Manufacturing method of core body convenient to replace

Abstract

The invention provides a manufacturing method of a core body convenient to replace. The manufacturing method comprises the following steps that fiber floccules formed by a super absorbent resin material and a wood pulp material are uniformly mixed, fall off and are adsorbed in a cotton core mold wheel to form a cotton core with a certain density; a cotton core is transferred to the cotton core forming mechanism from the cotton core mold wheel and extruded and formed through the cotton core forming mechanism, and the needed cotton core middle convex effect is formed. The fabric is flatly laid and fed into the production line through the second unwinding unit; a bottom-layer water-repellent material is flatly laid and fed into a production line by using a third unwinding unit; velcro materials are flatly laid and fed into the production line through the fourth unwinding unit. After the fabric, the cotton core, the bottom layer water-repellent material and the hook-and-loop fastener material are all compounded, the whole enters the product forming mechanism through the first negative pressure conveying unit to form a core body. The product provided by the invention has a good middle convex effect, can be well attached to the body of a user, realizes equipment mechanization, and is stable in manufacturing procedure.

Description

Technical Field

[0001] The present invention relates to the technical field of the preparation of sanitary products, and particularly relates to a method for manufacturing a core that can be conveniently replaced. Background Art

[0002] At present, absorbent sanitary products used by women during menstruation sold on the market are mostly sanitary napkins, tampons, etc. The overall structure of the sanitary napkin is flat, and it needs to be fixed on the underwear first when worn. During use, it cannot be completely attached to the body, and the product's position cannot be fixed as the underwear deforms. The structure of the tampon is very inconvenient and uncomfortable during use.

[0003] Therefore, we propose a method for manufacturing a core that can be conveniently replaced to solve the above problems. Summary of the Invention

[0004] The present invention aims to provide a method for manufacturing a core that can be conveniently replaced to overcome or at least partially solve the above problems.

[0005] To achieve the above object, the technical solution of the present invention is specifically implemented as follows:

[0006] The present invention provides a method for manufacturing a core that can be conveniently replaced, including the following steps:

[0007] S1, The wood pulp material is fed into the wood pulp crushing mechanism of the production line at a stable conveying speed by the first unwinding unit, and the wood pulp material is crushed by the wood pulp crushing mechanism to form fiber flocs and enter the fiber accumulation cavity;

[0008] S2, The superabsorbent resin material is fed into the fiber accumulation cavity of the production line at a stable application amount by the superabsorbent resin feeding mechanism, and is uniformly mixed with the fiber flocs formed by the wood pulp material and adsorbed and fallen in the cotton core mold wheel to form a cotton core with a certain density;

[0009] S3, The cotton core is transferred from the cotton core mold wheel to the cotton core forming mechanism, and the required convex effect of the cotton core is formed through the extrusion and forming of the cotton core forming mechanism;

[0010] S4, The fabric is fed into the production line in a flat manner by the second unwinding unit. Using the first tension control unit, the fabric is kept at a stable conveying tension, and is conveyed by the first traction wheel and the first tension swing rod unit. The center position and material tension of the fabric are adjusted by the first deviation correction unit, and hot melt adhesive I is applied to the fabric by a glue gun;

[0011] S5. The bottom water-repellent material is fed into the production line in a flat manner by the third unwinding unit. Using the second tension control unit, the bottom water-repellent material is kept under a stable conveying tension. It is conveyed by the second traction wheel and the second tension swing rod unit. The center position and material tension of the bottom water-repellent material are adjusted by the second deviation rectifying unit. Hot melt adhesive two is applied to the bottom water-repellent material by glue gun two.

[0012] S6. The magic fastener material is fed into the production line in a flat manner by the fourth unwinding unit. Using the third tension control unit, the magic fastener material is kept under a stable conveying tension. It is conveyed by the third traction wheel. The center position and material tension of the magic fastener material are adjusted by the third deviation rectifying unit. Hot melt adhesive three is applied to the magic fastener material by glue gun three. After passing through the magic fastener material forming mechanism, the magic fastener material is attached to the bottom water-repellent material.

[0013] S7. After the fabric, cotton core, bottom water-repellent material, and magic fastener material are all compounded, the whole enters the product forming mechanism through the first negative pressure conveying unit to form the core body. The material waste edges are processed by the waste suction unit. The core body then enters the second negative pressure conveying unit through the product transfer mechanism and is conveyed to the rear end of the equipment.

[0014] As a further solution of the present invention, in the step S2, the high water-absorbing resin material and the wood pulp material are uniformly mixed according to a ratio of 10-20%: 80-90%.

[0015] As a further solution of the present invention, in the step S3, the upper roller of the cotton core forming mechanism is provided with grooves matching the shape required for the cotton core to be formed. The cotton core is sucked into the grooves of the upper roller by the suction effect. The upper roller and the lower roller of the cotton core forming mechanism then form a cotton core with a middle convex effect through extrusion.

[0016] As a further solution of the present invention, in the step S6, the magic fastener material forming mechanism is used to cut the magic fastener material into the required shape.

[0017] As a further solution of the present invention, in the step S7, the product forming mechanism cuts the compounded all materials into the required shape.

[0018] The present invention provides a method for manufacturing a replaceable core body, and the beneficial effects are as follows:

[0019] The product has a good middle convex effect and can be well attached to the user's body. When in use, the middle convex area of the product is first put into the user's body, and then the underwear is put on and attached to the back of the product for fixation, without displacement, enhancing the wearing comfort between the product body and the user. The product can be well embedded in the user's body, can well block and absorb menstrual blood, and prevent the problem of side leakage of the product. It solves the technical problems such as uncomfortable wearing and limited structure of the existing products.

[0020] The mechanization of the equipment is realized, and the manufacturing process is stable, solving the short - board problems of unreasonable conventional product structures and poor wearing experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following - described drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0022] Figure 1 is the process flow chart of the present invention.

[0023] Figure 2 is the schematic diagram of the cotton core forming mechanism in the present invention.

[0024] Figure 3 is the side - view structure schematic diagram of the magic fastener material in the present invention.

[0025] Figure 4 is the side - view structure schematic diagram of the release paper material in the present invention.

[0026] Figure 5 is the top - view structure schematic diagram of the core body in the present invention.

[0027] In the figure: 1, superabsorbent resin material; 2, wood pulp material; 3, fabric; 4, bottom layer water - repellent material; 5, magic fastener material; 6, cotton core; 7, core body; 8, release paper material; 11, hot melt adhesive one; 12, hot melt adhesive two; 13, hot melt adhesive three; 21, first unwind unit; 31, second unwind unit; 32, first tension control unit; 33, first traction wheel; 34, first tension pendulum unit; 35, first deviation rectification unit; 36, glue gun one; 41, third unwind unit; 42, second tension control unit; 43, second traction wheel; 44, second tension pendulum unit; 45, second deviation rectification unit; 46, glue gun two; 51, fourth unwind unit; 52, third tension control unit; 53, third traction wheel; 54, third deviation rectification unit; 55, glue gun three; 56, magic fastener material forming mechanism; 61, first negative - pressure conveying unit; 62, waste suction unit; 63, product transfer mechanism; 64, second negative - pressure conveying unit; A, superabsorbent resin feeding mechanism; B, wood pulp pulverizing mechanism; C, fiber accumulation cavity; D, cotton core die wheel; E, cotton core forming mechanism; F, product forming mechanism. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided so that the present disclosure can be more thoroughly understood and the scope of the present disclosure can be fully conveyed to those skilled in the art.

[0029] Embodiment 1

[0030] Refer to Figure 1 、 2 、3, and 5. A method for manufacturing a replaceable core body provided by an embodiment of the present invention includes the following steps:

[0031] S1. The wood pulp material 2 is fed into the wood pulp crushing mechanism B of the production line in a flat manner at a stable conveying speed by the first unwinding unit 21, and the wood pulp material 2 is crushed by the wood pulp crushing mechanism B so that the wood pulp material 2 forms fiber flocs and enters the fiber accumulation cavity C.

[0032] S2. The superabsorbent resin material 1 is fed into the fiber accumulation cavity C of the production line at a stable application amount by the superabsorbent resin feeding mechanism A, and is uniformly mixed with the fiber flocs formed by the wood pulp material 2 and falls and adsorbs inside the cotton core mold wheel D to form a cotton core 6 with a certain density.

[0033] S3. The cotton core 6 is transferred from the cotton core mold wheel D to the cotton core forming mechanism E, and the required convex effect of the cotton core 6 is formed through the extrusion and shaping of the cotton core forming mechanism E.

[0034] S4. The fabric 3 is fed into the production line in a flat manner by the second unwinding unit 31. By using the first tension control unit 32, the fabric 3 is kept at a stable conveying tension, and is conveyed by the first traction wheel 33 and the first tension swing rod unit 34. The center position and material tension of the fabric 3 are adjusted by the first deviation correction unit 35, and the hot melt adhesive 11 is applied to the fabric 3 by the hot melt adhesive gun 1 36.

[0035] S5. The bottom layer water-repellent material 4 is fed into the production line in a flat manner by the third unwinding unit 41. By using the second tension control unit 42, the bottom layer water-repellent material 4 is kept at a stable conveying tension, and is conveyed by the second traction wheel 43 and the second tension swing rod unit 44. The center position and material tension of the bottom layer water-repellent material 4 are adjusted by the second deviation correction unit 45, and the hot melt adhesive 2 12 is applied to the bottom layer water-repellent material 4 by the hot melt adhesive gun 2 46.

[0036] S6. The magic fastener material 5 is fed into the production line flatly by using the fourth unwinding unit 51. By using the third tension control unit 52, the magic fastener material 5 is kept under a stable conveying tension. It is conveyed by using the third traction wheel 53. The center position and material tension of the magic fastener material 5 are adjusted by the third deviation rectifying unit 54. The hot melt adhesive three 13 is applied to the magic fastener material 5 by the hot melt adhesive gun three 55. After passing through the magic fastener material forming mechanism 56, the magic fastener material 5 adheres to the bottom water-repellent material 4.

[0037] S7. After the fabric 3, the cotton core 6, the bottom water-repellent material 4, and the magic fastener material 5 are all compounded, the whole enters the product forming mechanism F through the first negative pressure conveying unit 61 to form the core body 7. The material waste edges are processed by the waste suction unit 62. The core body 7 then enters the second negative pressure conveying unit 64 through the product transfer mechanism 63 and is conveyed to the rear end of the equipment.

[0038] Embodiment 2

[0039] See Figure 1 、 2 4, 5, A core body manufacturing method provided by an embodiment of the present invention, which is convenient for replacement, includes the following steps:

[0040] S1. The wood pulp material 2 is fed into the wood pulp crushing mechanism B of the production line flatly by using the first unwinding unit 21 at a stable conveying speed. The wood pulp material 2 is crushed by the wood pulp crushing mechanism B so that the wood pulp material 2 forms fiber flocs and enters the fiber accumulation cavity C.

[0041] S2. The superabsorbent resin material 1 is fed into the fiber accumulation cavity C of the production line by using the superabsorbent resin feeding mechanism A at a stable application amount, and is uniformly mixed with the fiber flocs formed by the wood pulp material 2 and falls and adsorbs inside the cotton core mold wheel D to form a cotton core 6 with a certain density.

[0042] S3. The cotton core 6 is transferred from the cotton core mold wheel D to the cotton core forming mechanism E, and through the extrusion and forming of the cotton core forming mechanism E, the required convex effect of the cotton core 6 is formed.

[0043] S4. The fabric 3 is fed into the production line flatly by using the second unwinding unit 31. By using the first tension control unit 32, the fabric 3 is kept under a stable conveying tension. It is conveyed by using the first traction wheel 33 and the first tension swing rod unit 34. The center position and material tension of the fabric 3 are adjusted by the first deviation rectifying unit 35. The hot melt adhesive one 11 is applied to the fabric 3 by the hot melt adhesive gun one 36.

[0044] S5. The bottom water-repellent material 4 is fed into the production line in a flat manner by the third unwinding unit 41. The second tension control unit 42 is used to keep the bottom water-repellent material 4 under a stable conveying tension. The second traction wheel 43 and the second tension pendulum unit 44 are used for conveying. The center position and the material tension of the bottom water-repellent material 4 are adjusted by the second deviation rectifying unit 45. The hot melt adhesive two 12 is applied to the bottom water-repellent material 4 through the glue gun two 46;

[0045] S6. The release paper material 8 is fed into the production line in a flat manner by the fourth unwinding unit 51. The third tension control unit 52 is used to keep the release paper material 8 under a stable conveying tension. The third traction wheel 53 is used for conveying. The center position and the material tension of the release paper material 8 are adjusted by the third deviation rectifying unit 54. The hot melt adhesive three 13 is applied to the release paper material 8 through the glue gun three 55. After passing through the forming mechanism of the release paper material 8, the release paper material 8 is attached to the bottom water-repellent material 4;

[0046] S7. After the fabric 3, the cotton core 6, the bottom water-repellent material 4, and the release paper material 8 are all compounded, the whole enters the product forming mechanism F through the first negative pressure conveying unit 61 to form the core body 7. The material waste edges are processed by the waste suction unit 62. The core body 7 then enters the second negative pressure conveying unit 64 through the product transfer mechanism 63 and is conveyed to the rear end of the equipment.

[0047] The above are only the embodiments of the present application and are not used to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the scope of the claims of the present application.

Claims

1. A method for manufacturing a core body that can be easily replaced, characterized in that: The following steps are involved: S1, the wood pulp material (2) is flatly fed into the wood pulp crushing mechanism (B) of the production line by using the first unwinding unit (21) to maintain a stable conveying speed, and the wood pulp crushing mechanism (B) crushes the wood pulp material (2) so that the wood pulp material (2) forms fiber flocs and enters the fiber accumulation chamber (C); S2, the super absorbent resin material (1) is fed into the fiber accumulation chamber (C) of the production line by means of a super absorbent resin feeding mechanism (A) at a stable feeding amount, and the fiber flocs formed by the wood pulp material (2) are uniformly mixed and dropped and adsorbed in the cotton core mold wheel (D) to form a cotton core (6) of a certain density; S3, the cotton core (6) is transferred from the cotton core mold wheel (D) to the cotton core forming mechanism (E), and the desired cotton core convex effect is formed through extrusion and forming by the cotton core forming mechanism (E); S4, the fabric (3) is flattened and fed into the production line by the second unwinding unit (31), the fabric (3) is kept at a stable conveying tension by the first tension control unit (32), the fabric (3) is conveyed by the first traction wheel (33) and the first tension swing arm unit (34), the center position and material tension of the fabric (3) are adjusted by the first deviation correction unit (35), and hot melt adhesive (11) is applied to the fabric (3) by a glue gun (36); S5, the bottom water-repellent material (4) is flattened and fed into the production line by the third unwinding unit (41), the bottom water-repellent material (4) is kept at a stable conveying tension by the second tension control unit (42), the bottom water-repellent material (4) is conveyed by the second traction wheel (43) and the second tension swing arm unit (44), the center position and material tension of the bottom water-repellent material (4) are adjusted by the second deviation correction unit (45), and the second hot melt adhesive (12) is applied to the bottom water-repellent material (4) by the second glue gun (46); S6, the hook and loop material (5) is flattened and fed into the production line by the fourth unwinding unit (51), the third tension control unit (52) is used to keep the hook and loop material (5) at a stable conveying tension, the third traction wheel (53) is used to convey the hook and loop material (5), the center position and material tension of the hook and loop material (5) are adjusted by the third deviation correction unit (54), the hot melt adhesive (13) is applied to the hook and loop material (5) by the adhesive gun (55), and the hook and loop material forming mechanism (56) is used to adhere the hook and loop material (5) to the bottom water-repellent material (4); S7, after the fabric (3), cotton core (6), bottom water-repellent material (4), and Velcro material (5) are all compounded, the whole passes through the first negative pressure conveying unit (61) into the product forming mechanism (F) to form the core body (7), the waste edge of the material is processed by the waste suction unit (62), and the core body (7) then passes through the product transfer mechanism (63) into the second negative pressure conveying unit (64) to be transported to the rear end of the equipment.

2. A method for manufacturing a core body that can be easily replaced according to claim 1, characterized in that: In the step S2, the super absorbent resin material (1) and the wood pulp material (2) are uniformly mixed in a ratio of 10-20%:80-90%.

3. The method for manufacturing a core body that can be easily replaced according to claim 1, characterized in that: In step S3, the upper roller of the cotton core forming mechanism (E) is provided with a groove matching the required forming of the cotton core (6), and the cotton core (6) is sucked into the groove of the upper roller by suction, and the upper roller and the lower roller of the cotton core forming mechanism (E) are then squeezed to form a cotton core (6) with a convex effect.

4. The method for manufacturing a core body that can be easily replaced according to claim 1, characterized in that: In step S6, the hook and loop material forming mechanism (56) is used to cut the hook and loop material (5) into a desired shape.

5. The method for manufacturing a core body that can be easily replaced according to claim 1, characterized in that: In step S7, the product forming mechanism (F) cuts all the materials into the required shapes after compounding them.

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