Intelligent cleaning method and device for longitudinal switching cutter blade

Through visual detection and sensing technology, the surface attachments and crack information of the longitudinal switching tool blade is analyzed, and combined with mechanical and ultrasonic cleaning technology, the dirt in the gaps and complex structures in the longitudinal switching tool blade is effectively removed, solving the problem of unstable manual cleaning effect.

CN120205535APending Publication Date: 2025-06-27BAIGONG HUIZHI (SUZHOU) INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202510369487.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-06-27

AI Technical Summary

Technical Problem

When manually cleaning the longitudinal switch blade, it is difficult to completely remove dirt from gaps and complex structures, resulting in unstable cleaning effect.

Method used

The visual detection device and visual sensing device are used to obtain the three-dimensional data information and characteristic information of the longitudinal switching tool blade, analyze the surface attachment and crack information, generate digital detection reports, match the cleaning formula, and control the mechanical device and ultrasonic cleaning device for automatic cleaning and drying.

Benefits of technology

It realizes effective removal of dirt in gaps and complex structures in longitudinal switching tool blades, and improves the stability of cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses an intelligent cleaning method for a longitudinal switching cutter blade. The intelligent cleaning method comprises the following steps that a digital detection report is generated according to surface attachment components and the damage degree; calling a control system to match a cleaning formula based on the digital detection report, predicting soaking time and temperature required by the blade of the longitudinal switching knife, and adjusting a protection strategy in combination with feature information of the blade of the longitudinal switching knife; based on the cleaning formula and the protection strategy, a mechanical device is controlled to immerse the longitudinal switching cutter blade into a cleaning tank, then an ultrasonic cleaning device is started for vibration cleaning, and the cleaning change is monitored in real time to judge the reaction process; after the analysis reaction process reaches a preset reaction process, a visual detection device and a visual sensing device are used for obtaining secondary feature information of the blade of the longitudinal switching knife; and a combined drying strategy is selected based on the secondary feature information for drying, and the cleaning condition of the blade of the longitudinal switching cutter is judged according to a preset cleaning degree standard and the secondary feature information.
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Description

Technical Field

[0001] This application relates to the technical field of data processing, and particularly to an intelligent cleaning method and device for vertical switching knife blades. Background Art

[0002] Vertical switching knife blades are usually used in industrial production for cutting materials such as paper, film, and fabric. Due to long-term use or the characteristics of the materials being cut, the blades may lose their cutting effect due to accumulated dust, residues, or oxidation, and may even damage the materials being cut. Therefore, it is crucial to regularly clean the vertical switching knife blades.

[0003] Currently, the cleaning of vertical switching knife blades mostly adopts the method of manual cleaning. Operators use ordinary cleaning tools and cleaning solutions to clean the blades based on personal experience and skills. Due to differences in the skill levels and operating habits of different operators, the cleaning intensity, cleaning time, and amount of cleaning solution used by operators during the cleaning process are inconsistent, and the dirt in the gaps and complex structures of the blades is difficult to completely remove manually, resulting in unstable cleaning effects.

[0004] In view of this, we need an intelligent cleaning method and device for vertical switching knife blades to solve the above problems. Summary of the Invention

[0005] The purpose of this application is to solve the problem that it is difficult to remove the dirt in the gaps and complex structures of the blades during manual cleaning, and the cleaning effect is unstable. To solve the above technical problems, an intelligent cleaning method and device for vertical switching knife blades are provided, which can remove the dirt in the gaps and complex structures of the blades and have a stable cleaning effect.

[0006] To achieve the above object, the embodiments of the present application adopt the following technical solutions: An intelligent cleaning method for vertical switching knife blades. The method is applied to an intelligent cleaning device for vertical switching knife blades. The intelligent cleaning device for vertical switching knife blades is communicatively connected to a vision detection device, a vision sensing device, and an ultrasonic cleaning device. The method includes the following steps: Obtain the three-dimensional data information of the vertical switching knife blades through the vision detection device and the vision sensing device, and identify the characteristic information of the vertical switching knife blades, where the characteristic information includes the internal and external crack information of the vertical switching knife blades; Analyze the surface attachments of the vertical switching knife blades based on the three-dimensional data information and the characteristic information, and detect the internal and external crack information to obtain the damage degree of the vertical switching knife blades, and generate a digital detection report according to the surface attachment components and the damage degree; Based on the digital detection report, call the control system to match the cleaning formula, predict the soaking time and temperature required for the vertical switching knife blades, and adjust the protection strategy in combination with the characteristic information of the vertical switching knife blades; Based on the cleaning formula and the protection strategy, control the mechanical device to immerse the vertical switching knife blades in the cleaning tank, where the temperature and humidity of the cleaning tank can be adjusted, and then start the ultrasonic cleaning device for vibration cleaning, and monitor the cleaning changes in real time to judge the reaction process; After analyzing that the reaction process reaches the preset reaction process, use the vision detection device and the vision sensing device to obtain the secondary characteristic information of the vertical switching knife blades, where the secondary characteristic information includes the residual moisture information and the surface roughness information of the vertical switching knife blades; Select a combined drying strategy for drying based on the secondary characteristic information.

[0007] Further, according to the embodiments of the present application, the method further includes the following steps: Judge the cleaning condition of the vertical switching knife blades according to the preset cleaning degree standard and the secondary characteristic information, and obtain the judgment result of the cleaning condition; Based on the judgment result of the cleaning condition, if the vertical switching knife blades do not meet the qualified standard, generate a rework cleaning strategy for the unqualified vertical switching knife blades and perform secondary cleaning until the qualified standard is met.

[0008] Further, according to the embodiments of the present application, the method includes the following steps: Update the cleaning process data of the vertical switching knife blades to the cleaning database in real time, where the cleaning database is preset; Establish a blade file database, associate the three-dimensional data information, the characteristic information, and the cleaning database, and record the cleaning cycle of the vertical switching knife blades.

[0009] Further, according to the embodiments of the present application, the method further includes the following steps: Based on the digital detection report, perform grade discrimination on the detected surface attachments to obtain a discrimination result, where the discrimination result includes first-level attachments, second-level attachments, and third-level attachments; Generate an attachment path plan according to the attachment position of the surface attachments, and perform cleaning based on the attachment path and the discrimination result.

[0010] Further, according to an embodiment of the present application, the method further includes the following steps: when the discrimination result is a first-level attachment, based on the surface attachment and the attachment path, drive the mechanical device and the adaptive pressure brush for cleaning; when the discrimination result is a second-level attachment, based on the surface attachment and the attachment path, combine the visual detection device and the high-pressure water jet to adjust the angle and scanning speed for cleaning; when the discrimination result is a third-level attachment, based on the surface attachment and the attachment path, use the ultrasonic cleaning device in combination with the visual sensing device for cleaning.

[0011] Further, according to an embodiment of the present application, the method includes the following steps: when the longitudinal switching knife blade meets the qualified standard, centrifuge and dry the longitudinal switching knife blade to remove surface moisture, use the air-making device to circulate and evaporate the longitudinal switching knife blade, and use the visual sensing device to monitor the surface dryness in real time; when the surface dryness meets the preset dryness, perform the cleaning condition discrimination.

[0012] To achieve the above object, the embodiments of the present application also adopt the following technical solution: an intelligent cleaning device for longitudinal switching knife blades, wherein the device includes: a blade detection module, which is used to obtain the three-dimensional data information of the longitudinal switching knife blade through the visual detection device and the visual sensing device, and identify the characteristic information of the longitudinal switching knife blade, where the characteristic information includes the internal and external crack information of the longitudinal switching knife blade; a blade analysis module, which is used to analyze the surface attachment of the longitudinal switching knife blade based on the three-dimensional data information and the characteristic information, detect the internal and external crack information to obtain the damage degree of the longitudinal switching knife blade, and generate a digital detection report according to the surface attachment composition and the damage degree; a cleaning formula decision module, which is used to call the control system to match the cleaning formula based on the digital detection report, predict the soaking time and temperature required for the longitudinal switching knife blade, and adjust the protection strategy in combination with the characteristic information of the longitudinal switching knife blade; a blade cleaning module, which is used to control the mechanical device to immerse the longitudinal switching knife blade in the cleaning tank based on the cleaning formula and the protection strategy, where the cleaning tank can adjust the temperature and humidity, and then start the ultrasonic cleaning device for vibration cleaning, and monitor the cleaning changes in real time to judge the reaction process; a blade secondary characteristic acquisition module, which is used to analyze the reaction process to reach the preset reaction process, and use the visual detection device and the visual sensing device to obtain the secondary characteristic information of the longitudinal switching knife blade, where the secondary characteristic information includes the residual moisture information and the surface roughness information of the longitudinal switching knife blade; a blade drying module, which is used to select a combined drying strategy for drying based on the secondary characteristic information.

[0013] Further, according to an embodiment of the present application, the device further includes: a cleaning condition confirmation module, which is used to judge the cleaning condition of the vertical switching knife blade according to a preset cleaning degree standard and secondary feature information; a cleaning condition discrimination module, which is used to generate a rework cleaning strategy for the unqualified vertical switching knife blade and perform secondary cleaning until the qualified standard is met based on the cleaning condition judgment result.

[0014] To achieve the above object, an embodiment of the present application also discloses an electronic device, including: a processor; a memory, in which computer program instructions are stored, and when the computer program instructions are run by the processor, the processor is caused to execute a vertical switching knife blade intelligent cleaning method as described above.

[0015] To achieve the above object, an embodiment of the present application also discloses a computer-readable storage medium, on which computer program instructions are stored, and when the computer program instructions are run by the processor, the processor is caused to execute a vertical switching knife blade intelligent cleaning method as described above.

[0016] The present application obtains the three-dimensional data information of the vertical switching knife blade through a vision detection device and a vision sensing device, and identifies the feature information of the vertical switching knife blade. Then, it analyzes the surface attachments of the vertical switching knife blade by using the three-dimensional data information and the feature information, and detects the internal and external crack information to obtain the damage degree of the vertical switching knife blade, and generates a digital detection report according to the surface attachment composition and the damage degree; based on the digital detection report, it calls the control system to match the cleaning formula, predicts the soaking time and temperature required for the vertical switching knife blade, and adjusts the protection strategy in combination with the feature information of the vertical switching knife blade; based on the cleaning formula and the protection strategy, it controls the mechanical device to immerse the vertical switching knife blade in the cleaning tank, where the temperature and humidity of the cleaning tank can be adjusted, and then starts the ultrasonic cleaning device for vibration cleaning, and monitors the cleaning changes in real time to judge the reaction process; after analyzing that the reaction process reaches the preset reaction process, it uses the vision detection device and the vision sensing device to obtain the secondary feature information of the vertical switching knife blade; based on the secondary feature information, it selects a combined drying strategy for drying, thereby achieving the better effect of being able to remove the dirt in the gaps and complex structures of the blade, and having a stable cleaning effect, and solving the problem that it is difficult to remove the dirt in the gaps and complex structures of the blade during manual cleaning, and the cleaning effect is unstable. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The following further describes the present application with reference to the drawings and embodiments.

[0018] Figure 1 It is a flowchart of an intelligent cleaning method for a vertical switching knife blade of the present application.

[0019] Figure 2It is a structural diagram of an intelligent cleaning device for a vertical switching tool blade in this application.

[0020] Figure 3 It is a structural diagram of an electronic device in this application. Detailed implementation manners

[0021] In order to clearly and completely describe the objectives, technical solutions of the present invention and make the advantages more clearly understood, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0024] For the sake of simplicity and illustration, the principles of the embodiments are mainly described by referring to examples. In the following description, many specific details are set forth to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures are not described in detail to avoid unnecessarily making these embodiments difficult to understand. Additionally, all embodiments can be used in combination with each other.

[0025] Such as Figure 1As shown in the figure, this embodiment provides an intelligent cleaning method for vertical switching knife blades. Among them, this method is applied to an intelligent cleaning device for vertical switching knife blades. The intelligent cleaning device for vertical switching knife blades is communicatively connected to a vision detection device, a vision sensing device, and an ultrasonic cleaning device. The method includes the following steps: S10. Obtain the three-dimensional data information of the vertical switching knife blade through the vision detection device and the vision sensing device, and identify the characteristic information of the vertical switching knife blade, where the characteristic information includes the internal and external crack information of the vertical switching knife blade; Exemplarily, the vision detection device can adopt a tool such as an industrial camera that can identify the appearance data of the tool. The vision sensing device can be a sensor such as a laser displacement sensor that can detect tool information. The industrial camera obtains blade information from multiple angles, and the laser displacement sensor scans the blade surface. The information of both is fused to generate three-dimensional data information. The three-dimensional data information is analyzed to identify characteristic information such as the shape and edge angle of the blade, and compared with the standard model in the database. At the same time, ultrasonic waves are emitted into the blade, and according to the reflected wave signal generated when the ultrasonic waves encounter defects during propagation inside the blade, it is detected whether there are microcracks and other damages inside the blade. If there are, they are saved into the characteristic information.

[0026] S20. Analyze the surface attachments of the vertical switching knife blade based on the three-dimensional data information and the characteristic information, and detect the internal and external crack information to obtain the damage degree of the vertical switching knife blade. Generate a digital detection report according to the surface attachment composition and the damage degree; S30. Based on the digital detection report, call the control system to match the cleaning formula, predict the soaking time and temperature required for the vertical switching knife blade, and adjust the protection strategy in combination with the characteristic information of the vertical switching knife blade; Exemplarily, according to the surface attachments and their compositions in the digital detection report, the most suitable cleaning formula is selected from the pre-established cleaning formula database, and the concentration of the cleaning medium in the cleaning formula is determined; then, the material of the blade, the surface attachments, and the characteristics of the cleaning medium are used as input parameters, and the soaking time and temperature are predicted through a pre-trained model. According to the material of the blade and the corrosiveness of the cleaning medium, the corrosion protection strategy is adjusted, such as adding corrosion inhibitors, controlling the cleaning time and temperature, etc., to reduce the corrosion of the blade during the cleaning process.

[0027] S40. Based on the cleaning formula and the protection strategy, control the mechanical device to immerse the vertical switching knife blade in the cleaning tank, where the temperature and humidity of the cleaning tank can be adjusted. Then start the ultrasonic cleaning device for vibration cleaning, and monitor the cleaning changes in real time to judge the reaction process; Exemplarily, through a mechanical device, such as a robotic arm, the longitudinal switching tool blade is placed into the cleaning tank according to a preset program, and it is ensured that the longitudinal switching tool blade is completely immersed in the cleaning medium. During the cleaning process, the temperature and humidity in the cleaning tank are monitored in real time. The temperature and humidity can be controlled within the set range through heating, refrigeration, and humidification equipment. At the same time, a circulation pump can be used to make the cleaning medium circulate in the cleaning tank, and the cavitation effect generated by the vibration of the ultrasonic device is utilized to enhance the cleaning effect, ensuring the cleaning effect of the longitudinal switching tool blade, and monitoring the cleaning changes to judge the reaction process.

[0028] S50. After analyzing that the reaction process reaches the preset reaction process, use the visual detection device and the visual sensing device to obtain the secondary characteristic information of the longitudinal switching tool blade, where the secondary characteristic information includes the residual moisture information and the surface roughness information of the longitudinal switching tool blade; Exemplarily, when the reaction process reaches the preset reaction process, use the visual detection device and the visual sensing device to obtain the secondary characteristic information of the longitudinal switching tool blade, and the secondary characteristic information includes the residual moisture information and the surface roughness information of the longitudinal switching tool blade, so as to reflect the degree of microscopic unevenness on the surface of the longitudinal switching tool blade.

[0029] S60. Select a combined drying strategy based on the secondary characteristic information for drying.

[0030] Exemplarily, select a combined drying strategy according to the surface information of the longitudinal switching tool blade to perform a drying process on the longitudinal switching tool blade.

[0031] Further, according to the embodiments of the present application, the method further includes the following steps: judge the cleaning condition of the longitudinal switching tool blade according to the preset cleaning degree standard and the secondary characteristic information, and obtain the judgment result of the cleaning condition; based on the judgment result of the cleaning condition, if the longitudinal switching tool blade does not meet the qualified standard, generate a rework cleaning strategy for the unqualified longitudinal switching tool blade and perform secondary cleaning until it meets the qualified standard. When the longitudinal switching tool blade meets the qualified standard, centrifuge and spin-dry the longitudinal switching tool blade to remove the surface moisture, use the air-making device to circulate and evaporate the longitudinal switching tool blade, and use the visual sensing device to monitor the surface drying degree in real time; perform a cleaning condition discrimination when the surface drying degree meets the preset drying degree.

[0032] Exemplarily, based on the surface roughness information, it is determined whether the surface roughness meets the standard requirements, so as to confirm the cleaning degree of the longitudinal switching tool blade, and a cleaning condition judgment result is generated according to the judgment result; according to the cleaning condition judgment result, if the longitudinal switching tool blade does not meet the qualified standard, a rework cleaning strategy is generated for the unqualified longitudinal switching tool blade and secondary cleaning is carried out until the qualified standard is met; when the longitudinal switching tool blade meets the qualified standard, first, most of the moisture on the surface of the longitudinal switching tool blade is quickly removed by centrifugal drying, and then through a hot air device, that is, the residual moisture in the micropores of the longitudinal switching tool blade is evaporated by hot air circulation. At the same time, real-time monitoring is carried out by a visual sensing device. When the surface humidity drops to a preset level, the vacuum drying method is switched to further remove the moisture in the tiny pores of the longitudinal switching tool blade.

[0033] Further, according to an embodiment of the present application, the method includes the following steps: the cleaning process data of the longitudinal switching tool blade are updated to the cleaning database in real time, where the cleaning database is preset in advance; a blade file database is established, and the three-dimensional data information, feature information and the cleaning database are associated, and the cleaning cycle of the longitudinal switching tool blade is recorded.

[0034] Further, according to an embodiment of the present application, the method further includes the following steps: based on the digital inspection report, the detected surface attachments are classified and a classification result is obtained, where the classification result includes primary attachments, secondary attachments and tertiary attachments; an attachment path plan is generated according to the attachment position of the surface attachments, and cleaning is carried out based on the attachment path and the classification result. When the classification result is primary attachments, based on the surface attachments and the attachment path, a mechanical device and an adaptive pressure brush are driven for cleaning; when the classification result is secondary attachments, based on the surface attachments and the attachment path, the angle and scanning speed are adjusted by combining a visual inspection device and a high-pressure water jet for cleaning; when the classification result is tertiary attachments, based on the surface attachments and the attachment path, an ultrasonic cleaning device is used in combination with a visual sensing device for cleaning.

[0035] Exemplarily, first, according to the position and shape of the detected surface attachments, a cleaning path is planned, and then the surface attachments are classified; the primary attachments can be millimeter-scale attachments. For the cleaning of millimeter-scale attachments, first, a mechanical device is used. For example, a robotic arm is used to control the contact force and movement speed of the brush to effectively remove millimeter-scale attachments; the secondary attachments can be micron-scale attachments. By using a high-pressure water jet and dynamically adjusting the angle and scanning speed according to the position and direction of the micron-scale gaps fed back by the vision detection device, the residual dirt in the gaps is removed by the impact force of the high-pressure water flow. It should be noted that the vision detection device can be an endoscope or other devices capable of observing micron-scale attachments; the tertiary attachments can be at the complex structures of the blade. For the complex structures of the blade, a rotary ultrasonic cleaning can be started by using an ultrasonic cleaning device, and the cleanliness of the blade is monitored by a vision sensing device to ensure the uniformity and stability of the cleaning effect.

[0036] This application obtains the three-dimensional data information of the longitudinal switching blade through the vision detection device and the vision sensing device, and identifies the characteristic information of the longitudinal switching blade. Then, the surface attachments of the longitudinal switching blade are analyzed by using the three-dimensional data information and the characteristic information, and the internal and external crack information is detected to obtain the damage degree of the longitudinal switching blade. A digital detection report is generated according to the surface attachment composition and the damage degree; based on the digital detection report, the control system is called to match the cleaning formula, predict the soaking time and temperature required for the longitudinal switching blade, and adjust the protection strategy in combination with the characteristic information of the longitudinal switching blade; based on the cleaning formula and the protection strategy, the mechanical device is controlled to immerse the longitudinal switching blade in the cleaning tank, where the temperature and humidity of the cleaning tank can be adjusted. Then, the ultrasonic cleaning device is started for vibration cleaning, and the cleaning changes are monitored in real time to judge the reaction process; after analyzing that the reaction process reaches the preset reaction process, the secondary characteristic information of the longitudinal switching blade is obtained by using the vision detection device and the vision sensing device; based on the secondary characteristic information, a combined drying strategy is selected for drying, thus achieving a good effect of being able to remove the dirt in the gaps and complex structures existing in the blade, and the cleaning effect is stable, and solving the problem that it is difficult to remove the dirt in the gaps and complex structures existing in the manually cleaned blade, and the cleaning effect is unstable.

[0037] As Figure 2 shown, based on the same inventive concept of an intelligent cleaning method for longitudinal switching blades, the present invention also provides an intelligent cleaning device for longitudinal switching blades, which includes: A blade detection module, which is used to obtain the three-dimensional data information of the longitudinal switching blade through the vision detection device and the vision sensing device, and identify the characteristic information of the longitudinal switching blade, where the characteristic information includes the internal and external crack information of the longitudinal switching blade; The blade analysis module is used to analyze the surface attachments of the longitudinal switching blade based on three-dimensional data information and feature information, detect internal and external crack information to obtain the damage degree of the longitudinal switching blade, and generate a digital detection report according to the surface attachment composition and damage degree; The cleaning formula decision module is used to call the control system to match the cleaning formula based on the digital detection report, predict the soaking time and temperature required for the longitudinal switching blade, and adjust the protection strategy in combination with the feature information of the longitudinal switching blade; The blade cleaning module is used to control the mechanical device to immerse the longitudinal switching blade in the cleaning tank based on the cleaning formula and protection strategy, where the temperature and humidity of the cleaning tank can be adjusted, and then start the ultrasonic cleaning device for vibration cleaning, and monitor the cleaning changes in real time to judge the reaction process; The blade secondary feature acquisition module is used to analyze the reaction process. After reaching the preset reaction process, use the vision detection device and vision sensing device to obtain the secondary feature information of the longitudinal switching blade, where the secondary feature information includes the residual moisture information and surface roughness information of the longitudinal switching blade; The blade drying module is used to select a combined drying strategy for drying based on the secondary feature information.

[0038] Furthermore, the device further includes: The cleaning condition confirmation module is used to judge the cleaning condition of the longitudinal switching blade according to the preset cleaning degree standard and secondary feature information; The cleaning condition discrimination module is used to generate a rework cleaning strategy for the unqualified longitudinal switching blade and perform secondary cleaning until the qualified standard is met based on the cleaning condition judgment result.

[0039] All the various change methods and specific examples of the above-mentioned intelligent cleaning method for a longitudinal switching blade are equally applicable to an intelligent cleaning device for a longitudinal switching blade. Through the above detailed description of an intelligent cleaning method for a longitudinal switching blade, those skilled in the art can clearly know the implementation method of an intelligent cleaning device for a longitudinal switching blade. Therefore, for the sake of simplicity of the specification, it will not be elaborated here.

[0040] As Figure 3 shown, the electronic device includes one or more processors and a memory.

[0041] The processor can be a central processing unit (CPU) or other forms of processing units with data processing capabilities and / or instruction execution capabilities, and can control other components in the electronic device to perform desired functions.

[0042] The memory may include one or more computer program products, and the computer program products may include various forms of computer-readable storage media, such as volatile memory and / or non-volatile memory. The volatile memory may include, for example, random access memory (RAM) and / or cache memory, etc. The non-volatile memory may include, for example, read-only memory (ROM), hard disk, flash memory, etc. One or more computer program instructions may be stored on the computer-readable storage media, and the processor may run the program instructions to implement the vertical switching tool blade intelligent cleaning method of various embodiments of the present application above and / or other desired functions. Various contents such as tool posture information, preprocessing posture information, second tool posture information, etc. may also be stored in the computer-readable storage media.

[0043] Secondly, the electronic device further includes an input device and an output device, and these components are interconnected through a bus system and / or other forms of connection mechanisms (not shown).

[0044] For example, when a vision detection device is integrated in the electronic device, the input device may be the vision detection device. When the electronic device is a stand-alone device, the input device may be a communication network connector for receiving tool posture information from the vision detection device. In addition, the input device may further include, for example, a keyboard, a mouse, and so on.

[0045] The output device may output various information to the outside, including the determined tool position information, etc. The output device may include, for example, a display, a speaker, a printer, and a communication network and its connected remote output devices, etc.

[0046] Of course, for simplicity, only some of the components related to the present application in the electronic device are shown in the figure, and components such as a bus, an input / output interface, etc. are omitted. In addition, according to specific application scenarios, the electronic device may further include any other appropriate components.

[0047] In addition, an embodiment of the present application may also be a computer-readable storage medium, on which computer program instructions are stored, and when the computer program instructions are run by a processor, the processor is caused to execute the steps in the vertical switching tool blade intelligent cleaning method according to various embodiments of the present application described in the "Exemplary Method" section above of this specification.

[0048] The computer-readable storage medium may adopt any combination of one or more readable media. The readable media may be a readable signal medium or a readable storage medium. The readable storage medium may include, for example, but is not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination of the above. More specific examples (a non-exhaustive list) of the readable storage medium include: an electrical connection having one or more wires, a portable disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the above.

[0049] Although the above-described illustrative specific embodiments of the present application have been described to enable those skilled in the art to understand the present application, the present application is not limited to the scope of the specific embodiments. For those of ordinary skill in the art, as long as various changes are within the spirit and scope of the present application defined and determined by the appended claims, all applications and creations using the concept of the present application are within the scope of protection.

Claims

1. A method for intelligent cleaning of a longitudinal switch blade, wherein: The method is applied to a longitudinal switch blade intelligent cleaning device, wherein the longitudinal switch blade intelligent cleaning device is communicatively connected with a visual detection device, a visual sensing device and an ultrasonic cleaning device, and the method comprises the following steps: Acquire the three-dimensional data information of the longitudinal switch blade by the visual detection device and the visual sensing device, and identify the characteristic information of the longitudinal switch blade, wherein the characteristic information includes the internal and external crack information of the longitudinal switch blade; Analyze the surface attachments of the longitudinal switch blade based on the three-dimensional data information and the characteristic information, detect the internal and external crack information to obtain the damage degree of the longitudinal switch blade, and generate a digital detection report according to the composition of the surface attachments and the damage degree; Based on the digital detection report, the control system is called to match the cleaning formula, the soaking time and temperature required for the longitudinal switch blade are predicted, and the protection strategy is adjusted in combination with the characteristic information of the longitudinal switch blade; Based on the cleaning formula and the protection strategy, the mechanical device is controlled to immerse the longitudinal switch blade in a cleaning tank, wherein the cleaning tank can adjust the temperature and humidity, and then the ultrasonic cleaning device is started to perform vibration cleaning, and the cleaning changes are monitored in real time to determine the reaction progress; After analyzing that the reaction process reaches a preset reaction process, the visual detection device and the visual sensing device are used to obtain secondary characteristic information of the longitudinal switch blade, wherein the secondary characteristic information includes residual moisture information and surface roughness information of the longitudinal switch blade; A combined drying strategy is selected based on the secondary feature information to perform drying.

2. The intelligent cleaning method for a longitudinal switch blade according to claim 1, characterized in that: The method further comprises the following steps: Determine the cleanliness of the longitudinal switch blade according to the preset cleanliness standard and the secondary characteristic information, and obtain the cleanliness determination result; Based on the cleaning condition judgment result, if the longitudinal switch knife blade does not meet the qualification standard, a rework cleaning strategy is generated for the unqualified longitudinal switch knife blade and a secondary cleaning is performed until the qualification standard is met.

3. The intelligent cleaning method for a longitudinal switch blade according to claim 1, characterized in that: The method comprises the following steps: The cleaning process data of the longitudinal switch blade is updated in real time to a cleaning database, wherein the cleaning database is pre-set; A blade archive database is established to associate the three-dimensional data information, the characteristic information and the cleaning database, and to record the cleaning cycle of the longitudinal switch blade.

4. The intelligent cleaning method for a longitudinal switch blade according to claim 1, characterized in that: The method further comprises the following steps: Based on the digital detection report, the detected surface attachments are graded and a determination result is obtained, wherein the determination result includes primary attachments, secondary attachments and tertiary attachments; An attachment path planning is generated according to the attachment position of the surface attachment, and cleaning is performed based on the attachment path and the discrimination result.

5. The intelligent cleaning method for a longitudinal switch blade according to claim 4, characterized in that: The method further comprises the following steps: When the determination result is the primary attachment, based on the surface attachment and the attachment path, the mechanical device and the adaptive pressure brush are driven to perform cleaning; When the determination result is the secondary attachment, based on the surface attachment and the attachment path, the visual inspection device and the high-pressure water jet are combined to adjust the angle and the scanning speed for cleaning; When the discrimination result is the third-level attachment, based on the surface attachment and the attachment path, the ultrasonic cleaning device is used in combination with the visual sensing device for cleaning.

6. The intelligent cleaning method for a longitudinal switch blade according to claim 2, characterized in that: The method comprises the following steps: When the longitudinal switch blade meets the qualified standard, the longitudinal switch blade is centrifugally dried to remove surface moisture, the longitudinal switch blade is cyclically evaporated by a wind device, and the visual sensor device is used to monitor the surface dryness in real time; When the surface dryness meets the preset dryness, the cleaning condition is judged.

7. An intelligent cleaning device for a longitudinal switch blade, wherein: The device comprises: A blade detection module, the blade detection module is used to obtain the three-dimensional data information of the longitudinal switch blade through the visual detection device and the visual sensing device, and identify the characteristic information of the longitudinal switch blade, wherein the characteristic information includes the internal and external crack information of the longitudinal switch blade; A blade analysis module, the blade analysis module is used to analyze the surface attachments of the longitudinal switch blade based on the three-dimensional data information and the characteristic information, and detect the internal and external crack information to obtain the damage degree of the longitudinal switch blade, and generate a digital detection report according to the composition of the surface attachments and the damage degree; A cleaning formula decision module, wherein the cleaning formula decision detection module is used to call a control system to match a cleaning formula based on the digital detection report, predict the soaking time and temperature required for the longitudinal switch blade, and adjust the protection strategy in combination with the characteristic information of the longitudinal switch blade; A blade cleaning module, the blade cleaning module is used to control a mechanical device to immerse the longitudinal switch blade in a cleaning tank based on the cleaning formula and the protection strategy, wherein the cleaning tank can adjust the temperature and humidity, and then start the ultrasonic cleaning device to perform vibration cleaning, and monitor the cleaning changes in real time to determine the reaction progress; The blade secondary feature acquisition module is used to analyze the reaction process and obtain the secondary feature information of the longitudinal switch blade by using the visual detection device and the visual sensor device after reaching the preset reaction process. The secondary characteristic information includes residual moisture information and surface roughness information of the longitudinal switch blade; A blade drying module is used to select a combined drying strategy for drying based on the secondary feature information.

8. The intelligent cleaning device for the longitudinal switch blade according to claim 7, characterized in that: The device comprises: A cleaning condition confirmation module, the cleaning condition confirmation module is used to determine the cleaning condition of the longitudinal switch blade according to a preset cleaning degree standard and the secondary characteristic information; A cleaning condition determination module is used to generate a rework cleaning strategy for the unqualified longitudinal switch knife blade and perform secondary cleaning until the qualified standard is met based on the cleaning condition determination result if the longitudinal switch knife blade does not meet the qualified standard.

9. An electronic device, comprising: processor; A memory, in which computer program instructions are stored, and when the computer program instructions are executed by the processor, the processor executes a method for intelligent cleaning of a longitudinal switch blade as described in any one of claims 1-6.

10. A computer-readable storage medium having computer program instructions stored thereon, wherein when the computer program instructions are executed by a processor, the processor is enabled to execute the intelligent cleaning method for a longitudinal switch blade as claimed in any one of claims 1 to 6.

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