other, the other end of one of the opening and closing shafts (517) is fixedly connected to a deflection rod (513), a first cylinder (512) for deflection driving the deflection rod (513) is arranged on one side of the deflection rod (513), and a material unloading conveyor (514) is arranged below the unloading claw (516).

6. The high-moisture toast bread forming production equipment according to claim 1, characterized in that: The roller press (6) comprises a roller conveyor (602), wherein the roller conveyor (602) is provided with a centering mechanism (601) capable of adjusting the position of the dough, a flattening mechanism (603) for initially flattening the dough, and a roller press mechanism for pressing the dough into a pancake in sequence along its conveying direction; The centering alignment mechanism (601) comprises an alignment bracket (601a), on which are arranged two alignment belt structures distributed in an eight-shaped pattern, the alignment belt structure comprising two pulleys (601b), between which a alignment belt (601c) is connected in a transmission manner, and one of the pulleys (601b) of each alignment belt structure is driven to rotate by an alignment motor (601d) fixedly arranged on the alignment bracket (601a); The flattening mechanism (603) comprises a flattening cover (603b), a flattening roller (603c) is rotatably arranged at the lower side of the flattening cover (603b), and a flattening motor (603a) for driving the flattening roller (603c) to rotate is arranged on the flattening cover (603b); The rolling mechanism comprises a rolling machine housing (604), on which are disposed more than three groups of rolling cylinders, each group of rolling cylinders consisting of a first rolling cylinder (607) and a second rolling cylinder (608), between which is disposed a rolling transmission structure (609) capable of realizing synchronous reverse rotation of the first rolling cylinder (607) and the second rolling cylinder (608), and on which is disposed a rolling motor (605) capable of driving the first rolling cylinder (607) to rotate via the rolling transmission structure (609).

7. The high-moisture toast bread forming production equipment according to claim 1, characterized in that: The rolling machine (7) comprises a rolling lower conveyor (701), on which a rolling net (707) for rolling the dough and an upper rolling conveyor (702) for compacting the dough are respectively arranged along the conveying direction thereof; The roll-up conveyor (702) is provided with first support frames (705) at both ends along its conveying direction, and two limit stop bars (709) are provided in parallel between the two first support frames (705); An adjusting slot (713) is provided on the upper side of the first supporting frame (705), the length direction of the adjusting slot (713) is consistent with the width direction of the lower conveyor (701) of the roll-rolling roll, and two suspension rods (714) corresponding to the limit stop rod (709) are slidably arranged in the adjusting slot (713), and the lower end of the suspension rod (714) is fixedly connected to the limit stop rod (709); The rolling lower conveyor (701) is provided with a rolling frame (703), and the rolling net (707) is arranged between the rolling frame (703) and the first supporting frame (705) located at the front side; The lower roll conveyor (701) is provided with a turning structure capable of turning over the upper roll conveyor (702); The turning structure comprises a fixed frame (715), the upper roll conveyor (702) is arranged on the fixed frame (715), a roll frame (703) is arranged above the fixed frame (715), and a spacing adjustment component capable of adjusting the spacing between the fixed frame (715) and the roll frame (703) is arranged on the roll frame (703), one side of the roll frame (703) is hinged to the lower roll conveyor (701) through a hinge seat (711), and the other side of the roll frame (703) is detachably connected to the lower roll conveyor (701) through a buckle (708); The spacing adjustment assembly comprises an adjustment screw (712) threadedly connected to the rolling frame (703); a hand wheel (704) is arranged at the upper end of the adjustment screw (712); the lower end of the adjustment screw (712) is rotatably connected to a fixed frame (715); and a nitrogen spring (710) capable of assisting the turning drive of the rolling frame (703) is arranged on the lower conveyor (701).

8. The high-moisture toast bread forming production equipment according to claim 1, characterized in that: The forming and correction machine (8) comprises a forming and correction frame and a third chain transmission mechanism inside thereof for realizing tilting and lifting the face roll from bottom to top, a face roll feeding structure for feeding the face roll is arranged on one side of the bottom of the third chain transmission mechanism, a transition roller (806) is arranged between the third chain transmission mechanism and the straightening belt (9), a correction mechanism for correcting the face roll position is arranged on the third chain transmission mechanism, a visual camera (805) for detecting the face roll on the third chain transmission mechanism is arranged on the forming and correction frame, and a shifting claw assembly for realizing folding and bending the face roll is arranged above the transition roller (806); The dough roll feeding structure comprises a rotating roller (813), one end of which is driven to rotate by a sixth motor (811) fixedly arranged on a forming and correction frame, and a plurality of groups of transition claws (808) are arranged on the outer side of the rotating roller (813) and are evenly distributed around the axis thereof, each group comprising a plurality of transition claws (808) evenly distributed along the axial direction of the rotating roller (813); The third chain transmission mechanism is provided with two parallel distributed third sprockets (801), the third chain transmission mechanism includes two third sprockets (801), the two third sprockets (801) are meshed and connected with a third chain (802), a plurality of chain follower plates (826) are evenly distributed along the transmission direction of the two third chains (802), a dough roll lifting hanging plate (803) is provided on the chain follower rod (826) and can be moved and adjusted along the axial direction of the third sprocket (801) under the drive of the correction mechanism, the cross-section of the dough roll lifting hanging plate (803) is J-shaped, and the dough roll lifting hanging plate (803) is provided with a plurality of evenly distributed first clearance grooves (812) that match the transition claws (808) one by one along the axial direction of the third sprocket (801); The correction mechanism comprises a lead screw (822) rotatably arranged between two third sprocket wheels (801), a lead screw nut (823) being arranged on the lead screw (822), an active push plate (824) being fixedly arranged on the lead screw nut (823), a driven push plate (821) being arranged on both sides of the active push plate (824) being arranged on the dough roll lifting hanging plate (803), a shifting motor (804) being arranged on the forming correction frame, and an output shaft end of the shifting motor (804) being connected to one end of the lead screw (822) via a gear transmission mechanism (820); The forming correction frame is provided with a fourth motor (807) for driving the transition roller (806) to rotate, the shifting claw assembly includes a claw (819) hingedly provided on the forming correction frame, and the forming correction frame is provided with a second cylinder (818) for driving the claw (819) to hinge and rotate; Two rotating disks (816) are arranged on both sides of the blocking claw (819) and are symmetrically distributed around the blocking claw (819). The two rotating disks (816) are arranged in an inclined figure-eight shape. Two pushing claws (817) are arranged on each rotating disk (816) and are symmetrically distributed around the rotating axis. The outer contour of the pushing claws (817) is J-shaped. A linear adjustment structure (809) for adjusting the distance between the two rotating disks (816) is arranged on the opposite sides of each other. The push rod head end of the linear adjustment structure (809) is rotatably connected to the rotating disk (816) through a rotating joint (814). A fifth motor (825) for driving the rotating disk (816) to rotate is arranged on the molding correction frame. The output shaft end of the fifth motor (825) is connected to the rotating disk (816) through a toothed belt transmission structure, and the driven shaft ends of the rotating disk (816) and the toothed belt transmission structure are connected to each other through a universal joint (815). Two arc-shaped guide plates (810) are arranged on both sides of the blocking claw (819) and are symmetrically distributed with the blocking claw (819) as the center. The arc-shaped guide plates (810) are fixedly arranged on the forming correction frame.

9. The high-moisture toast bread forming production equipment according to claim 1, characterized in that: The straightening belt (9) comprises a straightening frame, wherein a straightening bracket (901) is arranged in the straightening frame, a swing support shaft (904) for supporting and rotating the straightening bracket (901) is arranged on one side of the bottom thereof, a deflection driving mechanism for reciprocatingly deflecting the straightening bracket (901) with the swing support shaft (904) as the center is arranged on the other side of the bottom thereof, a lower swing conveyor (907) is arranged on the upper side of the straightening bracket (901), side swing conveyors (902) are arranged on both sides of the lower swing conveyor (907), the two side swing conveyors (902) are arranged in an "eight" shape with the wide ends facing the forming correction machine (8), a cutting machine (906) for cutting the opposite roll is arranged at the wide end openings of the two side swing conveyors (902), and two guide straight plates (908) are arranged at the narrow end openings of the two side swing conveyors (902); A rotating support beam (905) is fixedly arranged on the straightening frame, and the swing support shaft (904) is rotatably connected to the rotating support beam (905) via a bearing; The deflection drive mechanism comprises a swing motor (903), the output shaft end of the swing motor (903) is connected to a rotating disk (909), the eccentric position of the rotating disk (909) is rotatably connected to one end of a driving push rod (910), the other end of the driving push rod (910) is rotatably connected to a straightening bracket (901), and the bottom side of the straightening bracket (901) is provided with more than two supporting wheels (911) for rolling support of the swing thereof; The swing plate assembly (10) comprises a swing plate frame (1001), wherein a front baffle plate (1002) and a rear baffle plate (1004) are respectively arranged in the swing plate frame (1001), a plurality of evenly distributed partition plates (1005) are arranged between the front baffle plate (1002) and the rear baffle plate (1004), the partition plates (1005) are all arranged on the rear baffle plate (1004), the front baffle plate (1002) and the rear baffle plate (1004) are respectively arranged on the opposite sides of each other with translation rods (1007), the bottom sides of the two translation rods (1007) are respectively arranged with bottom supporting plates (1006), and the swing plate frame (1001) is provided with a plurality of evenly distributed partition plates (1005), the partition plates (1005) are all arranged on the rear baffle plate (1004), the front baffle plate (1002) and the rear baffle plate (1004) are respectively arranged with translation rods (1007), and the bottom sides of the two translation rods (1007) are respectively arranged with bottom supporting plates (1006). 1) is provided with a third cylinder (1003) for adjusting the distance between the two translation rods (1007); the swing plate frame (1001) is provided with more than two guide rods (1008) for guiding the translation rods (1007) to move; both ends of the translation rods (1007) are provided with guide sliding holes for cooperating with the guide rods (1008) to guide the sliding; when the push rod of the third cylinder (1003) reaches the minimum stroke, the two bottom support plates (1006) abut against each other and close; when the push rod of the third cylinder (1003) reaches the maximum stroke, the two bottom support plates (1006) move away from each other and open.

10. The high-moisture toast bread forming production equipment according to claim 1, characterized in that: The transition mechanism (22) comprises a transition frame (2001), wherein a transition rotating wheel (2002) and a plurality of thumbwheels (2003) are rotatably arranged in the transition frame (2001), the outer side of the transition rotating wheel (2002) is provided with four or more transition material placing grooves (2010) evenly distributed around its rotation axis, and the outer side of the transition rotating wheel (2002) is provided with second gap grooves (2012) corresponding to the thumbwheels (2003) along its axis. , a thumbwheel shaft (2004) is arranged at the rotation axis of the thumbwheel (2003), an eighth motor (2011) is arranged on the transition frame (2001), an output shaft end of the eighth motor (2011) is connected to one shaft end of the transition rotating wheel (2002) via a fourth chain transmission mechanism (2008), and the other shaft end of the transition rotating wheel (2002) is connected to the end of the thumbwheel shaft (2004) via a fifth chain transmission mechanism (2009); The transition wheel (2002) is provided with side enclosures (2005) on both sides along its axial direction, and a front enclosure (2006) is provided on the side of the transition wheel (2002) opposite to the thumbwheel (2003), and position adjustment structures (2007) for adjusting their positions are respectively provided on the upper sides of the side enclosures (2005) and the front enclosure (2006); The position adjustment structure (2007) comprises an adjustment slide (2007a), an opening groove (2007b) is provided on the adjustment slide (2007a), and a fixing bolt (2007c) is provided at the opening groove (2007b) for fixing the adjustment slide (2007a) to the transition frame (2001).

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