Leveling treatment device for textile fabric processing

Abstract

The invention relates to the technical field of textile fabric processing, and discloses a textile fabric processing leveling treatment device which comprises a mounting table, a plurality of supporting rods are fixedly connected to the upper end of the mounting table, a top plate is fixedly connected to the upper ends of the supporting rods, a moving groove is formed in the top plate, and a stabilizing block is slidably connected into the moving groove; when cloth needs to be leveled, the cloth is placed in a containing groove formed in the upper end of a mounting table, then the distance between a leveling roller and the cloth is controlled through an electric telescopic rod, the leveling roller is made to be close to the cloth, an I-shaped wheel drives a transmission belt to rotate, and when the transmission belt rotates, an abutting rod is driven to extrude an abutting block; the abutting block drives the stabilizing block to move, the leveling roller is synchronously driven to move on the cloth, rolling leveling is conducted on the cloth, and through the design, leveling of the cloth is simpler and more efficient.

Description

Technical Field

[0001] The invention relates to the technical field of textile fabric processing, in particular to a flattening device for textile fabric processing. Background Art

[0002] Knitted fabrics are classified into two categories according to the weaving method: weft knitted fabrics and warp knitted fabrics. Weft knitted fabrics are usually made of low-elastic polyester yarn or special-shaped polyester yarn, nylon yarn, cotton yarn, wool yarn, etc., and are woven on various weft knitting machines using plain stitch, altered plain stitch, rib plain stitch, double rib plain stitch, jacquard stitch, terry stitch, etc.

[0003] Textile fabrics are very commonly used materials in daily life. In the production of textile fabrics, they often need to be leveled. However, the existing leveling methods often have the following problems: 1. First of all, the existing leveling automation is insufficient and often relies on manual leveling, which will greatly affect the production efficiency and speed of textile fabrics; 2. Secondly, because the leveling process is done manually, and the level of manual leveling often depends on past experience, the leveling effect of the fabric varies, which will affect the production quality of the fabric. Summary of the invention

[0004] Technical issues solved In view of the deficiencies in the prior art, the present invention provides a leveling device for textile fabric processing, which is mainly intended to solve the problem that, firstly, the existing leveling is not sufficiently automated and often relies on manual leveling, which greatly affects the production efficiency and speed of textile fabrics; secondly, because the leveling is performed manually, and the level of manual leveling often depends on past experience, the leveling effect on the fabric is uneven, which affects the production quality of the fabric.

[0005] Technical Solution To achieve the above object, the present invention provides the following technical solutions: A leveling device for processing textile fabrics comprises a mounting platform, wherein the upper end of the mounting platform is fixedly connected to a plurality of support rods, the upper ends of the plurality of support rods are fixedly connected to a top plate, a movable groove is provided on the top plate, a stabilizing block is slidably connected in the movable groove, a first spring is fixedly connected between one end of the stabilizing block and an inner wall of one side of the movable groove, the lower end of the stabilizing block is fixedly connected to an electric telescopic rod, a leveling roller is arranged on the lower side of the electric telescopic rod, the upper end of the top plate is rotatably connected to two I-shaped wheels through two bearings, the circumferential surfaces of the two I-shaped wheels are transmission-connected with a transmission belt, the upper end of the stabilizing block is fixedly connected to an abutment block, and the transmission belt is provided with an abutment rod cooperating with the abutment block.

[0006] Furthermore, a placement groove is provided at the upper end of the mounting platform, and two pulling grooves are provided on the lower inner wall of the placement groove, and grabbing mechanisms are provided in both of the pulling grooves.

[0007] On the basis of the above-mentioned scheme, each group of the grabbing mechanism includes a second spring, a driving rod, a plurality of electromagnets, a moving block, a pressing groove, a moving rod, a pressing plate, a moving plate, a force block and a second spring. The moving block is slidably connected in the pulling groove, the pressing groove is opened at one end of the moving block, and the lower end of the moving rod movably passes through the upper inner wall of the pressing groove. The second spring and the pressing plate are respectively fixedly connected to the upper end of the moving block and the lower end of the moving rod, the force block is fixedly connected to one end of the second spring, the moving plate is fixedly connected to the upper end of the moving rod, and the moving plate is fixedly connected to the force block. The upper end of the moving block is fixedly connected with a plurality of electromagnets cooperating with the moving plate, and the lower end of the moving block is provided with a plurality of the driving rods.

[0008] As a further scheme of the present invention, it also includes a driving mechanism, which includes a driving gear, a guide gear and an engagement groove, the engagement groove is opened in the mounting table, the driving gear and the guide gear are both rotatably connected to the lower inner wall of the engagement groove through bearings, and the driving gear and the guide gear are meshed with each other, and two movable grooves are provided on both sides of the engagement groove along the sliding direction of the moving block, and racks are slidably connected in the two movable grooves, one of the racks is meshed with the driving gear, and the other rack is meshed with the guide gear, and the two racks are fixedly connected to the moving block through a driving rod.

[0009] Furthermore, a first motor is fixedly connected to the lower end of the mounting platform, an output end of the first motor is fixedly connected to the driving gear, and a second motor is fixedly connected to the lower end of the top plate, an output end of the second motor is fixedly connected to one of the I-shaped wheels.

[0010] Based on the above scheme, the upper end of the movable block is fixedly connected to a vertical rod, a limiting hole is opened at the upper end of the force-bearing block, and the force-bearing block is slidably connected to the circumferential surface of the vertical rod through the limiting hole, and the second spring is sleeved on the outside of the vertical rod.

[0011] As a further solution of the present invention, a horizontal rod is fixedly connected between the inner walls on both sides of the movable groove, the first spring is sleeved on the horizontal rod, a horizontal hole is opened at one end of the stabilizing block, and the stabilizing block is slidably connected to the circumferential surface of the horizontal rod through the horizontal hole.

[0012] Beneficial Effects Compared with the prior art, the present invention provides a flattening device for textile fabric processing, which has the following beneficial effects: 1. When the fabric needs to be leveled, place the fabric in the placement groove opened at the upper end of the installation table. Then, control the distance between the leveling roller and the fabric through the electric telescopic rod to make the leveling roller close to the fabric. Then, the spool drives the conveyor belt to rotate. When the conveyor belt rotates, it will drive the abutting rod to squeeze the abutting block, causing the abutting block to drive the stabilizing block to move, and simultaneously driving the leveling roller to move on the fabric to roll and level the fabric. Through the above design, the leveling of the fabric is made simpler and more efficient.

[0013] 2. The present invention can grab the fabric placed on the placement groove through the grabbing mechanism, and then pull the fabric to the right side of the installation table, facilitating the complete placement of the fabric on the upper end of the placement groove, making the device more automated.

[0014] 3. The present invention can drive the spool to rotate through the second motor, making the device more automated. The installation table and the device can be supported and placed through multiple support legs and multiple reinforcing rods.

[0015] 4. The present invention can make the force-receiving block more stable when moving vertically through the vertical rod, improving the stability of the force-receiving block. And through the driving mechanism, power can be provided for the grabbing mechanism to move, facilitating the pulling of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the main perspective view of a leveling device for textile fabric processing proposed by the present invention; Figure 2 is the first main sectional perspective view of a leveling device for textile fabric processing proposed by the present invention; Figure 3 is a leveling device for textile fabric processing proposed by the present invention Figure 2 partial enlarged view of part A in; Figure 4 is the second main sectional perspective view of a leveling device for textile fabric processing proposed by the present invention; Figure 5 is the bottom sectional perspective view of a leveling device for textile fabric processing proposed by the present invention.

[0017] In the figure: 1, mounting table; 2, support leg; 3, reinforcing rod; 4, first motor; 5, support rod; 6, top plate; 7, second motor; 8, moving groove; 9, electric telescopic rod; 10, leveling roller; 11, transmission belt; 12, spool; 13, placement groove; 14, moving block; 15, rack; 16, driving rod; 17, stress block; 18, vertical rod; 19, moving plate; 20, electromagnet; 21, pressing plate; 22, moving rod; 23, pressing groove; 24, first spring; 25, horizontal rod; 26, stabilizing block; 27, guiding gear; 28, pulling groove; 29, movable groove; 30, limiting groove; 31, limiting block; 32, meshing groove; 33, driving gear; 34, abutting rod; 35, abutting block. Detailed implementation manners

[0018] In order to make the objectives, technical solutions and advantages of the present invention more clear and understandable, the present invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0019] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the described objects and do not have any sequential or technical meanings. The "connection" and "coupling" mentioned in the present invention, unless otherwise clearly specified and defined, both include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present invention.

[0020] In the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "below", "under" and "beneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.

[0021] Refer to Figures 1-5, a leveling device for textile fabric processing, including an installation table 1. A plurality of support rods 5 are fixedly connected to the upper end of the installation table 1. The upper ends of the plurality of support rods 5 are fixedly connected to a top plate 6. A moving groove 8 is formed in the top plate 6. A stabilizing block 26 is slidably connected in the moving groove 8. A first spring 24 is fixedly connected between one end of the stabilizing block 26 and one inner wall of the moving groove 8. The lower end of the stabilizing block 26 is fixedly connected to an electric telescopic rod 9. A leveling roller 10 is arranged below the electric telescopic rod 9. The upper end of the top plate 6 is rotatably connected to two I-shaped wheels 12 through two bearings. A transmission belt 11 is connected to the circumferential surfaces of the two I-shaped wheels 12. A contact block 35 is fixedly connected to the upper end of the stabilizing block 26. An abutting rod 34 matched with the contact block 35 is arranged on the transmission belt 11. When the fabric needs to be leveled, the fabric is placed in the placement groove 13, and then the distance between the leveling roller 10 and the fabric is controlled by the electric telescopic rod 9, which is convenient for the leveling roller 10 to be close to the fabric for subsequent rolling leveling. After the adjustment is completed, the transmission belt 11 is driven to rotate by the two I-shaped wheels 12. At this time, the abutting rod 34 will abut against the contact block 35, driving the contact block 35 and the stabilizing block 26 to move to the right through the moving groove 8. At this time, when the leveling roller 10 moves, it performs rolling leveling on the fabric. After the transmission belt 11 rotates half a circle, the abutting rod 34 will end the abutment with the contact block 35, and then through the rebound of the first spring 24, the stabilizing block 26 and the leveling roller 10 are reset. As the transmission belt 11 rotates, the contact block 35 can be abutted again, so as to complete the cyclic leveling of the fabric, improving the leveling efficiency, automation and quality of the fabric.

[0022] Particularly, in the present invention, a placement groove 13 is formed at the upper end of the mounting table 1, and two pulling grooves 28 are formed in the lower inner wall of the placement groove 13. A grasping mechanism is provided in each of the two pulling grooves 28. Each grasping mechanism includes a second spring, a driving rod 16, a plurality of electromagnets 20, a moving block 14, a pressing groove 23, a moving rod 22, a pressing plate 21, a moving plate 19, a stress block 17 and a second spring. The moving block 14 is slidably connected in the pulling groove 28. The pressing groove 23 is formed at one end of the moving block 14. The lower end of the moving rod 22 movably penetrates the upper inner wall of the pressing groove 23. The second spring and the pressing plate 21 are respectively fixedly connected to the upper end and the lower end of the moving block 14. The stress block 17 is fixedly connected to one end of the second spring. The moving plate 19 is fixedly connected to the upper end of the moving rod 22, and the moving plate 19 is fixedly connected to the stress block 17. A plurality of electromagnets 20 cooperating with the moving plate 19 are fixedly connected to the upper end of the moving block 14. A plurality of driving rods 16 are provided at the lower end of the moving block 14. After the fabric is placed in the placement groove 13, the fabric will be placed in the pressing groove 23. At this time, through the elastic retraction of the second spring, the stress block 17, the moving plate 19, the moving rod 22 and the pressing plate 21 are moved downward, thereby clamping the fabric. The pulling groove 28 facilitates the movement of the moving block 14, and thus facilitates the pulling of the clamped fabric. When the fabric needs to be released, the electromagnets 20 are activated. At this time, the repulsive force generated by itself will push the moving plate 19 upward, and also drive the pressing plate 21 upward. At this time, the fabric can be disassembled. It should be noted that: the moving plate 19 is composed of a magnetic material, and it repels the electromagnets 20. The components around the moving plate 19, such as the moving block 14, the stress block 17, the pressing plate 21, the moving rod 22, etc. are all made of insulating materials, such as plastics, aluminum alloys, titanium alloys, etc., and they do not generate magnetic reactions with the moving plate 19 or the electromagnets 20 by themselves.

[0023] It should be noted that a driving mechanism is further included. The driving mechanism includes a driving gear 33, a guiding gear 27 and an engaging groove 32. The engaging groove 32 is formed in the mounting table 1. The driving gear 33 and the guiding gear 27 are both rotatably connected to the lower inner wall of the engaging groove 32 through bearings, and the driving gear 33 and the guiding gear 27 are engaged with each other. Two moving grooves 29 are provided on both sides of the engaging groove 32 along the sliding direction of the moving block 14. A rack 15 is slidably connected in each of the two moving grooves 29. One of the racks 15 is engaged with the driving gear 33, and the other rack 15 is engaged with the guiding gear 27. Both racks 15 are fixedly connected to the moving block 14 through driving rods 16. After the grasping mechanism clamps the fabric, the driving gear 33 is rotated. Then the driving gear 33 will directly drive one of the racks 15 engaged with it to move. Then the driving gear 33 will also drive the guiding gear 27 to rotate. Then the other rack 15 will also move, thereby pulling the clamped fabric to the right and improving the automation of the fabric movement.

[0024] Furthermore, a first motor 4 is fixedly connected to the lower end of the mounting table 1, the output end of the first motor 4 is fixedly connected to the driving gear 33, a second motor 7 is fixedly connected to the lower end of the top plate 6, the output end of the second motor 7 is fixedly connected to one of the spools 12, a vertical rod 18 is fixedly connected to the upper end of the moving block 14, a limiting hole is formed in the upper end of the stress block 17, and the stress block 17 is slidably connected to the circumferential surface of the vertical rod 18 through the limiting hole. The second spring is sleeved outside the vertical rod 18. The driving of the first motor 4 can provide a driving force for the driving gear 33, and the second motor 7 can provide a driving force for one of the spools 12. When the stress block 17 moves, it can slide on the circumferential surface of the vertical rod 18 through the limiting hole, improving the vertical movement stability of the stress block 17.

[0025] In the present invention, a plurality of support legs 2 are fixedly connected to the lower end of the mounting table 1, reinforcing rods 3 are fixedly connected to the circumferential surfaces of the plurality of reinforcing rods 3, a horizontal rod 25 is fixedly connected between the inner walls on both sides of the moving groove 8, a first spring 24 is sleeved on the horizontal rod 25, a horizontal hole is formed in one end of the stabilizing block 26, and the stabilizing block 26 is slidably connected to the circumferential surface of the horizontal rod 25 through the horizontal hole. The plurality of support legs 2 and the reinforcing rods 3 can provide a more stable placement for the mounting table 1 and the device. When the stabilizing block 26 moves, it can slide on the circumferential surface of the horizontal rod 25 through the horizontal hole, improving the horizontal movement stability of the stabilizing block 26.

[0026] Preferably, a limiting groove 30 is formed in one inner wall of the movable groove 29, and a limiting block 31 is fixedly connected to one end of the rack 15. When the rack 15 moves, it can drive the limiting block 31 to move in the limiting groove 30, improving the horizontal movement stability of the rack 15.

[0027] The working principle of the present invention: The fabric is wound on the winding roller. One end of the fabric is pulled into the grasping mechanism. Through the elastic driving of the second spring, the stress block 17, the moving plate 19, the moving rod 22 and the pressing plate 21 move downward, thereby clamping the end of the fabric; then the first motor 4 drives the driving gear 33 to rotate, the driving gear 33 drives the guiding gear 27 to rotate, thereby driving the two racks 15 to slide synchronously in the movable groove 29, that is, driving the two moving blocks 14 to move synchronously, and then pulling and laying the fabric flat in the placement groove 13.

[0028] During leveling, the distance between the leveling roller 10 and the fabric is controlled by the electric telescopic rod 9, so that the leveling roller 10 is close to the fabric for subsequent rolling leveling. After the adjustment is completed, the transmission belt 11 is driven to rotate by the two I-shaped wheels 12. At this time, the abutment rod 34 will squeeze the abutment block 35, and the abutment block 35 drives the stabilizing block 26 to move rightward along the moving groove 8. At this time, the leveling roller 10 rolls and level the fabric when it moves, and after the transmission belt 11 rotates half a circle, the abutment rod 34 and the abutment block 35 are gradually separated. When the abutment rod 34 is separated from the abutment block 35, the stabilizing block 26 drives the leveling roller 10 to reset through the rebound of the first spring 24. After the transmission belt 11 rotates one circle, the abutment rod 34 can abut against the abutment block 35 again, thereby completing the cyclical leveling of the fabric and improving the efficiency, automation and quality of fabric leveling. After the leveling is completed, the leveled cloth is cut and taken out from the mounting platform 1, and then the cloth on the winding roller is pulled into the gripping mechanism again to perform the next round of leveling.

[0029] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0030] The above-described embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.

Claims

1. A flattening device for textile fabric processing, comprising a mounting platform (1), wherein a plurality of support rods (5) are fixedly connected to the upper end of the mounting platform (1), characterized in that: The upper ends of the plurality of support rods (5) are fixedly connected to a top plate (6), a movable groove (8) is provided on the top plate (6), a stabilizing block (26) is slidably connected in the movable groove (8), a first spring (24) is fixedly connected between one end of the stabilizing block (26) and an inner wall of one side of the movable groove (8), the lower end of the stabilizing block (26) is fixedly connected to an electric telescopic rod (9), a leveling roller (10) is provided on the lower side of the electric telescopic rod (9), the upper end of the top plate (6) is rotatably connected to two I-shaped wheels (12) via two bearings, the circumferential surfaces of the two I-shaped wheels (12) are transmission-connected to a transmission belt (11), the upper end of the stabilizing block (26) is fixedly connected to an abutment block (35), and the transmission belt (11) is provided with an abutment rod (34) that cooperates with the abutment block (35).

2. A textile fabric flattening device according to claim 1, characterized in that: A placement groove (13) is provided at the upper end of the mounting platform (1), and two pulling grooves (28) are provided on the lower inner wall of the placement groove (13), and grabbing mechanisms are provided in both of the pulling grooves (28).

3. A textile fabric flattening device according to claim 2, characterized in that: Each group of the grabbing mechanisms comprises a second spring, a driving rod (16), a plurality of electromagnets (20), a moving block (14), a pressing groove (23), a moving rod (22), a pressing plate (21), a moving plate (19), a force block (17) and a second spring. The moving block (14) is slidably connected to the pulling groove (28). The pressing groove (23) is provided at one end of the moving block (14). The lower end of the moving rod (22) movably passes through the upper inner wall of the pressing groove (23). The second spring and The pressing plate (21) is respectively fixedly connected to the upper end of the moving block (14) and the lower end of the moving rod (22); the force block (17) is fixedly connected to one end of the second spring; the moving plate (19) is fixedly connected to the upper end of the moving rod (22); the moving plate (19) is fixedly connected to the force block (17); the upper end of the moving block (14) is fixedly connected to a plurality of electromagnets (20) cooperating with the moving plate (19); and the lower end of the moving block (14) is provided with a plurality of driving rods (16).

4. A textile fabric flattening device according to claim 3, characterized in that: The invention also comprises a driving mechanism, the driving mechanism comprising a driving gear (33), a guide gear (27) and a meshing groove (32), the meshing groove (32) being provided in the mounting platform (1), the driving gear (33) and the guide gear (27) being rotatably connected to the lower inner wall of the meshing groove (32) via a bearing, and the driving gear (33) and the guide gear (27) being meshed with each other, two movable grooves (29) being provided on both sides of the meshing groove (32) along the sliding direction of the moving block (14), racks (15) being slidably connected in the two movable grooves (29), one of the racks (15) being meshed with the driving gear (33), and the other of the racks (15) being meshed with the guide gear (27), and the two racks (15) being fixedly connected with the moving block (14) via a driving rod (16).

5. A textile fabric flattening device according to claim 4, characterized in that: A first motor (4) is fixedly connected to the lower end of the mounting platform (1), and an output end of the first motor (4) is fixedly connected to a driving gear (33). A second motor (7) is fixedly connected to the lower end of the top plate (6), and an output end of the second motor (7) is fixedly connected to one of the I-shaped wheels (12).

6. A textile fabric flattening device according to claim 5, characterized in that: The upper end of the moving block (14) is fixedly connected to a vertical rod (18), the upper end of the force bearing block (17) is provided with a limiting hole, and the force bearing block (17) is slidably connected to the circumferential surface of the vertical rod (18) through the limiting hole, and the second spring is sleeved on the outside of the vertical rod (18).

7. A textile fabric flattening device according to claim 6, characterized in that: A horizontal rod (25) is fixedly connected between the inner walls on both sides of the movable groove (8), the first spring (24) is sleeved on the horizontal rod (25), a horizontal hole is opened at one end of the stabilizing block (26), and the stabilizing block (26) is slidably connected to the circumferential surface of the horizontal rod (25) through the horizontal hole.

Images