Horizontal diamond wire rotary cutter

Abstract

The invention provides a horizontal diamond wire rotary cutter. The horizontal diamond wire rotary cutter comprises an operation table, a mounting platform and a cutting frame, and a rotary table of the operation table is rotationally arranged on a base. The rotating table is used for containing a workpiece to be cut and machined, a rotating shaft extends downwards from the axis of the rotating table, and the rotating shaft is inserted into the base so that the rotating table can rotate with the rotating shaft as the axis. And the rotary table is rotationally arranged, so that the cutting angle of the cutting line to the workpiece can be increased, and the flexibility of cutting the workpiece is improved. And meanwhile, the rotating table can be driven by the base to move front and back, so that the flexibility of cutting the workpiece and the machining precision of the workpiece can be further improved.

Description

Technical Field

[0001] The present invention relates to the technical field of machining equipment, and particularly to a horizontal diamond wire rotary cutting machine. Background Art

[0002] In existing diamond wire cutting equipment, traditional cutting machines usually adopt a fixed workbench or a one-way moving structure, which limits the machining angle of the cutting wire on the workpiece and is difficult to meet the requirements of complex workpieces or multi-angle cutting. For example, in the process of cutting special-shaped workpieces or requiring multi-directional feeding, traditional equipment often needs to clamp or adjust the workpiece position multiple times, which not only reduces the machining efficiency but also easily affects the cutting accuracy due to repeated positioning errors.

[0003] In addition, most existing diamond wire cutting machines adopt a linear feeding or single rotary motion method, resulting in insufficient cutting flexibility and difficulty in meeting the requirements of high-precision and multi-angle machining. Especially when cutting hard and brittle materials (such as silicon rods, sapphires, ceramics, etc.), due to the material characteristics, more flexible cutting angle adjustment and stable feeding control are required, while the structure of traditional equipment limits the optimization space of the cutting process.

[0004] Therefore, there is an urgent need for a diamond wire cutting equipment that can improve cutting flexibility, enhance machining accuracy, and meet the requirements of multi-angle cutting to solve the deficiencies in the prior art. The present invention is precisely proposed under this background. Summary of the Invention

[0005] In view of the above problems, the present invention is proposed to provide a horizontal diamond wire rotary cutting machine that overcomes the above problems or at least partially solves the above problems, which can solve the problems of insufficient cutting flexibility and low machining accuracy of diamond wire cutting equipment for workpieces, and achieve the effect of improving the cutting flexibility of the cutting equipment and the machining accuracy of workpieces.

[0006] Specifically, the present invention provides a horizontal diamond wire rotary cutting machine, which includes: An operation table, on which an adjustment track extending in the front-rear direction is horizontally arranged; An installation platform, which includes a base and a rotary table; the base is slidably arranged on the adjustment track, and the rotary table is horizontally arranged and rotatably arranged on the installation platform; A cutting frame, which is arranged on the operation table and is located above the rotary table; a cutting wire for cutting materials is arranged on the cutting frame.

[0007] Optionally, the cutting frame includes two vertical frames, two cutting arms and two driving mechanisms; the vertical frames are vertically arranged on the operating table; the two vertical frames are respectively arranged on the left and right sides of the adjusting track; each cutting arm is slidably arranged on one vertical frame up and down, so that the two cutting arms are respectively located on the left and right sides of the rotating table; the two cutting arms are located above the rotating table, and the cutting wire is arranged on the two cutting arms; the driving mechanism is arranged on the vertical frame and connected to the cutting arm for driving the cutting arm to move up and down.

[0008] Optionally, the driving mechanism includes a lifting motor, a lifting screw rod and a lifting slider; the lifting slider is in a "C" - shaped structure and is sleeved on the vertical frame in an embedded and slidable manner up and down; a threaded hole is arranged on the lifting slider and is fixedly connected to the cutting arm; the lifting screw rod is vertically and rotatably arranged on the vertical frame and is inserted into the threaded hole and is in threaded cooperation with the lifting slider; the lifting motor is connected to the lifting screw rod.

[0009] Optionally, the adjusting track is a double - track; the base is slidably arranged on the adjusting track; an adjusting slider is fixedly connected to the lower part of the base; an adjusting screw rod is arranged on the operating table; the adjusting screw rod is rotatably inserted into the adjusting slider and forms a nut - screw mechanism with the adjusting slider; the adjusting screw rod is connected to an adjusting motor; the adjusting motor is arranged on the operating table.

[0010] Optionally, vertical sliding rails are fixedly arranged on the front side and the rear side of the vertical frame; the vertical sliding ways are slidably connected to the lifting slider.

[0011] Optionally, a cutting mechanism is arranged on the cutting frame; the cutting mechanism includes four cutting wheels and a cutting motor. Two cutting wheels are arranged on each cutting arm, and the cutting wire is sleeved on the four cutting wheels. The cutting motor is fixed on any one of the cutting arms and is connected to one of the cutting wheels.

[0012] Optionally, the cutting arm includes a support frame and a cutting box; the support frame is in a triangular frame structure and is slidably arranged on the vertical frame up and down; the cutting box is fixed on the support frame, and an installation cavity is arranged in the cutting box; the cutting wheel is rotatably arranged in the installation cavity; two wire - passing holes for the cutting wire to pass through are formed on the side wall of the cutting box corresponding to the other cutting arm.

[0013] Optionally, a cover body capable of being opened is arranged on the top of the cutting box; a handle is arranged on the cover body.

[0014] Optionally, the horizontal wire - sawing rotary cutting machine further includes: The machine housing is disposed on the operating table; a door opening is provided on the machine housing; and an opening and closing door panel capable of opening and closing the door opening is provided on the door opening.

[0015] In a horizontal wire sawing machine according to the present invention, since there are an operating table, an additional installation platform and a cutting frame, and the rotating table of the operating table is rotatably disposed on the base. The rotating table is used for placing workpieces to be cut and processed. A rotating shaft extends downward from the center of the rotating table, and the rotating shaft is inserted into the base so that the rotating table rotates around the rotating shaft. The rotatable setting of the rotating table can increase the cutting angle of the cutting wire on the workpiece, thereby improving the flexibility of cutting the workpiece. At the same time, the rotatable setting of the rotating table can be driven by the base to move back and forth, which can further increase the flexibility of cutting the workpiece and the machining accuracy of the workpiece.

[0016] Through the following detailed description of specific embodiments of the present invention in conjunction with the accompanying drawings, those skilled in the art will become more clear about the above and other objects, advantages and features of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Some specific embodiments of the present invention will be described in detail hereinafter with reference to the accompanying drawings in an exemplary but not restrictive manner. The same reference numerals in the drawings denote the same or similar components or parts. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings: Figure 1 is a schematic structural diagram of a horizontal wire sawing machine according to an embodiment of the present invention; Figure 2 is a schematic internal structural diagram of a horizontal wire sawing machine according to an embodiment of the present invention; Figure 3 is Figure 2 a partial enlarged view of part A in Figure 4 is a schematic internal structural diagram of a horizontal wire sawing machine according to an embodiment of the present invention; Figure 5 is a schematic structural diagram of a cutting arm in a horizontal wire sawing machine according to an embodiment of the present invention.

[0018] In the figure: 100, operating table; 110, adjusting track; 120, adjusting screw; 130, adjusting motor; 200, additional installation platform; 210, base; 220, rotating table; 300, cutting frame; 310, vertical frame body; 320, horizontal frame body; 330, cutting arm; 331, support frame; 332, cutting box; 333, cover body; 334, wire threading hole; 340, driving mechanism; 341, lifting motor; 342, lifting screw; 343, lifting slider; 350, lifting slide rail; 410, cutting wheel; 430, cutting motor; 500, machine housing; 600, water collection system. Detailed Implementation Manner

[0019] The following will describe the horizontal diamond wire rotary cutting machine according to the embodiments of the present invention with reference to Figures 1 to 5 In the description of the embodiments of the present invention, it should be understood that the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features, that is, include one or more of such features. In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined. When a certain feature "includes or contains" a certain or certain features it covers, unless otherwise specifically described, this indicates that other features are not excluded and other features may be further included.

[0020] Unless otherwise clearly specified and limited, the terms "arranged", "installed", "connected", "coupled", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components, unless otherwise clearly limited. Those of ordinary skill in the art should be able to understand the specific meanings of the above terms in the present invention according to specific situations.

[0021] In addition, in the description of the embodiments of the present invention, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through other features therebetween. That is, in the description of the embodiments of the present invention, the first feature being "above", "over", and "on" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the first feature is at a higher horizontal height than the second feature. The first feature being "under", "beneath", or "below" the second feature may be the first feature being directly below or obliquely below the second feature, or merely indicating that the first feature is at a lower horizontal height than the second feature.

[0022] In the description of the embodiments of the present invention, the description with reference to terms such as "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic descriptions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.

[0023] Figure 1 is a schematic structural diagram of a horizontal diamond wire cutting machine, as Figure 1 shown, and with reference to Figures 2 to 5 , an embodiment of the present invention provides a horizontal diamond wire cutting machine. The horizontal diamond wire cutting machine includes an operation table 100, a mounting platform 200, and a cutting frame 300. An adjustment track 110 extending in the front-rear direction is horizontally provided on the operation table 100. The mounting platform 200 includes a base 210 and a rotating table 220. The base 210 is slidably provided on the adjustment track 110, and the rotating table 220 is horizontally provided and rotatably provided on the mounting platform 200. The cutting frame 300 is provided on the operation table 100 and is located above the rotating table 220. A cutting wire for cutting materials is provided on the cutting frame 300.

[0024] Specifically, the sliding of the base 210 in the front-rear direction along the adjustment track 110 can drive the rotating table 220 to synchronously move in the front-rear direction, thereby changing the position of the rotating table 220 in the front-rear direction. Further, the rotating table 220 is used to place the workpiece to be cut and processed. A rotating shaft extends downward from the center of the rotating table 220, and the rotating shaft is inserted into the base 210 so that the rotating table 220 rotates around the rotating shaft. The rotatable setting of the rotating table 220 can increase the cutting angle of the cutting wire on the workpiece, thereby improving the flexibility of cutting the workpiece. At the same time, the setting that the rotating table 220 can move back and forth under the drive of the base 210 can further increase the flexibility of cutting the workpiece and the processing accuracy of the workpiece.

[0025] In the working chamber, fix the workpiece to be processed on the rotating table 220 and start the device, and the cutting wire rotates. When it is necessary to cut the workpiece back and forth, control the base 210 to drive the workpiece on the rotating table 220 to move back and forth along the adjustment track 110. When it is necessary to cut the other side in the circumferential direction of the workpiece, control the rotating table 220 to rotate a certain angle so that the to-be-cut surface of the workpiece corresponds to the cutting wire, so that the cutting wire can cut and process this surface of the workpiece.

[0026] In some embodiments of the present invention, as Figure 2 and Figure 4 shown, the cutting frame 300 includes two vertical frames 310, two cutting arms 330, and two driving mechanisms 340. The vertical frames 310 are vertically provided on the operation table 100, and the two vertical frames 310 are respectively provided on the left and right sides of the adjustment track 110. Each cutting arm 330 is slidably provided up and down on a vertical frame 310 so that the two cutting arms 330 are respectively located on the left and right sides of the rotating table 220. The two cutting arms 330 are located above the rotating table 220, and the cutting wire is provided on the two cutting arms 330. The driving mechanism 340 is provided on the vertical frame and is connected to the cutting arm 330 for driving the cutting arm 330 to move up and down.

[0027] Specifically, the two driving mechanisms 340 operate synchronously, thereby driving the two cutting arms 330 to move up and down synchronously to meet the requirement of cutting the workpiece in the vertical direction. In this embodiment, the cutting frame 300 further includes a horizontal frame body 320, which is disposed above the two vertical frame bodies 310 and is fixedly connected to the upper ends of the two vertical frame bodies 310 at both ends, so that the cutting frame 300 forms a gantry.

[0028] In some embodiments of the present invention, as Figure 2 and Figure 4 shown, the driving mechanism 340 includes a lifting motor 341, a lifting screw 342 and a lifting slider 343. The lifting slider 343 has a "C" - shaped structure and is sleeved on the vertical frame body 310 in an embedded and vertically - sliding manner. A threaded hole is provided on the lifting slider 343, and it is fixedly connected to the cutting arm 330; the lifting screw 342 is vertically rotatably disposed on the vertical frame body 310 and is inserted into the threaded hole, threadedly engaged with the lifting slider 343, and the lifting motor 341 is connected to the lifting screw 342.

[0029] Specifically, the "C" - shaped structure of the lifting slider 343 enables the lifting slider 343 to be sleeved on the vertical frame body 310 in a semi - encircling manner. While enabling the lifting slider 343 to be stably installed on the vertical frame body 310, the notch of the lifting slider 343 also facilitates its removal from the vertical frame body 310. Further, the lifting screw 342 and the vertical frame body 310 form a lead - screw nut mechanism, so that it can drive the lifting slider 343 to move up and down stably.

[0030] In some embodiments of the present invention, as Figure 2 and Figure 3 shown, the adjustment track 110 is a double - track, and the base 210 is slidably disposed on the adjustment track 110. An adjustment slider is fixedly connected to the lower part of the base 210, and an adjustment screw 120 is provided on the operation table 100. The adjustment screw 120 is rotatably inserted into the adjustment slider and forms a nut - lead - screw mechanism with the adjustment slider. The adjustment screw 120 is connected to an adjustment motor 130, and the adjustment motor 130 is disposed on the operation table 100.

[0031] Specifically, the double - track setting of the adjustment track 110 can improve the stability of the forward - and - backward sliding of the base 210. Further, both the adjustment motor 130 and the adjustment screw 120 are disposed between the double - tracks, so that their layout is clean and tidy, increasing the aesthetic degree.

[0032] In some embodiments of the present invention, as Figure 4 and Figure 5As shown, vertical slide rails are fixedly arranged on the front side and the rear side of the vertical frame 310, and the vertical slideways are slidably connected with the lifting sliders 343. Specifically, the arrangement of the lifting slide rails 350 can improve the stability of the lifting sliders 343 during the up-and-down sliding process and reduce the wear between the lifting sliders 343 and the vertical frame 310.

[0033] In some embodiments of the present invention, as Figure 5 shown, a cutting mechanism is arranged on the cutting frame 300. The cutting mechanism includes four cutting wheels 410 and a cutting motor 430. Two cutting wheels 410 are arranged on each cutting arm 330, and the cutting wire is sleeved on the four cutting wheels 410. The cutting motor 430 is fixed on any one of the cutting arms 330 and is connected with one of the cutting wheels 410.

[0034] Specifically, the cutting motor 430 drives one of the cutting wheels 410 to rotate, thereby driving the cutting wire to rotate on the four cutting wheels 410. Further, the four cutting wheels 410 are in a rectangular structure.

[0035] In some embodiments of the present invention, as Figure 5 shown, the cutting arm 330 includes a support frame 331 and a cutting box 332; the support frame 331 is in a triangular frame structure and is slidably arranged on the vertical frame 310 up and down; the cutting box 332 is fixed on the support frame 331, and an installation cavity is arranged in the cutting box 332; the cutting wheel 410 is rotatably arranged in the installation cavity; two wire passing holes 334 for the cutting wire to pass through are formed in the side wall of the cutting box 332 on the side corresponding to the other cutting arm 330.

[0036] Specifically, the triangular frame structure of the support frame 331 makes it stable. In this embodiment, a cover body 333 that can be opened is arranged on the top of the cutting box 332, and a handle is arranged on the cover body 333. The arrangement that the cover body 333 can be opened can facilitate the replacement of the cutting wheel 410 and the cutting wire, thereby improving the maintenance efficiency.

[0037] In some embodiments of the present invention, as Figure 1 and Figure 4 shown, the horizontal diamond wire rotary cutting machine further includes a machine shell 500, and the machine shell 500 is arranged on the operating table 100; a door opening is formed on the machine shell 500; an opening and closing door plate for opening and closing the door opening is arranged on the door opening. Specifically, the machine shell 500 and the operating table 100 form an operation cavity. In this embodiment, a water collecting system 600 is further arranged on the operating table 100, and the water collecting system 600 includes a water pump for collecting the water generated during the cutting of the workpiece on the operating table 100.

[0038] At this point, those skilled in the art should recognize that although numerous exemplary embodiments of the present invention have been shown and described in detail herein, many other variations or modifications that conform to the principles of the present invention can still be directly determined or derived from the disclosed content of the present invention without departing from the spirit and scope of the present invention. Therefore, the scope of the present invention should be understood and construed to cover all such other variations or modifications.

Claims

1. A horizontal diamond wire peeling machine, characterized in that: include: An operating table, wherein an adjustment track extending in a front-to-rear direction is horizontally arranged on the operating table; An additional installation platform, the additional installation platform comprising a base and a rotating platform; The base is slidably arranged on the adjustment track, and the rotating table is horizontally arranged and rotatably arranged on the mounting platform; A cutting frame is arranged on the operating table and located above the rotating table; a cutting line for cutting materials is arranged on the cutting frame.

2. The horizontal diamond wire peeling machine according to claim 1, characterized in that: The cutting frame includes two vertical frames, two cutting arms and two driving mechanisms; the vertical frames are vertically arranged on the operating table; the two vertical frames are respectively arranged on the left and right sides of the adjusting track; each cutting arm is slidably arranged on one vertical frame so that the two cutting arms are respectively located on the left and right sides of the rotating table; the two cutting arms are located above the rotating table, and the cutting line is arranged on the two cutting arms; the driving mechanism is arranged on the vertical frames and connected to the cutting arms, and is used to drive the cutting arms to move up and down.

3. The horizontal diamond wire peeling machine according to claim 2, characterized in that: The driving mechanism includes a lifting motor, a lifting screw and a lifting slider; the lifting slider is in a "C"-shaped structure and is embedded and slidably mounted on the vertical frame; a threaded hole is provided on the lifting slider and is fixedly connected to the cutting arm; the lifting screw is vertically rotatably arranged on the vertical frame and inserted into the threaded hole to cooperate with the lifting slider thread; the lifting motor is connected to the lifting screw.

4. The horizontal diamond wire peeling machine according to claim 1, characterized in that: The adjustment track is a double track; the base is slidably arranged on the adjustment track; an adjustment slider is fixedly connected to the bottom of the base; an adjustment screw is arranged on the operating table; the adjustment screw is rotatably inserted on the adjustment slider and forms a nut-screw mechanism with the adjustment slider; the adjustment screw is connected to an adjustment motor; and the adjustment motor is arranged on the operating table.

5. The horizontal diamond wire peeling machine according to claim 3, characterized in that: The front side and the rear side of the vertical frame are respectively fixedly provided with vertical slide rails; the vertical slide rails are slidably connected with the lifting slider.

6. The horizontal diamond wire peeling machine according to claim 2, characterized in that: The cutting frame is provided with a cutting mechanism; the cutting mechanism includes four cutting wheels and a cutting motor; each cutting arm is provided with two cutting wheels; the cutting wire is sleeved on the four cutting wheels; the cutting motor is fixed on any one of the cutting arms and connected to one of the cutting wheels.

7. The horizontal diamond wire peeling machine according to claim 6, characterized in that: The cutting arm includes a support frame and a cutting box; the support frame has a triangular frame structure and is slidably arranged on the vertical frame; the cutting box is fixed on the support frame, and an installation cavity is arranged inside the cutting box; the cutting wheel is rotatably arranged in the installation cavity; the side wall of the cutting box corresponding to the other cutting arm is provided with two threading holes for passing the cutting line.

8. The horizontal diamond wire peeling machine according to claim 7, characterized in that: The top of the cutting box is provided with an openable cover; the cover is provided with a handle.

9. The horizontal diamond wire peeling machine according to claim 1, characterized in that: Also includes: A casing is arranged on the operating table; a door opening is provided on the casing; and an opening and closing door panel capable of opening and closing the door opening is provided on the door opening.

10. The horizontal diamond wire peeling machine according to claim 1, characterized in that: The operating table is also provided with a water collection system, which includes a water pump for collecting cooling water generated during the cutting process of the workpiece on the operating table.

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