Cutting machining equipment for galvanized air pipe production

By using a combination of lifting blocks, rolling columns and transmission mechanisms in the galvanized air duct cutting device, the problem of uneven cutting surface caused by jumping and misalignment during cutting of galvanized sheets is solved, and a more efficient and safe cutting effect is achieved.

CN120205895AActive Publication Date: 2025-06-27HUAJIANG VENTILATION TECH (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202510106377.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-06-27
Estimated Expiration
2045-01-23

AI Technical Summary

Technical Problem

When cutting galvanized sheets, existing galvanized air duct cutting devices are prone to uneven cutting surfaces due to the jumping and misalignment between the waste material and the sheet, resulting in uneven cutting surfaces, resulting in burrs or cracks, affecting the cutting effect.

Method used

A cutting and processing equipment for the production of galvanized air ducts is designed, using components such as lifting blocks, rolling columns and transmission mechanisms to support the cut waste and galvanized sheets through the rolling columns, so that the waste materials are kept horizontally aligned when they are separated, and avoid jumping and misalignment.

Benefits of technology

It effectively prevents the jumping and misalignment between the waste and the board during cutting of galvanized sheets, ensures that the cutting surface is flat, avoids the occurrence of burrs or cracks, and improves the cutting effect and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of zinc air pipe cutting devices, particularly relates to cutting machining equipment for galvanized air pipe production, and provides the following scheme for solving the problems in the prior art: the cutting machining equipment comprises a moving block, an auxiliary mechanism is arranged in the moving block, a cutting mechanism is arranged on the side surface of the auxiliary mechanism, and a transmission mechanism is arranged in the moving block; the auxiliary mechanism comprises an open groove formed between the two faces of the moving block, and the inner wall of the top and the inner wall of the bottom of the open groove are each fixedly connected with at least four lifting frames. A lifting block is arranged, a handle is held, the device is moved to a galvanized plate, one end of the galvanized plate is fed between open grooves, a spring pushes a movable block to move, the movable block drives the lifting block to move, the lifting block drives a rolling column to move, the rolling column is made to abut against the galvanized plate to be cut in an extruding mode, and a second motor is started; the second motor drives the second rotating shaft to rotate, the second rotating shaft drives the limiting block to rotate, and the limiting block drives the rotating ring to rotate.
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Description

Technical Field

[0001] The present invention relates to the technical field of galvanized air duct cutting devices, and particularly to a cutting and processing device for the production of galvanized air ducts. Background Art

[0002] Galvanized air ducts are widely used in ventilation and air conditioning systems, and cutting is an important link in the production process of air ducts. Various saw blades or laser cutting devices are commonly used.

[0003] After retrieval, the invention patent with the publication number CN116689860A, titled "A Cutting and Processing Method and Device for the Production of Galvanized Air Ducts", achieves the effect of shielding the cutting space by setting a second motor, a connecting rope, and a protective cover, avoiding the phenomenon of high-temperature debris splashing during the cutting of pipes, improving the safety during the pipe cutting process, and enhancing the work safety of the staff.

[0004] However, due to the jumping and misalignment between the waste material and the galvanized sheet during the cutting of the galvanized sheet by this patented device, the cutting surface of the galvanized sheet is uneven, resulting in burrs or cracks, which affects the cutting effect of the device on the galvanized sheet. Summary of the Invention

[0005] Based on the technical problems existing in the prior art, the present invention proposes a cutting and processing device for the production of galvanized air ducts.

[0006] A cutting and processing device for the production of galvanized air ducts proposed by the present invention includes a moving block. An auxiliary mechanism is arranged inside the moving block, a cutting mechanism is arranged on the side of the auxiliary mechanism, and a transmission mechanism is arranged inside the moving block. The auxiliary mechanism includes a slot opened between two sides of the moving block. At least four lifting frames are fixedly connected to both the top inner wall and the bottom inner wall of the slot. A movable slot is opened on one side of the lifting frame. A limiting column is fixedly connected between the top inner wall and the bottom inner wall of the movable slot. A movable block is slidably connected to the circumferential side of the limiting column. A lifting block is fixedly connected between the sides of two opposite movable blocks. A rotating slot is opened at the bottom of the lifting block. A rolling column is rotatably connected between the two inner walls of the rotating slot. A spring surrounding the limiting column is fixedly connected between the top of the movable block and the top inner wall of the movable slot. A handle is fixedly connected to the outer wall of the top of the moving block.

[0007] Preferably, the cutting mechanism includes fixing plates fixedly connected to both ends of the top inner wall of the slot. A motor two is fixedly connected to one side of one of the fixing plates. The output shaft of the motor two is fixedly connected to a rotating shaft two, and the other end of the rotating shaft two is rotatably connected to one side of the other fixing plate.

[0008] Preferably, a rotating ring is slidably connected to the circumferential side surface of the second rotating shaft. A saw blade is fixedly connected to the outer wall of the circumferential side surface of the rotating ring. At least two limiting rings are rotatably connected to the outer wall of the circumferential side surface of the rotating ring, and one side of the limiting ring abuts against one side of the saw blade.

[0009] Preferably, limiting grooves are evenly formed in the circumferential side surface of the second rotating shaft. Limiting blocks aligned with the limiting grooves are evenly and fixedly connected to the inner wall of the circumferential side surface of the rotating ring, and the side surface of the limiting block is slidably connected to the inner wall of the side surface of the limiting groove.

[0010] Preferably, a lead screw aligned with the second rotating shaft is rotatably connected between the tops of the two sides of the moving block. At least two sliders are evenly threadedly connected to the circumferential side surface of the lead screw, and the top of the slider is slidably connected to the inner wall of the top of the moving block.

[0011] Preferably, a connecting block is fixedly connected to the bottom of the slider. A moving ring surrounding the second rotating shaft is fixedly connected between the two sides of the connecting block. A moving sleeve surrounding the second rotating shaft is rotatably connected to the inner wall of the circumferential side surface of the moving ring. The inner wall of the circumferential side surface of the moving sleeve is slidably connected to the circumferential side surface of the second rotating shaft, and one side of the moving sleeve is fixedly connected to one side of the rotating ring.

[0012] Preferably, a connecting frame is fixedly connected to the side surface of the connecting block. A support plate aligned with the saw blade is fixedly connected to one side of the connecting frame, and the bottom of the support plate is slidably connected to the inner wall of the bottom of the slotted opening.

[0013] Preferably, the transmission mechanism includes transmission grooves formed in the top interior and bottom interior of the moving block. At least two lifting grooves are evenly formed between the top of the transmission groove and the inner wall of the bottom of the moving block. A pressing block is slidably connected between the inner walls of the two sides of the lifting groove. At least two threaded columns aligned with the pressing block are evenly rotatably connected to the bottom of the transmission groove, and the circumferential side surface of the threaded column is threadedly connected to the inside of the pressing block.

[0014] Preferably, a first motor is fixedly connected to the top of the moving block. A first rotating shaft is fixedly connected to the output shaft of the first motor. The other end of the first rotating shaft passes through the two transmission grooves, and a chain is meshed between the circumferential side surface of the first rotating shaft and the circumferential side surface of the threaded column.

[0015] The beneficial effects of the present invention are: By means of the provided lifting block, hold the handle and move the device onto the galvanized sheet. Insert one end of the galvanized sheet between the slots. The spring pushes the movable block to move, the movable block drives the lifting block to move, and the lifting block drives the rolling column to move, causing the rolling column to press against the galvanized sheet to be cut. Start the second motor, which drives the second rotating shaft to rotate. The second rotating shaft drives the limiting block to rotate, the limiting block drives the rotating ring to rotate, and the rotating ring drives the saw blade to rotate. When the saw blade cuts the galvanized sheet, the rolling column supports the cut waste and the galvanized sheet, enabling the cut waste to remain horizontally aligned when separating from the galvanized sheet. This helps prevent the waste and the galvanized sheet from bouncing and misaligning during the cutting process by the device, which could otherwise result in an uneven cutting surface of the galvanized sheet with burrs or cracks, affecting the cutting effect of the device on the galvanized sheet.

[0016] By means of the provided moving ring, before using the device, rotate the screw rod. The screw rod drives the slider to move, the slider drives the connecting block to move, the connecting block drives the moving ring to move, the moving ring drives the moving sleeve to move, the moving sleeve drives the rotating ring to move, and the rotating ring drives the saw blade to move, enabling the device to adjust the distance between the two saw blades, thereby adjusting the cutting width when the device cuts the galvanized sheet. This is beneficial for the device to adjust according to the cutting width required when cutting the galvanized sheet, expanding the working range of the device and improving its applicability. When the connecting block moves, it drives the connecting frame to move, and the connecting frame drives the support plate to move along with the saw blade, causing the waste cut by the saw blade to move between the two support plates. The waste contacts the arc surface of the moving block at the end of the support plate, deflects, and is discharged from the device. This helps prevent the waste generated and discharged during the cutting process by the device from contacting structures such as the saw blade, which could otherwise damage the internal structure of the device and improve the safety of the device.

[0017] By means of the provided extrusion block, start the first motor. The first motor drives the first rotating shaft to rotate. The first rotating shaft drives the threaded column to rotate through a chain. The threaded column drives the extrusion block to move along the lifting groove. The extrusion block presses against the bottom of the lifting block, causing the extrusion block to push the rolling column to tightly press against the galvanized sheet. This is beneficial for the device to further avoid the bouncing and misalignment between the waste and the galvanized sheet during the cutting process of the galvanized sheet, preventing burrs on the cut galvanized sheet or breakage of the saw blade, and improving the production effect and safety of the device. Description of the Drawings

[0018] Figure 1 It is a schematic diagram of the overall structure of a cutting and processing device for the production of galvanized air ducts proposed by the present invention; Figure 2 It is a schematic diagram of the internal structure of a cutting and processing device for the production of galvanized air ducts proposed by the present invention; Figure 3 It is a schematic diagram of the partial structure of a cutting and processing device for the production of galvanized air ducts proposed by the present invention; Figure 4Schematic diagram of the connection block structure of a cutting and processing device for the production of galvanized air ducts proposed by the present invention; Figure 5 Schematic diagram of the lifting frame structure of a cutting and processing device for the production of galvanized air ducts proposed by the present invention; Figure 6 Schematic diagram of the lifting block structure of a cutting and processing device for the production of galvanized air ducts proposed by the present invention; Figure 7 Schematic diagram of the extrusion block structure of a cutting and processing device for the production of galvanized air ducts proposed by the present invention.

[0019] In the figure: 1 - moving block, 2 - lifting block, 3 - rolling column, 4 - saw blade, 5 - extrusion block, 6 - threaded column, 7 - lifting groove, 8 - support plate, 9 - fixing plate, 10 - slot, 11 - transmission groove, 12 - first rotating shaft, 13 - first motor, 14 - handle, 15 - second rotating shaft, 16 - second motor, 17 - limiting groove, 18 - moving sleeve, 19 - moving ring, 20 - connecting frame, 21 - slider, 22 - connecting block, 23 - lead screw, 24 - limiting block, 25 - rotating ring, 26 - limiting ring, 27 - spring, 28 - limiting column, 29 - movable block, 30 - movable groove, 31 - lifting frame, 32 - chain. Detailed implementation method

[0020] Example 1, referring to Figures 1-6 , a cutting and processing device for the production of galvanized air ducts, including a moving block 1. An auxiliary mechanism is arranged inside the moving block 1, a cutting mechanism is arranged on the side of the auxiliary mechanism, and a transmission mechanism is arranged inside the moving block 1. The auxiliary mechanism includes a slot 10 opened between the two sides of the moving block 1. At least four lifting frames 31 are fixedly connected to the top inner wall and the bottom inner wall of the slot 10. A movable groove 30 is opened on one side of the lifting frame 31. A limiting column 28 is fixedly connected between the top inner wall and the bottom inner wall of the movable groove 30. A movable block 29 is slidably connected to the circumferential side of the limiting column 28. A lifting block 2 is fixedly connected between the surfaces of two opposite movable blocks 29. A rotating groove is opened at the bottom of the lifting block 2. A rolling column 3 is rotatably connected between the two inner walls of the rotating groove. A spring 27 surrounding the limiting column 28 is fixedly connected between the top of the movable block 29 and the top inner wall of the movable groove 30. A handle 14 is fixedly connected to the top outer wall of the moving block 1.

[0021] In the present invention, the cutting mechanism includes fixing plates 9 fixedly connected to both ends of the top inner wall of the slot 10. A second motor 16 is fixedly connected to the surface of one of the fixing plates 9. The output shaft of the second motor 16 is fixedly connected to a second rotating shaft 15. The other end of the second rotating shaft 15 is rotatably connected to the surface of the other fixing plate 9.

[0022] A rotating ring 25 is slidably connected to the circumferential side surface of the second rotating shaft 15. A saw blade 4 is fixedly connected to the outer wall of the circumferential side surface of the rotating ring 25. At least two limiting rings 26 are rotatably connected to the outer wall of the circumferential side surface of the rotating ring 25, and one side of the limiting ring 26 abuts against one side of the saw blade 4.

[0023] Limiting grooves 17 are evenly formed in the circumferential side surface of the second rotating shaft 15. Limiting blocks 24 aligned with the limiting grooves 17 are evenly and fixedly connected to the inner wall of the circumferential side surface of the rotating ring 25, and the side surface of the limiting block 24 is slidably connected to the inner wall of the side surface of the limiting groove 17.

[0024] When the present invention is in use: Hold the handle 14, move the device to the galvanized sheet, send one end of the galvanized sheet between the slots 10. The spring 27 pushes the movable block 29 to move. The movable block 29 drives the lifting block 2 to move. The lifting block 2 drives the rolling column 3 to move, so that the rolling column 3 presses against the galvanized sheet to be cut. Start the second motor 16. The second motor 16 drives the second rotating shaft 15 to rotate. The second rotating shaft 15 drives the limiting block 24 to rotate. The limiting block 24 drives the rotating ring 25 to rotate. The rotating ring 25 drives the saw blade 4 to rotate. When the saw blade 4 cuts the galvanized sheet, the rolling column 3 supports the cut waste and the galvanized sheet, so that the cut waste remains horizontally aligned when separating from the galvanized sheet, which is beneficial to preventing the waste and the galvanized sheet from jumping and misaligning during the cutting of the galvanized sheet by the device, resulting in an uneven cutting surface of the galvanized sheet and generating burrs or cracks, affecting the cutting effect of the device on the galvanized sheet.

[0025] Example 2, refer to Figures 1-4 and Figure 6 A cutting and processing device for producing galvanized air ducts, between the tops of both sides of the moving block 1, a lead screw 23 aligned with the second rotating shaft 15 is rotatably connected. At least two sliders 21 are evenly threadedly connected to the circumferential side surface of the lead screw 23, and the tops of the sliders 21 are slidably connected to the inner wall of the top of the moving block 1.

[0026] In the present invention, a connecting block 22 is fixedly connected to the bottom of the slider 21. A moving ring 19 surrounding the second rotating shaft 15 is fixedly connected between both sides of the connecting block 22. A moving sleeve 18 surrounding the second rotating shaft 15 is rotatably connected to the inner wall of the circumferential side surface of the moving ring 19. The inner wall of the circumferential side surface of the moving sleeve 18 is slidably connected to the circumferential side surface of the second rotating shaft 15. One side of the moving sleeve 18 is fixedly connected to one side of the rotating ring 25.

[0027] A connecting frame 20 is fixedly connected to the side surface of the connecting block 22. A support plate 8 aligned with the saw blade 4 is fixedly connected to one side of the connecting frame 20. The bottom of the support plate 8 is slidably connected to the inner wall of the bottom of the slot 10.

[0028] When the present invention is in use: Before using the device, rotate the lead screw 23. The lead screw 23 drives the slider 21 to move. The slider 21 drives the connecting block 22 to move. The connecting block 22 drives the moving ring 19 to move. The moving ring 19 drives the moving sleeve 18 to move. The moving sleeve 18 drives the rotating ring 25 to move. The rotating ring 25 drives the saw blade 4 to move, enabling the device to adjust the distance between the two saw blades 4, thereby adjusting the cutting width when the device cuts galvanized sheets. This is beneficial for the device to adjust according to the cutting width required when cutting galvanized sheets, expanding the working range of the device and improving the applicability of the device. When the connecting block 22 moves, it drives the connecting frame 20 to move. The connecting frame 20 drives the support plate 8 to move along with the saw blade 4, causing the waste generated by the saw blade 4 to move along between the two support plates 8. The waste contacts the arc surface of the moving block 1 at the end of the support plate 8, deflects, and is discharged from the device. This is beneficial for preventing the waste generated and discharged during the cutting of the device from contacting structures such as the saw blade 4, resulting in damage to the internal structure of the device and improving the safety of the device.

[0029] Example 3, refer to Figures 1-2 and Figures 6-7 , a cutting and processing device for the production of galvanized air ducts. In this embodiment, the transmission mechanism includes transmission grooves 11 opened in the top and bottom interiors of the moving block 1. At least two lifting grooves 7 are evenly opened between the top of the transmission groove 11 and the bottom inner wall of the moving block 1. A pressing block 5 is slidably connected between the two inner walls of the lifting groove 7. At least two threaded columns 6 aligned with the pressing block 5 are evenly rotatably connected to the bottom of the transmission groove 11. The circumferential side surface of the threaded column 6 is threadedly connected to the inside of the pressing block 5.

[0030] In the present invention, a first motor 13 is fixedly connected to the top of the moving block 1. The output shaft of the first motor 13 is fixedly connected to a first rotating shaft 12. The other end of the first rotating shaft 12 passes through the two transmission grooves 11. A chain 32 is meshed and connected between the circumferential side surface of the first rotating shaft 12 and the circumferential side surface of the threaded column 6.

[0031] When the present invention is in use: Start the first motor 13. The first motor 13 drives the first rotating shaft 12 to rotate. The first rotating shaft 12 drives the threaded column 6 to rotate through the chain 32. The threaded column 6 drives the pressing block 5 to move along the lifting groove 7. The pressing block 5 presses against the bottom of the lifting block 2, causing the pressing block 5 to push the rolling column 3 to closely abut against the galvanized sheet. This is beneficial for the device to further avoid the occurrence of jumping misalignment between the waste and the galvanized sheet when cutting the galvanized sheet, preventing burrs from appearing on the cut galvanized sheet or the saw blade 4 from breaking, and improving the production effect and safety of the device.

[0032] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, shall be covered by the protection scope of the present invention.

Claims

1. A cutting and processing device for producing galvanized air ducts, comprising a moving block (1), characterized in that: The moving block (1) is provided with an auxiliary mechanism inside, a cutting mechanism is provided on the side of the auxiliary mechanism, a transmission mechanism is provided inside the moving block (1), the auxiliary mechanism comprises a slot (10) provided between two sides of the moving block (1), at least four lifting frames (31) are fixedly connected to the top inner wall and the bottom inner wall of the slot (10), a movable slot (30) is provided on one side of the lifting frame (31), and a limiting column (28) is fixedly connected between the top inner wall and the bottom inner wall of the movable slot (30). ), a movable block (29) is slidably connected to the circumferential side of the limit column (28), a lifting block (2) is fixedly connected between one side of two opposite movable blocks (29), a rotating groove is provided at the bottom of the lifting block (2), a rolling column (3) is rotatably connected between the two inner walls of the rotating groove, a spring (27) surrounding the limit column (28) is fixedly connected between the top of the movable block (29) and the top inner wall of the movable groove (30), and a handle (14) is fixedly connected to the top outer wall of the moving block (1).

2. The cutting and processing equipment for producing galvanized air ducts according to claim 1 is characterized in that: The cutting mechanism comprises a fixing plate (9) fixedly connected to the two ends of the inner wall at the top of the slot (10), one side of the fixing plate (9) is fixedly connected to the second motor (16), the output shaft of the second motor (16) is fixedly connected to the second rotating shaft (15), and the other end of the second rotating shaft (15) is rotatably connected to the one side of the other fixing plate (9).

3. The cutting and processing equipment for producing galvanized air ducts according to claim 2 is characterized in that: The circumferential side surface of the second rotating shaft (15) is slidably connected to a rotating ring (25), the outer wall of the circumferential side surface of the rotating ring (25) is fixedly connected to a saw blade (4), and the outer wall of the circumferential side surface of the rotating ring (25) is rotatably connected to at least two limiting rings (26), one side of the limiting ring (26) abuts against one side of the saw blade (4).

4. A cutting and processing equipment for producing galvanized air ducts according to claim 2 or 3, characterized in that: The circumferential side surface of the second rotating shaft (15) is evenly provided with a limiting groove (17), and the inner wall of the circumferential side surface of the rotating ring (25) is evenly fixedly connected with a limiting block (24) aligned with the limiting groove (17), and the side surface of the limiting block (24) is slidably connected to the inner wall of the side surface of the limiting groove (17).

5. The cutting and processing equipment for producing galvanized air ducts according to claim 4, characterized in that: A screw rod (23) aligned with the second rotating shaft (15) is rotatably connected between the tops of the two surfaces of the moving block (1), and at least two sliding blocks (21) are evenly threadedly connected to the circumferential side surfaces of the screw rod (23), and the top of the sliding block (21) is slidably connected to the top inner wall of the moving block (1).

6. The cutting and processing equipment for producing galvanized air ducts according to claim 5, characterized in that: The bottom of the slider (21) is fixedly connected to a connecting block (22); a moving ring (19) surrounding the second rotating shaft (15) is fixedly connected between the two sides of the connecting block (22); the inner wall of the circumferential side surface of the moving ring (19) is rotatably connected to a moving sleeve (18) surrounding the second rotating shaft (15); the inner wall of the circumferential side surface of the moving sleeve (18) is slidably connected to the circumferential side surface of the second rotating shaft (15); and one side of the moving sleeve (18) is fixedly connected to one side of the rotating ring (25).

7. The cutting and processing equipment for producing galvanized air ducts according to claim 6, characterized in that: The side of the connecting block (22) is fixedly connected to a connecting frame (20), one side of the connecting frame (20) is fixedly connected to a supporting plate (8) aligned with the saw blade (4), and the bottom of the supporting plate (8) is slidably connected to the bottom inner wall of the slot (10).

8. The cutting and processing equipment for producing galvanized air ducts according to claim 4, characterized in that: The transmission mechanism comprises a transmission groove (11) provided inside the top and bottom of the moving block (1); at least two lifting grooves (7) are evenly provided between the top of the transmission groove (11) and the inner wall of the bottom of the moving block (1); an extrusion block (5) is slidably connected between the inner walls on both sides of the lifting groove (7); at least two threaded columns (6) aligned with the extrusion block (5) are evenly rotatably connected to the bottom of the transmission groove (11); and the circumferential side surface of the threaded column (6) is threadedly connected to the inside of the extrusion block (5).

9. The cutting and processing equipment for producing galvanized air ducts according to claim 8, characterized in that: The top of the moving block (1) is fixedly connected to a motor 1 (13), the output shaft of the motor 1 (13) is fixedly connected to a rotating shaft 1 (12), the other end of the rotating shaft 1 (12) passes through two transmission grooves (11), and a chain (32) is meshedly connected between the circumferential side surface of the rotating shaft 1 (12) and the circumferential side surface of the threaded column (6).

Citation Information

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