Green, environment-friendly and energy-saving production process of fence netting

Abstract

The invention relates to the related technical field of guardrails, in particular to an environment-friendly and energy-saving production process of a fence netting, which comprises a guardrail, an assembling mechanism is arranged on the outer side surface of the guardrail, and a protection mechanism is arranged on the outer side surface of the guardrail. According to the green, environment-friendly and energy-saving production process of the guardrail net, in the using process, the first fixing block and the second fixing block are fixedly connected to the two sides of a guardrail correspondingly, the mounting block and the limiting block attract each other through the magnetic block, the connecting stability is ensured, meanwhile, pulleys are arranged so that the guardrail net can slide easily in the mounting process, the position can be adjusted conveniently, and the practicability is high. And when the mounting blocks slide into the mounting grooves in the second fixing blocks, the limiting blocks play a limiting role to prevent the mounting blocks from sliding out, and meanwhile, the limiting blocks are magnetically connected with the magnetic blocks, so that the assembly of the fence netting is completed, and the mounting efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field related to guardrails, and particularly relates to a green, environmentally friendly and energy-saving production process for guardrail nets. Background Art

[0002] A fence is a guardrail. An electronic fence is the most advanced perimeter anti-theft alarm system, which consists of an electronic fence host and a front-end detection fence. The electronic fence host generates and receives high-voltage pulse signals, and can generate alarm signals when the front-end detection fence is in a state of touching the net, short circuit or open circuit, and sends the intrusion signal to the security alarm center; the front-end detection fence is a tangible perimeter composed of poles and metal wires and other components. Through a control keyboard or control software, multi-level networking can be achieved. Therefore, there is a particular need for a green, environmentally friendly and energy-saving production process for guardrail nets.

[0003] However, during the installation process of the existing guardrail nets, they cannot be disassembled and assembled in a timely manner, which results in a large amount of time required for the operators to install them. This not only increases the labor cost but also reduces the work efficiency. By adopting a snap-fit design, each component of the guardrail net can be easily disassembled and reassembled without complex tools or steps. In this way, the operators can quickly complete the installation and disassembly work of the guardrail net, greatly saving time and improving work efficiency. Summary of the Invention

[0004] The purpose of the present invention is to provide a green, environmentally friendly and energy-saving production process for guardrail nets to solve the problems in the above-mentioned background art that during the installation process of the existing guardrail nets, they cannot be disassembled and assembled in a timely manner, which results in a large amount of time required for the operators to install them. This not only increases the labor cost but also reduces the work efficiency. By adopting a snap-fit design, each component of the guardrail net can be easily disassembled and reassembled without complex tools or steps. In this way, the operators can quickly complete the installation and disassembly work of the guardrail net, greatly saving time and improving work efficiency.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A green, environmentally friendly and energy-saving production process for guardrail nets, including a guardrail, an assembly mechanism is arranged on the outer surface of the guardrail, and a protection mechanism is arranged on the outer surface of the guardrail; The assembly mechanism includes a first fixing block, a mounting block, a magnetic block, a pulley, a second fixing block, a mounting groove and a limiting block. The first fixing block is fixedly connected to the upper surface of the guardrail, the mounting block is fixedly connected to the outer surface of the first fixing block, the magnetic block is installed on the inner surface of the mounting block, the pulley is arranged on the outer surface of the mounting block, the second fixing block is fixedly connected to the upper surface of the guardrail, the mounting groove is opened on the outer surface of the second fixing block, and the limiting block is fixedly connected to the inner surface of the mounting groove.

[0006] Preferably, the guardrail includes a mounting plate, a support plate, a warning light, a connecting rod, and a reflective strip. The support plate is mounted on the lower surface of the mounting plate, the warning light is mounted on the upper surface of the mounting plate, the connecting rod is fixedly connected to the upper surface of the mounting plate, and the reflective strip is fixedly connected to the outer surface of the connecting rod.

[0007] Preferably, the protection mechanism includes a telescopic plate, a handle, a first connecting block, a second connecting block, and a limiting post. The telescopic plate is mounted on the upper surface of the mounting plate, the handle is fixedly connected to the outer surface of the telescopic plate, the first connecting block is mounted on the inner surface of the telescopic plate, the second connecting block is mounted on the inner surface of the telescopic plate, and the limiting post is fixed to the outer surface of the first connecting block.

[0008] Preferably, the mounting blocks are symmetrically mounted along the length central axis of the first fixing block, and the outer surface size of the magnetic block matches the inner surface size of the mounting block.

[0009] Preferably, the pulley matches the outer surface size of the mounting block, and the mounting grooves are symmetrically formed on the outer surface of the second fixing block.

[0010] Preferably, the outer surface size of the limiting block matches the inner surface size of the second fixing block, and the outer surface size of the mounting block matches the inner surface size of the mounting groove.

[0011] Preferably, the warning lights are symmetrically mounted along the length central axis of the support plate, and the reflective strips are symmetrically mounted on the outer surface of the connecting rod.

[0012] Preferably, the first connecting block and the second connecting block are cross-mounted, and the outer surface size of the limiting post matches the inner surface size of the first connecting block.

[0013] Preferably, it is characterized by the following steps: Q1. Manufacturing process; S1. Cutting process; S2. Welding process; S3. Assembly process; Q2. Surface treatment.

[0014] Preferably, for the guardrail and fence made of metal materials, rust removal is an important part of the surface treatment. The rust removal process mainly includes methods such as chemical rust removal, mechanical rust removal, and electrolytic rust removal. The purpose is to remove the oxide scale and rust on the surface, improve the anti-corrosion performance, and avoid harm to personnel and the environment.

[0015] Compared with the prior art, the beneficial effects of the present invention are: The green, environmental protection and energy-saving production process of a kind of guardrail net: 1. Through the settings of the first fixing block, mounting block, magnetic block, pulley, second fixing block, mounting groove and limiting block, during use, the first fixing block and the second fixing block are respectively fixedly connected to both sides of the guardrail. The mounting block is attracted to the limiting block through the magnetic block to ensure the stability of the connection. At the same time, the setting of the pulley enables easy sliding during installation, facilitating the adjustment of the position. When the mounting block slides into the mounting groove on the second fixing block, the limiting block plays a limiting role to prevent the mounting block from sliding out and is magnetically connected to the magnetic block, thus completing the assembly of the guardrail net and improving the installation efficiency.

[0016] 2. Through the settings of the mounting plate, support plate, warning light, connecting rod and reflective strip, the support plate enhances the load-bearing capacity and stability of the guardrail, ensuring the integrity of the structure in various environments. At the same time, the installation of the warning light reminds passing personnel or vehicles to pay attention at night or in poor visibility conditions, thus avoiding accidents. The connecting rod not only connects components such as the mounting plate and the warning light but also enhances the overall strength of the guardrail through its structural design. The setting of the reflective strip can reflect bright light under light irradiation, further improving the visibility of the guardrail.

[0017] 3. Through the settings of the telescopic plate, handle, first connecting block, second connecting block and limiting post, according to different scenario requirements, the staff can easily pull the telescopic plate through the handle to make it telescopic along the mounting plate, thereby adjusting the length of the telescopic plate. The first connecting block and the second connecting block are connection components between the telescopic plate and the mounting plate, ensuring the stability of the telescopic plate at any position. The setting of the limiting post avoids the sliding separation of the first connecting block and the second connecting block and prevents over-telescoping from causing structural damage, further enhancing the stability and safety of the guardrail net. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall external structure of the present invention; Figure 2 is a schematic diagram of the structure of the first fixing block and the second fixing block of the present invention in cooperative use; Figure 3 is a schematic diagram of the structure of the telescopic plate and the handle of the present invention in cooperative use; Figure 4 is of the present invention Figure 2 magnified schematic diagram of part A; Figure 5 is of the present invention Figure 3 magnified schematic diagram of part B; Figure 6 is a schematic diagram of the process flow structure of the present invention.

[0019] In the figure: 1. Guardrail; 11. Mounting plate; 12. Support plate; 13. Warning light; 14. Connecting rod; 15. Reflective strip; 2. Assembly mechanism; 21. First fixing block; 22. Mounting block; 23. Magnet; 24. Pulley; 25. Second fixing block; 26. Mounting groove; 27. Limiting block; 3. Protection mechanism; 31. Telescopic plate; 32. Handle; 33. First connecting block; 34. Second connecting block; 35. Limiting post. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1-6 , the present invention provides a technical solution: a green environmental protection and energy-saving production process for a guardrail net, including a guardrail 1, an assembly mechanism 2 is arranged on the outer surface of the guardrail 1, and a protection mechanism 3 is arranged on the outer surface of the guardrail 1; The assembly mechanism 2 includes a first fixing block 21, a mounting block 22, a magnet 23, a pulley 24, a second fixing block 25, a mounting groove 26 and a limiting block 27. The upper surface of the guardrail 1 is fixedly connected with the first fixing block 21, the outer surface of the first fixing block 21 is fixedly connected with the mounting block 22, the inner surface of the mounting block 22 is provided with the magnet 23, the outer surface of the mounting block 22 is provided with the pulley 24, the upper surface of the guardrail 1 is fixedly connected with the second fixing block 25, the outer surface of the second fixing block 25 is provided with the mounting groove 26, and the inner surface of the mounting groove 26 is fixedly connected with the limiting block 27. Through the settings of the first fixing block 21, the mounting block 22, the magnet 23, the pulley 24, the second fixing block 25, the mounting groove 26 and the limiting block 27, during use, the first fixing block 21 and the second fixing block 25 are respectively fixedly connected to both sides of the guardrail 1. The mounting block 22 is attracted to the limiting block 27 through the magnet 23 to ensure the stability of the connection. At the same time, the setting of the pulley 24 enables easy sliding during installation, facilitating position adjustment. When the mounting block 22 slides into the mounting groove 26 on the second fixing block 25, the limiting block 27 plays a limiting role to prevent the mounting block 22 from sliding out, and at the same time, it is magnetically connected to the magnet 23, thereby completing the assembly of the guardrail net and improving the installation efficiency.

[0022] Further, the guardrail 1 includes a mounting plate 11, a support plate 12, a warning light 13, a connecting rod 14, and a reflective strip 15. The support plate 12 is mounted on the lower surface of the mounting plate 11, the warning light 13 is mounted on the upper surface of the mounting plate 11, the connecting rod 14 is fixedly connected to the upper surface of the mounting plate 11, and the reflective strip 15 is fixedly connected to the outer surface of the connecting rod 14. Through the settings of the mounting plate 11, the support plate 12, the warning light 13, the connecting rod 14, and the reflective strip 15, the load-bearing capacity and stability of the guardrail 1 are enhanced by the support plate 12, ensuring the structural integrity in various environments. At the same time, the installation of the warning light 13 reminds passing personnel or vehicles to pay attention at night or in poor visibility conditions, thus avoiding accidents. The connecting rod 14 not only connects components such as the mounting plate 11 and the warning light 13 but also enhances the overall strength of the guardrail 1 through its structural design. The setting of the reflective strip 15 can reflect bright light under light irradiation, further improving the visibility of the guardrail 1.

[0023] Further, the protection mechanism 3 includes a telescopic plate 31, a handle 32, a first connecting block 33, a second connecting block 34, and a limiting post 35. The telescopic plate 31 is mounted on the upper surface of the mounting plate 11, the handle 32 is fixedly connected to the outer surface of the telescopic plate 31, the first connecting block 33 is mounted on the inner surface of the telescopic plate 31, the second connecting block 34 is mounted on the inner surface of the telescopic plate 31, and the limiting post 35 is fixed to the outer surface of the first connecting block 33. Through the settings of the telescopic plate 31, the handle 32, the first connecting block 33, the second connecting block 34, and the limiting post 35, according to different scenario requirements, the staff can easily pull the telescopic plate 31 through the handle 32 to make it telescopic along the mounting plate 11, thereby adjusting the length of the telescopic plate 31. The first connecting block 33 and the second connecting block 34, as the connecting components between the telescopic plate 31 and the mounting plate 11, ensure that the telescopic plate 31 can maintain stability at any position. The setting of the limiting post 35 prevents the first connecting block 33 and the second connecting block 34 from sliding and separating, preventing over-telescoping and resulting in structural damage, further enhancing the stability and safety of the guardrail net.

[0024] Further, the mounting blocks 22 are symmetrically mounted along the length central axis of the first fixing block 21, and the outer surface size of the magnetic block 23 matches the inner surface size of the mounting blocks 22. Through the setting of the mounting blocks 22, installation and clamping can be carried out, thus avoiding detachment.

[0025] Further, the pulley 24 matches the outer surface size of the mounting block 22, and the mounting grooves 26 are symmetrically opened on the outer surface of the second fixing block 25. Through the setting of the pulley 24, it is convenient to move during the assembly process.

[0026] Furthermore, the outer surface dimensions of the limit block 27 match the inner surface dimensions of the second fixing block 25, and the outer surface dimensions of the mounting block 22 match the inner surface dimensions of the mounting groove 26. By providing the limit block 27, the guardrail 1 will not fall off during assembly.

[0027] Furthermore, the warning lights 13 are symmetrically installed along the length central axis of the support plate 12, and the reflective strips 15 are symmetrically installed on the outer surface of the connecting rod 14. By providing the reflective strips 15, other people can be warned in low-light conditions.

[0028] Furthermore, the first connecting block 33 and the second connecting block 34 are cross-mounted, and the outer surface dimensions of the limit post 35 match the inner surface dimensions of the first connecting block 33. By providing the limit post 35, the first connecting block 33 and the second connecting block 34 can be connected.

[0029] Furthermore, it is characterized by the following steps: Q1. Manufacturing process; S1. Cutting process; S2. Welding process; S3. Assembly process; Q2. Surface treatment.

[0030] Furthermore, for the guardrail fence made of metal materials, rust removal is an important part of the surface treatment. The rust removal process mainly includes chemical rust removal, mechanical rust removal, electrolytic rust removal, etc. The purpose is to remove the oxide scale and rust on the surface, improve the anti-corrosion performance, and avoid harm to personnel and the environment.

[0031] The process of the guardrail fence is mainly divided into two major parts: manufacturing process and surface treatment process. Manufacturing process part: 1. Cutting process: This is the first step in manufacturing the guardrail fence. It mainly involves precisely cutting the raw materials (such as steel, aluminum alloy, plastic, or wood, etc.) according to the requirements of the design drawings. The specific operations include using cutting machines, sawing machines, or laser cutting machines, etc., to ensure that the cutting surface is flat, without burrs, and the dimensions are accurate.

[0032] 2. Welding process: For the guardrail fence made of metal materials, welding is an essential process step. The welding process mainly includes manual arc welding, gas shielded welding, argon arc welding, etc. Select the appropriate welding method according to different materials and structures. The specific operation requirements are that the welder should have professional skills and experience to ensure that the welded part is firm, without pores, and without cracks, meeting the quality standards.

[0033] 3. Assembly process: The assembly process is to assemble and fix the cut and welded components according to the requirements of the design drawings, ensuring tight and stable fit between components to meet the requirements of protection and aesthetics.

[0034] For the surface treatment process of metal guardrails and fences, rust removal is an important part of the surface treatment. Rust removal processes mainly include chemical rust removal, mechanical rust removal, and electrolytic rust removal, etc., aiming to remove the oxide scale and rust on the surface and improve the anti-corrosion performance.

[0035] Working principle: Firstly, during use, the first fixing block 21 and the second fixing block 25 are respectively fixedly connected to both sides of the guardrail 1. The mounting block 22 is attracted to the limiting block 27 through the magnetic block 23 to ensure the stability of the connection. At the same time, the setting of the pulley 24 enables easy sliding during installation, facilitating position adjustment. When the mounting block 22 slides into the mounting groove 26 on the second fixing block 25, the limiting block 27 plays a limiting role to prevent the mounting block 22 from sliding out and is magnetically connected to the magnetic block 23, thus completing the assembly of the guardrail net, improving the installation efficiency. The bearing capacity and stability of the guardrail 1 are enhanced through the support plate 12 to ensure the integrity of the structure in various environments. At the same time, the installation of the warning light 13 reminds passing personnel or vehicles to pay attention at night or in poor visibility conditions, thus avoiding accidents. The connecting rod 14 not only connects components such as the mounting plate 11 and the warning light 13 but also enhances the overall strength of the guardrail 1 through its structural design. The setting of the reflective strip 15 can reflect bright light under light irradiation, further improving the visibility of the guardrail 1. According to different scene requirements, the staff can easily pull the telescopic plate 31 through the handle 32 to make it extend and retract along the mounting plate 11, thereby adjusting the length of the telescopic plate 31. The first connecting block 33 and the second connecting block 34, as the connecting components between the telescopic plate 31 and the mounting plate 11, ensure the stability of the telescopic plate 31 at any position. The setting of the limiting column 35 prevents the first connecting block 33 from sliding and separating from the second connecting block 34, preventing excessive stretching and retracting that may cause structural damage, and further enhancing the stability and safety of the guardrail net.

[0036] Cutting process: This is the first step in the manufacture of guardrails and fences, mainly to precisely cut the raw materials (such as steel, aluminum alloy, plastic, or wood, etc.) according to the requirements of the design drawings. Specific operations include using equipment such as cutting machines, sawing machines, or laser cutting machines to ensure that the cutting surface is flat, free of burrs, and the dimensions are accurate.

[0037] Welding process: For metal guardrails and fences, welding is an essential process step. The welding process mainly includes manual arc welding, gas shielded welding, argon arc welding, etc. Select a suitable welding method according to different materials and structures. The specific operation requires the welder to have professional skills and experience to ensure that the welded parts are firm, free of pores and cracks, and meet the quality standards.

[0038] Assembly process: The assembly process is to assemble and fix the cut and welded parts according to the requirements of the design drawings to ensure that the fit between the parts is tight and stable, meeting the requirements of protection and aesthetics.

[0039] Surface treatment process: For metal guardrails and fences, rust removal is an important part of the surface treatment. The rust removal process mainly includes chemical rust removal, mechanical rust removal and electrolytic rust removal methods, aiming to remove the scale and rust on the surface and improve the anti-corrosion performance.

[0040] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A green, environmentally friendly and energy-saving production process for a guardrail net, comprising a guardrail (1), characterized in that: An assembly mechanism (2) is provided on the outer surface of the guardrail (1), and a protection mechanism (3) is provided on the outer surface of the guardrail (1); The assembly mechanism (2) comprises a first fixed block (21), a mounting block (22), a magnetic block (23), a pulley (24), a second fixed block (25), a mounting groove (26) and a limit block (27); the upper surface of the guardrail (1) is fixedly connected to the first fixed block (21); the outer surface of the first fixed block (21) is fixedly connected to the mounting block (22); the inner surface of the mounting block (22) is mounted with a magnetic block (23); the outer surface of the mounting block (22) is provided with a pulley (24); the upper surface of the guardrail (1) is fixedly connected to the second fixed block (25); the outer surface of the second fixed block (25) is provided with a mounting groove (26); the inner surface of the mounting groove (26) is fixedly connected to the limit block (27).

2. A green, environmentally friendly and energy-saving production process for guardrail nets according to claim 1, characterized in that: The guardrail (1) comprises a mounting plate (11), a support plate (12), a warning light (13), a connecting rod (14) and a reflective strip (15); the supporting plate (12) is mounted on the lower surface of the mounting plate (11); the warning light (13) is mounted on the upper surface of the mounting plate (11); the connecting rod (14) is fixedly connected to the upper surface of the mounting plate (11); and the reflective strip (15) is fixedly connected to the outer surface of the connecting rod (14).

3. A green, environmentally friendly and energy-saving production process for guardrail nets according to claim 2, characterized in that: The protection mechanism (3) comprises a telescopic plate (31), a handle (32), a first connecting block (33), a second connecting block (34) and a limiting column (35); the telescopic plate (31) is mounted on the upper surface of the mounting plate (11); the handle (32) is fixedly connected to the outer surface of the telescopic plate (31); the first connecting block (33) is mounted on the inner surface of the telescopic plate (31); the second connecting block (34) is mounted on the inner surface of the telescopic plate (31); and the limiting column (35) is fixedly connected to the outer surface of the first connecting block (33).

4. The green, environmentally friendly and energy-saving production process of a fence net according to claim 1 is characterized by: The installation block (22) is installed symmetrically with respect to the length center axis of the first fixed block (21), and the outer surface size of the magnetic block (23) matches the inner surface size of the installation block (22).

5. The green, environmentally friendly and energy-saving production process of a fence net according to claim 1 is characterized by: The pulley (24) matches the outer surface size of the mounting block (22), and the mounting groove (26) is symmetrically opened on the outer surface of the second fixing block (25).

6. The green, environmentally friendly and energy-saving production process of a fence net according to claim 1 is characterized by: The outer surface size of the limiting block (27) matches the inner surface size of the second fixing block (25), and the outer surface size of the mounting block (22) matches the inner surface size of the mounting groove (26).

7. The green, environmentally friendly and energy-saving production process of a fence net according to claim 2 is characterized by: The warning light (13) is symmetrically mounted on the length center axis of the support plate (12), and the reflective strip (15) is symmetrically mounted on the outer surface of the connecting rod (14).

8. The green, environmentally friendly and energy-saving production process of a fence net according to claim 3 is characterized by: The first connection block (33) and the second connection block (34) are installed crosswise with each other, and the outer surface size of the limiting column (35) matches the inner surface size of the first connection block (33).

9. The green, environmentally friendly and energy-saving production process of a fence net according to claim 3 is characterized by the following steps: Q1. Manufacturing process; S1, cutting process; S2, welding process; S3, assembly process; Q2. Surface treatment.

10. A green, environmentally friendly and energy-saving production process for guardrail nets according to claim 9, characterized in that: For metal guardrails, rust removal is an important part of surface treatment. The rust removal process mainly includes chemical rust removal, mechanical rust removal and electrolytic rust removal. The purpose is to remove surface oxide scale and rust, improve anti-corrosion performance, and avoid harm to personnel and the environment.

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