Raw material mixing device for silicon carbide ceramic production
By designing a combined structure of multi-stage stirring plate and horizontal moving plate, combined with the push and rotation of the end sealing plate, the problem of uneven raw material components in the horizontal mixer is solved, efficient stirring of raw materials and uniformity of ingredients is achieved, and the production quality of silicon carbide ceramics is improved.
Patent Information
- Application Number
- CN202510619644.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-07-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing silicon carbide ceramic raw material mixing and stirring device, the horizontal mixer causes uneven raw material components, affecting the quality of ceramic production.
A raw material mixing device for the production of silicon carbide ceramics is designed, and a combination structure of a multi-stage stirring plate and a horizontal moving plate is adopted. Through the push and rotation of the end sealing plate, efficient stirring of the raw materials in a small space, and cooling the raw materials through the water supply assembly.
It significantly improves the stirring effect of raw materials, ensures the uniformity of ingredients, and improves the production quality of silicon carbide ceramics.
Smart Images
Figure CN120227775A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of silicon carbide ceramic production, and particularly to a raw material mixing device for silicon carbide ceramic production. Background Art
[0002] Silicon carbide ceramics not only have excellent room-temperature mechanical properties, such as high flexural strength, excellent oxidation resistance, good corrosion resistance, high abrasion resistance, and low friction coefficient, but also have the best high-temperature mechanical properties among known ceramic materials.
[0003] Some existing raw material mixing and stirring devices for silicon carbide ceramics use horizontal mixers. Horizontal mixers can improve the dispersion effect of raw materials. However, when mixing and stirring raw materials, we will find that the materials laid in the horizontal mixer often show the situation of raw material aggregation and uneven composition dispersion. That is, the composition of the raw materials in each place in the horizontal mixer is different, and different raw material dispersion groups will appear. Although the raw materials in each dispersion group will be stirred evenly, looking at all the raw materials in the horizontal mixer, they are not all mixed evenly, thus affecting the production quality of silicon carbide ceramics. Summary of the Invention
[0004] Aiming at the deficiencies of the prior art, the present invention provides a raw material mixing device for silicon carbide ceramic production, which solves the problem that the composition of the raw materials in each place in the horizontal mixer is different, and different raw material dispersion groups will appear. Although the raw materials in each dispersion group will be stirred evenly, looking at all the raw materials in the horizontal mixer, they are not all mixed evenly, thus affecting the production quality of silicon carbide ceramics.
[0005] To achieve the above object, the present invention is realized through the following technical solutions: A raw material mixing device for the production of silicon carbide ceramics, including a mixing workbench, on the upper surface of the mixing workbench are fixedly connected two first support frames, between the two first support frames is fixedly connected a horizontal mixing cylinder, on the top of the outer surface of the horizontal mixing cylinder is fixedly connected a feed hopper, on one side of the horizontal mixing cylinder is provided a second support frame, on the upper surface of the second support frame are fixedly connected two rectangular blocks, between the two rectangular blocks is fixedly connected a guiding installation rod, on the outer surface of the guiding installation rod is slidably connected a horizontal moving plate, on the side wall of one of the rectangular blocks is installed a first power component for driving the horizontal moving plate to move, the side wall of the horizontal moving plate is rotatably connected through a first rotating rod, on the horizontal moving plate is installed a second power component for driving the first rotating rod to rotate, on the outer surface of the first rotating rod are fixedly connected an end sealing plate and four first stirring plates, the first stirring plates are communicated with the first rotating rod, the end sealing plate and the four first stirring plates are all located inside the horizontal mixing cylinder, on the outer surface of the first rotating rod is slidably connected a second rotating rod, on the second rotating rod are fixedly connected four second stirring plates, on the outer surface of the second rotating rod is slidably connected a third rotating rod, on the third rotating rod are slidably connected four third stirring plates, between the third stirring plates and the corresponding second stirring plates is installed an auxiliary component, one end of the third rotating rod is fixedly communicated with an installation pipe, one end of the installation pipe penetrates and extends to the outside of the horizontal mixing cylinder, and the installation pipe is rotatably connected with the horizontal mixing cylinder, on the mixing workbench is installed a water supply component, and one end of the first rotating rod is connected with a drainage component.
[0006] Preferably, the first power component includes a first servo motor fixedly connected to the side wall of the rectangular block, the output shaft of the first servo motor is fixedly connected with a threaded rotating rod, and the horizontal moving plate is threadedly connected to the outer surface of the threaded rotating rod.
[0007] Preferably, the second power component includes a second servo motor fixedly connected to the side wall of the horizontal moving plate, the output shaft of the second servo motor is fixedly connected with a second rotating gear, the outer surface of the first rotating rod is fixedly connected with a first rotating gear, and the first rotating gear is meshed and connected with the second rotating gear.
[0008] Preferably, two first sliding blocks are fixedly connected to the outer surface of the first rotating rod, two first sliding grooves are opened on the inner wall of the second rotating rod, the first sliding blocks are slidably connected inside the corresponding first sliding grooves, a first sealing ring is fixedly connected to the inner wall of the second rotating rod, and the outer surface of the first rotating rod is attached to the first sealing ring.
[0009] Preferably, two second sliding blocks are fixedly connected to the outer surface of the second rotating rod, two second sliding grooves are formed in the inner wall of the third rotating rod, the second sliding blocks are slidably connected inside the second sliding grooves, a second sealing ring is fixedly connected to the inner wall of the third rotating rod, and the outer surface of the second rotating rod is in fit with the second sealing ring.
[0010] Preferably, four third sliding grooves are formed in the outer surface of the third rotating rod, third sliding blocks are fixedly connected to all four third stirring plates, and the third sliding blocks are slidably connected inside the corresponding third sliding grooves.
[0011] Preferably, the auxiliary assembly includes a linkage mounting rod, the linkage mounting rod is fixedly connected between the third stirring plate and the corresponding second stirring plate, and a plurality of stirring short plates are fixedly connected to the outer surface of the linkage mounting rod.
[0012] Preferably, the water supply assembly includes a water pump body fixedly connected to the mixing workbench, a first connecting pipe is fixedly connected to the outlet of the water pump body, and one end of the first connecting pipe away from the water pump body is rotatably connected to the installation pipe.
[0013] Preferably, the drainage assembly includes a second connecting pipe rotatably connected to the end of the first rotating rod, a third connecting pipe is fixedly connected to one end of the second connecting pipe away from the first rotating rod, a connecting and fixing rod is fixedly connected to the top of the horizontal moving plate, and the other end of the connecting and fixing rod is fixedly connected to the second connecting pipe.
[0014] The present invention provides a raw material mixing device for silicon carbide ceramic production. It has the following beneficial effects: 1. When the present invention works, the first servo motor is started, the output shaft of the first servo motor drives the threaded rotating rod to rotate, so that the horizontal moving plate horizontally moves on the outer surface of the threaded rotating rod, thereby driving the first rotating rod to move into the second rotating rod, the second rotating rod moves into the third rotating rod, the first rotating rod drives the end sealing plate to move into the horizontal mixing cylinder body, and the end sealing plate pushes the materials inside the horizontal mixing cylinder body to one side, so that the materials are stirred in a smaller space. After stirring for a period of time, the end sealing plate retracts, allowing the raw materials to be redispersed. Repeat the above process several times, which greatly improves the stirring effect of the raw materials.
[0015] 2. The water pump body is started, the water pump body pumps cold water into the first connecting pipe, then enters the installation pipe through the first connecting pipe, and then passes through the third rotating rod, the second rotating rod, and the first rotating rod in sequence, and finally is discharged through the third connecting pipe. When the cold water passes through the first rotating rod, it will enter the inside of the first stirring plate, thereby cooling the raw materials during the stirring process, which is beneficial to the stirring effect of the raw materials. Description of the Drawings
[0016] Figure 1 The first - perspective three - dimensional structure schematic diagram of a raw material mixing device for silicon carbide ceramic production provided by the present invention; Figure 2 The second - perspective three - dimensional structure schematic diagram of a raw material mixing device for silicon carbide ceramic production provided by the present invention; Figure 3 The schematic diagram of removing the horizontal mixing cylinder body of a raw material mixing device for silicon carbide ceramic production provided by the present invention; Figure 4 The structure schematic diagram of the first stirring plate, the second stirring plate and the third stirring plate of a raw material mixing device for silicon carbide ceramic production provided by the present invention; Figure 5 The cross - sectional view of the first stirring plate, the second stirring plate and the third stirring plate of a raw material mixing device for silicon carbide ceramic production provided by the present invention; Figure 6 is Figure 5 The partial enlarged schematic diagram at position A in Figure 7 is Figure 5 The partial enlarged schematic diagram at position B in
[0017] Wherein, 1, mixing workbench; 2, first support frame; 3, horizontal mixing cylinder body; 4, second support frame; 5, guiding installation rod; 6, horizontal moving plate; 7, first servo motor; 8, threaded rotating rod; 9, first rotating rod; 10, first rotating gear; 11, second servo motor; 12, second rotating gear; 13, end sealing plate; 14, first stirring plate; 15, second rotating rod; 16, second stirring plate; 17, third rotating rod; 18, third stirring plate; 19, linkage installation rod; 20, stirring short plate; 21, water pump body; 22, first connecting pipe; 23, installation pipe; 24, second connecting pipe; 25, third connecting pipe; 26, connecting and fixing rod; 27, first sliding groove; 28, first sliding block; 29, first sealing ring; 30, second sliding groove; 31, second sliding block; 32, second sealing ring; 33, third sliding groove; 34, third sliding block; 35, feed hopper. Detailed implementation manners
[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0019] Embodiment: Such as Figures 1-7As shown in the figure, an embodiment of the present invention provides a raw material mixing device for the production of silicon carbide ceramics, which includes a mixing workbench 1. Two first support frames 2 are fixedly connected to the upper surface of the mixing workbench 1. A horizontal mixing cylinder 3 is fixedly connected between the two first support frames 2. A feed hopper 35 is fixedly connected to the top of the outer surface of the horizontal mixing cylinder 3. A second support frame 4 is arranged on one side of the horizontal mixing cylinder 3. Two rectangular blocks are fixedly connected to the upper surface of the second support frame 4. A guiding installation rod 5 is fixedly connected between the two rectangular blocks. A horizontal moving plate 6 is slidably connected to the outer surface of the guiding installation rod 5; A first power assembly for driving the horizontal moving plate 6 to move is installed on the side wall of one of the rectangular blocks. The first power assembly includes a first servo motor 7 fixedly connected to the side wall of the rectangular block. The output shaft of the first servo motor 7 is fixedly connected with a threaded rotating rod 8. The horizontal moving plate 6 is threadedly connected to the outer surface of the threaded rotating rod 8; A first rotating rod 9 is rotatably connected through the side wall of the horizontal moving plate 6. A second power assembly for driving the first rotating rod 9 to rotate is installed on the horizontal moving plate 6. The second power assembly includes a second servo motor 11 fixedly connected to the side wall of the horizontal moving plate 6. The output shaft of the second servo motor 11 is fixedly connected with a second rotating gear 12. A first rotating gear 10 is fixedly connected to the outer surface of the first rotating rod 9. The first rotating gear 10 is meshed and connected with the second rotating gear 12; An end blocking plate 13 and four first stirring plates 14 are fixedly connected to the outer surface of the first rotating rod 9. The first stirring plates 14 communicate with the first rotating rod 9. Both the first stirring plates 14 and the first rotating rod 9 are hollow, and the connection parts of both are openings to ensure their communication. The end blocking plate 13 and the four first stirring plates 14 are all located inside the horizontal mixing cylinder 3. The end blocking plate 13 is located inside one side of the horizontal mixing cylinder 3 and is slidably sealed with the horizontal mixing cylinder 3. A second rotating rod 15 is slidably connected to the outer surface of the first rotating rod 9. Two first sliding blocks 28 are fixedly connected to the outer surface of the first rotating rod 9. Two first sliding grooves 27 are opened on the inner wall of the second rotating rod 15. The first sliding blocks 28 are slidably connected inside the corresponding first sliding grooves 27. A first sealing ring 29 is fixedly connected to the inner wall of the second rotating rod 15. The outer surface of the first rotating rod 9 is attached to the first sealing ring 29. The first rotating rod 9 drives the end blocking plate 13 to move into the horizontal mixing cylinder 3, so that the end blocking plate 13 pushes the materials inside the horizontal mixing cylinder 3 to one side, making the materials be stirred in a smaller space. When the end blocking plate 13 moves, it will scrape the raw materials on the inner wall of the horizontal mixing cylinder 3. Moreover, the end blocking plate 13 rotates together with the first rotating rod 9, which is beneficial to throwing off the raw materials adhered to the end blocking plate 13; Four second stirring plates 16 are fixedly connected to the second rotating rod 15. A third rotating rod 17 is slidably connected to the outer surface of the second rotating rod 15. Two second sliding blocks 31 are fixedly connected to the outer surface of the second rotating rod 15. Two second sliding grooves 30 are formed in the inner wall of the third rotating rod 17. The second sliding blocks 31 are slidably connected inside the second sliding grooves 30. A second sealing ring 32 is fixedly connected to the inner wall of the third rotating rod 17. The outer surface of the second rotating rod 15 is in contact with the second sealing ring 32; Four third stirring plates 18 are slidably connected to the third rotating rod 17. Four third sliding grooves 33 are formed in the outer surface of the third rotating rod 17. Third sliding blocks 34 are fixedly connected to the four third stirring plates 18. The third sliding blocks 34 are slidably connected inside the corresponding third sliding grooves 33; An auxiliary component is installed between the third stirring plate 18 and the corresponding second stirring plate 16. The auxiliary component includes a linkage installation rod 19. The linkage installation rod 19 is fixedly connected between the third stirring plate 18 and the corresponding second stirring plate 16. A plurality of stirring short plates 20 are fixedly connected to the outer surface of the linkage installation rod 19. Through the cooperation of the linkage installation rod 19 and the plurality of stirring short plates 20, the raw materials can be effectively assisted in stirring. When the second rotating rod 15 moves, the second stirring plate 16 drives the third stirring plate 18 to move through the linkage installation rod 19, so that the first stirring plate 14, the second stirring plate 16 and the third stirring plate 18 can stir in a small range of space; One end of the third rotating rod 17 is fixedly communicated with an installation pipe 23. One end of the installation pipe 23 penetrates and extends to the outside of the horizontal mixing cylinder body 3, and the installation pipe 23 is rotationally connected with the horizontal mixing cylinder body 3. A water supply component is installed on the mixing workbench 1. The water supply component includes a water pump body 21 fixedly connected to the mixing workbench 1. The outlet of the water pump body 21 is fixedly connected with a first connecting pipe 22. One end of the first connecting pipe 22 away from the water pump body 21 is rotationally connected with the installation pipe 23. One end of the first rotating rod 9 is connected with a drainage component. The drainage component includes a second connecting pipe 24 rotationally connected to the end of the first rotating rod 9. One end of the second connecting pipe 24 away from the first rotating rod 9 is fixedly connected with a third connecting pipe 25. A connecting fixed rod 26 is fixedly connected to the top of the horizontal moving plate 6. The other end of the connecting fixed rod 26 is fixedly connected with the second connecting pipe 24 to ensure that the second connecting pipe 24 does not rotate with the first rotating rod 9.
[0020] Working principle: During use, the production raw materials are put into the interior of the horizontal mixing cylinder body 3 through the feed hopper 35, and then the second servo motor 11 is started. The output shaft of the second servo motor 11 drives the second rotating gear 12 to rotate, so that the first rotating gear 10 drives the first rotating rod 9 to rotate. The first rotating rod 9 drives the second rotating rod 15 and the third rotating rod 17 to rotate, so that the first stirring plate 14, the second stirring plate 16 and the third stirring plate 18 rotate to mix and stir the raw materials. During the stirring process, the water pump body 21 is started. The water pump body 21 pumps cold water into the first connecting pipe 22, then enters the installation pipe 23 through the first connecting pipe 22, and then passes through the third rotating rod 17, the second rotating rod 15, the first rotating rod 9, and the second connecting pipe 24 in sequence, and finally is discharged through the third connecting pipe 25. When the cold water passes through the first rotating rod 9, it will enter the interior of the first stirring plate 14, thereby cooling the raw materials during the stirring process, which is beneficial to improving the stirring and cooling effect of the raw materials. The third rotating rod 17, the second rotating rod 15, and the first rotating rod 9 are all arranged in the middle and have openings at both ends. After stirring for a period of time, the first servo motor 7 is started. The output shaft of the first servo motor 7 drives the threaded rotating rod 8 to rotate, so that the horizontal moving plate 6 moves horizontally on the outer surface of the threaded rotating rod 8, thereby driving the first rotating rod 9 to move into the interior of the second rotating rod 15, and the second rotating rod 15 moves into the interior of the third rotating rod 17. The first rotating rod 9 drives the end sealing plate 13 to move into the interior of the horizontal mixing cylinder body 3, so that the end sealing plate 13 pushes the materials inside the horizontal mixing cylinder body 3 to one side, so that the materials are stirred in a smaller space. After stirring for a period of time, the end sealing plate 13 retracts, allowing the raw materials to be dispersed again. Repeat the above process several times, which greatly improves the stirring effect of the raw materials.
[0021] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a reference structure" does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0022] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A raw material mixing device for producing silicon carbide ceramics, comprising a mixing workbench (1), characterized in that: The upper surface of the mixing workbench (1) is fixedly connected to two first support frames (2), a horizontal mixing barrel (3) is fixedly connected between the two first support frames (2), a feed hopper (35) is fixedly connected to the top of the outer surface of the horizontal mixing barrel (3), a second support frame (4) is arranged on one side of the horizontal mixing barrel (3), two rectangular blocks are fixedly connected to the upper surface of the second support frame (4), a guide mounting rod (5) is fixedly connected between the two rectangular blocks, a horizontal moving plate (6) is slidably connected to the outer surface of the guide mounting rod (5), a first power assembly for driving the horizontal moving plate (6) to move is installed on the side wall of one of the rectangular blocks, a first rotating rod (9) is rotatably connected to the side wall of the horizontal moving plate (6), a second power assembly for driving the first rotating rod (9) to rotate is installed on the horizontal moving plate (6), an end sealing plate (13) and four first stirring plates (14) are fixedly connected to the outer surface of the first rotating rod (9), The first stirring plate (14) is connected to the first rotating rod (9); the end blocking plate (13) and the four first stirring plates (14) are all located inside the horizontal mixing barrel (3); the outer surface of the first rotating rod (9) is slidably connected to the second rotating rod (15); the second rotating rod (15) is fixedly connected to the four second stirring plates (16); the outer surface of the second rotating rod (15) is slidably connected to the third rotating rod (17); the third rotating rod (17) is slidably connected to the four third stirring plates (18); an auxiliary component is installed between the third stirring plates (18) and the corresponding second stirring plates (16); one end of the third rotating rod (17) is fixedly connected to the mounting pipe (23); one end of the mounting pipe (23) extends through the outside of the horizontal mixing barrel (3); and the mounting pipe (23) is rotatably connected to the horizontal mixing barrel (3); a water supply component is installed on the mixing workbench (1); and one end of the first rotating rod (9) is connected to the drainage component.
2. A raw material mixing device for producing silicon carbide ceramics according to claim 1, characterized in that: The first power assembly comprises a first servo motor (7) fixedly connected to the side wall of the rectangular block, the output shaft of the first servo motor (7) is fixedly connected to a threaded rotating rod (8), and the horizontal moving plate (6) is threadedly connected to the outer surface of the threaded rotating rod (8).
3. A raw material mixing device for producing silicon carbide ceramics according to claim 1, characterized in that: The second power assembly comprises a second servo motor (11) fixedly connected to the side wall of the horizontal moving plate (6); the output shaft of the second servo motor (11) is fixedly connected to a second rotating gear (12); the outer surface of the first rotating rod (9) is fixedly connected to a first rotating gear (10); the first rotating gear (10) is meshingly connected to the second rotating gear (12).
4. A raw material mixing device for producing silicon carbide ceramics according to claim 1, characterized in that: The outer surface of the first rotating rod (9) is fixedly connected to two first sliding blocks (28); the inner wall of the second rotating rod (15) is provided with two first sliding grooves (27); the first sliding blocks (28) are slidably connected inside the corresponding first sliding grooves (27); the inner wall of the second rotating rod (15) is fixedly connected to a first sealing ring (29); and the outer surface of the first rotating rod (9) is in contact with the first sealing ring (29).
5. A raw material mixing device for producing silicon carbide ceramics according to claim 1, characterized in that: The outer surface of the second rotating rod (15) is fixedly connected to two second sliding blocks (31), the inner wall of the third rotating rod (17) is provided with two second sliding grooves (30), the second sliding blocks (31) are slidably connected inside the second sliding grooves (30), the inner wall of the third rotating rod (17) is fixedly connected to a second sealing ring (32), and the outer surface of the second rotating rod (15) is in contact with the second sealing ring (32).
6. A raw material mixing device for producing silicon carbide ceramics according to claim 1, characterized in that: The outer surface of the third rotating rod (17) is provided with four third sliding grooves (33), and the four third stirring plates (18) are all fixedly connected with third sliding blocks (34), and the third sliding blocks (34) are slidably connected inside the corresponding third sliding grooves (33).
7. A raw material mixing device for producing silicon carbide ceramics according to claim 1, characterized in that: The auxiliary component comprises a linkage mounting rod (19), the linkage mounting rod (19) being fixedly connected between the third stirring plate (18) and the corresponding second stirring plate (16), and a plurality of stirring short plates (20) being fixedly connected to the outer surface of the linkage mounting rod (19).
8. A raw material mixing device for producing silicon carbide ceramics according to claim 1, characterized in that: The water supply assembly comprises a water pump body (21) fixedly connected to the mixing workbench (1); an outlet of the water pump body (21) is fixedly connected to a first connecting pipe (22); an end of the first connecting pipe (22) away from the water pump body (21) is rotatably connected to a mounting pipe (23).
9. A raw material mixing device for producing silicon carbide ceramics according to claim 1, characterized in that: The drainage assembly comprises a second connecting pipe (24) rotatably connected to the end of the first rotating rod (9); one end of the second connecting pipe (24) away from the first rotating rod (9) is fixedly connected to a third connecting pipe (25); the top of the horizontal movable plate (6) is fixedly connected to a connecting fixing rod (26); the other end of the connecting fixing rod (26) is fixedly connected to the second connecting pipe (24).