Electrical automatic intelligent manufacturing equipment and method

Abstract

The invention provides an electrical automation intelligent manufacturing device and method, and belongs to the field of electrical automation. And a drilling assembly. The method comprises the steps that S1, during machining, a plate is firstly placed on an I-shaped plate, then a double-shaft motor drives a rotating disc to rotate, the rotating disc drives a transmission rod to move through a round rod, and the transmission rod drives a lifting plate to move up and down in a circulating mode; according to the multi-hole punching device, multi-hole punching of a plate is achieved, and meanwhile the plate can be automatically clamped and loosened; polishing and deburring can be conducted on the two faces of the plate; meanwhile, the water spraying and cooling functions on the plates are achieved, water can be collected, filtered and recycled, and resources are saved; in addition, air injection cleaning can be conducted on the filter screen, blocking is prevented, and the stable filtering effect is ensured. The automation degree is high, the functions are comprehensive, and the machining efficiency and practicability are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of electrical automation, and particularly relates to an electrical automation intelligent manufacturing device and method. Background Art

[0002] The laser beam drilling technology is a non-contact processing method that uses a laser beam with a high energy density to precisely process materials. Since the advent of laser technology in the 1960s, laser processing has gradually become one of the important technical means in modern manufacturing. As an important branch of laser processing, laser beam drilling has been widely used in fields such as aerospace, electronic manufacturing, medical devices, and the automotive industry due to its high precision, high efficiency, and high flexibility.

[0003] In the existing laser beam drilling equipment, it is generally impossible to perform multi-hole processing on long plates. Due to the limitation of the equipment processing range, operators often need to position and process the plates multiple times, which not only increases the complexity of the operation but also consumes a large amount of time and labor, making it difficult to meet the actual production needs and reducing work efficiency and practicality. Summary of the Invention

[0004] In view of the deficiencies in the prior art, the present invention provides an electrical automation intelligent manufacturing device and method.

[0005] An embodiment of the present invention provides an electrical automation intelligent manufacturing device, including:

[0006] A bracket, the bracket includes an I-shaped plate and a support frame, the support frame is fixedly arranged at the bottom of the I-shaped plate, and a through hole is penetrated through the I-shaped plate;

[0007] A drilling assembly, the drilling assembly includes a lifting plate, a mounting plate, a laser cutting head, a double-axis motor, a turntable, and a transmission rod. A U-shaped frame is fixedly arranged on the I-shaped plate. A guide rod is fixedly arranged at the top of the mounting plate, and the guide rod penetrates through the lifting plate and the U-shaped frame and is slidably arranged. The laser cutting head is installed at the bottom of the mounting plate. A first spring is fixedly arranged on the mounting plate, and the other end of the first spring is fixedly arranged at the bottom of the lifting plate. The double-axis motor is fixedly installed at the inner top of the U-shaped frame. The turntable is fixedly arranged at the output end of the double-axis motor. A round rod is fixedly arranged on the turntable, one end of the round rod penetrates through the transmission rod and is rotatably connected, and the other end of the transmission rod is hingedly connected to the lifting plate;

[0008] A moving assembly, the moving assembly is used to drive the plate to move;

[0009] A clamping assembly, the clamping assembly is used to fix the plate to be processed.

[0010] Further, the moving component includes two cams, a belt, and two gears. Rubber blocks are fixedly arranged at the outer ends of the cams. Long rods are fixedly arranged on both of the two cams. Both ends of the two long rods penetrate through the I-shaped plate and are rotatably connected. The other end of the double-shaft motor is fixedly provided with a driving rod. The driving rod penetrates through the U-shaped frame and is rotatably connected. Pulley wheels are fixedly arranged on both the driving rod and the upper long rod. The two pulley wheels are driven by the belt. The two gears are respectively fixedly arranged on the two long rods.

[0011] Further, the clamping component includes two arc-shaped plates and two pressing plates. Shaft rods are fixedly arranged on both of the two arc-shaped plates. Both ends of the shaft rods are rotatably connected within the I-shaped plate. Both of the two arc-shaped plates are connected to a grinding component. Fixed plates are fixedly arranged on both sides of the I-shaped plate. Anti-slip pads are fixedly arranged on the inner sides of the two pressing plates. Moving columns are fixedly arranged on both of the two pressing plates. The two moving columns respectively penetrate through the two fixed plates and are slidably arranged. Spherical blocks are fixedly arranged at the other ends of the two moving columns. Second springs are fixedly arranged on the outer sides of the two fixed plates. The other ends of the two second springs are respectively fixedly arranged on the spherical blocks on the same side.

[0012] Further, the grinding component includes a support plate, a grinding disc, a pull rope, and a pulley. The support plate is fixedly arranged within the I-shaped plate. A rotating rod is fixedly arranged on the grinding disc. The rotating rod penetrates through the support plate and is movably arranged. A spiral spring is arranged in cooperation between the rotating rod and the support plate. One end of the pull rope is fixedly arranged at the upper end of the rotating rod. The pull rope is wound around the rotating rod. The other end of the pull rope is fixedly arranged on the arc-shaped plate on the same side. The pulley is fixedly arranged on the support plate. The pull rope penetrates through the bottom of the pulley.

[0013] Further, a water spraying component is further included. The water spraying component includes a collection box, a piston cylinder, a movable piston, a water delivery pipe, and a water outlet pipe. The collection box is fixedly arranged on the front side of the I-shaped plate. A filter screen is fixedly arranged within the collection box. The piston cylinder is fixedly arranged at the inner top of the U-shaped frame. The movable piston is slidably arranged within the piston cylinder. A push-pull rod is fixedly arranged at the bottom of the movable piston. The push-pull rod penetrates through the bottom of the piston cylinder and is slidably arranged and fixedly arranged on the lifting plate. A first one-way valve and a second one-way valve are arranged through the bottom of the piston cylinder. One end of the water delivery pipe is fixedly arranged at the bottom of the first one-way valve. The other end of the water delivery pipe penetrates through one side of the collection box and is fixedly arranged. The water outlet pipe is fixedly arranged at the bottom of the second one-way valve.

[0014] Further, it further includes a blowing component, the blowing component includes an air outlet pipe and a high-pressure nozzle, a third one-way valve and a fourth one-way valve are penetrated and arranged at the upper end of the side surface of the piston cylinder, one end of the air outlet pipe is fixedly arranged at the outer end of the third one-way valve, the other end of the air outlet pipe penetrates through one side of the collection box and is fixedly arranged, and the high-pressure nozzle is fixedly arranged at the bottom end of the air outlet pipe.

[0015] Further, the I-shaped plate is inclined, a drain hole is penetrated and arranged on one side of the I-shaped plate, the drain hole is arranged in cooperation with the collection box, a scraper is arranged inside the I-shaped plate, the scraper is inclined, a rotating shaft is fixedly arranged at the upper end of the scraper, and both ends of the rotating shaft are rotatably connected to the I-shaped plate.

[0016] An operation method of a three-way pipe welding device includes the following steps:

[0017] S1. During processing, first place the plate on the I-shaped plate. Subsequently, the double-shaft motor will drive the turntable to rotate. The turntable will drive the transmission rod to move through the round rod. The transmission rod will drive the lifting plate to move up and down in a cycle. When the lifting plate moves downward, it will drive the laser cutting head to move downward through the mounting plate to perform laser drilling on the plate. When the lifting plate moves upward, it will drive the laser cutting head to move upward through the mounting plate to separate from the plate, and then stop the drilling work, and cycle.

[0018] S2. At the same time, the double-shaft motor drives the upper long rod to rotate through the driving rod and the belt. The long rod drives the lower long rod to rotate in the opposite direction through two gears, and then drives the two cams to rotate in the opposite direction at the same time. When the outer ends of the two cams both rotate to the inner side (at this time, the laser cutting head is in the upward moving state), it will press against the plate through the rubber block and then pull the plate to one side to realize the movement of the plate. When the outer ends of the two cams both rotate to the outer side (at this time, the laser cutting head is in the downward moving state), through the cyclic alternating work of the two cams and the laser cutting head, the operation of multi-hole drilling is realized.

[0019] S3. At the same time, when the two cams rotate outward (at this time, the laser cutting head is in the downward moving state), it will squeeze the arc-shaped plate on the same side and push it outward. The two arc-shaped plates will squeeze the spherical blocks on the same side, and then push the two pressing plates inward through the corresponding movable columns and compress the two second springs. The two pressing plates will clamp and fix the plate through the corresponding anti-slip pads, thereby ensuring the stability of the drilling operation;

[0020] S4. And at this time, the two cams push the corresponding arc-shaped plates to the outermost side, making the two arc-shaped plates remain stationary, and further making the two pressing plates remain in a clamping state, ensuring the smooth progress of the laser drilling work. Subsequently, when the two cams rotate inwards (at this time, the laser cutting head is in an upward moving state), the two pressing plates will move outwards and reset under the action of the corresponding second springs, loosen the plate, and drive the corresponding arc-shaped plates to reverse and reset through the two spherical blocks.

[0021] S5. At the same time, when the arc-shaped plate rotates outwards, it will pull the pull rope. The pull rope will pull the rotating rod to rotate and pull the rotating rod to move inwards. Then, while driving the grinding disc to abut against the plate, it will drive the grinding disc to rotate. The grinding discs on both sides work simultaneously, and then deburr the two sides of the plate. Subsequently, when the arc-shaped plate rotates inwards and resets, the clockwork spring will drive the rotating rod to reverse and drive the rotating rod to move outwards, separating the grinding disc from the plate to prevent the grinding disc from affecting the movement of the plate.

[0022] S6. At the same time, when the lifting plate moves upwards to retract the laser cutting head, the lifting plate will drive the movable plug to move upwards through the push rod. At this time, under the action of atmospheric pressure, the piston cylinder will pump the water in the collection tank into the piston cylinder through the water supply pipe. Subsequently, when the lifting plate drives the laser cutting head to move downwards for drilling work, the lifting plate will drive the movable plug to move downwards through the push rod, and spray the water in the piston cylinder onto the surface of the plate through the water outlet pipe for cooling operation.

[0023] S7. During the transportation of the plate, the scraper can scrape off the water and debris on the surface of the plate. At the same time, the water and debris on the surface of the plate can flow into the collection tank through the drain holes. The filter screen in the collection tank can filter the debris in the water, thereby realizing the collection and filtration of water, recycling, and saving water resources.

[0024] S8. At the same time, when the movable plug moves downwards, it inhales air into the piston cylinder through the fourth one-way valve. Subsequently, when the movable plug moves upwards, it transports the air in the piston cylinder to the air outlet pipe through the third one-way valve, and finally sprays it onto the filter screen through the high-pressure nozzle, thereby blowing the debris on the surface of the filter screen to a lower place to prevent the filter screen from being blocked.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. A drilling component and a moving component are provided. The dual-axis motor drives the lifting plate to move up and down in a cycle through a turntable and a transmission rod. When the lifting plate moves down, the mounting plate drives the laser cutting head to move down to drill holes in the plate. When the lifting plate moves up, the laser cutting head rises accordingly, separates from the plate, and stops drilling, repeating this cycle. At the same time, the dual-axis motor drives two cams to rotate in opposite directions through a belt and a gear. When the outer end of the cam turns inward, the plate is clamped by a rubber block and pulled to one side to achieve the movement of the plate. This action alternates with the laser cutting head to complete the multi-hole drilling operation.

[0027] 2. A clamping component is provided. When the cam rotates outward, it squeezes the arc-shaped plate to move outward, and squeezes the pressing plate to move inward to clamp the plate, achieving the effect of automatically clamping the plate, and maintaining the clamping state through the arc-shaped plate to ensure stable drilling.

[0028] 3. A grinding component is provided. When the two arc-shaped plates rotate outward, they drive two grinding discs to contact and rotate with the plate through the corresponding pull ropes, thereby grinding and deburring both sides of the plate to increase practicality.

[0029] 4. A water spraying component is provided. When the lifting plate moves up and down, water in the collection box can be sprayed onto the surface of the plate through a movable plug and a piston cylinder to achieve the cooling effect and ensure the stability of the drilling operation.

[0030] 5. A scraper and a collection box are provided. The scraper can scrape off the water and debris on the surface and flow them into the collection box through the drain hole. The filter screen in the box can filter the debris to achieve the collection and recycling of water, save water resources, and reduce the use cost.

[0031] 6. A blowing component is provided. When the movable plug moves up and down, external air can be sprayed onto the filter screen through the movable plug and the piston cylinder via a high-pressure nozzle to blow the surface debris to prevent blockage and improve the stability of the filtering effect.

[0032] In summary, the present invention realizes multi-hole drilling of the plate, and can automatically clamp and release the plate at the same time; and can grind and deburr both sides of the plate; at the same time, it has the function of spraying water to cool the plate, and can collect and filter the water for recycling to save resources; in addition, it can also blow air to clean the filter screen to prevent blockage and ensure stable filtering effect. It has a high degree of automation, comprehensive functions, and improves the processing efficiency and practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a three-dimensional schematic diagram of an electrical automation intelligent manufacturing equipment and method described in an embodiment of the present invention.

[0034] Figure 2Schematic three-dimensional view of the drilling component in the electrical automation intelligent manufacturing equipment and method described in the embodiments of the present invention.

[0035] Figure 3 Schematic three-dimensional view of the clamping component in the electrical automation intelligent manufacturing equipment and method described in the embodiments of the present invention.

[0036] Figure 4 Schematic three-dimensional view of the grinding component in the electrical automation intelligent manufacturing equipment and method described in the embodiments of the present invention.

[0037] Figure 5 Cross-sectional view of the collection box in the electrical automation intelligent manufacturing equipment and method described in the embodiments of the present invention.

[0038] Figure 6 Cross-sectional view of the piston cylinder in the electrical automation intelligent manufacturing equipment and method described in the embodiments of the present invention.

[0039] Figure 7 Schematic three-dimensional view of the back of the electrical automation intelligent manufacturing equipment and method described in the embodiments of the present invention.

[0040] Figure 8 Cross-sectional view of the electrical automation intelligent manufacturing equipment and method described in the embodiments of the present invention.

[0041] In the above drawings: 1 support, 11 I-shaped plate, 12 support frame, 13 through hole, 2 drilling component, 21 U-shaped frame, 22 lifting plate, 23 mounting plate, 24 laser cutting head, 25 guide rod, 26 first spring, 27 bi-axial motor, 28 turntable, 29 round rod, 210 transmission rod, 3 clamping component, 31 arc plate, 32 shaft rod, 33 fixing plate, 34 pressing plate, 35 movable column, 36 spherical block, 37 second spring, 38 anti-slip pad, 4 moving component, 41 long rod, 42 cam, 43 rubber block, 44 pulley, 45 driving rod, 46 belt, 47 gear, 5 grinding component, 51 support plate, 52 grinding disc, 53 rotating rod, 54 pulling rope, 55 pulley, 6 water spraying component, 61 collection box, 62 filter screen, 63 piston cylinder, 64 movable plug, 65 push-pull rod, 66 first one-way valve, 67 water supply pipe, 68 second one-way valve, 69 water outlet pipe, 610 drain hole, 611 scraper, 612 rotating shaft, 7 air blowing component, 71 third one-way valve, 72 fourth one-way valve, 73 air outlet pipe, 74 high-pressure nozzle. Detailed implementation manners

[0042] The technical solutions in the present invention will be further described below with reference to the drawings and embodiments.

[0043] As Figures 1 - 8 shown, an electrical automation intelligent manufacturing equipment is proposed in the embodiments of the present invention, including:

[0044] Bracket 1, bracket 1 includes an I-shaped plate 11 and a support frame 12. The I-shaped plate 11 is arranged in an "I" shape. The support frame 12 is fixedly arranged at the bottom of the I-shaped plate 11, and the support frame 12 is used to support the I-shaped plate 11. A through hole 13 is penetrated through the I-shaped plate 11, and the through hole 13 facilitates the clamping and grinding of both sides of the plate.

[0045] Drilling component 2, drilling component 2 includes a lifting plate 22, a mounting plate 23, a laser cutting head 24, a double-shaft motor 27, a turntable 28, and a transmission rod 210. A U-shaped frame 21 is fixedly arranged on the I-shaped plate 11. A guide rod 25 is fixedly arranged at the top of the mounting plate 23. The guide rod 25 penetrates through the lifting plate 22 and the U-shaped frame 21 and is slidably arranged. The guide rod 25 plays a role in guiding and supporting the mounting plate 23 and the lifting plate 22.

[0046] The laser cutting head 24 is mounted at the bottom of the mounting plate 23. The laser cutting head 24 is a prior art. The laser cutting head 24 is one of the core components in a laser cutting device, which is responsible for focusing and guiding the high-energy laser beam generated by the laser to the surface of the workpiece to achieve processing operations such as cutting, punching, or engraving of materials.

[0047] A first spring 26 is fixedly arranged on the mounting plate 23, and the other end of the first spring 26 is fixedly arranged at the bottom of the lifting plate 22. The first spring 26 plays a buffering role for the laser cutting head 24. The double-shaft motor 27 is fixedly installed at the inner top of the U-shaped frame 21. The turntable 28 is fixedly arranged at the output end of the double-shaft motor 27. A round rod 29 is fixedly arranged on the turntable 28. One end of the round rod 29 penetrates through the transmission rod 210 and is rotatably connected, and the other end of the transmission rod 210 is hinged to the lifting plate 22, so that the double-shaft motor 27 can drive the turntable 28 to rotate, and the turntable 28 can drive the lifting plate 22 to move up and down in a cyclic manner through the round rod 29 and the transmission rod 210.

[0048] The double-shaft motor 27 drives the lifting plate 22 to move up and down in a cyclic manner through the turntable 28 and the transmission rod 210. When the lifting plate 22 moves down, the mounting plate 23 drives the laser cutting head 24 to move down to punch the plate; when the lifting plate 22 moves up, it drives the laser cutting head 24 to move up and separate from the plate, stopping punching, and repeating in a cycle.

[0049] The moving component 4 is used to drive the movement of the sheet. The moving component 4 includes two cams 42, a belt 46 and two gears 47. The two cams 42 are symmetrically arranged so that the outer ends of the two cams 42 can clamp the sheet. Long rods 41 are fixedly arranged on both of the two cams 42. Both ends of the two long rods 41 penetrate through the I-shaped plate 11 and are rotatably connected, so that the cams 42 can rotate within the I-shaped plate 11 through the long rods 41. Rubber blocks 43 are fixedly arranged at the outer ends of the cams 42. When the outer ends of the two cams 42 clamp the sheet, the rubber blocks 43 can be in close contact with the sheet, thereby improving the clamping stability.

[0050] The other end of the dual-axis motor 27 is fixedly provided with a driving rod 45. The driving rod 45 penetrates through the U-shaped frame 21 and is rotatably connected. Pulley wheels 44 are fixedly arranged on both the driving rod 45 and the upper long rod 41. The two pulley wheels 44 are driven by the belt 46, so that the driving rod 45 can drive the upper long rod 41 to rotate through the belt 46. The two gears 47 are respectively fixedly arranged on the two long rods 41. The two gears 47 are meshed and connected, so that the upper long rod 41 can drive the lower long rod 41 to rotate synchronously and in the opposite direction through the two gears 47.

[0051] The dual-axis motor 27 drives the two long rods 41 and the two cams 42 to rotate in the opposite direction through the belt 46 and the gears 47. When the outer ends of the cams 42 turn inwards, the sheet is clamped by the rubber blocks 43 and pulled to one side, realizing the movement of the sheet. This action alternates with the laser cutting head 24 to complete the multi-hole punching operation.

[0052] The clamping component 3 is used to fix the sheet to be processed. The clamping component 3 includes two arc-shaped plates 31 and two pressing plates 34. Shaft rods 32 are fixedly arranged on both of the two arc-shaped plates 31. Both ends of the shaft rods 32 are rotatably connected within the I-shaped plate 11, so that the arc-shaped plates 31 can rotate within the I-shaped plate 11 through the shaft rods 32. The two arc-shaped plates 31 are symmetrically arranged and are cooperatively arranged with the cams 42 on the same side, so that when the cams 42 rotate, the arc-shaped plates 31 can be pushed outwards to rotate. The arc-shaped plates 31 are arc-shaped. When the cams 42 push the arc-shaped plates 31 to the outermost side, at this time, the arc-shaped plates 31 are coaxial with the long rods 41, so that the outer ends of the cams 42 can slide within the arc-shaped plates 31, but the arc-shaped plates 31 will remain stationary.

[0053] Fixed plates 33 are fixedly arranged on both sides of the I-shaped plate 11. Anti-slip pads 38 are fixedly arranged on both of the two pressing plates 34. The anti-slip pads 38 play a role in anti-slip and improve the stability of clamping. Moving columns 35 are fixedly arranged on both of the two pressing plates 34. The two moving columns 35 respectively penetrate through the two fixed plates 33 and are slidably arranged, so that the pressing plates 34 can slide up and down. Spherical blocks 36 are fixedly arranged at the other ends of the two moving columns 35. The two arc-shaped plates 31 are abutted against the spherical blocks 36 on the same side, so that the arc-shaped plates 31 can push the pressing plates 34 inward by means of the spherical blocks 36. Second springs 37 are fixedly arranged on the outer sides of the two fixed plates 33. The other ends of the two second springs 37 are respectively fixedly arranged on the spherical blocks 36 on the same side. The second springs 37 can drive the pressing plates 34 to move outward and reset.

[0054] When the two cams 42 rotate outward, they will squeeze the arc-shaped plates 31 on the same side and push them to move outward. The arc-shaped plates 31 further squeeze the spherical blocks 36 and push the two pressing plates 34 inward, so that the sheet material can be clamped by the corresponding anti-slip pads 38; at this time, the cams 42 push the arc-shaped plates 31 to the outermost side, maintaining the clamping state of the pressing plates 34 to ensure the smooth progress of laser drilling; subsequently, the cams 42 rotate inward, and the pressing plates 34 are reset outward under the action of the second springs 37, and at the same time drive the arc-shaped plates 31 to reverse and reset.

[0055] Both of the two arc-shaped plates 31 are connected with a grinding assembly 5. The grinding assembly 5 includes a support plate 51, a grinding disc 52, a pull rope 54 and a pulley 55. The support plate 51 is fixedly arranged inside the I-shaped plate 11. A rotating rod 53 is fixedly arranged on the grinding disc 52. Fine abrasive particles are coated on the surface of the grinding disc 52, so that the surface of the hole drilled in the sheet material can be ground, and the effect of deburring can be achieved. The rotating rod 53 penetrates through the support plate 51 and is movably arranged. A clockwork spring is arranged in cooperation between the rotating rod 53 and the support plate 51, so that after the rotating rod 53 rotates, the clockwork spring can drive the rotating rod 53 to reverse and reset, and the clockwork spring does not affect the small up and down movement of the rotating rod 53. One end of the pull rope 54 is fixedly arranged at the upper end of the rotating rod 53. The pull rope 54 is wound around the rotating rod 53 as Figure 4 shown, and the other end of the pull rope 54 is fixedly arranged on the arc-shaped plate 31 on the same side, so that when the arc-shaped plate 31 pulls the pull rope 54 outward, it can drive the rotating rod 53 to rotate. The pulley 55 is fixedly arranged on the support plate 51. The pull rope 54 penetrates through the bottom of the pulley 55. The pulley 55 plays a guiding role for the pull rope 54, so that the pull rope 54 is in a lower position to pull the rotating rod 53, so as to ensure that when the pull rope 54 is pulled, it can pull the rotating rod 53 inward slightly, and then drive the grinding disc 52 to move inward to abut against the surface of the sheet material.

[0056] When the arc-shaped plate 31 rotates outward, it pulls the pull rope 54, drives the rotating rod 53 to move inward and rotate, makes the grinding disc 52 contact and rotate with the plate, and the two-sided grinding discs 52 work simultaneously, thereby grinding and deburring both sides of the plate.

[0057] It further includes a water spraying assembly 6. The water spraying assembly 6 includes a collection box 61, a piston cylinder 63, a movable piston 64, a water delivery pipe 67 and a water outlet pipe 69. The collection box 61 is fixedly arranged on the front side of the I-shaped plate 11.

[0058] The piston cylinder 63 is fixedly arranged on the inner top of the U-shaped frame 21. The movable piston 64 is slidably arranged in the piston cylinder 63. A push-pull rod 65 is fixedly arranged at the bottom of the movable piston 64. The push-pull rod 65 passes through the bottom of the piston cylinder 63 and is slidably arranged and fixedly arranged on the lifting plate 22, so that the lifting plate 22 can drive the movable piston 64 to move up and down through the push-pull rod 65.

[0059] The bottom of the piston cylinder 63 is provided with a first one-way valve 66 and a second one-way valve 68. One end of the water delivery pipe 67 is fixedly arranged at the bottom of the first one-way valve 66. The first one-way valve 66 can only allow the fluid to enter the piston cylinder 63 from the water delivery pipe 67 and cannot flow backward. The other end of the water delivery pipe 67 passes through one side of the collection box 61 and is fixedly arranged, so that the water delivery pipe 67 can pump the water in the collection box 61. The water outlet pipe 69 is fixedly arranged at the bottom of the second one-way valve 68. The second one-way valve 68 can only allow the fluid to enter the water outlet pipe 69 from the piston cylinder 63 and cannot flow backward; the water outlet pipe 69 extends to the punching position of the plate, so that the water outlet pipe 69 can deliver water to the punching position of the plate, thereby cooling the plate and ensuring the stability of the punching work.

[0060] When the lifting plate 22 rises to retract the laser cutting head 24, the movable piston 64 is driven to move upward through the push-pull rod 65, and the piston cylinder 63 pumps the water in the collection box 61 into it under the action of atmospheric pressure through the water delivery pipe 67; when the lifting plate 22 descends for punching, the push-pull rod 65 pushes the movable piston 64 to move downward, and the water in the piston cylinder 63 is sprayed onto the surface of the plate through the water outlet pipe 69 to achieve cooling.

[0061] The I-shaped plate 11 is inclined, so that the water in the I-shaped plate 11 can flow to a lower place. A drain hole 610 is provided through the front side of the I-shaped plate 11. The drain hole 610 is arranged above the collection box 61, so that the water flowing to the lower place can flow into the collection box 61 through the drain hole 610, thereby collecting the water for recycling. A filter screen 62 is fixedly arranged in the collection box 61. The filter screen 62 is inclined and is used for filtering debris.

[0062] A scraper 611 is arranged inside the I-shaped plate 11. The scraper 611 is arranged obliquely and abuts against the surface of the plate. A rotating shaft 612 is fixedly arranged at the upper end of the scraper 611. Both ends of the rotating shaft 612 are rotatably connected to the I-shaped plate 11, so that the scraper 611 can rotate inside the I-shaped plate 11. When the scraper 611 abuts against the surface of the plate, the scraper 611 can scrape off the water and debris on the surface of the plate, thereby improving the cleanliness of the plate and facilitating subsequent processing operations.

[0063] During the conveying process of the plate, the scraper 611 can scrape off the water and debris on the surface and flow through the drain hole 610 into the collection box 61. The filter screen 62 in the box filters the debris, realizing the collection and recycling of water and saving water resources.

[0064] It further includes a blowing component 7. The blowing component 7 includes an air outlet pipe 73 and a high-pressure nozzle 74. A third one-way valve 71 and a fourth one-way valve 72 are penetrated through the upper end of the side surface of the piston cylinder 63. The fourth one-way valve 72 can only make the fluid enter the piston cylinder 63 from outside the piston cylinder 63 and cannot flow backward. One end of the air outlet pipe 73 is fixedly arranged at the outer end of the third one-way valve 71. The third one-way valve 71 can only make the fluid enter the air outlet pipe 73 from the piston cylinder 63 and cannot flow backward. The other end of the air outlet pipe 73 penetrates through one side of the collection box 61 and is fixedly arranged. The high-pressure nozzle 74 is fixedly arranged at the bottom end of the air outlet pipe 73. The high-pressure nozzle 74 extends towards the surface of the filter screen 62, and then blows the sprayed high-pressure gas towards the surface of the filter screen 62, blowing the debris on the surface of the filter screen 62 to a lower place, avoiding the blockage of the filter screen 62 and improving the stability of the filtering effect.

[0065] When the movable plug 64 moves downward, air is inhaled through the fourth one-way valve 72; when it moves upward, the air is pressed into the air outlet pipe 73 through the third one-way valve 71 and finally sprayed towards the filter screen 62 through the high-pressure nozzle 74 to blow the surface debris and prevent blockage.

[0066] An operation method of a three-way pipe welding device specifically includes the following steps:

[0067] S1. During processing, first place the plate on the I-shaped plate 11. Subsequently, drive the turntable 28 to rotate through the double-shaft motor 27. The turntable 28 drives the transmission rod 210 to move through the round rod 29. The transmission rod 210 drives the lifting plate 22 to move up and down cyclically. When the lifting plate 22 moves downward, drive the laser cutting head 24 to move downward through the mounting plate 23 to perform laser drilling on the plate. When the lifting plate 22 moves upward, drive the laser cutting head 24 to move upward through the mounting plate 23 to separate from the plate, and then stop the drilling work, and cycle.

[0068] S2. Meanwhile, the biaxial motor 27 drives the upper long rod 41 to rotate through the drive rod 45 and the belt 46. The long rod 41 drives the lower long rod 41 to rotate in the opposite direction through two gears 47, and then drives the two cams 42 to rotate in the opposite direction at the same time. When the outer ends of the two cams 42 both rotate to the inner side (at this time, the laser cutting head 24 is in the upward moving state), the rubber block 43 will be used to press tightly against the plate, and then the plate will be pulled to one side to realize the movement of the plate. When the outer ends of the two cams 42 both rotate to the outer side (at this time, the laser cutting head 24 is in the downward moving state), through the cyclic alternating work of the two cams 42 and the laser cutting head 24, the operation of multi-hole punching is realized.

[0069] S3. Meanwhile, when the two cams 42 rotate to the outer side (at this time, the laser cutting head 24 is in the downward moving state), the arc-shaped plate 31 on the same side will be squeezed and pushed to the outer side. The two arc-shaped plates 31 will squeeze the spherical block 36 on the same side, and then push the two pressing plates 34 to the inner side through the corresponding movable column 35 and compress the two second springs 37. The two pressing plates 34 will clamp and fix the plate through the corresponding anti-slip pads 38, thereby ensuring the stability of the punching operation.

[0070] S4. And at this time, the two cams 42 push the corresponding arc-shaped plates 31 to the outermost side, so that the two arc-shaped plates 31 remain stationary, and then the two pressing plates 34 remain in the clamped state to ensure the smooth progress of the laser punching work; subsequently, when the two cams 42 rotate to the inner side (at this time, the laser cutting head 24 is in the upward moving state), the two pressing plates 34 will move outward and reset under the action of the corresponding second springs 37, release the plate, and drive the corresponding arc-shaped plates 31 to reverse and reset through the two spherical blocks 36.

[0071] S5. Meanwhile, when the arc-shaped plate 31 rotates to the outer side, the pull rope 54 will be pulled. The pull rope 54 will drive the rotating rod 53 to rotate and pull the rotating rod 53 to move inward. Then, while driving the grinding disc 52 to abut against the plate, the grinding disc 52 will be driven to rotate. The two grinding discs 52 on both sides work at the same time, and then the two sides of the plate are ground to remove burrs; subsequently, when the arc-shaped plate 31 rotates and resets to the inner side, the clockwork spring will drive the rotating rod 53 to reverse and drive the rotating rod 53 to move outward, so that the grinding disc 52 is separated from the plate to prevent the grinding disc 52 from affecting the movement of the plate.

[0072] S6. Meanwhile, when the lifting plate 22 moves upward to retract the laser cutting head 24, the lifting plate 22 will drive the movable plug 64 to move upward through the push rod 65. At this time, under the action of atmospheric pressure, the piston cylinder 63 will pump the water in the collection tank 61 into the piston cylinder 63 through the water supply pipe 67. Subsequently, when the lifting plate 22 drives the laser cutting head 24 to move downward for drilling work, the lifting plate 22 will drive the movable plug 64 to move downward through the push rod 65, and spray the water in the piston cylinder 63 onto the surface of the plate through the water outlet pipe 69 for cooling operation.

[0073] S7. During the transportation of the plate, the scraper 611 can scrape off the water and debris on the surface of the plate. At the same time, the water and debris on the surface of the plate can flow into the collection tank 61 through the drain holes 610. The filter screen 62 in the collection tank 61 can filter the debris in the water, thereby realizing the collection and filtration of water, recycling, and saving water resources.

[0074] S8. Meanwhile, when the movable plug 64 moves downward, air is inhaled into the piston cylinder 63 through the fourth one-way valve 72. Subsequently, when the movable plug 64 moves upward, the air in the piston cylinder 63 is transported into the air outlet pipe 73 through the third one-way valve 71 and finally sprayed onto the filter screen 62 through the high-pressure nozzle 74, thereby blowing the debris on the surface of the filter screen 62 to a lower place to prevent the filter screen 62 from being blocked.

[0075] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.

Claims

1. An electrical automation intelligent manufacturing equipment, characterized in that: include: A bracket (1), the bracket (1) comprising an I-shaped plate (11) and a support frame (12), the support frame (12) being fixedly arranged at the bottom of the I-shaped plate (11), and a through hole (13) being arranged through the I-shaped plate (11); The drilling assembly (2) comprises a lifting plate (22), a mounting plate (23), a laser cutting head (24), a dual-axis motor (27), a turntable (28) and a transmission rod (210); a U-shaped frame (21) is fixedly arranged on the I-shaped plate (11); a guide rod (25) is fixedly arranged on the top of the mounting plate (23); the guide rod (25) penetrates the lifting plate (22) and the U-shaped frame (21) and is slidably arranged; the laser cutting head (24) is mounted on the bottom of the mounting plate (23); A first spring (26) is fixedly arranged on the plate (23), the other end of the first spring (26) is fixedly arranged on the bottom of the lifting plate (22), the double-axis motor (27) is fixedly installed on the inner top of the U-shaped frame (21), the turntable (28) is fixedly arranged on the output end of the double-axis motor (27), a round rod (29) is fixedly arranged on the turntable (28), the round rod (29) passes through one end of the transmission rod (210) and is rotatably connected, and the other end of the transmission rod (210) is hingedly connected to the lifting plate (22); A moving component (4), wherein the moving component (4) is used to drive the plate to move; A clamping assembly (3), wherein the clamping assembly (3) is used to fix a plate to be processed.

2. The electrical automation intelligent manufacturing equipment according to claim 1, characterized in that: in: The moving assembly (4) comprises two cams (42), a belt (46) and two gears (47). The outer ends of the cams (42) are fixedly provided with rubber blocks (43). The two cams (42) are fixedly provided with long rods (41). Both ends of the two long rods (41) penetrate the I-shaped plate (11) for rotational connection. The other end of the double-axis motor (27) is fixedly provided with a driving rod (45). The driving rod (45) penetrates the U-shaped frame (21) for rotational connection. The driving rod (45) and the upper end of the long rod (41) are fixedly provided with pulleys (44). The two pulleys (44) are driven by a belt (46). The two gears (47) are fixedly provided on the two long rods (41) respectively.

3. The electrical automation intelligent manufacturing equipment according to claim 2, characterized in that: in: The clamping assembly (3) comprises two arc-shaped plates (31) and two pressure plates (34). A shaft (32) is fixedly provided on the two arc-shaped plates (31). Both ends of the shaft (32) are rotatably connected in the I-shaped plate (11). The two arc-shaped plates (31) are connected to a grinding assembly (5). Fixed plates (33) are fixedly provided on both sides of the I-shaped plate (11). Anti-skid pads (38) are fixedly provided on the inner sides of the two pressure plates (34). A movable column (35) is fixedly provided on the two pressure plates (34). The two movable columns (35) are respectively slidably provided through the two fixed plates (33). The other ends of the two movable columns (35) are fixedly provided with spherical blocks (36). Second springs (37) are fixedly provided on the outer sides of the two fixed plates (33). The other ends of the two second springs (37) are respectively fixedly provided on the spherical blocks (36) on the same side.

4. The electrical automation intelligent manufacturing equipment according to claim 3, characterized in that: in: The grinding assembly (5) comprises a support plate (51), a grinding disc (52), a pull rope (54) and a pulley (55); the support plate (51) is fixedly arranged in the I-shaped plate (11); a rotating rod (53) is fixedly arranged on the grinding disc (52); the rotating rod (53) passes through the support plate (51) and is movably arranged; a clockwork spring is cooperated between the rotating rod (53) and the support plate (51); one end of the pull rope (54) is fixedly arranged on the upper end of the rotating rod (53); the pull rope (54) is wound around the rotating rod (53); the other end of the pull rope (54) is fixedly arranged on the arc plate (31) on the same side; the pulley (55) is fixedly arranged on the support plate (51); the pull rope (54) passes through the bottom of the pulley (55).

5. The electrical automation intelligent manufacturing equipment according to claim 1, characterized in that: in: The invention also comprises a water spray assembly (6), wherein the water spray assembly (6) comprises a collection box (61), a piston cylinder (63), a movable plug (64), a water supply pipe (67) and a water outlet pipe (69), wherein the collection box (61) is fixedly arranged on the front side of the I-shaped plate (11), a filter screen (62) is fixedly arranged in the collection box (61), the piston cylinder (63) is fixedly arranged on the inner top of the U-shaped frame (21), the movable plug (64) is slidably arranged in the piston cylinder (63), and the bottom of the movable plug (64) is fixedly arranged A push-pull rod (65) is provided, and the push-pull rod (65) passes through the bottom of the piston cylinder (63) and is slidably arranged and fixedly arranged on the lifting plate (22). The bottom of the piston cylinder (63) is penetrated by a first one-way valve (66) and a second one-way valve (68). One end of the water supply pipe (67) is fixedly arranged at the bottom of the first one-way valve (66), and the other end of the water supply pipe (67) passes through one side of the collection box (61) and is fixedly arranged. The water outlet pipe (69) is fixedly arranged at the bottom of the second one-way valve (68).

6. The electrical automation intelligent manufacturing equipment according to claim 5, characterized in that: in: It also includes a blowing assembly (7), the blowing assembly (7) including an air outlet pipe (73) and a high-pressure nozzle (74), a third one-way valve (71) and a fourth one-way valve (72) are provided through the upper end of the side surface of the piston cylinder (63), one end of the air outlet pipe (73) is fixedly arranged on the outer end of the third one-way valve (71), the other end of the air outlet pipe (73) is fixedly arranged through one side of the collection box (61), and the high-pressure nozzle (74) is fixedly arranged at the bottom end of the air outlet pipe (73).

7. The electrical automation intelligent manufacturing equipment according to claim 5, characterized in that: in: The I-shaped plate (11) is arranged in an inclined manner; a drainage hole (610) is provided through one side of the I-shaped plate (11); the drainage hole (610) is arranged in cooperation with the collection box (61); a scraper (611) is arranged inside the I-shaped plate (11); the scraper (611) is arranged in an inclined manner; a rotating shaft (612) is fixedly provided at the upper end of the scraper (611); both ends of the rotating shaft (612) are rotatably connected to the I-shaped plate (11).

8. An operating method of an electrical automation intelligent manufacturing equipment according to any one of claims 1 to 7, characterized in that: in: S1. During processing, the plate is first placed on the I-shaped plate (11), and then the double-axis motor (27) drives the turntable (28) to rotate, and the turntable (28) drives the transmission rod (210) to move through the round rod (29), and the transmission rod (210) drives the lifting plate (22) to move up and down in a cycle. When the lifting plate (22) moves downward, the laser cutting head (24) is driven downward through the mounting plate (23) to perform laser drilling on the plate. When the lifting plate (22) moves upward, the laser cutting head (24) is driven upward through the mounting plate (23) to separate from the plate, and then the drilling work is stopped, and the cycle is repeated; S2. At the same time, the double-axis motor (27) drives the long rod (41) at the upper end to rotate through the driving rod (45) and the belt (46), and the long rod (41) drives the long rod (41) at the lower end to rotate in the opposite direction through the two gears (47), thereby driving the two cams (42) to rotate in the opposite direction at the same time. When the outer ends of the two cams (42) are rotated to the inner side (at this time, the laser cutting head (24) is in the state of moving upward), the rubber block (43) is pressed against the plate, and then the plate is pulled to one side to realize the movement of the plate. When the outer ends of the two cams (42) are rotated to the outer side (at this time, the laser cutting head (24) is in the state of moving downward), the two cams (42) and the laser cutting head (24) work alternately in a cycle to realize the operation of multi-hole punching; S3. At the same time, when the two cams (42) rotate outward (at this time, the laser cutting head (24) is in a downward moving state), the arc plate (31) on the same side will be squeezed and pushed outward, and the two arc plates (31) will squeeze the spherical block (36) on the same side, and then push the two pressure plates (34) inward through the corresponding movable columns (35), and compress the two second springs (37), and the two pressure plates (34) will clamp and fix the plates through the corresponding anti-slip pads (38), thereby ensuring the stability of the punching operation; S4, and at this time, the two cams (42) push the corresponding arc plates (31) to the outermost side, so that the two arc plates (31) remain in a stationary state, and then the two pressure plates (34) remain in a clamped state, ensuring the smooth progress of the laser drilling work; then, when the two cams (42) rotate inward (at this time, the laser cutting head (24) is in an upward moving state), the two pressure plates (34) will move outward and reset under the action of the corresponding second springs (37), loosen the plate, and drive the corresponding arc plates (31) to reverse and reset through the two spherical blocks (36); S5. At the same time, when the arc plate (31) rotates outward, the pull rope (54) is pulled, and the pull rope (54) pulls the rotating rod (53) to rotate, and pulls the rotating rod (53) inward, thereby driving the grinding disc (52) to abut against the plate and driving the grinding disc (52) to rotate. The grinding discs (52) on both sides work at the same time, thereby grinding and deburring both sides of the plate; subsequently, when the arc plate (31) rotates inward to reset, the spring will drive the rotating rod (53) to reverse and drive the rotating rod (53) to move outward, so that the grinding disc (52) is separated from the plate, and the grinding disc (52) is prevented from affecting the movement of the plate; S6. At the same time, when the lifting plate (22) moves upward to retract the laser cutting head (24), the lifting plate (22) drives the movable plug (64) to move upward through the push-pull rod (65). At this time, the piston cylinder (63) draws the water in the collection box (61) into the piston cylinder (63) through the water supply pipe (67) under the action of atmospheric pressure; subsequently, when the lifting plate (22) drives the laser cutting head (24) to move downward to perform the punching operation, the lifting plate (22) drives the movable plug (64) to move downward through the push-pull rod (65), and sprays the water in the piston cylinder (63) onto the surface of the plate through the water outlet pipe (69) to perform the cooling operation; S7. During the transportation of the plate, the scraper (611) can scrape off the water and debris on the surface of the plate. At the same time, the water and debris on the surface of the plate can flow into the collection box (61) through the drainage hole (610). The filter net (62) in the collection box (61) can filter the debris in the water, thereby realizing the collection and filtration of water, recycling and saving water resources; S8. At the same time, when the movable plug (64) moves downward, air is sucked into the piston cylinder (63) through the fourth one-way valve (72); then, when the movable plug (64) moves upward, the air in the piston cylinder (63) is transported to the air outlet pipe (73) through the third one-way valve (71), and finally sprayed toward the filter screen (62) through the high-pressure nozzle (74), thereby blowing the debris on the surface of the filter screen (62) downward to avoid clogging of the filter screen (62).

Images