Copper alloy wire manufacturing method and equipment

Abstract

The invention is suitable for the technical field of copper alloy wire manufacturing, and particularly relates to a copper alloy wire manufacturing method and equipment, and the method comprises the steps: obtaining all manufacturing information in a demand system; determining manufacturing mode information according to the manufacturing information; wherein the manufacturing mode information is used for indicating a production mode corresponding to the manufacturing demand indicated by the manufacturing information; the production mode comprises a direct manufacturing mode and a pre-manufacturing mode; according to a production mode indicated by the manufacturing mode information, manufacturing process information corresponding to a manufacturing demand indicated by the manufacturing information is generated; wherein the manufacturing process information is used for indicating a manufacturing process which is generated by the processing equipment and corresponds to a manufacturing demand indicated by the manufacturing information; performing correction according to the manufacturing process information to obtain production information; and processing equipment is controlled to manufacture the copper alloy wire based on the production information. According to the copper alloy wire manufacturing method, the production plan can be flexibly adjusted, the rejection rate is reduced, and the manufacturing requirement and quality of the copper alloy wire are improved.

Description

Technical Field

[0001] This application belongs to the technical field of copper alloy wire manufacturing, and particularly relates to a method and equipment for manufacturing copper alloy wire. Background Art

[0002] Copper alloy wire is an alloy material made by adding other metal elements (such as zinc, aluminum, nickel, iron, etc.) to pure copper, and then processed into a wire-shaped product. Copper alloy wire combines the excellent electrical conductivity, thermal conductivity, and toughness of copper, as well as the enhanced properties brought by alloying elements, such as higher strength, wear resistance, corrosion resistance, or specific mechanical properties.

[0003] In related technologies, copper alloy wire is usually directly manufactured according to order information or manufacturing requirements. However, the copper alloy wire manufacturing equipment cannot fully adapt to all order information or manufacturing requirements, and the manufacturing method is single, resulting in poor quality of the manufactured copper alloy wire and unable to accurately meet the manufacturing requirements of copper alloy wire. Summary of the Invention

[0004] The embodiments of this application provide a method and equipment for manufacturing copper alloy wire, which can solve the problem that the copper alloy wire manufacturing equipment cannot accurately meet the manufacturing requirements of different copper alloy wires due to a single manufacturing method.

[0005] In a first aspect, the embodiments of this application provide a method for manufacturing copper alloy wire, including:

[0006] Obtain all the manufacturing information in the demand system; wherein, the manufacturing information is used to indicate the manufacturing requirements of the copper alloy wire to be manufactured; all the manufacturing information in the demand system is at least one of the manufacturing information or multiple pieces of the manufacturing information;

[0007] Determine the manufacturing mode information according to the manufacturing information; wherein, the manufacturing mode information is used to indicate the production mode corresponding to the manufacturing requirements indicated by the manufacturing information; the production mode includes a direct manufacturing mode and a pre-manufacturing mode;

[0008] Generate manufacturing process information corresponding to the manufacturing requirements indicated by the manufacturing information according to the production mode indicated by the manufacturing mode information; wherein, the manufacturing process information is used to indicate the manufacturing process generated by the processing equipment corresponding to the manufacturing requirements indicated by the manufacturing information;

[0009] Modify according to the manufacturing process information to obtain production information; wherein, the production information is used to indicate the manufacturing parameters of the corrected processing equipment;

[0010] Control the processing equipment to manufacture copper alloy wire based on the production information.

[0011] The method for manufacturing a copper alloy wire provided by this application can obtain all the manufacturing information in the demand system, determine the current manufacturing situation based on the manufacturing information in the demand system, and select an appropriate production mode according to the key parameters of the copper alloy wire included in the manufacturing information; determine the manufacturing mode information according to the manufacturing information, and can select a more convenient and fast production mode according to the manufacturing requirements that need to be processed and manufactured. For those that are satisfied, direct production can be carried out, and for those that are not satisfied, pre-production can be carried out to reduce waste of costs and improve the manufacturing speed of the copper alloy wire; generate manufacturing process information corresponding to the manufacturing requirements indicated by the manufacturing information according to the production mode indicated by the manufacturing mode information. Since the generation of the manufacturing process information is based on accurate manufacturing requirements, unnecessary production steps and material waste are reduced. By automatically generating the manufacturing process information, human errors can be reduced, the consistency of product quality can be improved, which helps to achieve the optimal allocation of resources and reduce production costs; correct according to the manufacturing process information to obtain production information, and can obtain real-time manufacturing parameters, which can reduce the scrap rate during the production process and improve the operating stability of the equipment at the same time, and flexibly adjust the production plan, so as to better meet customer needs. Control the processing equipment to manufacture the copper alloy wire based on the production information, and can flexibly manufacture the copper alloy wire, which helps to meet the manufacturing requirements of the copper alloy wire, is both efficient and meets the quality standards, thus realizing the high-quality production of the copper alloy wire.

[0012] In a second aspect, an embodiment of this application provides a copper alloy wire manufacturing system, including:

[0013] An acquisition unit for acquiring all the manufacturing information in the demand system; wherein, the manufacturing information is used to indicate the manufacturing requirements of the copper alloy wire that needs to be manufactured; all the manufacturing information in the demand system is at least one of the manufacturing information or multiple pieces of the manufacturing information;

[0014] A determination unit for determining manufacturing mode information according to the manufacturing information; wherein, the manufacturing mode information is used to indicate selecting a corresponding production mode according to the manufacturing requirements indicated by the manufacturing information; the production mode includes a direct manufacturing mode and a pre-manufacturing mode;

[0015] A generation unit for generating manufacturing process information corresponding to the manufacturing requirements indicated by the manufacturing information according to the production mode indicated by the manufacturing mode information; wherein, the manufacturing process information is used to indicate the manufacturing process generated by the processing equipment corresponding to the manufacturing requirements indicated by the manufacturing information;

[0016] A result unit for correcting according to the manufacturing process information to obtain production information; wherein, the production information is used to indicate the parameters of the corrected processing equipment;

[0017] A control unit for controlling the processing equipment to manufacture copper alloy wires based on the production information.

[0018] In a third aspect, an embodiment of the present application provides a copper alloy wire manufacturing device, including a memory, a processor, and a computer program stored in the memory and executable on the processor. When the computer program is executed by the processor, it implements the method described in any one of the above first aspects.

[0019] In a fourth aspect, an embodiment of the present application provides a computer program product. When the computer program product runs on a copper alloy wire manufacturing device, it causes the copper alloy wire manufacturing device to execute the copper alloy wire manufacturing method described in any one of the above first aspects.

[0020] It can be understood that the beneficial effects of the above second to fourth aspects can be referred to the relevant descriptions in the above first aspect, and will not be repeated here. Description of the Drawings

[0021] To more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0022] Figure 1 It is a schematic flowchart of a copper alloy wire manufacturing method provided by an embodiment of the present application;

[0023] Figure 2 It is a schematic flowchart of the implementation of step S200 in the copper alloy wire manufacturing method provided by an embodiment of the present application;

[0024] Figure 3 It is a schematic flowchart of the implementation of step S230 in the copper alloy wire manufacturing method provided by an embodiment of the present application;

[0025] Figure 4 It is another schematic flowchart of the implementation of step S200 in the copper alloy wire manufacturing method provided by an embodiment of the present application;

[0026] Figure 5 It is a schematic flowchart of the implementation of step S203 in the copper alloy wire manufacturing method provided by an embodiment of the present application;

[0027] Figure 6 It is a schematic flowchart of the implementation of step S300 in the copper alloy wire manufacturing method provided by an embodiment of the present application;

[0028] Figure 7It is a schematic flow chart of the implementation of step S400 in the method for manufacturing a copper alloy wire provided by an embodiment of the present application;

[0029] Figure 8 It is a schematic structural diagram of the copper alloy wire manufacturing system provided by an embodiment of the present application;

[0030] Figure 9 It is a schematic structural diagram of the control device of the copper alloy wire manufacturing equipment provided by an embodiment of the present application. Detailed implementation manners

[0031] In the following description, specific details such as specific system structures and technologies are presented for the purpose of illustration rather than limitation, so as to thoroughly understand the embodiments of the present application. However, those skilled in the art should clearly understand that the present application can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to avoid unnecessary details from interfering with the description of the present application.

[0032] It should be understood that when used in the specification of the present application and the appended claims, the term "comprising" indicates the presence of the described features, wholes, steps, operations, elements, and / or components, but does not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components, and / or their combinations.

[0033] It should also be understood that the term "and / or" used in the specification of the present application and the appended claims refers to any combination and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0034] As used in the specification of the present application and the appended claims, the term "if" can be interpreted as "when", "once", "in response to determining", or "in response to detecting" according to the context. Similarly, the phrase "if determined" or "if [the described condition or event] is detected" can be interpreted as meaning "once determined", "in response to determining", "once [the described condition or event] is detected", or "in response to detecting [the described condition or event]" according to the context.

[0035] In addition, in the description of the specification of the present application and the appended claims, the terms "first", "second", "third", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.

[0036] References to "an embodiment" or "some embodiments" etc. described in the specification of this application mean that a particular feature, structure, or characteristic described in connection with that embodiment is included in one or more embodiments of this application. Thus, statements such as "in one embodiment", "in some embodiments", "in other some embodiments", "in still other embodiments", etc. that appear in different places in this specification do not necessarily all refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized. The terms "comprising", "including", "having" and their variants all mean "including but not limited to", unless otherwise specifically emphasized.

[0037] Copper alloy wire is an alloy material made by adding other metal elements (such as zinc, aluminum, nickel, iron, etc.) to pure copper and then processed into a wire-shaped product. Copper alloy wire combines the excellent electrical conductivity, thermal conductivity, and toughness of copper, as well as the enhanced properties brought by alloying elements, such as higher strength, wear resistance, corrosion resistance, or specific mechanical properties.

[0038] In the related art, copper alloy wire is usually directly manufactured according to order information or manufacturing requirements. However, the copper alloy wire manufacturing equipment cannot fully adapt to all order information or manufacturing requirements, and the manufacturing method is single, resulting in poor quality of the manufactured copper alloy wire and inability to accurately meet the manufacturing requirements of copper alloy wire. In this method, all manufacturing information in the demand system is obtained. The current manufacturing situation can be determined through the manufacturing information in the demand system, and a suitable production mode can be selected according to the key parameters of the copper alloy wire included in the manufacturing information; the manufacturing mode information is determined according to the manufacturing information, and a more convenient and fast production mode can be selected according to the manufacturing requirements that need to be processed. For those that are satisfied, production can be carried out directly, and for those that are not satisfied, pre-production can be carried out to reduce waste of costs and improve the manufacturing speed of copper alloy wire; according to the production mode indicated by the manufacturing mode information, manufacturing process information corresponding to the manufacturing requirements indicated by the manufacturing information is generated. Since the generation of manufacturing process information is based on accurate manufacturing requirements, unnecessary production steps and material waste are reduced. By automatically generating manufacturing process information, human errors can be reduced, the consistency of product quality can be improved, which helps to achieve the optimal allocation of resources and reduce production costs; the production information is obtained by correcting according to the manufacturing process information, and real-time manufacturing parameters can be obtained, which can reduce the scrap rate during production, improve the operation stability of the equipment at the same time, and flexibly adjust the production plan, so as to better meet customer needs. Based on the production information, the processing equipment is controlled to manufacture copper alloy wire, and copper alloy wire can be manufactured flexibly, which helps to meet the manufacturing requirements of copper alloy wire, is both efficient and meets the quality standards, thus realizing the high-quality production of copper alloy wire.

[0039] The copper alloy wire manufacturing method provided by the embodiments of the present application can be applied to copper alloy wire manufacturing equipment. At this time, the copper alloy wire manufacturing equipment is the execution subject of the copper alloy wire manufacturing method provided by the embodiments of the present application. The embodiments of the present application do not impose any restrictions on the specific type of the copper alloy wire manufacturing equipment.

[0040] For example, the copper alloy wire manufacturing equipment includes a processing device and a control device; the processing device and the control device are communicatively connected. The processing device can be any device in the prior art that can process or manufacture copper alloy wires; the processing device can include a melting device, a casting device, a processing device, and auxiliary devices; the melting device can be, for example, a GW series intermediate frequency induction furnace or an HX series electric arc furnace; the casting device can be, for example, an R series continuous casting machine or a J series gravity casting machine; the processing device can be, for example, a German Neuhaus m20, m15, m5 continuous annealing and drawing machine, a Japanese ahb-22 continuous annealing and drawing machine, or a domestic LZDM-8 ultra-fine wire non-slip drawing machine, can be a 500-type and 630-type bunching machine, and a winding machine of RY-500 and RY-1000. The auxiliary device can be, for example, a JZ series straightening machine (for example, a UC series cleaning device or an RJ series annealing furnace). The control device can be a tablet computer, a notebook computer, an ultra-mobile personal computer (UMPC), a netbook, a desktop computer, a smart large screen, a computing device, a computer, a laptop computer, etc., but is not limited thereto.

[0041] To better understand the copper alloy wire manufacturing method provided by the embodiments of the present application, the following provides an exemplary introduction to the specific implementation process of the copper alloy wire manufacturing method provided by the embodiments of the present application.

[0042] Figure 1 The schematic flowchart of the copper alloy wire manufacturing method provided by the embodiments of the present application is shown. The copper alloy wire manufacturing method includes:

[0043] S100, obtaining all the manufacturing information in the demand system; wherein, the manufacturing information is used to indicate the manufacturing requirements of the copper alloy wire to be manufactured; all the manufacturing information in the demand system is at least one manufacturing information or multiple manufacturing information.

[0044] It can be understood that the demand system can be a storage system with manufacturing information, and the manufacturing information includes the manufacturing requirements of the copper alloy wire; the manufacturing requirements can be the manufacturing requirements of the copper alloy wire to be manufactured, and the manufacturing requirements can be tensile requirements, corrosion resistance requirements, electrical conductivity requirements, etc.; there can be one manufacturing information, two manufacturing information, or multiple manufacturing information in the demand system. At least one manufacturing information means that there is at least one manufacturing information in the demand system.

[0045] Exemplarily, obtaining all the manufacturing information within the requirements system can be achieved through the requirements system. The requirements system may have a main menu or a dedicated "query" option to search for classifications related to manufacturing information. For example, if the system is built using historical data, there may be a "manufacturing information query" module that can obtain information by inputting some key parameters, such as manufacturing order numbers, product models, production date ranges, etc. For example, taking the manufacturing enterprise resource planning system as an example, when querying manufacturing information, the information of the order to be produced can be input in the order number field, and the system will return all the order information corresponding to the order, as well as the order requirements in this order, such as the required completion date, satisfied performance and requirements, etc.

[0046] S200. Determine the manufacturing mode information according to the manufacturing information; wherein, the manufacturing mode information is used to indicate the production mode corresponding to the manufacturing requirements indicated by the manufacturing information; the production mode includes a direct manufacturing mode and a pre-manufacturing mode.

[0047] It can be understood that the direct manufacturing mode can be a mode of directly manufacturing copper alloy wires. The pre-manufacturing mode is to conduct sample pre-production on copper alloy wires. If a part of the copper alloy wires does not meet the manufacturing requirements, sample pre-production is required; pre-production is to manufacture copper alloy wire samples and conduct cause analysis on the copper alloy wire samples.

[0048] Exemplarily, determining the manufacturing mode information according to the manufacturing information is to determine the manufacturing mode according to the demand characteristics of the manufacturing requirements in the manufacturing information; the demand characteristics may be that a certain batch of copper alloy wires need to meet corrosion resistance. If the manufacturing equipment meets the required corrosion resistance of the copper alloy wires, then the direct manufacturing mode can be determined. If the manufacturing equipment does not meet the required corrosion resistance of the copper alloy wires, then the pre-manufacturing mode can be determined, manufacture copper alloy wire samples, and analyze the gap value of corrosion resistance. According to the gap value, select other manufacturing equipment or adjust the existing equipment parameters in this equipment.

[0049] In a possible implementation manner, please refer to Figure 2 , S200. Determine the manufacturing mode information according to the manufacturing information, including:

[0050] S210. Extract all the manufacturing information from the requirements system. When at most one piece of manufacturing information is extracted, analyze the manufacturing requirements indicated by the extracted manufacturing information to obtain a manufacturing requirements list; wherein, the manufacturing requirements list includes the mechanical property requirements and application field requirements of the copper alloy wires.

[0051] Exemplarily, record the manufacturing requirements indicated by the extracted manufacturing information to obtain a manufacturing requirements list; extract the mechanical property requirements and application field requirements of the copper alloy wires from the manufacturing information, and determine the extracted mechanical property requirements and application field requirements of the copper alloy wires as the manufacturing requirements list.

[0052] S220, perform a historical query according to the mechanical property requirements and application field requirements in the manufacturing requirement list to obtain all historical manufacturing information; wherein, the historical manufacturing information is used to indicate the historical mechanical property requirements related to the mechanical property requirements and the historical application field requirements related to the application field requirements.

[0053] It can be understood that performing a historical query can be to query the records of the copper alloy wires manufactured in history, and query those related or similar to the mechanical property requirements and application field requirements in the manufacturing requirement list. Among them, being related or similar can be, for example, the mechanical property requirements to be manufactured currently and the copper alloy wires with the same or similar mechanical property requirements that have also been produced or manufactured in history.

[0054] Exemplarily, obtaining all historical manufacturing information can be obtained from the historical manufacturing records of the manufacturing equipment; it can also be obtained from all production records in the computer.

[0055] S230, perform a similarity analysis on the manufacturing requirement list and the historical manufacturing information to determine the manufacturing mode information.

[0056] It can be understood that the mechanical property requirements and application field requirements in the manufacturing requirement list are extracted, the historical mechanical property requirements and historical application field requirements in the historical manufacturing information are extracted, then the mechanical property requirements and the historical mechanical property requirements are compared in terms of performance requirements to obtain a performance similarity value, and the application field requirements and the historical application field requirements are compared to obtain an application field similarity value. The manufacturing mode information is determined through the performance similarity value and the application field similarity value. Among them, comparing the mechanical property requirements and the historical mechanical property requirements in terms of performance requirements can be by comparing whether the satisfied performances in the mechanical property requirements and the historical mechanical property requirements are the same. For example, if the mechanical property requirements need to meet corrosion resistance, tensile strength and compressive strength, and the historical mechanical property requirements also need to meet corrosion resistance, tensile strength and compressive strength, then the similarity between the mechanical property requirements and the historical mechanical property requirements can be obtained as 100%; comparing the application field requirements and the historical application field requirements in terms of application scenarios. For example, if the application field requirement is to be applied in the optical fiber field and the historical application field requirement is to be applied in the communication field, then since the communication field includes the optical fiber field, the similarity is higher than 80%.

[0057] With such a setting, by comparing the mechanical property requirements and application field requirements with historical data, the manufacturing mode can be accurately determined. For example, if both the performance similarity value and the application field similarity value are very high, it indicates that the manufacturing mode of similar products in history can be directly adopted, reducing the time and cost of re-exploring the manufacturing process; when the new manufacturing requirements are highly similar to the historical requirements, the adjustments to equipment parameters, process flows, etc. can be reduced during the manufacturing process.

[0058] In a possible implementation, please refer to Figure 3 , S230, perform a similarity analysis on the manufacturing requirement form and the historical manufacturing information to determine the manufacturing mode information, including:

[0059] S231, perform a similarity analysis on the manufacturing requirement form and the historical manufacturing information to obtain similarity information; wherein, the similarity information is used to indicate the similarity ratio between the mechanical property requirements and application field requirements included in the manufacturing requirement form and the historical mechanical property requirements and historical application field requirements included in the historical manufacturing information.

[0060] Exemplarily, perform a similarity comparison of the performance requirements between the mechanical property requirements and the historical mechanical property requirements. By comparing whether the satisfied performances in the mechanical property requirements and the historical mechanical property requirements are the same. For example, if the mechanical property requirements need to meet corrosion resistance, tensile strength, and compressive strength, and the historical mechanical property requirements also need to meet corrosion resistance, tensile strength, and compressive strength, then the similarity ratio between the mechanical property requirements and the historical mechanical property requirements can be obtained as 1:1. If the mechanical property requirements need to meet corrosion resistance, tensile strength, and compressive strength, and the historical mechanical property requirements need to meet high temperature resistance, tensile strength, and compressive strength, then the similarity ratio between the mechanical property requirements and the historical mechanical property requirements can be obtained as 1:0.65%. Compare the application field requirements and the historical application field requirements in terms of application scenarios. For example, if the application field requirement is in the optical fiber field and the historical application field requirement is also in the optical fiber field, then the similarity ratio is 1:1; if the application field requirement is in the optical fiber field and the historical application field requirement is in the cable field, then the similarity ratio is 1:0.8.

[0061] S232, if the similarity ratio indicated by the similarity information is 1:1, determine the manufacturing mode information as the direct manufacturing mode in the production mode.

[0062] It can be understood that, for example, if the mechanical property requirements need to meet corrosion resistance, tensile strength, and compressive strength, and the historical mechanical property requirements also need to meet corrosion resistance, tensile strength, and compressive strength, then the similarity ratio between the mechanical property requirements and the historical mechanical property requirements can be obtained as 1:1. If the application field requirement is in the optical fiber field and the historical application field requirement is also in the optical fiber field, then the similarity ratio is 1:1; then the current equipment can be used to directly manufacture copper alloy wires.

[0063] S233, if the similarity ratio indicated by the similarity information is 1:0 to 0.9, determine the manufacturing mode information as the pre-manufacturing mode in the production mode.

[0064] Exemplarily, for example, if the mechanical property requirements need to meet corrosion resistance, high temperature resistance, and compressive strength, and the historical mechanical property requirements also need to meet corrosion resistance, tensile strength, and compressive strength, then the similarity ratio between the mechanical property requirements and the historical mechanical property requirements can be obtained as 1:0.8. If the application field requirement is in the fiber optic field and the historical application field requirement is in the communication field, then the similarity ratio is 1:0.85. If the current equipment can be directly used to manufacture copper alloy wires, then the average value of 0.8 and 0.85 is calculated, and the average value is 0.825 which is less than 0.9. The manufacturing mode information is determined as the pre-manufacturing mode in the production mode.

[0065] With such a setting, the production cost can be reduced through mode selection, saving R & D costs, training costs, and equipment adjustment costs; the risk is relatively low because all production links in the direct manufacturing mode are based on the verified historical manufacturing information; in this mode, various risk factors in the production process, such as unstable processes and non-compliant product quality, have been effectively controlled and the equipment has been adjusted; for the manufacturing mode where production is carried out after analyzing samples, there is a greater chance of meeting the requirements and quality of copper alloy wires.

[0066] In a possible implementation, please refer to Figure 4 , S200, determining the manufacturing mode information according to the manufacturing information, including:

[0067] S201, extracting all the manufacturing information from the demand system. When multiple pieces of manufacturing information are extracted, analyze the manufacturing requirements indicated by the multiple pieces of extracted manufacturing information to obtain multiple manufacturing requirement tables; where the manufacturing requirement table includes mechanical property requirements and application scenario requirements.

[0068] It can be understood that all the manufacturing information (which can be manufacturing orders) is extracted from the demand system. When multiple pieces of manufacturing information (manufacturing orders) are extracted, record the manufacturing requirements indicated by the multiple pieces of extracted manufacturing information (one order information has one manufacturing requirement) to obtain multiple manufacturing requirement tables. Among them, multiple pieces of manufacturing information have multiple manufacturing requirement tables, and each manufacturing requirement table has two types of manufacturing requirements, one is mechanical property requirements, and the other is application scenario requirements.

[0069] S202, perform a first classification on all the manufacturing requirement tables to obtain first classification information; where the first classification condition is that the mechanical property requirements included in the manufacturing requirement table are the same as the mechanical property requirements included in at least one other manufacturing requirement table, and the application scenario requirements included in the manufacturing requirement table are the same as the application scenario requirements included in at least one other manufacturing requirement table; the first classification information is used to indicate the manufacturing requirement tables that meet the first classification condition.

[0070] Exemplarily, all manufacturing requirement tables are classified for the first time according to the first classification condition to obtain first classification information; the first classification condition can be, for example, that there are a total of 6 manufacturing requirement tables, and only the mechanical characteristic requirements in the first manufacturing requirement table are the same as those in the fourth manufacturing requirement table, and the application scenario requirements in the first manufacturing requirement table are the same as those in the fourth manufacturing requirement table. Then, the first manufacturing requirement table and the fourth manufacturing requirement table are classified into the first classification information, that is, the manufacturing requirement tables that meet the first classification condition.

[0071] S203. Determine manufacturing mode information according to the first classification information.

[0072] It can be understood that the manufacturing mode information is determined from the first classification information, that is, the manufacturing requirement tables that meet the first classification condition.

[0073] In a possible implementation, please refer to Figure 5 , S203. Determining manufacturing mode information according to the first classification information includes:

[0074] S2031. Summarize the manufacturing requirement tables in the first classification information to obtain quantity information; wherein, the quantity information is used to indicate the total number of manufacturing requirement tables that meet the first classification condition.

[0075] It can be understood that the manufacturing requirement tables that meet the first classification condition in the first classification information are cumulatively added to obtain the total number of manufacturing requirement tables that meet the first classification condition.

[0076] S2032. Obtain manufacturing duration information according to the quantity information; wherein, the manufacturing duration information is used to indicate the manufacturing duration required for manufacturing the copper alloy wire.

[0077] Exemplarily, calculate the single-table manufacturing time of one or any one of the manufacturing requirement tables that meet the first classification condition, and then multiply the single-table manufacturing time by the total number of manufacturing requirement tables that meet the first classification condition to obtain the total duration, that is, the manufacturing duration information. For example, the single-table manufacturing time of one or any one of the manufacturing requirement tables is 1 h, and there are a total of 5 manufacturing requirement tables that meet the first classification condition, then the total time value is 5 h, and 5 h is the manufacturing duration required for the copper alloy wire of all the manufacturing requirement tables that meet the first classification condition.

[0078] S2033. Obtain first historical information corresponding to the first classification information; wherein, the first historical information is used to indicate historical mechanical characteristic requirements, historical application scenario requirements, and historical manufacturing duration.

[0079] It can be understood that the correspondence in the first historical information corresponding to the first classification information means the same or similar, that is, the mechanical property requirements in the manufacturing requirement table of the first classification information are similar to or the same as the historical mechanical property requirements in the first historical information, and the application scenario requirements of the manufacturing requirement table are respectively similar to or the same as the historical application scenario requirements in the first historical information. The historical manufacturing duration in the first historical information corresponds to the manufacturing duration required for manufacturing the copper alloy wire indicated by the manufacturing duration information, which can be understood as the same or similar manufacturing duration.

[0080] Exemplarily, the obtaining method can be to obtain from the historical manufacturing records of the manufacturing equipment; it can also be to obtain from all the production records in the computer.

[0081] S2034, if the manufacturing duration indicated by the manufacturing duration information is less than the historical manufacturing duration indicated by the first historical information, and the similarity between the historical mechanical property requirements and historical application scenario requirements indicated by the first historical information and the mechanical property requirements and application scenario requirements is equal to or greater than 90%, a direct manufacturing mode is obtained.

[0082] It can be understood that if the historical manufacturing duration in the first historical information is 5h, the manufacturing duration required for manufacturing the copper alloy wire indicated by the manufacturing duration information is 4.5h, the historical mechanical property requirements indicated by the first historical information are required to meet the compressive strength, conductivity rate and corrosion resistance strength, and the historical mechanical property requirements indicated by the first historical information are required to meet the compressive strength, conductivity rate and corrosion resistance strength, then the similarity is greater than 90%, and it can be determined as the direct manufacturing mode.

[0083] S2035, if the manufacturing duration indicated by the manufacturing duration information is greater than or equal to the manufacturing duration indicated by the first historical information, and the similarity between the historical mechanical property requirements and historical application scenario requirements indicated by the first historical information and the mechanical property requirements and application scenario requirements is less than 90%, a pre-manufacturing mode is obtained.

[0084] Exemplarily, if the historical manufacturing duration in the first historical information is 5h, the manufacturing duration required for manufacturing the copper alloy wire indicated by the manufacturing duration information is 5.5h, the historical mechanical property requirements indicated by the first historical information are required to meet the compressive strength, conductivity rate and corrosion resistance strength, and the historical mechanical property requirements indicated by the first historical information are required to meet the compressive strength, tensile strength and corrosion resistance strength, then the similarity is less than 90%, and it can be determined as the direct manufacturing mode.

[0085] S204. After the first classification is completed, perform a second classification on each of the other manufacturing requirement tables to obtain second classification information. Among them, the second classification condition means that the mechanical characteristic requirements included in the manufacturing requirement table are the same as the mechanical characteristic requirements included in at least one other manufacturing requirement table, or the application scenario requirements included in the manufacturing requirement table are the same as the application scenario requirements included in at least one other manufacturing requirement table. The second classification information is used to indicate the manufacturing requirement tables that meet the second classification condition.

[0086] Exemplarily, in combination with step S202, after the first classification is completed, classify the remaining all manufacturing requirement tables according to the second classification condition to obtain second classification information. The second classification condition may be, for example, that there are a total of 6 manufacturing requirement tables. After the first classification is completed, there are still 4 manufacturing requirement tables remaining (the second manufacturing requirement table, the third manufacturing requirement table, the fifth manufacturing requirement table, and the sixth manufacturing requirement table). Among them, only the mechanical characteristic requirements in the second manufacturing requirement table are the same as the mechanical characteristic requirements in the fifth manufacturing requirement table, or the application scenario requirements included in the second manufacturing requirement table are the same as the application scenario requirements included in the fifth manufacturing requirement table. Then, classify the second manufacturing requirement table and the fifth manufacturing requirement table into the second classification information, that is, the manufacturing requirement tables that meet the second classification condition.

[0087] S205. Determine the manufacturing mode information according to the second classification information, and determine the manufacturing mode information as the pre-manufacturing mode in the production mode.

[0088] Exemplarily, determine the manufacturing mode information from the second classification information, that is, the manufacturing requirement tables that meet the second classification condition.

[0089] S206. After the second classification is completed, perform a third classification on each of the other manufacturing requirement tables to obtain third classification information. Among them, the third classification condition means that the mechanical characteristic requirements included in the manufacturing requirement table are different from the mechanical characteristic requirements included in any other manufacturing requirement table, and the application scenario requirements included in the manufacturing requirement table are also different from the application scenario requirements included in any other manufacturing requirement table. The third classification information is used to indicate the manufacturing requirement tables that meet the third classification condition.

[0090] Exemplarily, in combination with step S202 and step S204, after the second classification is completed, all the remaining manufacturing requirement forms are classified into a third classification according to the third classification condition to obtain third classification information; the third classification condition may be, for example, there are a total of 6 manufacturing requirement forms. After the first classification, there are 4 remaining manufacturing requirement forms (the second manufacturing requirement form, the third manufacturing requirement form, the fifth manufacturing requirement form, and the sixth manufacturing requirement form). After the second classification, there are 2 remaining manufacturing requirement forms (the third manufacturing requirement form and the sixth manufacturing requirement form). Among them, the mechanical characteristic requirements in the third manufacturing requirement form are different from the mechanical characteristic requirements in the sixth manufacturing requirement form, and the application scenario requirements in the third manufacturing requirement form are also different from the application scenario requirements in the sixth manufacturing requirement form. Then, the second manufacturing requirement form and the fifth manufacturing requirement form are classified into the third classification information, that is, the manufacturing requirement forms that meet the third classification condition.

[0091] S207. Determine the manufacturing mode information according to the third classification information, and determine the manufacturing mode information as the direct manufacturing mode in the production mode.

[0092] It can be understood that the manufacturing requirement forms that meet the third classification condition in the third classification information are used to determine the manufacturing mode information.

[0093] With such a setting, in summary, through the first classification, the manufacturing requirement forms with the same mechanical characteristic requirements and application scenario requirements are grouped into one category, and the manufacturing mode information can be directly determined. For these highly similar manufacturing requirements, a unified and verified manufacturing mode can be adopted for mass production; the second classification targets the manufacturing requirement forms with the same parts in mechanical characteristic requirements or application scenario requirements, and determining it as the pre-manufacturing mode can plan and test the manufacturing process in advance, allowing the integration and utilization of the similar parts before production and the targeted process adjustment for the different parts; the third classification distinguishes the completely different manufacturing requirement forms and determines them as the direct manufacturing mode, clarifying the uniqueness of these requirements, which helps to reasonably arrange production resources. It can not only allocate resources reasonably and optimize cost management, but also contribute to the improvement of quality.

[0094] S300. Generate manufacturing process information corresponding to the manufacturing requirements indicated by the manufacturing information according to the production mode indicated by the manufacturing mode information; wherein, the manufacturing process information is used to instruct the processing equipment to generate the manufacturing process corresponding to the manufacturing requirements indicated by the manufacturing information.

[0095] Exemplarily, when the production mode indicated by the manufacturing mode information is the direct manufacturing mode, the manufacturing process information corresponding to the manufacturing requirements indicated by the manufacturing information is directly generated; wherein, the direct generation of the manufacturing process corresponding to the manufacturing requirements indicated by the manufacturing information can be obtained or generated through the historical manufacturing process, and the historical manufacturing process is the same as or similar to the manufacturing requirements. When the production mode indicated by the manufacturing mode information is the pre-manufacturing mode, the manufacturing process information corresponding to the manufacturing requirements indicated by the manufacturing information is pre-generated; the pre-generation of the manufacturing process corresponding to the manufacturing requirements indicated by the manufacturing information can be to simulate the manufacturing process according to the manufacturing requirements, use the simulated manufacturing process to manufacture the copper alloy wire, and if there is a difference in requirements, continue to modify the steps or parameters of the manufacturing process until it meets the manufacturing requirements.

[0096] In one possible implementation, please refer to Figure 6 , S300, generate the manufacturing process information corresponding to the manufacturing requirements indicated by the manufacturing information according to the production mode indicated by the manufacturing mode information, including:

[0097] S310, if the production mode indicated by the manufacturing mode information is determined to be the pre-manufacturing mode, obtain the first test information; wherein, the first test information is used to indicate the existing parameters of the extracted processing equipment.

[0098] Exemplarily, if the production mode indicated by the manufacturing mode information is determined to be the pre-manufacturing mode, the existing parameters of the processing equipment (which can be temperature control parameters, pressure control parameters, speed control parameters, and composition control parameters) are extracted, and the existing parameters of the processing equipment are determined as the first test information. The extraction of the existing parameters of the processing equipment can be queried through the built-in control system of the equipment; for example, it can be queried through the human-machine interface (HMI), which is a way to intuitively query the existing parameters. It can be through the operation panel on the equipment (such as a touch screen), and the parameter display interface can be directly entered. These interfaces usually display various parameters in categories. For example, on the HMI of the melting furnace, there is a dedicated temperature control parameter page that displays parameters such as the current furnace temperature, set temperature range, and heating power; on the HMI of the wire drawing machine, real-time parameters such as drawing speed and drawing force can be seen; it can also be queried through the background software of the control system, and its control system may run on the background computer software. It can be connected to the equipment through a local area network or a dedicated data cable. By opening the control software on the connected computer, more detailed parameter information can be accessed.

[0099] S320, input the existing parameters of the processing equipment indicated by the first test information into the simulation model for the simulation manufacturing of the copper alloy wire to obtain defect information; wherein, the defect information is used to indicate the defects of the simulated manufactured copper alloy wire.

[0100] Exemplarily, the existing parameters of the processing equipment indicated by the first test information are input into a model for simulating the manufacturing of copper alloy wire to perform the simulation manufacturing of copper alloy wire, and defect information is obtained; after the simulation calculation is completed, a stress nephogram, a strain nephogram, a temperature nephogram, etc. are generated. The possible defect positions and distribution conditions of the copper alloy wire during the processing can be visually discovered through the stress nephogram, the strain nephogram, and the temperature nephogram. For example, stress concentration areas may cause cracks to occur, and areas with excessive strain may have defects such as excessive deformation and damage of the material, etc.

[0101] S330, perform a weight analysis on the defects indicated by the defect information. If the total weight of the defects indicated by the defect information is greater than 20%, obtain the permitted simulation information; wherein, the permitted simulation information is instruction information that permits the generation of a simulation process.

[0102] It can be understood that the weight analysis can be the calculation of the proportion of defects; calculate the proportion of the defects indicated by the defect information. If the weight proportion of the defects indicated by the defect information is greater than 20%, the allowable simulation information can be obtained. For example, it can be all the defect types obtained first. For copper alloy wires, possible defects include surface cracks, internal pores, dimensional deviations, etc. Through simulation analysis, n samples are obtained, among which there are n1 samples of surface cracks, n2 samples of internal pores, and n3 samples of dimensional deviations; different defects have different degrees of influence on product quality, and weights can be assigned according to their severity. For example, surface cracks may cause the product to be directly scrapped, and the weight is set to W1 = 0.6; internal pores will affect some properties of the product, and the weight is set to W2 = 0.3; dimensional deviations have a certain impact on the installation of the product, etc., and the weight is set to W3 = 0.1. The sum of these weights should be 1. If it is difficult to determine the severity, weights can be assigned according to the frequency of defect occurrence. For example, the frequency of surface cracks is the highest, accounting for P1 = n1 / n among all defects, the proportion of internal pores is P2 = n2 / n, and the proportion of dimensional deviations is P3 = n3 / n, then the weights are W1 = P1, W2 = P2, W3 = P3 respectively; calculate the weight proportion of each defect. For example, for surface cracks, its weight proportion P1 = W1×(n1 / n); judge whether the total weight of the defects is greater than 20%. Suppose there are 10 copper alloy wire samples, among which there are 3 surface cracks, 2 internal pores, and 5 dimensional deviations. Assign weights according to the occurrence frequency W1 = 3 / 10 = 0.3; W2 = 2 / 10 = 0.2; W3 = 5 / 10 = 0.5; then the weight proportions are: the weight proportion of surface cracks P1 = W1×(n1 / n) = 0.3×(3 / 10) = 9%; the weight proportion of internal pores P2 = W2×(n2 / n) = 0.2×(2 / 10) = 4%; the weight proportion of dimensional deviations P3 = W3×(n3 / n) = 0.5×(5 / 10) = 25%; sum up the weight proportion of surface cracks 9%, the weight proportion of internal pores 4%, and the weight proportion of dimensional deviations 25% to get the total weight proportion of 38%, which is greater than 20%, so the allowable simulation information can be obtained.

[0103] S340, generate manufacturing process information according to the allowable simulation information.

[0104] Exemplarily, identify the key nodes in the manufacturing process according to the allowable simulation information (the key nodes include the preparation process, i.e., pretreatment, the manufacturing process, i.e., forming and finishing, and the post-treatment process, i.e., heat treatment). After arranging the pretreatment, forming, finishing, and heat treatment in the order of weight proportion, determine them as the manufacturing process information.

[0105] In a possible implementation manner, S300, generate manufacturing process information corresponding to the manufacturing requirements indicated by the manufacturing information according to the production mode indicated by the manufacturing mode information, including:

[0106] S301, if the production mode indicated by the manufacturing mode information is determined to be the direct manufacturing mode, obtain process permission information; wherein, the process permission information is instruction information that allows the existing parameters of the processing equipment to generate a manufacturing process.

[0107] Exemplarily, when the production mode indicated by the manufacturing mode information is determined to be the direct manufacturing mode, it proves that copper alloy wire can be directly produced and manufactured by this equipment. The control device will send an allow instruction that allows the existing parameters of the processing equipment to generate a manufacturing process, that is, this allow instruction is the process permission information.

[0108] S302, generate manufacturing process information according to the process permission information.

[0109] Exemplarily, when obtaining the instruction that allows the existing parameters of the processing equipment to generate a manufacturing process indicated by the process permission information, the manufacturing equipment will combine the process according to the historical manufacturing process and the current manufacturing requirements, and determine the combined manufacturing process as the manufacturing process information, which can be directly extracted from the current configuration of the processing equipment, making the generated manufacturing process information compatible with the equipment capabilities, avoiding unnecessary parameter adjustments, not requiring additional changes to equipment parameters or settings, reducing equipment debugging time, and improving production efficiency.

[0110] S400, perform correction according to the manufacturing process information to obtain production information; wherein, the production information is used to indicate the manufacturing parameters of the corrected processing equipment.

[0111] Exemplarily, correct the wire drawing process and heat treatment process according to the manufacturing process information, adjust the wire drawing speed and cooling control of the wire drawing process, and numerically adjust the heating temperature and cooling speed in the heat treatment process to obtain the adjusted wire drawing speed value, cooling control value, heating temperature value, and cooling speed value, and obtain the manufacturing parameters indicated by the production information according to the adjusted wire drawing speed value, cooling control value, heating temperature value, and cooling speed value.

[0112] In a possible implementation manner, please refer to Figure 7 , S400, perform correction according to the manufacturing process information to obtain production information, including:

[0113] S410, perform correction on the processing equipment according to the manufacturing process information to obtain first correction information; wherein, the first correction information is used to indicate the adjustment parameters of the processing equipment.

[0114] It can be understood that parameter adjustment is performed on the equipment parameters in the processing equipment, and the adjusted equipment parameter values are the first correction information. The equipment parameters in the processing equipment are adjusted, and the actual production results are compared with the target values to determine which parameters need to be adjusted. For example, the product size deviation is ±0.05 mm, but the target tolerance is ±0.02 mm. The size deviation may be caused by too fast stretching speed or mold wear. The correction method can be target-based correction, converting the deviation between the target parameter and the actual result into an adjustment value to generate correction information: if the target value is T, the actual value is A, and the adjustment value is ΔP, then ΔP = K(T - A); where k is the correction coefficient, which depends on the sensitivity of the processing equipment. For example, the target diameter is 10 mm, the actual diameter is 10.05 mm, the correction coefficient is 0.8; the correction value is ΔP = 0.8(10 - 10.05) = -0.04 mm. The existing mold size value can be reduced by 0.04 mm, and the mold size value after reducing by 0.04 mm is the adjustment parameter of the processing equipment indicated by the obtained first correction information. Currently, only an example of size correction is given, and the methods for other parameters can be roughly the same, which will not be elaborated here.

[0115] S420, perform manufacturing optimization based on the first correction information to obtain the second correction information; where the second correction information is used to indicate the process path optimization parameters for manufacturing copper alloy wires.

[0116] Exemplarily, compare the adjustment parameters of the processing equipment indicated by the first correction information with the process path requirements. The process path includes multiple process parameters, and there are interactions between the multiple process parameters, which may cause a decrease in the strength and hardness of the copper alloy wire. Test the multiple process parameters included in the process path to obtain the first gap value. By continuously adjusting each process parameter and when the first gap value is reduced to 0, then the adjusted values of each process parameter are the second correction information.

[0117] S430, obtain production information according to the first correction information and the second correction information.

[0118] Exemplarily, determine the adjustment parameters of the processing equipment indicated by the first correction information and the process path optimization parameters for manufacturing copper alloy wires indicated by the second correction information as the production information.

[0119] With such settings, adjusting the equipment parameters can adapt to the manufacturing requirements of different products, can accurately correct specific manufacturing defects (such as size deviation, surface roughness, etc.), and improve the adaptability of the manufacturing equipment; by comprehensively adjusting the equipment and optimizing the process path, the produced copper alloy wires can stably meet the quality standards, while reducing the defective rate, and can be automatically adjusted and optimized in real time.

[0120] S500, control the processing equipment to manufacture copper alloy wires based on the production information.

[0121] Exemplarily, production information is input into the processing equipment, and the production information is used to control the processing equipment to manufacture copper alloy wires; among them, the production information can be transmitted into the processing equipment by means of wireless connection; inputting the production information into the processing equipment can be to input the production information into the processing equipment by manual input, and the manufacturing mode suitable for each order can be matched according to the order requirements. According to the manufacturing mode, the scrap rate in the production process can be reduced, the operation stability of the equipment can be improved, the production plan can be flexibly adjusted, which helps to meet the quality standards of copper alloy wires, and thus the high production efficiency of copper alloy wires and the production quality of copper alloy wires can be achieved.

[0122] It should be understood that the magnitudes of the sequence numbers of the steps in the above embodiments do not mean the order of execution. The execution order of each process should be determined according to its function and internal logic, and should not constitute any limitation to the implementation process of the embodiments of the present application.

[0123] Corresponding to the copper alloy wire manufacturing method described in the above embodiments, an embodiment of the present application also provides a copper alloy wire manufacturing system, and each unit of the system can implement each step of the copper alloy wire manufacturing method. Figure 8 The structural block diagram of the copper alloy wire manufacturing system provided by the embodiment of the present application is shown. For the convenience of description, only the parts related to the embodiment of the present application are shown.

[0124] Refer to Figure 8 , the copper alloy wire manufacturing system includes:

[0125] An acquisition unit, configured to acquire all the manufacturing information in the demand system; among them, the manufacturing information is used to indicate the manufacturing requirements of the copper alloy wires to be manufactured; all the manufacturing information in the demand system is at least one manufacturing information or multiple manufacturing information;

[0126] A determination unit, configured to determine manufacturing mode information according to the manufacturing information; among them, the manufacturing mode information is used to indicate selecting a corresponding production mode according to the manufacturing requirements indicated by the manufacturing information; the production mode includes a direct manufacturing mode and a pre-manufacturing mode;

[0127] A generation unit, configured to generate manufacturing process information corresponding to the manufacturing requirements indicated by the manufacturing information according to the production mode indicated by the manufacturing mode information; among them, the manufacturing process information is used to indicate the manufacturing process generated by the processing equipment corresponding to the manufacturing requirements indicated by the manufacturing information;

[0128] A result unit, configured to correct according to the manufacturing process information to obtain production information; among them, the production information is used to indicate the parameters of the corrected processing equipment;

[0129] A control unit, configured to control the processing equipment to manufacture copper alloy wires based on the production information.

[0130] It should be noted that for the information interaction, execution process, etc. between the above-mentioned systems / units, since they are based on the same concept as the method embodiments of this application, for their specific functions and the technical effects brought about, reference can be specifically made to the method embodiment section, and details will not be elaborated here.

[0131] Those skilled in the art can clearly understand that for the convenience and conciseness of description, only the above-mentioned division of each functional unit and module is used as an example. In practical applications, the above-mentioned functions can be allocated to different functional units and modules according to needs, that is, the internal structure of the system is divided into different functional units or modules to complete all or part of the functions described above. Each functional unit and module in the embodiment can be integrated into a processing unit, or each unit can exist physically alone, or two or more units can be integrated into one unit. The above-mentioned integrated unit can be implemented in the form of hardware or in the form of a software functional unit. In addition, the specific names of each functional unit and module are only for the convenience of mutual distinction and do not limit the protection scope of this application. The specific working process of the units and modules in the above-mentioned system can refer to the corresponding process in the foregoing method embodiments, and details will not be elaborated here.

[0132] The embodiment of this application also provides a copper alloy wire manufacturing device. Figure 9 It is a schematic structural diagram of a control device for a copper alloy wire manufacturing device provided by an embodiment of this application. As Figure 9 shown, the control device 6 of this embodiment includes: at least one processor 60 ( Figure 9 only one is shown in Figure 9 ), at least one memory 61 (

[0133] only one is shown in

[0134] ), and a computer program 62 stored in the at least one memory 61 and executable on the at least one processor 60. When the processor 60 executes the computer program 62, the control device 6 realizes the steps in any of the above-mentioned copper alloy wire manufacturing method embodiments, or the control device 6 realizes the functions of each module / unit in the above-mentioned system embodiments.

[0133] Exemplarily, the computer program 62 can be divided into one or more modules / units. The one or more modules / units are stored in the memory 61 and executed by the processor 60 to complete this application. The one or more modules / units can be a series of computer program instruction segments capable of completing specific functions, and these instruction segments are used to describe the execution process of the computer program 62 in the control device 6.

[0134] The control device 6 may be a computing device such as a desktop computer or a notebook. The copper alloy wire manufacturing equipment may include, but is not limited to, a processor 60 and a memory 61. Those skilled in the art can understand that Figure 9 merely examples of the control device 6, which do not constitute a limitation on the control device 6, may include more or fewer components than those shown in the figure, or combine certain components, or different components. For example, it may also include input / output devices, network access devices, buses, etc.

[0135] The processor 60 may be a central processing unit (CPU), and the processor 60 may also be other general-purpose processors, digital signal processors (DSPs), application specific integrated circuits (ASICs), field-programmable gate arrays (FPGAs), or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. The general-purpose processor may be a microprocessor or the processor may also be any conventional processor, etc.

[0136] In some embodiments, the memory 61 may be an internal storage unit of the control device 6, such as the hard disk or memory of the control device 6. In some other embodiments, the memory 61 may also be an external storage device of the control device 6, such as a plug-in hard disk, a smart media card (SMC), a secure digital (SD) card, a flash card, etc. equipped on the control device 6. Further, the memory 61 may also include both the internal storage unit and the external storage device of the control device 6. The memory 61 is used to store an operating system, application programs, a boot loader, data, and other programs, such as the program code of the computer program. The memory 61 may also be used to temporarily store data that has been output or will be output.

[0137] The embodiment of the present application also provides a computer-readable storage medium storing a computer program, and when the computer program is executed by a processor, the steps in any of the above method embodiments are implemented.

[0138] The embodiment of the present application provides a computer program product, and when the computer program product runs on the copper alloy wire manufacturing equipment, the copper alloy wire manufacturing equipment implements the steps in any of the above method embodiments.

[0139] When the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, to implement all or part of the processes in the above-described embodiment methods of the present application, a computer program can be used to instruct the relevant hardware to complete. The computer program can be stored in a computer-readable storage medium. When the computer program is executed by a processor, the steps of the above-described method embodiments can be implemented. Among them, the computer program includes computer program code, and the computer program code can be in the form of source code, object code, executable file or some intermediate form, etc. The computer-readable medium can at least include: any entity or device that can carry the computer program code to the copper alloy wire manufacturing equipment, recording medium, computer memory, read-only memory (ROM), random access memory (RAM), electrical carrier signal, telecommunication signal, and software distribution medium. For example, a USB flash drive, a mobile hard disk, a magnetic disk, or an optical disc, etc. In some jurisdictions, according to legislation and patent practice, the computer-readable medium cannot be an electrical carrier signal and a telecommunication signal.

[0140] In the above embodiments, the descriptions of the various embodiments have their own emphases. For the parts not detailed or recorded in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0141] Those of ordinary skill in the art can realize that the units and algorithm steps of the examples described in combination with the embodiments disclosed herein can be implemented by electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are executed in a hardware or software manner depends on the specific application and design constraints of the technical solution. A professional technician can use different methods to implement the described functions for each specific application, but such implementation should not be considered to exceed the scope of the present application.

[0142] In the embodiments provided by the present application, it should be understood that the disclosed copper alloy wire manufacturing system, equipment and method can be implemented in other ways. For example, the copper alloy wire manufacturing system and equipment embodiments described above are only illustrative. For example, the division of the modules or units is only a logical function division. In actual implementation, there can be other division methods. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the displayed or discussed couplings or direct couplings or communication connections to each other can be through some interfaces, and the indirect couplings or communication connections of the devices or units can be in electrical, mechanical or other forms.

[0143] The unit described as a separation component may or may not be physically separated. The component shown as a unit may or may not be a physical unit, that is, it may be located in one place or may be distributed across multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0144] The above-described embodiments are only used to illustrate the technical solutions of the present application, rather than to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included within the protection scope of the present application.

Claims

1. A method for producing a copper alloy wire, characterized in that: include: Acquire all manufacturing information in the demand system; wherein the manufacturing information is used to indicate the manufacturing requirements of the copper alloy wire to be manufactured; and all manufacturing information in the demand system is at least one of the manufacturing information or a plurality of the manufacturing information; Determine manufacturing mode information according to the manufacturing information; wherein the manufacturing mode information is used to indicate a production mode corresponding to the manufacturing demand indicated by the manufacturing information; the production mode includes a direct manufacturing mode and a pre-manufacturing mode; Generate manufacturing process information corresponding to the manufacturing requirements indicated by the manufacturing information according to the production mode indicated by the manufacturing mode information; wherein the manufacturing process information is used to indicate the manufacturing process generated by the processing equipment corresponding to the manufacturing requirements indicated by the manufacturing information; Correcting the manufacturing process information to obtain production information; wherein the production information is used to indicate the corrected manufacturing parameters of the processing equipment; The processing equipment is controlled based on the production information to manufacture the copper alloy wire.

2. The method for producing a copper alloy wire according to claim 1, wherein: The determining the manufacturing mode information according to the manufacturing information comprises: When all the manufacturing information is extracted from the demand system and at most one piece of manufacturing information is extracted, the manufacturing demand indicated by the extracted manufacturing information is analyzed to obtain a manufacturing demand list; wherein the manufacturing demand list includes mechanical property requirements and application field requirements of the copper alloy wire; Performing a historical query according to the mechanical performance requirements and application field requirements in the manufacturing requirement list to obtain all historical manufacturing information; wherein the historical manufacturing information is used to indicate the historical mechanical performance requirements related to the mechanical performance requirements, and the historical application field requirements related to the application field requirements; A similarity analysis is performed between the manufacturing demand sheet and the historical manufacturing information to determine manufacturing mode information.

3. The method for producing a copper alloy wire according to claim 2, wherein: The performing similarity analysis on the manufacturing demand sheet and the historical manufacturing information to determine the manufacturing mode information includes: Performing a similarity analysis on the manufacturing demand sheet and the historical manufacturing information to obtain similarity information; wherein the similarity information is used to indicate a similarity ratio between the mechanical property requirements and application field requirements included in the manufacturing demand sheet and the historical mechanical property requirements and historical application field requirements included in the historical manufacturing information; If the similarity ratio indicated by the similarity information is 1:1, determining the manufacturing mode information as the direct manufacturing mode in the production mode; If the similarity ratio indicated by the similarity information is 1:0-0.9, the manufacturing mode information is determined to be the pre-manufacturing mode in the production mode.

4. The method for producing a copper alloy wire according to claim 1, wherein: The determining the manufacturing mode information according to the manufacturing information comprises: Extracting all the manufacturing information from the demand system, and when there are multiple pieces of the extracted manufacturing information, analyzing the manufacturing requirements indicated by the multiple pieces of the extracted manufacturing information to obtain multiple manufacturing requirement tables; wherein the manufacturing requirement tables include mechanical property requirements and application scenario requirements; Performing a first classification on all the manufacturing requirement tables to obtain first classification information; wherein the first classification condition means that the mechanical property requirements included in the manufacturing requirement table are the same as the mechanical property requirements included in at least one other manufacturing requirement table, and the application scenario requirements included in the manufacturing requirement table are the same as the application scenario requirements included in at least one other manufacturing requirement table; the first classification information is used to indicate the manufacturing requirement table that meets the first classification condition; determining manufacturing mode information according to the first classification information; After the first classification is completed, the other manufacturing requirement tables are subjected to a second classification to obtain second classification information; wherein the second classification condition refers to that the mechanical property requirements included in the manufacturing requirement table are the same as the mechanical property requirements included in at least one other manufacturing requirement table or the application scenario requirements included in the manufacturing requirement table are the same as the application scenario requirements included in at least one other manufacturing requirement table; the second classification information is used to indicate the manufacturing requirement table that meets the second classification condition; Determining the manufacturing mode information according to the second classification information, and determining the manufacturing mode information as the pre-manufacturing mode in the production mode; After the second classification is completed, the other manufacturing requirement tables are subjected to a third classification to obtain third classification information; wherein the third classification condition means that the mechanical property requirements included in the manufacturing requirement table are different from the mechanical property requirements included in any other manufacturing requirement table, and the application scenario requirements included in the manufacturing requirement table are also different from the application scenario requirements included in any other manufacturing requirement table, and the third classification information is used to indicate the manufacturing requirement table that meets the third classification condition; Manufacturing mode information is determined according to the third classification information, and the manufacturing mode information is determined as the direct manufacturing mode in the production mode.

5. The method for producing a copper alloy wire according to claim 4, wherein: The determining the manufacturing mode information according to the first classification information includes: Summarizing the manufacturing demand tables in the first classification information to obtain quantity information; wherein the quantity information is used to indicate the total quantity of the manufacturing demand tables that meet the first classification condition; Obtaining manufacturing time information according to the quantity information; wherein the manufacturing time information is used to indicate the manufacturing time required for manufacturing the copper alloy wire; Acquire first historical information corresponding to the first classification information; wherein the first historical information is used to indicate historical mechanical property requirements, historical application scenario requirements, and historical manufacturing time; If the manufacturing duration indicated by the manufacturing duration information is less than the historical manufacturing duration indicated by the first historical information, and the similarity between the historical mechanical property requirements and the historical application scenario requirements indicated by the first historical information and the mechanical property requirements and the application scenario requirements is equal to or greater than 90%, a direct manufacturing mode is obtained; If the manufacturing time indicated by the manufacturing time information is greater than or equal to the manufacturing time indicated by the first historical information, and the similarity between the historical mechanical property requirements and the historical application scenario requirements indicated by the first historical information and the mechanical property requirements and the application scenario requirements is less than 90%, a pre-manufacturing mode is obtained.

6. The method for producing a copper alloy wire according to claim 1, wherein: The step of generating manufacturing process information corresponding to the manufacturing requirements indicated by the manufacturing information according to the production mode indicated by the manufacturing mode information includes: If the production mode indicated by the manufacturing mode information is determined to be a pre-manufacturing mode, first test information is obtained; wherein the first test information is used to indicate the extracted existing parameters of the processing equipment; Inputting the existing parameters of the processing equipment indicated by the first test information into a simulation model to simulate the manufacturing of the copper alloy wire, and obtaining defect information; wherein the defect information is used to indicate defects of the copper alloy wire manufactured in simulation; Performing a weight analysis on the defects indicated by the defect information, and obtaining simulation permission information if the total weight of the defects indicated by the defect information is greater than 20%; wherein the simulation permission information is instruction information that allows the generation of a simulation process; The manufacturing process information is generated according to the simulation-permitted information.

7. The method for producing a copper alloy wire according to claim 1, wherein: The step of generating manufacturing process information corresponding to the manufacturing requirements indicated by the manufacturing information according to the production mode indicated by the manufacturing mode information includes: If the production mode indicated by the manufacturing mode information is determined to be the direct manufacturing mode, process permission information is obtained; wherein the process permission information is instruction information that allows the existing parameters of the processing equipment to generate a manufacturing process; The manufacturing process information is generated according to the process permission information.

8. The method for producing a copper alloy wire according to claim 1, wherein: The step of performing correction according to the manufacturing process information to obtain production information includes: Correct the processing equipment according to the manufacturing process information to obtain first correction information; wherein the first correction information is used to indicate adjustment parameters of the processing equipment; Perform manufacturing optimization based on the first correction information to obtain second correction information; wherein the second correction information is used to indicate the process path optimization parameters for manufacturing the copper alloy wire; Production information is obtained according to the first correction information and the second correction information.

9. A copper alloy wire manufacturing system, characterized in that: include: An acquisition unit, used for acquiring all manufacturing information in the demand system; wherein the manufacturing information is used to indicate the manufacturing requirements of the copper alloy wire to be manufactured; and all manufacturing information in the demand system is at least one of the manufacturing information or a plurality of the manufacturing information; A determination unit, configured to determine manufacturing mode information according to the manufacturing information; wherein the manufacturing mode information is used to indicate the selection of a corresponding production mode according to the manufacturing requirements indicated by the manufacturing information; the production mode includes a direct manufacturing mode and a pre-manufacturing mode; A generating unit, configured to generate, according to the production mode indicated by the manufacturing mode information, manufacturing process information corresponding to the manufacturing requirements indicated by the manufacturing information; wherein the manufacturing process information is used to indicate a manufacturing process generated by a processing device corresponding to the manufacturing requirements indicated by the manufacturing information; A result unit, used to make corrections according to the manufacturing process information to obtain production information; wherein the production information is used to indicate the parameters of the processing equipment after correction; A control unit is used to control the processing equipment to manufacture the copper alloy wire based on the production information.

10. A copper alloy wire manufacturing device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that: When the processor executes the computer program, the method according to any one of claims 1 to 8 is implemented.

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