Control system based on carding machine

Abstract

The invention provides a control system based on a carding machine, and relates to the technical field of control systems.The control system comprises a base and a center control seat, buttons are installed on the top end face of the center control seat in a rectangular array mode, electromagnetic plates are fixedly connected to the four corners of the top end face of the center control seat, and spring rods are fixedly connected to the top ends of the four electromagnetic plates; a bottom plate is mounted at the top end of the spring rod, and the problems that in the using process of an existing control system, due to the fact that an external operation button is in a continuously exposed state, an effective prompt structure is lacked when an operator operates the operation button, normal work of the carding machine is easily affected by misoperation of the operator, and the working efficiency of the carding machine is affected are solved. The marking lamp is used for correspondingly illuminating and prompting the cap which needs to be controlled at present, so that an operator can quickly position the position above the button which needs to be controlled at present for prompting, and the problem that normal work of the carding machine is affected due to mistaken touch of the operator can be reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of control systems, and particularly relates to a control system based on a carding machine. Background Art

[0002] A carding machine is used for processing cotton fibers and chemical fibers and belongs to textile machinery. According to the spinning process flow, carding is an important process, and data such as the carding speed and feed rate need to be controlled. Therefore, a corresponding control system is required.

[0003] The carding machine control system has the following defects in the actual application process: 1. When the control system controls the carding machine, it often adopts a networking structure to achieve remote control of the carding machine. However, in the control process, in order to control more stably, corresponding programs are often connected to the control system to achieve control of the carding machine, and manually switching the data module will affect the normal control of the carding machine.

[0004] 2. During the use of the control system, since its external operation buttons are continuously exposed, and the operator lacks an effective prompt structure when operating the operation buttons, it is easy for the operator to cause an impact on the normal operation of the carding machine due to misoperation.

[0005] In view of this, research and improvement are carried out on the existing structure and deficiencies, and a control system based on a carding machine is provided. Summary of the Invention

[0006] The present invention provides a control system based on a carding machine, which solves the problem that during the use of the control system, since its external operation buttons are continuously exposed, and the operator lacks an effective prompt structure when operating the operation buttons, it is easy for the operator to cause an impact on the normal operation of the carding machine due to misoperation.

[0007] The present invention provides the purpose and efficacy of a control system based on a carding machine, which specifically includes a base and a central control seat. The main body of the base is a rectangular structure. A transverse groove is opened inside the base, and a motor A is installed inside the transverse groove. A screw rod is installed on the left side of the motor A, and the motor A is used to drive the screw rod to rotate. Two sliders are slidably connected inside the transverse groove opened in the base. Button arrays are installed on the top surface of the central control seat in a rectangular array. Electromagnetic plates are fixedly connected to the four corners of the top surface of the central control seat. Spring rods are further fixedly connected to the top ends of the four electromagnetic plates, and a bottom plate is installed at the top end of the spring rod. Caps are installed in the bottom plate in a rectangular array.

[0008] Furthermore, the cap is made of rubber and is located directly above the button. A slot is provided on the right side of the base for externally connecting a data module. A bracket is fixedly connected to the right side of the base, and a motor C is installed on the right side of the bracket. A guide seat is installed on the left side of the motor C. A plurality of reset springs are fixedly connected to the inside of the guide seat in an annular array. The side of the reset spring far from the guide seat is fixedly connected to a mounting seat for mounting the data module. An electric push rod B is installed on the left side of the bracket to push the mounting seat to move.

[0009] Furthermore, a guide rod is fixedly connected to the inside of the front lateral groove in the base. A through hole is provided in the inside of the front slider. A central controller is installed on the left side of the base. A pump is installed on the outside of the base for pumping air, and there are two pumps in total.

[0010] Furthermore, a threaded hole matching the screw rod is provided in the inside of the slider at the rear side. A marking seat is fixedly connected to the inner sides of the two sliders. Two through holes are provided in the marking seat in a linear array. An inclined surface is provided on the bottom end surface of the marking seat, and a marking lamp is provided on the inclined surface.

[0011] Furthermore, longitudinal grooves are provided on both the left and right sides inside the base. An electric push rod A is installed in the longitudinal grooves provided in the base. A moving seat is installed at the top end of the electric push rod A. A central control seat is installed on the inner sides of the two moving seats. The central control seat is electrically connected to the central controller. A motor B is installed on the outside of the moving seat on the right side to drive the central control seat to flip.

[0012] Furthermore, the two pumps are respectively fixedly connected to the front and rear positions of the base. A collection box is installed inside the pump for collecting dust, and a mounting plate is fixedly connected to the bottom end of the collection box. Mounting holes are provided in both the pump and the mounting plate, and the pump and the collection box together form a collection structure.

[0013] Furthermore, a glass window is fixedly connected to the inside of the base. There are two glass windows, and the two glass windows are respectively fixedly connected to the front and rear positions inside the base. A through groove for the pump to pump air is provided in the inside of the glass window.

[0014] Furthermore, the marking lamp is of an annular structure, and the marking lamp and the marking seat together form a marking structure. Shields are fixedly connected to both the left and right sides of the marking seat. The shields are of a folding structure, and the side of the shield far from the marking seat is fixedly connected to the base.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. When the central controller installed outside the base detects that a certain data of the carding machine needs to be adjusted currently, the motor A installed in the base can be started synchronously. Through the rotation drive of the motor A on the screw rod, the screw rod will drive the marking seat to move inside the base through the transmission connection with the slider until the marking seat moves to the position directly above the button and the cap that need to be controlled and is placed. At this time, the marking lamp installed at the corresponding position in the marking seat is lit synchronously, and the cap that needs to be manipulated currently is illuminated and prompted through the marking lamp, so that the operator can quickly locate above the button that needs to be manipulated currently, reducing the problem that the normal operation of the carding machine is affected due to accidental touch.

[0016] 2. When the carding machine needs to be shut down after use, the electric push rod A installed in the base can be started to drive the moving seat downward, and the motor B installed outside the moving seat is started synchronously to drive the central control seat to flip, so that the side of the central control seat where the button is installed faces directly downward. At this time, the electromagnetic plate installed in the central control seat is powered off synchronously, so that the bottom plate and the cap will be separated from the central control seat under the ejection action of the spring rod. At this time, the pump machines installed on the front and rear sides of the base are started to pump air to quickly remove dust and other sundries between the central control seat and the bottom plate, thereby preventing the problem that the operation of the button is affected due to cotton wool and other items entering between the cap and the button.

[0017] 3. When it is necessary to switch different data modules of the carding machine through the central controller for manipulation, the motor C installed outside the bracket can be started to drive the guide seat to rotate until the data module installed in the mounting seat at the appropriate position matches the position of the data slot opened on the right side of the base. At this time, the electric push rod B installed in the bracket is started to push the mounting seat to the left until the data module installed in the mounting seat is inserted into the data slot opened on the right side of the base to perform the switching operation of the control scheme of the carding machine, and the central controller performs automatic switching control on the reading of the data in the data module, thereby achieving a more practical purpose. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly introduced below.

[0019] The accompanying drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.

[0020] In the accompanying drawings: Figure 1Shows a front side view structural schematic diagram of a partial structure of the control system in a sectional state according to an embodiment of the present invention; Figure 2 Shows a right side view structural schematic diagram of a partial structure of the control system in a sectional state according to an embodiment of the present invention; Figure 3 Shows a front side view structural schematic diagram of the control system according to an embodiment of the present invention; Figure 4 Shows a front view structural schematic diagram of the control system according to an embodiment of the present invention; Figure 5 Shows a structural schematic diagram of motor A to the guide rod of the control system according to an embodiment of the present invention; Figure 6 Shows a structural schematic diagram of the bracket to electric push rod B of the control system according to an embodiment of the present invention; Figure 7 Shows the control system according to an embodiment of the present invention Figure 2 The enlarged structural schematic diagram at position A; Figure 8 Shows the control system according to an embodiment of the present invention Figure 2 The enlarged structural schematic diagram at position B; Figure 9 Shows a system structural schematic diagram of the control system according to an embodiment of the present invention.

[0021] List of reference numerals 1. Base; 2. Motor A; 3. Screw; 4. Slide block; 5. Marking seat; 6. Marking lamp; 7. Mask; 8. Guide rod; 9. Central controller; 10. Pump; 11. Collection box; 12. Mounting plate; 13. Glass window; 14. Electric push rod A; 15. Moving seat; 16. Central control seat; 17. Motor B; 18. Button; 19. Electromagnetic plate; 20. Spring rod; 21. Bottom plate; 22. Cap; 23. Guide seat; 24. Bracket; 25. Motor C; 26. Return spring; 27. Mounting seat; 28. Electric push rod B. Detailed implementation manners

[0022] The following further describes the implementation manners of the present invention in detail in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0023] Embodiment: As shown in the attached Figure 1 to the attached Figure 9 shown: The present invention provides a control system based on a carding machine, including: a base 1 and a central control seat 16. The main body of the base 1 is of a rectangular structure. A transverse groove is opened inside the base 1, and a motor A2 is installed inside the transverse groove. A screw rod 3 is installed on the left side of the motor A2. The motor A2 is used to drive the screw rod 3 to rotate. Two sliders 4 are slidably connected inside the transverse groove opened in the base 1. Four buttons 18 are installed on the top surface of the central control seat 16 in a rectangular array. Electromagnetic plates 19 are fixedly connected to the four corners of the top surface of the central control seat 16. Spring rods 20 are further fixedly connected to the top ends of the four electromagnetic plates 19. A bottom plate 21 is installed at the top end of the spring rod 20. Caps 22 are installed in the bottom plate 21 in a rectangular array. The caps 22 are made of rubber and are located directly above the buttons 18. A slot is provided on the right side of the base 1 for externally connecting a data module. A bracket 24 is fixedly connected to the right side of the base 1. A motor C25 is installed on the right side of the bracket 24. A guide seat 23 is installed on the left side of the motor C25. Return springs 26 are fixedly connected to the inside of the guide seat 23 in an annular array. The side of the return spring 26 far from the guide seat 23 is fixedly connected to a mounting seat 27. The mounting seat 27 is used to mount the data module. An electric push rod B28 is installed on the left side of the bracket 24. The electric push rod B28 is used to push the mounting seat 27 to move.

[0024] Wherein, a screw hole matching the screw rod 3 is opened inside the slider 4 located at the rear side. Marking seats 5 are fixedly connected to the inner sides of the two sliders 4. Two through holes are linearly arrayed inside the marking seats 5. An inclined surface is opened on the bottom end surface of the marking seat 5. A marking lamp 6 is arranged on the inclined surface. The marking lamp 6 is of an annular structure, and the marking lamp 6 and the marking seat 5 together form a marking structure. Shields 7 are fixedly connected to the left and right sides of the marking seat 5. The shields 7 are of a folding structure. The side of the shield 7 far from the marking seat 5 is fixedly connected to the base 1. When the carding machine needs to be shut down after use, the electric push rod A14 installed in the base 1 can be started to drive the moving seat 15 downward, and at the same time, the motor B17 installed outside the moving seat 15 can be started to drive the central control seat 16 to flip, so that the side of the central control seat 16 where the buttons 18 are installed faces directly downward. At this time, the electromagnetic plates 19 installed in the central control seat 16 are synchronously powered off, so that the bottom plate 21 and the caps 22 will be separated from the central control seat 16 under the action of the spring rods 20 popping up. At this time, the pumps 10 installed on the front and rear sides of the base 1 are started to pump air to quickly remove dust and other sundries between the central control seat 16 and the bottom plate 21, thereby preventing problems such as cotton fluffs and other items entering between the caps 22 and the buttons 18 and affecting the operation of the buttons 18.

[0025] Among them, a guide rod 8 is fixedly connected inside the front lateral groove in the base 1. A through hole is provided inside the front slider 4. A central controller 9 is installed on the left side of the base 1. A pump 10 is installed on the outside of the base 1. The pump 10 is used for air extraction. There are two pumps 10 in total, and the two pumps 10 are respectively fixedly connected to the front and rear positions of the base 1. A collection box 11 is installed inside the pump 10. The collection box 11 is used for collecting dust. And a mounting plate 12 is fixedly connected to the bottom end of the collection box 11. Mounting holes are provided inside both the pump 10 and the mounting plate 12. The pump 10 and the collection box 11 together form a collection structure. When the central controller 9 installed on the outside of the base 1 detects that a certain data of the carding machine needs to be adjusted, the motor A2 installed in the base 1 can be started synchronously. Through the rotation drive of the motor A2 on the screw 3, the screw 3 will drive the marking seat 5 to move inside the base 1 through the transmission connection with the slider 4 until the marking seat 5 moves to the position directly above the button 18 and the cap 22 that need to be controlled and is placed. At this time, the marking lamp 6 installed at the corresponding position in the marking seat 5 is lit synchronously, and the current cap 22 that needs to be manipulated is illuminated and prompted through the marking lamp 6, so that the operator can quickly locate above the button 18 that needs to be manipulated, reducing the problem that the normal operation of the carding machine is affected due to accidental touch by the operator.

[0026] Among them, a glass window 13 is fixedly connected to the inner side of the base 1. There are two glass windows 13 in total, and the two glass windows 13 are respectively fixedly connected to the front and rear positions inside the base 1. A through groove for air extraction by the pump 10 is provided inside the glass window 13. Longitudinal grooves are provided on both the left and right sides inside the base 1. An electric push rod A14 is installed inside the longitudinal groove provided in the base 1. A moving seat 15 is installed at the top end of the electric push rod A14. A central control seat 16 is installed inside the two moving seats 15. The central control seat 16 is electrically connected to the central controller 9. A motor B17 is installed on the outside of the right moving seat 15. The motor B17 is used to drive the central control seat 16 to flip. When it is necessary to control the carding machine to switch different data modules through the central controller 9, the guide seat 23 can be rotationally driven by starting the motor C25 installed outside the bracket 24 until the data module in the mounting seat 27 installed at a suitable position matches the data slot position opened on the right side of the base 1. At this time, the mounting seat 27 is pushed to the left by starting the electric push rod B28 installed in the bracket 24 until the data module installed in the mounting seat 27 is inserted into the data slot opened on the right side of the base 1 to perform the switching operation of the control scheme of the carding machine, and the central controller 9 automatically switches and controls the reading of the data in the data module, thereby achieving a more practical purpose.

[0027] During use: First, when it is necessary to control the processing of the carding machine, the central controller 9 installed outside the base 1 can be connected to the main body of the carding machine, and various data of the central controller 9 can be adjusted and controlled synchronously by the buttons 18 arranged on the central control seat 16.

[0028] When the central controller 9 installed outside the base 1 detects that it is necessary to adjust a certain data of the carding machine, the motor A2 installed in the base 1 can be started synchronously. Through the rotation drive of the motor A2 on the screw 3, the screw 3 will drive the marking seat 5 to move inside the base 1 through the transmission connection with the slider 4 until the marking seat 5 moves to the position directly above the button 18 and the cap 22 that need to be controlled and is placed. At this time, the marking lamp 6 installed at the corresponding position in the marking seat 5 is lit synchronously, and the cap 22 that needs to be operated currently is illuminated and prompted through the marking lamp 6, so that the operator can quickly locate above the button 18 that needs to be operated currently, reducing the problem that the normal operation of the carding machine is affected due to accidental touch. When the carding machine needs to be shut down after use, the electric push rod A14 installed in the base 1 can be started to drive the moving seat 15 downward, and the motor B17 installed outside the moving seat 15 can be started synchronously to drive the central control seat 16 to flip, so that the side of the central control seat 16 where the button 18 is installed faces directly downward. At this time, the electromagnetic plate 19 installed in the central control seat 16 is powered off synchronously, so that the bottom plate 21 and the cap 22 will be separated from the central control seat 16 under the ejection action of the spring rod 20. At this time, the pump 10 installed on the front and rear sides of the base 1 is started to pump air to quickly remove dust and other sundries between the central control seat 16 and the bottom plate 21, thereby preventing the problem that the operation of the button 18 is affected due to cotton wool and other items entering between the cap 22 and the button 18.

[0029] When it is necessary to switch different data modules to control the carding machine through the central controller 9, the motor C25 installed outside the bracket 24 can be started to drive the guide seat 23 to rotate until the data module installed in the mounting seat 27 at the appropriate position matches the data slot position opened on the right side of the base 1. At this time, the electric push rod B28 installed in the bracket 24 is started to push the mounting seat 27 to the left until the data module installed in the mounting seat 27 is inserted into the data slot opened on the right side of the base 1 to perform the switching operation of the carding machine control scheme, and the central controller 9 automatically switches the control by reading the data in the data module, thereby achieving a more practical purpose.

[0030] The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to best explain the principles of the invention and its practical application, and to enable those of ordinary skill in the art to understand the invention so as to design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A control system based on a carding machine, comprising a base (1) and a central control seat (16), characterized in that: The main body of the base (1) is of a rectangular structure. A transverse groove is provided inside the base (1), and a motor A (2) is installed inside the transverse groove. A screw rod (3) is installed on the left side of the motor A (2). The motor A (2) is used to drive the screw rod (3) to rotate. A slider (4) is slidably connected inside the transverse groove provided in the base (1). There are two sliders (4) in total. Buttons (18) are installed on the top surface of the central control seat (16) in a rectangular array. Electromagnetic plates (19) are fixedly connected to the four corners of the top surface of the central control seat (16). Spring rods (20) are fixedly connected to the top ends of the four electromagnetic plates (19). A bottom plate (21) is installed at the top end of the spring rods (20). Caps (22) are installed in the bottom plate (21) in a rectangular array; A screw hole matching the screw rod (3) is provided inside the slider (4) located at the rear. Marking seats (5) are fixedly connected to the inner sides of the two sliders (4). Two through holes are provided in the marking seats (5) in a linear array. An inclined surface is provided on the bottom surface of the marking seat (5), and a marking lamp (6) is provided on the inclined surface; The marking lamp (6) is of an annular structure, and the marking lamp (6) and the marking seat (5) together form a marking structure. Shields (7) are fixedly connected to both the left and right sides of the marking seat (5). The shields (7) are of a folding structure, and the side of the shields (7) far from the marking seat (5) is fixedly connected to the base (1); A guide rod (8) is fixedly connected inside the transverse groove located at the front side of the base (1). A through hole is provided inside the slider (4) located at the front side. A central controller (9) is installed on the left side of the base (1). A pump (10) is installed on the outside of the base (1). The pump (10) is used for air extraction. There are two pumps (10) in total; A glass window (13) is fixedly connected to the inner side of the base (1). There are two glass windows (13) in total, and the two glass windows (13) are respectively fixedly connected to the front and rear sides inside the base (1). A through groove for the pump (10) to extract air is provided inside the glass window (13).

2. The control system based on a carding machine according to claim 1, wherein: Longitudinal grooves are provided on both the left and right sides inside the base (1). Electric push rods A (14) are installed inside the longitudinal grooves provided in the base (1). A moving seat (15) is installed at the top end of the electric push rod A (14). A central control seat (16) is installed inside the inner sides of the two moving seats (15). The central control seat (16) is electrically connected to the central controller (9). A motor B (17) is installed on the outside of the moving seat (15) located on the right side. The motor B (17) is used to drive the central control seat (16) to flip.

3. The control system based on a carding machine according to claim 1, wherein: The cap (22) is made of rubber, and the cap (22) is located directly above the button (18). A slot is provided on the right side of the base (1), and this slot is used for externally connecting a data module. A bracket (24) is fixedly connected to the right side of the base (1). A motor C (25) is installed on the right side of the bracket (24). A guide base (23) is installed on the left side of the motor C (25). A plurality of reset springs (26) are fixedly connected in an annular array inside the guide base (23). One side of the reset spring (26) far from the guide base (23) is fixedly connected to a mounting base (27), and the mounting base (27) is used for mounting the data module. An electric push rod B (28) is installed on the left side of the bracket (24), and the electric push rod B (28) is used to push the mounting base (27) to move.

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