Efficient fabric dust remover for automobile fabric processing

Abstract

The utility model relates to the technical field of automobile fabric processing, in particular to an efficient fabric dust remover for automobile fabric processing, which comprises a workbench, a conveyor is arranged on the workbench, a leveling component is arranged on one side of the conveyor, a dust removal component is arranged on one side of the leveling component, and a cleaning component is arranged in the dust removal component. According to the dust removal device, the dust removal assembly is arranged, dust on fabric is negatively charged through the negative electrode roller on the inner side of the conveying belt of the conveyor, the dust with the negatively charged dust is adsorbed through the first positive electrode roller and the second positive electrode roller, and efficient dust removal of the fabric is achieved; through combined use of a first motor, a third rotating shaft, a first chain wheel, a second chain wheel, a first transmission chain, a third chain wheel, a fourth chain wheel and a second transmission chain, synchronous rotation of a first positive electrode roller and a second positive electrode roller is achieved, friction between the first positive electrode roller and the second positive electrode roller and an insulating non-woven fabric block is achieved, and therefore adsorbed dust is transferred to the insulating non-woven fabric block, and the dust removal effect is ensured.

Description

Technical Field

[0001] This utility model relates to the field of automotive fabric processing technology, and in particular to a high-efficiency dust removal machine for automotive fabric processing. Background Technology

[0002] Automotive fabrics are woven materials used in car seats, interior parts, and other components. To ensure that the fabrics are clean and dust-free, fabric dust removal machines are often used during the processing stage to improve the quality and aesthetics of the car interior, while also preventing dust from adversely affecting subsequent processing.

[0003] However, traditional fabric dust collectors for automotive fabric processing typically rely on a single dust removal method, such as simple airflow blowing. This method has limited effectiveness in removing fine particles or tightly adhered dust. Furthermore, the dust removal components of traditional dust collectors often require regular manual cleaning and cannot achieve immediate cleaning during use. This may lead to secondary contamination or damage to the fabric. Moreover, the conveying devices of traditional dust collectors often cannot effectively avoid fabric wrinkling when conveying the fabric, which directly affects the dust removal effect. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency dust removal machine for automotive fabric processing, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: it includes a workbench, a conveyor is provided on the workbench, a leveling component is provided on one side of the conveyor, a dust removal component is provided on one side of the leveling component, and a cleaning component is provided inside the dust removal component.

[0006] As a preferred embodiment of this utility model, the leveling component includes a pair of telescopic cylinders symmetrically arranged on the worktable, a lifting plate is provided at the top of the telescopic rods of the two telescopic cylinders, and an arc-shaped frosted block is provided at the bottom of the lifting plate.

[0007] As a preferred embodiment of the present invention, the dust removal assembly includes a mounting frame 1 set on the top of the workbench, a pair of telescopic cylinders 2 set at the bottom of the mounting frame 1, a lifting plate 2 set at the bottom of the telescopic rods of the two telescopic cylinders 2, a pair of bearing seats 1 set on one side of the lifting plate 2, a rotating shaft 1 set between the two bearing seats 1, and a positive electrode roller 1 sleeved on the outside of the rotating shaft 1.

[0008] As a preferred embodiment of this utility model, a second mounting frame is provided on the top of the workbench on one side of the mounting frame one, a pair of telescopic cylinders three are provided at the bottom of the mounting frame two, a lifting plate three is provided at the bottom of the telescopic rods of the two telescopic cylinders three, a pair of bearing seats two are provided on one side of the lifting plate three, a rotating shaft two is provided between the two bearing seats two, a positive electrode roller two is sleeved on the outside of the rotating shaft two, and a negative electrode roller is provided in the conveyor corresponding to the positions of the positive electrode roller one and the positive electrode roller two.

[0009] In a preferred embodiment of this utility model, a mounting plate is provided on one side of the mounting bracket, a motor is provided on the mounting plate, a rotating shaft is provided at the transmission end of the motor, a sprocket is sleeved on the outside of the rotating shaft, a sprocket is sleeved on the outside of the rotating shaft, a transmission chain is provided between the sprocket and the sprocket, a sprocket is sleeved on the outside of the rotating shaft, the sprocket is located on one side of the sprocket, a sprocket is sleeved on the outside of the rotating shaft, and a transmission chain is provided between the sprocket and the sprocket.

[0010] As a preferred embodiment of this utility model, the cleaning component includes a mounting box disposed on the inner wall of the workbench. A bearing seat three is disposed inside the mounting box, a rotating shaft four is inserted into the bearing seat three, a sprocket five is sleeved on the outer side of the rotating shaft four, a bearing seat four is disposed on one side of the bearing seat three, a rotating shaft five is inserted into the bearing seat four, a sprocket six is ​​sleeved on the outer side of the rotating shaft five, a transmission chain three is disposed between the sprocket five and the sprocket six, a cover plate is disposed on the mounting box, a motor two is disposed on the cover plate, and the transmission end of the motor two is connected to one end of the rotating shaft five.

[0011] As a preferred embodiment of this utility model, an installation block is provided on the outer side of the rotating shaft, and several pairs of telescopic cylinders are provided on the installation block. An insulating non-woven cloth block is provided on the top of the telescopic rod of each pair of telescopic cylinders, and a dust collector is provided on the top of the workbench.

[0012] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:

[0013] 1. This utility model, by setting up a dust removal component, uses a negative electrode roller on the inner side of the conveyor belt of the conveyor to make the dust on the fabric negatively charged. Then, positive electrode rollers one and two adsorb the negatively charged dust, thus achieving efficient dust removal from the fabric. Secondly, by using a combination of motor one, shaft three, sprocket one, sprocket two, transmission chain one, sprocket three, sprocket four and transmission chain two, synchronous rotation of positive electrode roller one and positive electrode roller two is achieved. This not only ensures the uniformity and continuity of dust removal, but also causes positive electrode rollers one and two to rub against the insulating non-woven fabric block when rotating, thereby transferring the adsorbed dust to the insulating non-woven fabric block, ensuring the dust removal effect.

[0014] 2. This utility model, by setting up a cleaning component, uses an insulating non-woven fabric block as the cleaning part. The positive electrode rollers 1 and 2 rub against the insulating non-woven fabric block during rotation, effectively wiping the rollers and preventing dust or impurities from accumulating on their surfaces and causing secondary contamination. Furthermore, the combined use of motor 2, shaft 5, sprocket 6, transmission chain 3, sprocket 5, and shaft 4 enables the alternating use of the insulating non-woven fabric block, ensuring the continuity and efficiency of the cleaning operation. Simultaneously, the telescopic rod of telescopic cylinder 4 not only controls the raising of the insulating non-woven fabric block to a safe height, preventing collisions during rotation, but also allows the insulating non-woven fabric block to descend and adhere to the surfaces of the positive electrode rollers 1 and 2. In addition, the dust collector at the top of the workbench can promptly remove dust from the insulating non-woven fabric block, further ensuring the cleaning effect and the continuous and efficient operation of the dust collector.

[0015] 3. By setting up a flattening component, the telescopic cylinder controls the telescopic rod to extend and retract, driving the lifting plate and the arc-shaped abrasive block to move up and down. It can adaptively adjust according to fabrics of different thicknesses, improving the versatility of the equipment. At the same time, when the arc-shaped abrasive block comes into contact with the fabric, it can effectively eliminate wrinkles and unevenness on the fabric, improving the dust removal effect. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the flattening component structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the dust removal component structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the motor structure in the dust removal assembly of this utility model;

[0020] Figure 5 for Figure 4 Enlarged view of point A in the middle;

[0021] Figure 6 This is a schematic diagram of the cleaning component structure of this utility model;

[0022] Figure 7 This is a schematic diagram of the dust collector structure in the cleaning component of this utility model.

[0023] Reference numerals: 1. Workbench; 2. Conveyor; 3. Leveling assembly; 31. Telescopic cylinder one; 32. Lifting plate one; 33. Arc-shaped frosted block; 4. Dust removal assembly; 41. Mounting frame one; 42. Telescopic cylinder two; 43. Lifting plate two; 44. Bearing seat one; 45. Rotating shaft one; 46. Positive electrode roller one; 47. Mounting frame two; 48. Telescopic cylinder three; 49. Lifting plate three; 410. Bearing seat two; 411. Rotating shaft two; 412. Positive electrode roller two; 413. Mounting plate one; 414. Rotating shaft three. Sprocket 1 415, Sprocket 2 416, Drive Chain 1 417, Sprocket 3 418, Sprocket 4 419, Drive Chain 2 420, Motor 1 421, Cleaning Component 5, Mounting Box 51, Bearing Housing 3 52, Shaft 4 53, Sprocket 5 54, Bearing Housing 4 55, Shaft 5 56, Sprocket 6 57, Drive Chain 3 58, Cover Plate 59, Motor 2 510, Mounting Block 511, Telescopic Cylinder 4 512, Insulating Non-woven Fabric Block 513, Dust Collector 514. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0025] like Figures 1-7 As shown, the present invention proposes a high-efficiency dust removal machine for automotive fabric processing, which includes a workbench 1, a conveyor 2 on the workbench 1, a leveling component 3 on one side of the conveyor 2, a dust removal component 4 on one side of the leveling component 3, and a cleaning component 5 inside the dust removal component 4.

[0026] The flattening component 3 includes a pair of telescopic cylinders 31 symmetrically arranged on the worktable 1. The top of the telescopic rods of the two telescopic cylinders 31 is equipped with a lifting plate 32. The telescopic cylinders 31 control the extension and retraction of the telescopic rods to drive the lifting plate 32 and the arc-shaped abrasive block 33 to move up and down to adapt to fabrics of different thicknesses. The bottom of the lifting plate 32 is equipped with an arc-shaped abrasive block 33, which flattens the fabric, eliminates wrinkles, and ensures dust removal effect.

[0027] The dust removal assembly 4 includes a mounting frame 41 mounted on top of the workbench 1. A pair of telescopic cylinders 42 are mounted at the bottom of the mounting frame 41. A lifting plate 43 is mounted at the bottom of the telescopic rods of the two cylinders 42. The telescopic cylinders 42 control the extension and retraction of the telescopic rods, driving the lifting plate 43 and the positive electrode roller 46 to move up and down, bringing the positive electrode roller 46 closer to the fabric. A pair of bearing seats 44 are mounted on one side of the lifting plate 43. A rotating shaft 45 is positioned between the two bearing seats 44, providing support for the rotating shaft 45 and ensuring its stability during rotation. The positive electrode roller 46, carrying a positive charge, is sleeved on the outside of the rotating shaft 45, adsorbing negatively charged dust to achieve dust removal.

[0028] Mounting frame 2 47 is installed on the top of the workbench 1 on one side of mounting frame 1 41. A pair of telescopic cylinders 3 48 are installed at the bottom of mounting frame 2 47. Lifting plate 3 49 is installed at the bottom of the telescopic rods of the two telescopic cylinders 3 48. The telescopic cylinders 3 48 drive the lifting plate 3 49 and the positive electrode roller 2 412 to move up and down by controlling the extension and retraction of the telescopic rods, so that the positive electrode roller 2 412 is close to the fabric. A pair of bearing seats 2 410 are installed on one side of the lifting plate 3 49. A rotating shaft 2 411 is installed between the two bearing seats 2 410. The bearing seats 2 410 provide support for the rotating shaft 2 411 to ensure the stability of the rotating shaft 2 411 during rotation. The positive electrode roller 2 412 is sleeved on the outside of the rotating shaft 2 411. The positive electrode roller 2 412 carries a positive charge and adsorbs negatively charged dust to achieve the purpose of dust removal. Negative electrode rollers are installed in the conveyor 2 at the positions corresponding to the positive electrode roller 1 46 and the positive electrode roller 2 412. The negative electrode rollers make the dust on the fabric negatively charged.

[0029] A mounting plate 413 is provided on one side of the mounting bracket 41. A motor 421 is mounted on the mounting plate 413. A rotating shaft 414 is provided at the transmission end of the motor 421. The motor 421 provides power to drive the rotating shaft 414 to rotate. A sprocket 415 is sleeved on the outside of the rotating shaft 414. A sprocket 416 is sleeved on the outside of the rotating shaft 414. A transmission chain 417 is provided between the sprockets 415 and 416. A sprocket 418 is sleeved on the outside of the rotating shaft 415, located on one side of the sprocket 416. A sprocket 418 is sleeved on the outside of the rotating shaft 411. 419. A transmission chain 2 420 is provided between sprocket 3 418 and sprocket 419. Motor 1 421 drives shaft 3 414 to rotate. Shaft 3 414 drives sprocket 1 415 to rotate. Sprocket 1 415 transmits power to sprocket 2 416 through transmission chain 1 417, thereby driving shaft 1 45 to rotate. Shaft 1 45 drives sprocket 3 418 to rotate. Sprocket 3 418 transmits power to sprocket 419 through transmission chain 2 420. Sprocket 419 drives shaft 2 411 to rotate, thereby realizing the synchronous rotation of positive electrode roller 1 46 and positive electrode roller 2 412.

[0030] Cleaning assembly 5 includes a mounting box 51 disposed on the inner wall of the workbench 1. The mounting box 51 provides a mounting base for other components in cleaning assembly 5. A bearing housing 3 52 is disposed inside the mounting box 51, and a rotating shaft 4 53 is inserted into the bearing housing 3 52. The bearing housing 3 52 provides support for the rotating shaft 4 53, ensuring the stability of the rotating shaft 4 53 during rotation. A sprocket 54 is sleeved on the outer side of the rotating shaft 4 53. A bearing housing 4 55 is disposed on one side of the bearing housing 3 52, and a rotating shaft 56 is inserted into the bearing housing 4 55. The bearing housing 4 55 provides support for the rotating shaft 56, ensuring the stability of the rotating shaft 56 during rotation. To ensure stability during rotation, a sprocket 57 is fitted on the outer side of the rotating shaft 56. A transmission chain 3 58 is provided between sprocket 54 and sprocket 6 57. A cover plate 59 is provided on the mounting box 51 to protect the internal components of the mounting box 51 from external environmental interference. A motor 2 510 is provided on the cover plate 59. The transmission end of the motor 2 510 is connected to one end of the rotating shaft 56. The motor 2 510 drives the rotating shaft 56 to rotate, and the rotating shaft 56 drives the sprocket 6 57 to rotate. The sprocket 6 57 transmits power to the sprocket 54 through the transmission chain 3, thereby driving the rotating shaft 4 53 to rotate.

[0031] An installation block 511 is provided on the outer side of the rotating shaft 4 53. The installation block 511 provides an installation base for several pairs of telescopic cylinders 4 512. Several pairs of telescopic cylinders 4 512 are installed on the installation block 511. The telescopic cylinders 4 512 drive the insulating non-woven fabric block 513 to move up and down by controlling the extension and retraction of the telescopic rod, so that it can be attached to or separated from the positive electrode roller 1 46 and the positive electrode roller 2 412. An insulating non-woven fabric block 513 is provided at the top of the telescopic rod of each pair of telescopic cylinders 4 512. The insulating non-woven fabric block 513 serves as a cleaning component. It rubs against the positive electrode roller 1 46 and the positive electrode roller 2 412 to transfer the adsorbed dust to the insulating non-woven fabric block 513. A dust collector 514 is provided on the top of the workbench 1. The dust collector 514 sucks away the dust accumulated on the surface of the insulating non-woven fabric block 513, keeps the insulating non-woven fabric block 513 clean, and ensures the continuous and efficient operation of the dust collector.

[0032] In use, the operator first adjusts the leveling component 3 according to the thickness of the fabric to be dusted. By controlling the extension and retraction of the telescopic rod of telescopic cylinder 1 31, the operator drives the lifting plate 1 32 and the arc-shaped abrasive block 33 to rise and fall, so that the arc-shaped abrasive block 33 contacts the fabric. Then, by controlling the extension and retraction of the telescopic rods of telescopic cylinder 2 42 and telescopic cylinder 3 48, the operator drives the lifting plate 2 43 and lifting plate 3 49 to rise and fall, so that the positive electrode roller 1 46 and positive electrode roller 2 412 are close to the fabric. Then, by controlling the extension and retraction of the telescopic rods of the pair of telescopic cylinders 4 512 at the bottom of the mounting block 511, the operator drives the insulating non-woven fabric block 513 to rise and fall between the positive electrode roller 1 46 and positive electrode roller 2 412, and to fit against the surface of the positive electrode roller 1 46 and positive electrode roller 2 412.

[0033] After adjustment, the operator can start conveyor 2, positive electrode roller 46, positive electrode roller 412, the negative electrode roller inside conveyor 2, and motor 421. Motor 421 drives shaft 3 414 to rotate, which in turn drives sprocket 1 415. Sprocket 1 415 transmits power to sprocket 2 416 via transmission chain 417, thus driving shaft 1 45 to rotate. Shaft 1 45 drives sprocket 3 418 to rotate, which in turn transmits power to sprocket 419 via transmission chain 420. Sprocket 419 drives shaft 2 411 to rotate, thereby achieving the rotation of positive electrode roller 46, positive electrode roller 412, and positive electrode roller 412. Roller 412 rotates synchronously, and conveyor 2 conveys the fabric forward. The fabric is first smoothed by arc-shaped abrasive block 33 to prevent wrinkles from affecting the dust removal effect. Then, the negative electrode roller on the inner side of the conveyor belt of conveyor 2 makes the dust on the fabric negatively charged. Then, the negatively charged dust is adsorbed by positive electrode roller 46 and positive electrode roller 412 to achieve the purpose of dust removal from the automotive fabric. When the positive electrode roller 46 and positive electrode roller 412 rotate, they will rub against the insulating non-woven fabric block 513, thereby transferring the adsorbed dust to the insulating non-woven fabric block 513, ensuring that the positive electrode roller 46 and positive electrode roller 412 can continuously and efficiently remove dust.

[0034] When the first insulating non-woven fabric block 513 needs cleaning due to excessive dust accumulation, the operator can first control the telescopic rod of telescopic cylinder four 512 to retract, causing the first insulating non-woven fabric block 513 to rise. Then, motor two 510 is started, driving shaft five 56 and sprocket six 57 to rotate. Sprocket six 57 transmits power to sprocket five 54 through transmission chain three 58, thereby driving shaft four 53 to rotate, turning the second insulating non-woven fabric block 513 to the bottom. Then, by controlling the telescopic rod of telescopic cylinder four 512 to extend, the second insulating non-woven fabric block 513 is lowered between positive electrode roller one 46 and positive electrode roller two 412, and comes into contact with the surfaces of positive electrode roller one 46 and positive electrode roller two 412 to continue the fabric dust removal operation. At the same time, the dust collector 514 on the top of the workbench 1 is started to suck up the dust accumulated on the surface of the first insulating non-woven fabric block 513. After dust removal, the fabric is conveyed by conveyor 2 to the downstream equipment for the next step of processing.

[0035] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A high-efficiency dust collector for automotive fabric processing, comprising: The workbench (1) is characterized in that: the workbench (1) is provided with a conveyor (2), one side of the conveyor (2) is provided with a flattening assembly (3), one side of the flattening assembly (3) is provided with a dust removal assembly (4), and the dust removal assembly (4) is provided with a cleaning assembly (5) inside.

2. The high-efficiency fabric dust removal machine for automobile fabric processing according to claim 1, characterized in that: The flattening assembly (3) includes a pair of telescopic cylinders (31) symmetrically arranged on the workbench (1), and the top of the telescopic rod of the two telescopic cylinders (31) is provided with a lifting plate (32), and the bottom of the lifting plate (32) is provided with an arc grinding block (33).

3. The high-efficiency fabric dust removal machine for automobile fabric processing according to claim 2, characterized in that: The dust removal assembly (4) includes a mounting bracket (41) arranged on the top of the workbench (1), and the bottom of the mounting bracket (41) is provided with a pair of telescopic cylinders (42), and the bottom of the telescopic rod of the two telescopic cylinders (42) is provided with a lifting plate (43), and one side of the lifting plate (43) is provided with a pair of bearing seats (44), and the bearing seats (44) are provided with a rotating shaft (45) between them, and the rotating shaft (45) is provided with a positive electrode roller (46) outside.

4. The high-efficiency fabric dust removal machine for automobile fabric processing according to claim 3, characterized in that: The top of the workbench (1) on one side of the mounting bracket (41) is provided with a mounting bracket (47), and the bottom of the mounting bracket (47) is provided with a pair of telescopic cylinders (48), and the bottom of the telescopic rod of the two telescopic cylinders (48) is provided with a lifting plate (49), and one side of the lifting plate (49) is provided with a pair of bearing seats (410), and the bearing seats (410) are provided with a rotating shaft (411) between them, and the rotating shaft (411) is provided with a positive electrode roller (412) outside. The conveyor (2) is provided with a negative electrode roller corresponding to the positive electrode roller (46) and the positive electrode roller (412).

5. The high-efficiency fabric dust removal machine for processing automobile fabric according to claim 4, characterized in that: The mounting plate (413) is provided on one side of the mounting bracket (41), and the mounting plate (413) is provided with a motor (421), and the transmission end of the motor (421) is provided with a rotating shaft (414), and the rotating shaft (414) is provided with a chain wheel (415) outside, and the rotating shaft (45) is provided with a chain wheel (416) outside, and the chain wheel (415) and the chain wheel (416) are provided with a transmission chain (417) between them, and the rotating shaft (45) is provided with a chain wheel (418) outside, and the chain wheel (418) is located on one side of the chain wheel (416), and the rotating shaft (411) is provided with a chain wheel (419) outside, and the chain wheel (418) and the chain wheel (419) are provided with a transmission chain (420) between them.

6. The high-efficiency fabric dust removal machine for processing automobile fabric according to claim 5, characterized in that: The cleaning assembly (5) includes a mounting box (51) arranged on the inner wall of the workbench (1), a bearing seat three (52) is arranged in the mounting box (51), a rotating shaft four (53) is inserted in the bearing seat three (52), a chain wheel five (54) is sleeved on the outer side of the rotating shaft four (53), a bearing seat four (55) is arranged on one side of the bearing seat three (52), a rotating shaft five (56) is inserted in the bearing seat four (55), a chain wheel six (57) is sleeved on the outer side of the rotating shaft five (56), a transmission chain three (58) is arranged between the chain wheel five (54) and the chain wheel six (57), a cover plate (59) is arranged on the mounting box (51), a motor two (510) is arranged on the cover plate (59), and the transmission end of the motor two (510) is connected with one end of the rotating shaft five (56).

7. The high-efficiency fabric dust removal machine for automobile fabric processing according to claim 6, characterized in that: The outer side of the rotating shaft four (53) is provided with a mounting block (511), a plurality of pairs of telescopic cylinders four (512) are arranged on the mounting block (511), the top of the telescopic rod of each pair of telescopic cylinders four (512) is provided with an insulating non-woven fabric block (513), and the top of the telescopic rod of each pair of telescopic cylinders four (512) is provided with an insulating non-woven fabric block (513). The workbench (1) is provided with a dust remover (514).

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