Push-on positive hook system
By designing a push-type positive hook system, the automatic alignment of the coupler is achieved through a chain mechanism and a transmission mechanism, which solves the alignment problem caused by coupler misalignment and improves the working efficiency and safety of the tipper system.
Patent Information
- Application Number
- CN202510671511.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-23
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2045-05-23
AI Technical Summary
During the operation of the tippler system, the misalignment of the open wagon coupler body causes the coupler to be unable to be aligned when pushing and coupling the wagon, making it impossible to achieve automatic straightening of the coupler, which affects work efficiency and safety.
Design a push-type straight hook system, including an auxiliary moving device and a push-type straight hook device. The automatic straightening of the coupler is achieved by using a chain mechanism and a transmission mechanism. The outer and inner tubes are moved by the straight hook drive device, which drives the straight hook assembly to push the coupler straight.
It achieves automatic coupler alignment without manual operation, improving work efficiency, freeing up labor, and avoiding safety hazards.
Smart Images

Figure CN120207394B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of train technology, and in particular to a push-type positive hook system. Background Technology
[0002] Currently, most thermal power plants in China use tippler systems to unload open wagons. During the operation of the tippler system, when the tippler rotates, the open wagons will rotate nearly 160°. During the rotation, due to gravity, the couplers of some open wagons will be tilted at a certain angle, making it impossible for the couplers to be aligned when pushing or coupling the wagons, and the couplers cannot be accurately connected to the wagons in front. Summary of the Invention
[0003] The purpose of this application is to provide a push-type positive hook system, which to some extent solves the technical problem of the urgent need to develop a structure that can realize automatic positive hook in the prior art.
[0004] This application provides a push-type positive hook system, including: an auxiliary moving device and a push-type positive hook device; wherein, the push-type positive hook device includes a positive hook driving device, a transmission mechanism, a positive hook base, an outer tube, an inner tube, a chain mechanism, and a positive hook assembly; the positive hook base is installed on the auxiliary moving device; the positive hook base forms a mounting cavity and openings disposed on both sides of the mounting cavity along a first preset direction; the inner tube and the outer tube are both movably inserted into the mounting cavity along the first preset direction, and a portion of the structure of the inner tube is disposed inside the outer tube; the positive hook assembly is connected to one end of the inner tube extending out of the positive hook base;
[0005] The chain mechanism includes a first sprocket, a second sprocket, and a chain. The first sprocket and the second sprocket are arranged sequentially at intervals along the first preset direction and are rotatably connected to the outer tube. The chain meshes with the first sprocket and the second sprocket. The chain is connected to the inner tube and the hook base. The hook drive device is connected to the outer tube through the transmission mechanism and is used to drive the outer tube to move the inner tube along the first preset direction.
[0006] In the above technical solution, the auxiliary moving device further includes: a main support component, a moving component, a moving drive device, a first gear, a first rack, and a leveling assembly; wherein, the moving component is slidably connected to the main support component; the fixed end of the moving drive device is fixed to the moving component, and the driving end of the moving drive device is connected to the first gear; the first rack is fixed to the main support component, and the first gear meshes with the first rack;
[0007] Along the direction of movement perpendicular to the moving component, the leveling components are provided on opposite sides of the main support component, and each side of the main support component is mounted on the ground via the leveling components. The leveling components are used to adjust the flatness of the main support component; the positive hook base is mounted on the moving component.
[0008] In any of the above technical solutions, the leveling assembly further includes a first leveling plate, a second leveling plate, a stud, and a nut; wherein, the first leveling plate is used for installation on the ground; the stud is arranged vertically and fixed to the first leveling plate; the second leveling plate is arranged above the first leveling plate vertically, and the second leveling plate has a mounting through hole, the stud passes through the mounting through hole, the nut is threadedly connected to the stud, and the nuts are provided on both the upper and lower surfaces of the second leveling plate vertically to lock the second leveling plate; the main support member is arranged on the upper surface of the second leveling plate, and the two are connected; the leveling assembly includes a reinforcing bolt, the reinforcing bolt is arranged vertically, and the reinforcing bolt is threadedly connected to the first leveling plate and the second leveling plate respectively.
[0009] In any of the above technical solutions, the auxiliary moving device further includes an auxiliary slide rail, which is disposed on the main support member and along the vertical direction, and is disposed below the moving member; the moving member is provided with an auxiliary slider, and the auxiliary slider is slidably connected to the auxiliary slide rail; there are two auxiliary slide rails, which are spaced apart along the length direction perpendicular to the auxiliary slide rail.
[0010] In any of the above technical solutions, the auxiliary moving device further includes a first accordion cover and a second accordion cover; wherein, one end of the first accordion cover is connected to one end of the main support member, and the other end of the first accordion cover is connected to one end of the moving member; one end of the second accordion cover is connected to the other end of the main support member, and the other end of the second accordion cover is connected to the end of the moving member that is connected to the first accordion cover, and the first accordion cover covering the moving member has an opening for clearance;
[0011] The auxiliary moving device further includes a lubricating oil tank, a diversion valve, and a pressure detection component; wherein, the lubricating oil tank and the diversion valve are both disposed on the moving component, and the lubricating oil tank is connected to the diversion valve through a pipeline, and the two outlet ends of the diversion valve are respectively provided with pipelines, and the two pipelines at the two outlet ends of the diversion valve respectively extend to the two auxiliary sliders; the pressure detection component is disposed on the pipeline connecting the lubricating oil tank and the diversion valve; the main support component forms a clearance space located on the side of the auxiliary slide rail, and the first gear is disposed in the clearance space; the first rack is disposed between the two auxiliary slide rails.
[0012] In any of the above technical solutions, the auxiliary moving device further includes a position sensor, which is disposed at one end of the main support member along the moving direction of the moving member; the auxiliary moving device also includes a first reducer, which is connected between the output end of the moving drive device and the first gear; along the moving direction perpendicular to the moving member, a plurality of leveling components are disposed on opposite sides of the main support member, and the plurality of leveling components on each side of the main support member are sequentially spaced along the moving direction of the moving member; the push-type positive hook system also includes an auxiliary gear, which is rotatably disposed on the moving member and meshes with the first rack.
[0013] In any of the above technical solutions, the jacking hook device further includes a first bellows cover, which extends along the first preset direction, and one end of the first bellows cover is connected to the end of the outer tube that is away from the hook base, and the other end of the first bellows cover is connected to the hook base; the jacking hook device further includes a second bellows cover, which extends along the first preset direction, and one end of the second bellows cover is connected to the end of the inner tube that is away from the outer tube, and the other end of the bellows cover is connected to the hook base.
[0014] In any of the above technical solutions, the positive hook assembly further includes a positive hook head and a positive hook plate; wherein, along the first preset direction, the positive hook head is disposed at one end of the inner tube and connected thereto, and the positive hook plate is connected to the positive hook head.
[0015] In any of the above technical solutions, the jacking hook device further includes a chain fixing seat and a chain connecting seat, and the chain is connected to the hook base through the chain fixing seat, and the chain is connected to the inner tube through the chain connecting seat.
[0016] In any of the above technical solutions, the outer tube is further slidably connected to the hook base via a slide rail and a slider; the inner tube is slidably connected to the outer tube via a slide rail and a slider.
[0017] In any of the above technical solutions, the jacking hook device further includes a trigger sensor and a triggering component; wherein, one of the trigger sensor and the triggering component is disposed on the outer tube, and the other is disposed on the hook base, and the trigger sensor and the triggering component are sequentially spaced along the first preset direction, and when the outer tube moves along the first preset direction toward the hook to be hooked to the first limit position, the triggering component is used to trigger the trigger sensor so that the outer tube stops moving forward.
[0018] In any of the above technical solutions, the push-up hook device further includes a first limiting member and a second limiting member; wherein, the first limiting member is disposed on the outer wall of the outer tube and is disposed away from the hook base relative to the triggering member; the second limiting member is disposed on the hook base and at least a portion of its structure extends into the mounting cavity;
[0019] The first limiting member and the second limiting member are arranged sequentially at intervals along the first preset direction, and when the outer tube moves along the first preset direction toward the hook to be hooked to the second limit position, the first limiting member touches the second limiting member so that the outer tube stops moving forward.
[0020] In any of the above technical solutions, the jacking hook device further includes a second reducer, and the hook driving device is connected to the transmission mechanism through the second reducer; the transmission mechanism includes a second gear and a second rack; wherein the second gear is connected to the output end of the hook driving device; the second rack is disposed on the outer tube and extends along the first preset direction, and the second rack meshes with the second gear; the jacking hook device further includes a bottom support member, the bottom support member is installed on the auxiliary moving device, and the hook base is fixed to the top of the bottom support member; the outer tube has an avoidance notch for avoiding the chain.
[0021] Compared with the prior art, the beneficial effects of this application are as follows:
[0022] The push-type coupler system provided in this application includes an auxiliary moving device and a push-type coupler device. The auxiliary moving device can drive the push-type coupler device to the working position, and the push-type coupler device pushes the coupler to the correct position. It can be seen that the push-type coupler system provided in this application can realize the automatic correction of the coupler without manual operation, saving time and effort, greatly improving work efficiency, liberating labor, and not posing any safety hazards to the workers. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the specific embodiments of this application or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0024] Figure 1 This is a schematic diagram of the structure of the push-type positive hook system provided in the embodiments of this application;
[0025] Figure 2 This is another structural schematic diagram of the push-type positive hook system provided in the embodiments of this application;
[0026] Figure 3 This is a schematic diagram of the structure of the auxiliary mobility device provided in the embodiments of this application;
[0027] Figure 4 This is a partial structural schematic diagram of the auxiliary mobility device provided in the embodiments of this application;
[0028] Figure 5 for Figure 4 A partially enlarged structural diagram;
[0029] Figure 6 This is another partial structural schematic diagram of the auxiliary mobility device provided in the embodiments of this application;
[0030] Figure 7 for Figure 6 A sectional view along section AA;
[0031] Figure 8 for Figure 7 A magnified structural diagram at point B;
[0032] Figure 9 This is another structural schematic diagram of the auxiliary mobility device provided in the embodiments of this application;
[0033] Figure 10 for Figure 9 A magnified structural diagram at point C;
[0034] Figure 11This is a schematic diagram of the structure of the push-hook device provided in the embodiments of this application;
[0035] Figure 12 This is a schematic diagram of the structure of the push-hook device provided in the embodiments of this application;
[0036] Figure 13 This is a partial structural schematic diagram of the push-hook device provided in the embodiments of this application;
[0037] Figure 14 This is another structural schematic diagram of the top-pushing hook device provided in the embodiments of this application;
[0038] Figure 15 This is another structural schematic diagram of the jacking hook device provided in the embodiments of this application;
[0039] Figure 16 for Figure 15 A partially enlarged structural diagram;
[0040] Figure 17 Assembly drawings of the outer and inner pipe fittings provided in the embodiments of this application;
[0041] Figure 18 This is a schematic diagram of the structure of the inner tube provided in the embodiments of this application;
[0042] Figure 19 for Figure 18 A partially enlarged structural diagram;
[0043] Figure 20 for Figure 18 Another enlarged schematic diagram of the structure;
[0044] Figure 21 This is a schematic diagram of the structure of the push-hook device provided in the embodiments of this application after removing the outer cover;
[0045] Figure 22 Another structural schematic diagram of the push-hook device provided in the embodiment of this application after removing the outer cover;
[0046] Figure 23 for Figure 22 A partially enlarged structural diagram;
[0047] Figure 24 This is a schematic diagram of the structure of the push-hook device provided in the embodiments of this application;
[0048] Figure 25 for Figure 24 A sectional view along section DD.
[0049] Figure label:
[0050] 100-Auxiliary moving device, 11-Main support component, 1101-Clearing space, 12-Moving component, 13-Moving drive device, 14-First gear, 15-First rack, 16-Leveling assembly, 161-First adjusting plate, 162-Second adjusting plate, 163-Stud, 164-Nut, 165-Reinforcing bolt, 17-Auxiliary slide rail, 18-Auxiliary slider, 19-Position sensor, 110-First reducer, 111-Second bellows cover, 112-Auxiliary gear, 113-Lubricating oil tank;
[0051] 200-Pushing hook device, 21-Hook drive device, 22-Hook base, 23-Outer tube, 231-Avoidance notch, 24-Inner tube, 25-Chain mechanism, 251-First sprocket, 252-Second sprocket, 253-Chain, 26-Hook assembly, 261-Hook head, 262-Hook plate, 27-First bellows cover, 28-Second bellows cover, 29-Chain fixing seat, 210-Chain connecting seat, 211-First slide rail, 212-First slider, 213-Second slide rail, 214-Second slider, 215-Trigger sensor, 216-Trigger component, 217-First limiting component, 218-Second limiting component, 219-Second reducer, 220-Second gear, 221-Second rack, 222-Bottom support component, 223-Fixing seat, 224-Outer cover. Detailed Implementation
[0052] The technical solutions of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this application, but not all embodiments.
[0053] The components of the embodiments of this application described and shown in the accompanying drawings can typically be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0054] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this application and simplifying the description. In the description of this application, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joint" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components.
[0055] The following reference Figures 1 to 25 This application describes a push-type positive hook system according to some embodiments.
[0056] See Figures 1 to 25 As shown, an embodiment of this application provides a push-type positive hook system, including: an auxiliary moving device 100 and a push-type positive hook device 200; wherein, the push-type positive hook device 200 includes a positive hook drive device 21, a transmission mechanism, a positive hook base 22, an outer tube 23, an inner tube 24, a chain mechanism 25, and a positive hook assembly 26; the positive hook base 22 is installed on the auxiliary moving device 100; the positive hook base 22 forms an installation cavity and openings disposed on both sides of the installation cavity along a first preset direction; the inner tube 24 and the outer tube 23 are both movably inserted into the installation cavity along the first preset direction, and a portion of the structure of the inner tube 24 is disposed inside the outer tube 23; the positive hook assembly 26 is connected to one end of the inner tube 24 extending out of the positive hook base 22;
[0057] The chain mechanism 25 includes a first sprocket 251, a second sprocket 252, and a chain 253. The first sprocket 251 and the second sprocket 252 are arranged sequentially at intervals along a first preset direction and are rotatably connected to the outer tube 23. The chain 253 is engaged with the first sprocket 251 and the second sprocket 252 respectively. The chain 253 is connected to the inner tube 24 and the hook base 22 respectively. The hook drive device 21 is connected to the outer tube 23 through a transmission mechanism and is used to drive the outer tube 23 to move the inner tube 24 along the first preset direction.
[0058] In this embodiment, the working process of the push-type positive hook system provided in this application is roughly as follows: First, the auxiliary moving device 100 drives the positive hook driving device to move to the working position. Then, the positive hook driving device 21 drives the outer tube 23 to move along the first preset direction through the transmission mechanism. Since the first sprocket 251 and the second sprocket 252 are both connected to the outer tube 23, and the chain 253 is simultaneously connected to the positive hook base 22 and the inner tube 24, the first sprocket 251 and the second sprocket 252 will force the chain 253 to rotate during the process of following the movement of the outer tube 23, thereby driving the inner tube 24 connected to the chain 253 to also move along the first preset direction, thereby driving the positive hook assembly 26 connected to the inner tube 24 to move, thus facilitating the straightening of the car coupler.
[0059] It is evident that the push-type coupler system provided in this application can achieve automatic coupler alignment without manual operation, saving time and effort, greatly improving work efficiency, freeing up labor, and posing no safety hazards to workers.
[0060] Furthermore, preferably, both the outer fitting 23 and the inner fitting 24 can be square fittings, resulting in a more stable structure. They also have flat mounting sides, facilitating the installation of other components, and their simple structure makes them easy to manufacture. Of course, this is not the only option; the shapes of the outer fitting 23 and the inner fitting 24 can be designed according to actual needs.
[0061] Furthermore, preferably, the length directions of the outer tube 23 and the inner tube 24 are consistent with the first preset direction. Of course, this is not the only option; the design can be tailored to specific needs. Both the outer tube 23 and the inner tube 24 are hollow internally and open at both ends along the first preset direction. Again, this is not the only option; the design can be tailored to specific needs. The first preset direction can be horizontal, and so on. Of course, this is not the only option; the design can be tailored to specific needs. Both the first sprocket 251 and the second sprocket 252 are equipped with fixed seats 223, and the shafts of the first sprocket 251 and the second sprocket 252 are mounted between the corresponding fixed seats 223. The fixed seats 223 on both sides are fixed to the outer tube 23, and the first sprocket 251 and the second sprocket 252 can rotate freely. Of course, this is not the only option; the design can be tailored to specific needs. The outer cover 224 is fixed to the outside of the hook base 22. The outer cover 224 can be composed of a flat plate. Of course, this is not the only option; the outer cover 224 may not be provided. The hook drive device 21 is a motor. Of course, this is not the only option.
[0062] In one embodiment of this application, preferably, as shown below, Figures 3 to 10As shown, the auxiliary moving device 100 includes: a main support member 11, a moving member 12, a moving drive device 13, a first gear 14, a first rack 15, and a leveling assembly 16; wherein, the moving member 12 is slidably connected to the main support member 11; the fixed end of the moving drive device 13 is fixed to the moving member 12, and the driving end of the moving drive device 13 is connected to the first gear 14; the first rack 15 is fixed to the main support member 11, and the first gear 14 meshes with the first rack 15; along the moving direction perpendicular to the moving member 12, leveling assemblies 16 are provided on opposite sides of the main support member 11, and each side of the main support member 11 is mounted on the ground through the leveling assembly 16, which is used to adjust the flatness of the main support member 11; a positive hook base 22 is mounted on the moving member 12.
[0063] In this embodiment, the auxiliary moving device 100 is used roughly as follows: First, multiple leveling components 16 are installed on the ground on opposite sides of the two rails. Then, the main support component 11, which integrates the moving component 12, the moving drive device 13, the first gear 14, and the first rack 15, is placed on the multiple leveling components 16 on the left and right sides. Then, the moving drive device 13 drives the first gear 14 to rotate, thereby allowing the first gear 14 to move along the first rack 15, which in turn drives the moving component 12 and the jacking hook device 200 on it to move to the designated working position. Of course, the above steps are just an example and can be adjusted according to actual needs.
[0064] It is evident that this auxiliary moving device 100 is set up independently of the railway track and no longer shares the track with the shunting locomotive. In other words, it adopts an independent track design, which is suitable for a variety of applications and occupies little space.
[0065] Furthermore, preferably, the moving drive device 13 is a motor, but of course, it is not limited to this.
[0066] In one embodiment of this application, preferably, as shown below, Figure 10 As shown, the leveling assembly 16 includes a first leveling plate 161, a second leveling plate 162, a stud 163, and a nut 164. The first leveling plate 161 is installed on the ground. The stud 163 is arranged vertically and fixed to the first leveling plate 161. The second leveling plate 162 is arranged above the first leveling plate 161, and the second leveling plate 162 has a mounting through hole. The stud 163 passes through the mounting through hole, and the nut 164 is threadedly connected to the stud 163. Nuts 164 are provided on both the upper and lower surfaces of the second leveling plate 162 to lock the second leveling plate 162. The main support member 11 is arranged on the upper surface of the second leveling plate 162, and the two are connected.
[0067] In this embodiment, the first adjusting plate 161 can be fixed to the ground by bolts or the like. The height of the second adjusting plate 162 can be adjusted by two nuts 164 at the top and bottom of the second adjusting plate 162. Since the main support is placed on the upper surface of the second adjusting plate 162, the level of the second adjusting plate 162 can be adjusted to ensure the level of the main support component 11 and avoid problems such as tilting of the main support component 11. Ultimately, the working accuracy of the jacking hook device 200 installed on the moving component 12 can be guaranteed.
[0068] Furthermore, preferably, the main support member 11 and the second adjusting plate 162 can be connected by welding. Of course, this is not the only option; other connection methods can be selected according to actual needs.
[0069] In one embodiment of this application, preferably, as shown below, Figure 10 As shown, the leveling assembly 16 includes a reinforcing bolt 165, which is arranged in a vertical direction and is threadedly connected to the first leveling plate 161 and the second leveling plate 162 respectively.
[0070] In this embodiment, after the second adjusting plate 162 is adjusted, two nuts 164 can be fixed, and reinforcing bolts 165 can be installed on the first adjusting plate 161 and the second adjusting plate 162 for reinforcement. When the second adjusting plate 162 needs to be readjusted, the reinforcing bolts 165 can be removed from the first adjusting plate 161 and the second adjusting plate 162, and then the nuts 164 can be adjusted. Of course, the reinforcing bolts 165 can also be omitted, depending on the actual needs.
[0071] Furthermore, preferably, the number of reinforcing bolts 165 can be two, and they are respectively set on opposite sides of the stud 163. Of course, it is not limited to this. Only one can be set, or no reinforcing bolt 165 can be set. The specific choice depends on the needs.
[0072] In one embodiment of this application, preferably, as shown below, Figure 4 and Figure 5 As shown, the auxiliary moving device 100 also includes an auxiliary slide rail 17, which is disposed on the main support member 11 and along the vertical direction, and is located below the moving member 12. The moving member 12 is provided with an auxiliary slider 18, and the auxiliary slider 18 is slidably connected to the auxiliary slide rail 17. There are two auxiliary slide rails 17, which are spaced apart along a length direction perpendicular to the length of the auxiliary slide rail 17. In this embodiment, the sliding connection between the moving member 12 and the main support member 11 is achieved through the cooperation of the slider and the slide rail, and the structure of the slider and the slide rail is stable and has a longer service life.
[0073] In one embodiment of this application, preferably, as shown below, Figure 3 As shown, the auxiliary moving device 100 also includes a first accordion cover (not shown) and a second accordion cover 111; wherein, one end of the first accordion cover is connected to one end of the main support member 11, and the other end of the first accordion cover is connected to one end of the moving member 12; one end of the second accordion cover 111 is connected to the other end of the main support member 11, and the other end of the second accordion cover 111 is connected to the end of the moving member 12 that is connected to the first accordion cover, and the first accordion cover covering the moving member 12 has an opening for clearance.
[0074] In this embodiment, as the movable component 12 moves along the auxiliary slide rail 17, it pulls the first accordion cover to unfold along the auxiliary slide rail 17 and pushes the second accordion cover 111 to retract, or it pushes the first accordion cover to retract and pulls the second accordion cover 111 to unfold along the auxiliary slide rail 17, thereby covering the auxiliary slide rail 7 and preventing it from being exposed, thus protecting the auxiliary slide rail 7. Of course, the accordion cover may not be provided, depending on the actual needs.
[0075] In one embodiment of this application, preferably, as shown below, Figure 1 As shown, the auxiliary moving device 100 also includes a lubricating oil tank 113, a diverter valve, and a pressure detection component. The lubricating oil tank 113 and the diverter valve are both located on the moving component 12. The lubricating oil tank 113 is connected to the diverter valve via a pipeline. The two outlet ends of the diverter valve are each equipped with a pipeline, and the two pipelines at the two outlet ends of the diverter valve extend to the two auxiliary sliders 18 respectively. The pressure detection component is located on the pipeline connecting the lubricating oil tank 113 and the diverter valve. It should be noted that the diverter valve and the pressure detection component are not shown in the figure.
[0076] In this embodiment, a diversion valve is used to distribute the lubricating oil flowing out of the lubricating oil tank 113 to the two auxiliary sliders 18, so that the auxiliary sliders 18 and the auxiliary slide rails 17 in contact with the auxiliary sliders 18 are always lubricated, avoiding problems such as jamming, making the structure more reliable. Moreover, pressure detection components such as pressure sensors can be used to monitor the pressure of the oil at all times, making it more controllable.
[0077] In one embodiment of this application, preferably, as shown below, Figure 4 As shown, the main support member 11 forms a clearance space 1101 located on the side of the auxiliary slide rail 17, and the first gear 14 is disposed in the clearance space 1101.
[0078] In this embodiment, an avoidance space 1101 is provided on the main support member 11, and the first gear 14 is then placed in this avoidance space 1101, which not only avoids interference but also helps with integrated design. Of course, it is not limited to this and can be selected according to actual needs.
[0079] In one embodiment of this application, preferably, as shown below, Figure 4 and Figure 5 As shown, the first rack 15 is positioned between the two auxiliary slide rails 17. In this embodiment, positioning the first rack 15 between the two auxiliary slide rails 17 improves space utilization. Of course, the position of the first rack 15 can also be designed according to actual needs.
[0080] In one embodiment of this application, preferably, as shown below, Figure 6 As shown, the auxiliary moving device 100 also includes a position sensor 19, which is disposed at one end of the main support member 11 along the moving direction of the moving member 12. In this embodiment, the position sensor 19 is used to monitor the position of the moving member 12 at all times, that is, to monitor the position of the jacking hook device 200 on the moving member 12 at all times, thereby achieving precise control. Of course, the position sensor 19 may not be provided, and manual visual monitoring may be used instead.
[0081] In one embodiment of this application, preferably, the auxiliary mobile device 100 further includes a bracket and a camera (not shown in the figure); wherein the bracket is fixed to the main support member 11, and the camera is disposed on the bracket. In this embodiment, the camera is used to monitor the operation of the overall device to ensure its normal operation; of course, the bracket and camera may not be provided.
[0082] In one embodiment of this application, preferably, as shown below, Figure 5 As shown, the auxiliary moving device 100 also includes a first reducer 110, and the first reducer 110 is connected between the output end of the moving drive device 13 and the first gear 14.
[0083] In this embodiment, the output speed of the moving drive device 13 can be adjusted using the first reducer 110, thereby adjusting the rotational speed of the first gear 14, and consequently adjusting the moving speed of the moving component 12. Alternatively, a reducer may not be provided between the moving drive device 13 and the first gear 14, depending on actual needs.
[0084] In one embodiment of this application, preferably, as shown below, Figure 6 As shown, along the moving direction perpendicular to the moving member 12, multiple leveling components 16 are provided on opposite sides of the main support member 11, and the multiple leveling components 16 on each side of the main support member 11 are arranged sequentially at intervals along the moving direction of the moving member 12. In this embodiment, multiple sequentially arranged leveling components 16 are provided on both sides of the main support member 11 to ensure the stability and reliability of the structure of the main support member 11.
[0085] In one embodiment of this application, preferably, as shown below, Figure 5 and Figure 8 As shown, the push-type positive hook system also includes an auxiliary gear 112, which is rotatably disposed on the moving member 12 and meshes with the first rack 15.
[0086] In this embodiment, in addition to the first gear 14, an auxiliary gear 112 is also provided to make the moving component 12 move more smoothly. Of course, it is not limited to this; the auxiliary gear 112 may not be provided, depending on the actual needs.
[0087] In one embodiment of this application, preferably, as shown below, Figure 13 As shown, the push-up hook device also includes a first bellows cover 27, which extends along a first preset direction. One end of the first bellows cover 27 is connected to the end of the outer tube 23 away from the hook base 22, and the other end of the first bellows cover 27 is connected to the hook base 22.
[0088] In this embodiment, the first bellows cover 27 is installed on the outside of the outer tube 23, serving to protect the outer tube 23 and other internal structural components. This effectively extends the service life of these components. Furthermore, the bellows cover structure allows it to automatically extend and retract with the movement of the outer tube 23, making the structure more reliable and preventing problems such as jamming. Of course, the first bellows cover 27 may not be provided; the choice depends on actual needs.
[0089] Furthermore, preferably, a flange or flare is provided at the end of the outer pipe fitting 23 away from the hook base 22, thereby providing an installation position for the first bellows cover 27. Similarly, a flange or flare is also provided on the hook base 22, thereby providing an installation position for the first bellows cover 27. Of course, this is not the only option; it can be designed according to actual needs.
[0090] In one embodiment of this application, preferably, as shown below, Figure 13 As shown, the push-up hook device also includes a second bellows cover 28, which extends along a first preset direction. One end of the second bellows cover 28 is connected to the end of the inner tube 24 that is away from the outer tube 23, and the other end of the bellows cover is connected to the hook base 22.
[0091] In this embodiment, the second bellows cover 28 is installed on the outside of the inner tube 24, protecting the inner tube 24 and other internal structural components. This effectively extends the service life of these components. Furthermore, the bellows cover structure allows it to automatically extend and retract with the movement of the inner tube 24, making the structure more reliable and preventing jamming or other problems. Of course, the second bellows cover 28 may not be provided; the choice depends on actual needs.
[0092] Furthermore, preferably, a flange or flare is provided on the hook base 22, thereby providing an installation position for the second bellows cover 28. Of course, this is not the only option; it can be designed according to actual needs.
[0093] In one embodiment of this application, preferably, as shown below, Figure 11 and Figure 21 As shown, the positive hook assembly 26 includes a positive hook head 261 and a positive hook plate 262; wherein, along a first preset direction, the positive hook head 261 is disposed at one end of the inner tube 24 and connected thereto, and the positive hook plate 262 is connected to the positive hook head 261.
[0094] In this embodiment, the positive hook head 261 serves to connect the inner tube 24 and can also support the positive hook head 261. In other words, the positive hook head 261 serves as a transition. The positive hook plate 262 has a large working plane, which facilitates pushing the coupler to reset and avoids the situation where a small contact plane can easily lead to the coupler detaching.
[0095] Furthermore, preferably, the positive hook 261 includes a rectangular frame and a protective cover, the protective cover being fitted onto the rectangular frame, and the protective cover having an opening to avoid the inner tube 24. Of course, it is not limited to this, and can be designed according to actual needs.
[0096] Furthermore, preferably, the aforementioned second accordion cover 28 can be connected to the positive hook 261, but of course, it is not limited to this.
[0097] In one embodiment of this application, preferably, as shown below, Figure 19 and Figure 20 As shown, the push-up hook device also includes a chain fixing seat 29 and a chain connecting seat 210. The chain 253 is connected to the hook base 22 through the chain fixing seat 29, and the chain 253 is connected to the inner tube 24 through the chain connecting seat 210.
[0098] In this embodiment, both the chain fixing seat 29 and the chain connecting seat 210 serve as adapters to facilitate the assembly of the chain 253 with the hook base 22 and the inner tube 24.
[0099] Furthermore, preferably, the chain 253 has a first mounting notch, the chain connector 210 is installed in the first mounting notch, and the chains 253 on both sides of the chain connector 210 are respectively connected to the chain connector 210 by pins or bolts, etc., and the chain connector 210 can also be connected to the outer tube 23 by bolts, etc.; the chain 253 has a second mounting notch, the chain connector 210 is installed in the second mounting notch, and the chains 253 on both sides of the chain connector 210 are respectively connected to the chain connector 210 by pins or bolts, etc., and the chain connector 210 can also be connected to the outer tube 23 by bolts, etc.
[0100] In one embodiment of this application, preferably, as shown below, Figure 14 and Figure 17 As shown, the outer tube 23 and the positive hook base 22 are slidably connected by a slide rail and a slider.
[0101] In this embodiment, the outer tube 23 and the positive hook base 22 are slidably connected, which serves as a sliding guide and also avoids interference. It should be noted that, in order to distinguish the slide rail and slider in other positions, the slide rail here is called the first slide rail 211, and the slider here is called the first slider 212. Preferably, the first slide rail 211 is fixed on the outer tube 23, and the first slider 212 is fixed on the positive hook base 22. Of course, it is not limited to this. The first slider 212 can also be fixed on the outer tube 23, and the first slide rail 211 can be fixed on the positive hook base 22.
[0102] In one embodiment of this application, preferably, as shown below, Figure 18 As shown, the inner tube 24 and the outer tube 23 are slidably connected by a slide rail and a slider.
[0103] In this embodiment, the inner tube 24 and the outer tube 23 are slidably connected, serving as a sliding guide while also preventing interference. It should be noted that, to distinguish the slide rail and slider from those in other locations, the slide rail here is referred to as the second slide rail 213, and the slider here as the second slider 214. Preferably, the second slide rail 213 is fixed to the outer tube 23, and the second slider 214 is fixed to the inner tube 24. However, this is not a limitation; the inner tube 24 can also be fixed to the outer tube 23, and the second slide rail 213 can be fixed to the inner tube 24.
[0104] In one embodiment of this application, preferably, as shown below, Figure 14 As shown, the top-pushing hook device also includes a trigger sensor 215 and a trigger component 216; wherein, one of the trigger sensor 215 and the trigger component 216 is disposed on the outer tube 23, and the other is disposed on the hook base 22, and the trigger sensor 215 and the trigger component 216 are arranged sequentially at intervals along a first preset direction, and when the outer tube 23 moves along the first preset direction toward the hook to be hooked to the first limit position, the trigger component 216 is used to trigger the trigger sensor 215 so that the outer tube 23 stops moving forward.
[0105] In this embodiment, when the outer tube 23 moves along the first preset direction toward the hook to be hooked to the first limit position, the triggering component 216 triggers the triggering sensor 215, thereby obtaining that the outer tube 23 has moved to the limit position, which in turn stops the drive device, preventing the outer tube 23 and the inner tube 24 from continuing to move forward, thus avoiding the slider from disengaging from the slide rail as described below, which could lead to structural failure. Of course, this is not limited to the above, and other layouts can also be used, for example: the triggering sensor 215 is set on the outer tube 23, and the triggering component 216 is set on the hook base 22, depending on actual needs. Further, preferably, the triggering component 216 can be an L-shaped metal part, but it is not limited to this, and can be designed according to actual needs.
[0106] In one embodiment of this application, preferably, as shown below, Figure 14 and Figure 16 As shown, the jacking hook device also includes a first limiting member 217 and a second limiting member 218; wherein, the first limiting member 217 is disposed on the outer wall of the outer tube 23, and the first limiting member 217 is disposed away from the hook base 22 relative to the triggering member 216; the second limiting member 218 is disposed on the hook base 22, and at least part of its structure extends into the mounting cavity; the first limiting member 217 and the second limiting member 218 are sequentially spaced along a first preset direction, and when the outer tube 23 moves along the first preset direction toward the hook to be hooked to the second limit position, the first limiting member 217 touches the second limiting member 218, so that the outer tube 23 stops moving forward.
[0107] In this embodiment, the aforementioned trigger sensor 215 and trigger member 216 serve as the first level of limiting. When the first level of limiting fails, a second level of limiting can be used. When the first level of limiting fails, the outer tube 23 and inner tube 24 will continue to move forward. When they reach the second limit position, the first limiting member 217 will contact the inner tube 24, thereby forcing the outer tube 23 and inner tube 24 to stop moving forward. It is evident that this application provides dual limiting, making it safer and more reliable. Of course, it is not limited to this; only one limiting structure can be provided, such as only the aforementioned limiting structure of trigger sensor 215 and trigger member 216, or only the aforementioned limiting structure of first limiting member 217 and second limiting member 218.
[0108] Furthermore, preferably, the first limiting member 217 is an L-shaped block, with one part arranged horizontally and the other part arranged vertically. Of course, it is not limited to this and can be designed according to actual needs; the second limiting member 218 is a T-shaped block, with its vertical portion extending into the mounting cavity. Of course, it is not limited to this and can be designed according to actual needs.
[0109] In one embodiment of this application, preferably, as shown below, Figure 13 As shown, the top-pushing hook device also includes a second reducer 219, and the hook drive device 21 is connected to the transmission mechanism through the second reducer 219. The speed of the output end of the drive device can be adjusted by the reducer to meet different usage requirements. Of course, this reducer can also be omitted, depending on the actual needs.
[0110] In one embodiment of this application, preferably, as shown below, Figure 14 and Figure 23 As shown, the transmission mechanism includes a second gear 220 and a second rack 221; wherein, the second gear 220 is connected to the output end of the positive hook drive device 21; the second rack 221 is disposed on the outer tube 23 and extends along a first preset direction, and the second rack 221 meshes with the second gear 220.
[0111] In this embodiment, the positive hook drive device 21 drives the gear to rotate, and the second gear 220 drives the second rack 221 to move. Since the second rack 221 is fixed on the outer tube 23, it drives the outer tube 23 to move. Of course, the transmission mechanism is not limited to the above and can be selected according to actual needs.
[0112] In one embodiment of this application, preferably, as shown below, Figure 11 As shown, the top-pushing hook device also includes a bottom support member 222, which is installed on the top of the moving member 12 of the auxiliary moving device 100, and the hook base 22 is fixed to the top of the bottom support member 222.
[0113] In this embodiment, a bottom support member 222 is provided at the bottom of the hook base 22, which can raise the hook base 22 to a preset working height to meet the usage requirements. Of course, it is not limited to this. The bottom support member 222 may not be provided. The hook base 22 may be raised simply to achieve the above function.
[0114] In one embodiment of this application, preferably, as shown below, Figure 17 As shown, the outer tube 23 has a clearance notch 231 to avoid interference with the chain 253. Further, preferably, there are two clearance notches 231, which are respectively provided along a first preset direction corresponding to the bends of the annular chain 253.
[0115] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. A push-type positive hook system, characterized in that, include: An auxiliary moving device and a jacking hook device are provided; wherein the jacking hook device includes a hook driving device, a transmission mechanism, a hook base, an outer tube, an inner tube, a chain mechanism, and a hook assembly; the hook base is mounted on the auxiliary moving device; the hook base has a mounting cavity and openings on both sides of the mounting cavity along a first preset direction; the inner tube and the outer tube are movably inserted into the mounting cavity along the first preset direction, and a portion of the structure of the inner tube is disposed inside the outer tube; the hook assembly is connected to one end of the inner tube extending out of the hook base; The chain mechanism includes a first sprocket, a second sprocket, and a chain. The first sprocket and the second sprocket are arranged sequentially at intervals along the first preset direction and are rotatably connected to the outer tube. The chain meshes with the first sprocket and the second sprocket. The chain is connected to the inner tube and the hook base. The hook drive device is connected to the outer tube through the transmission mechanism and is used to drive the outer tube to move the inner tube along the first preset direction.
2. The push-type positive hook system according to claim 1, characterized in that, The auxiliary moving device includes: a main support component, a moving component, a moving drive device, a first gear, a first rack, and a leveling assembly; wherein, the moving component is slidably connected to the main support component; the fixed end of the moving drive device is fixed to the moving component, and the driving end of the moving drive device is connected to the first gear; the first rack is fixed to the main support component, and the first gear meshes with the first rack; Along the direction of movement perpendicular to the moving component, the leveling components are provided on opposite sides of the main support component, and each side of the main support component is mounted on the ground via the leveling components. The leveling components are used to adjust the flatness of the main support component; the positive hook base is mounted on the moving component.
3. The push-type positive hook system according to claim 2, characterized in that, The leveling assembly includes a first leveling plate, a second leveling plate, a stud, and a nut; wherein, the first leveling plate is used for installation on the ground; the stud is arranged vertically and fixed to the first leveling plate; Along the vertical direction, the second adjusting plate is disposed above the first adjusting plate, and the second adjusting plate has a mounting through hole. The stud passes through the mounting through hole, and the nut is threadedly connected to the stud. Along the vertical direction, the upper and lower surfaces of the second adjusting plate are provided with the nut to lock the second adjusting plate. The main support member is disposed on the upper surface of the second adjusting plate, and the two are connected. The leveling assembly includes reinforcing bolts, which are arranged vertically and are threadedly connected to the first leveling plate and the second leveling plate, respectively.
4. The push-type positive hook system according to claim 2, characterized in that, The auxiliary moving device further includes an auxiliary slide rail, which is disposed on the main support member and along the vertical direction, and is located below the moving member; the moving member is provided with an auxiliary slider, and the auxiliary slider is slidably connected to the auxiliary slide rail; there are two auxiliary slide rails, which are spaced apart along the length direction perpendicular to the auxiliary slide rail.
5. The push-type positive hook system according to claim 4, characterized in that, The auxiliary moving device further includes a first accordion cover and a second accordion cover; wherein, one end of the first accordion cover is connected to one end of the main support member, and the other end of the first accordion cover is connected to one end of the moving member; one end of the second accordion cover is connected to the other end of the main support member, and the other end of the second accordion cover is connected to the end of the moving member that is connected to the first accordion cover, and the first accordion cover covering the moving member has an opening for clearance; The auxiliary moving device further includes a lubricating oil tank, a diverter valve, and a pressure detection component; wherein, the lubricating oil tank and the diverter valve are both disposed on the moving component, and the lubricating oil tank is connected to the diverter valve through a pipeline, and the two outlet ends of the diverter valve are respectively provided with pipelines, and the two pipelines at the two outlet ends of the diverter valve respectively extend to the two auxiliary sliders; the pressure detection component is disposed on the pipeline connecting the lubricating oil tank and the diverter valve; The main support member forms a clearance space located on the side of the auxiliary slide rail, and the first gear is disposed within the clearance space; The first rack is disposed between the two auxiliary slide rails.
6. The push-type positive hook system according to claim 2, characterized in that, The auxiliary moving device further includes a position sensor, and the position sensor is disposed at one end of the main support member along the moving direction of the moving member; The auxiliary moving device further includes a first speed reducer, and the first speed reducer is connected between the output end of the moving drive device and the first gear; Along the direction of movement perpendicular to the moving member, a plurality of leveling components are provided on opposite sides of the main support member, and the plurality of leveling components on each side of the main support member are arranged sequentially at intervals along the direction of movement of the moving member. The push-type positive hook system also includes an auxiliary gear, which is rotatably disposed on the moving member and meshes with the first rack.
7. The push-type positive hook system according to claim 1, characterized in that, The jacking hook device also includes a first bellows cover, which extends along the first preset direction, and one end of the first bellows cover is connected to the end of the outer tube that is away from the hook base, and the other end of the first bellows cover is connected to the hook base. The push-up hook device also includes a second bellows cover, which extends along the first preset direction. One end of the second bellows cover is connected to the end of the inner tube that is away from the outer tube, and the other end of the bellows cover is connected to the hook base.
8. The push-type positive hook system according to claim 1, characterized in that, The positive hook assembly includes a positive hook head and a positive hook plate; wherein, along the first preset direction, the positive hook head is disposed at one end of the inner tube and connected thereto, and the positive hook plate is connected to the positive hook head; The push-up hook device also includes a chain fixing seat and a chain connecting seat, and the chain is connected to the hook base through the chain fixing seat, and the chain is connected to the inner tube through the chain connecting seat.
9. The push-type positive hook system according to claim 1, characterized in that, The outer tube is slidably connected to the hook base via a slide rail and a slider. The inner tube and the outer tube are slidably connected by a slide rail and a slider.
10. The push-type positive hook system according to claim 1, characterized in that, The push-up hook device further includes a trigger sensor and a trigger component; wherein, one of the trigger sensor and the trigger component is disposed on the outer tube, and the other is disposed on the hook base, and the trigger sensor and the trigger component are arranged sequentially at intervals along the first preset direction, and when the outer tube moves along the first preset direction toward the hook to be hooked to the first limit position, the trigger component is used to trigger the trigger sensor so that the outer tube stops moving forward.
11. The push-type positive hook system according to claim 10, characterized in that, The push-up hook device further includes a first limiting member and a second limiting member; wherein, the first limiting member is disposed on the outer wall of the outer tube and is disposed away from the hook base relative to the triggering member; the second limiting member is disposed on the hook base and at least a portion of its structure extends into the mounting cavity; The first limiting member and the second limiting member are arranged sequentially at intervals along the first preset direction, and when the outer tube moves along the first preset direction toward the hook to be hooked to the second limit position, the first limiting member touches the second limiting member so that the outer tube stops moving forward.
12. The push-type positive hook system according to any one of claims 1 to 11, characterized in that, The jacking hook device also includes a second reducer, and the hook drive device is connected to the transmission mechanism through the second reducer; The transmission mechanism includes a second gear and a second rack; wherein the second gear is connected to the output end of the positive hook drive device; the second rack is disposed on the outer tube and extends along the first preset direction, and the second rack meshes with the second gear; The jacking hook device also includes a bottom support component, which is installed on the auxiliary moving device, and the hook base is fixed to the top of the bottom support component; The outer tube has a clearance notch for avoiding the chain.
Citation Information
Patent Citations
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