Crankshaft machining turning apparatus
By using a combination of V-shaped clamping blocks and conical rods for clamping, the problem of instability of existing equipment for eccentric crankshafts is solved, achieving higher machining quality and safety, reducing failure rate and maintenance costs, and effectively cleaning up waste chips and waste liquid, preventing cutting fluid splashing.
Patent Information
- Application Number
- CN202510521091.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2045-04-24
AI Technical Summary
Existing crankshaft turning equipment is not stable enough when clamping eccentric crankshafts, which can easily lead to crankshaft detachment, affecting machining quality and equipment safety, and increasing the failure rate and maintenance costs in the production process.
The crankshaft is clamped using a combination of V-shaped clamping blocks and conical rods. The outer wall of the crankshaft is clamped by two V-shaped clamping blocks, and the two ends of the crankshaft are clamped by the conical rods. The clamping position is adaptively adjusted, and the nozzle position is adjusted in conjunction with the rack and pinion frame to adapt to crankshaft turning of different thicknesses. A collection plate is set to guide waste chips and waste liquid, and a baffle plate is used to prevent cutting fluid from splashing.
It improves the clamping stability of the eccentric crankshaft, reduces crankshaft detachment, improves machining quality and equipment safety, reduces failure rate and maintenance costs, and effectively cleans up waste chips and waste liquid, preventing cutting fluid splashing.
Smart Images

Figure CN120228290B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of crankshaft turning, and in particular to a crankshaft machining and turning device. BACKGROUND
[0002] The crankshaft is the core component of the engine, and its machining precision directly affects the performance of the engine. Turning is one of the key processes of crankshaft machining. Crankshaft turning equipment ranges from ordinary CNC lathes to high-precision turning and milling composite centers. Different equipment is suitable for different machining needs. Modern high-end crankshaft manufacturing tends to be automated, high-precision, and composite machining to meet the high performance requirements of engines.
[0003] A patent application with publication number CN117943568A discloses a crankshaft machining and turning machine tool, which includes a machine tool machining table. The machine tool machining table side is fixedly installed with a rotary drive main machine. This application can clamp the crankshaft raw material between another eccentric shaft adjusting clamp group by moving one of the eccentric shaft adjusting clamp groups. It can process multi-link shafts and multi-angle distributed crankshaft connecting rods. Compared with the prior art, it is more convenient to process. Each adjusting component independently contacts to avoid meshing and insertion failure during interval adjustment.
[0004] When turning the crankshaft, the existing turning equipment can handle the machining task of multi-link shafts, but in actual operation, the traditional turning machine tool usually uses a two-end clamping method to fix the crankshaft. However, due to the existence of shaft center offset in some areas of the crankshaft, the two-end clamping method is difficult to provide sufficient stability in actual operation. During the turning process, this instability can easily cause the crankshaft to fall off, which can seriously affect the machining quality and the safety of the equipment, increasing the failure rate and maintenance cost during production.
[0005] Therefore, the application provides a crankshaft machining and turning device. SUMMARY
[0006] To make up for the shortcomings of the prior art and solve at least one technical problem raised in the background.
[0007] The technical scheme adopted by the present application to solve its technical problems is: a crankshaft machining turning equipment, comprising a lathe seat; a fixed seat is fixedly connected to the top end of the lathe seat; a sliding seat is slidably connected to one side of the lathe seat away from the fixed seat through a No. 1 electric sliding block; a No. 1 servo motor is fixedly connected to the side of the fixed seat close to the sliding seat; the opposite sides of the fixed seat and the sliding seat are both provided with connecting shafts, one of which is fixedly connected to the output end of the No. 1 motor, and the other is rotatably connected to the side of the sliding seat close to the fixed seat; the opposite sides of the two connecting shafts are both fixedly connected with conical rods; a fixed disc is fixedly connected to the outer wall of the connecting shaft; a sliding frame is slidably connected to the inner wall of the fixed disc; two clamping plates are slidably connected to the inner walls of the two sliding frames, and the two clamping plates are oppositely arranged; a sliding assembly is arranged on the outer wall of the sliding frame; a turning tool assembly is fixedly connected to the lathe seat; a transmission assembly is arranged on the outer wall of the sliding frame, which is used to assist the two clamping plates to clamp and turn the crankshaft.
[0008] Preferably, the sliding assembly comprises square plates, fixed frames, matching blocks and clamping blocks; two square plates are rotatably connected to the connecting shafts, one of which is fixedly connected to the outer wall of the fixed seat, and the other is fixedly connected to the outer wall of the sliding seat; the fixed frame is fixedly connected to the side of the square plate close to the conical rod; the matching block is slidably connected to the bottom end of the fixed frame through a No. 2 electric sliding block, and is rotatably connected to the sliding frame; the clamping block is fixedly connected to the clamping plate, and the two clamping blocks are oppositely arranged, and the opposite sides of the two clamping blocks are both arranged in V shape; the transmission assembly is arranged on the sliding frame, which is used to drive the two clamping plates to slide relative to each other.
[0009] Preferably, the transmission assembly comprises a support frame, a rack, a No. 2 servo motor and a rack frame; the support frame is fixedly connected to the sliding frame; the rack is fixedly connected to the support frame; the No. 2 servo motor is fixedly connected to the rack, and the output end of the No. 2 servo motor is fixedly connected with a gear; the rack frame is fixedly connected to the clamping plate, and the clamping plate is slidably connected to the support frame, and the teeth of the two rack frames can engage with the gear.
[0010] Preferably, the outer wall of the support frame is fixedly connected to two No. 1 fixed plates; a No. 1 rotating shaft is rotatably connected to the No. 1 fixed plate; a flow box is fixedly connected to the top end of the No. 1 rotating shaft; a spray head is fixedly connected to the flow box; a connecting assembly is arranged on the rack frame, which is used to adjust the spray angle of the spray head.
[0011] Preferably, the connecting assembly comprises a No. 2 fixed plate, a No. 2 rotating shaft and a hinged rod; the No. 2 fixed plate is fixedly connected to the outer wall of the rack close to the No. 1 fixed plate; the No. 2 rotating shaft is rotatably connected to the No. 2 fixed plate; the hinged rod is fixedly connected between the No. 1 rotating shaft and the No. 2 rotating shaft, and the hinged rod is hinged by two rods, the No. 2 rotating shaft is a long rod, and the No. 1 rotating shaft is a short rod.
[0012] Preferably, the fixed seat is fixedly connected with a first collecting plate; the sliding seat is fixedly connected with a second collecting plate, and the second collecting plate is oppositely arranged with the first collecting plate.
[0013] Preferably, the first collecting plate and the second collecting plate are provided with matched slopes.
[0014] Preferably, the second collecting plate is provided with a downflow groove; and the lathe seat is provided with a collecting groove below the downflow groove.
[0015] Preferably, the first collecting plate and the second collecting plate are both rotatably connected with two rotating rods; the rotating rods are fixedly connected with a shielding plate; and the outer wall of the shielding plate is fixedly connected with a handle.
[0016] Preferably, the square plate is fixedly connected with a fixed rod on both sides close to the fixed frame; the fixed rod is fixedly connected with a supporting block away from the square plate, and the side close to the shielding plate of the supporting block is provided in an arc shape.
[0017] The beneficial effects of the present application are as follows:
[0018] 1. The crankshaft machining and turning device, through the setting of two V-shaped clamping blocks, clamps the outer wall of the crankshaft during turning, cooperates with two conical rods to clamp the two ends of the crankshaft, and the two V-shaped clamping blocks can clamp and turn different thicknesses of crankshafts, after the two conical rods clamp the two ends of the crankshaft raw material, four clamping plates are located at the crank wall on both sides of the turning position for clamping, replacing the traditional mode of clamping only the two ends of the crankshaft, and the clamping position can be self-adaptively adjusted to clamp both sides of the turning position, the stability of clamping the eccentric crankshaft is improved, the situation that the crankshaft falls off is reduced, the machining quality and the safety of the equipment are improved, the failure rate in the production process and the maintenance cost are reduced.
[0019] 2. The crankshaft machining and turning device, through the setting of the rack frame sliding to adjust the position of the nozzle, can adaptively adjust the area of the cutting fluid jet during turning of different thicknesses of crankshafts, utilizes two collecting plates to splice, guides the waste liquid carrying waste chips, the waste liquid flows down from the downflow groove for collection, plays a role in cleaning the waste chips and the waste liquid, and relies on the shielding plate to shield the cutting fluid, so that the cutting fluid is not splashed everywhere during jetting. BRIEF DESCRIPTION OF DRAWINGS
[0020] The present application will be further described below with reference to the drawings.
[0021] Figure 1 is a perspective view of the present application;
[0022] Figure 2 is a structural schematic view of the first collecting plate in the present application;
[0023] Figure 3 is the structure diagram of the clamping rod in the application;
[0024] Figure 4 is the structure diagram of the turning tool assembly in the application;
[0025] Figure 5 is the structure diagram of the sliding frame in the application;
[0026] Figure 6 is the structure diagram of the clamping block in the application;
[0027] Figure 7 is the structure diagram of the hinged rod in the application;
[0028] Figure 8 is the structure diagram of the clamping block clamping the crank arm in the application.
[0029] In the figure: 1, lathe seat; 11, fixed seat; 12, sliding seat; 13, connecting shaft; 14, conical rod; 15, fixed disc; 16, sliding frame; 17, clamping plate; 18, turning tool assembly; 2, square plate; 21, fixed frame; 22, matching block; 23, clamping block; 3, support frame; 31, machine frame; 32, No. 2 servo motor; 33, rack frame; 4, No. 1 fixed plate; 41, No. 1 rotating shaft; 42, flow-through box; 43, spray head; 5, No. 2 fixed plate; 51, No. 2 rotating shaft; 52, hinged rod; 6, No. 1 collection plate; 61, No. 2 collection plate; 7, lower flow channel; 71, collection groove; 8, rotating rod; 81, shielding plate; 82, handle; 9, fixed rod; 91, support block. DETAILED DESCRIPTION
[0030] In order to make the technical means, creative features, purposes and effects of the application easy to understand, the application is further described below in combination with specific embodiments.
[0031] As Figures 1 to 8As shown, the crankshaft machining turning equipment includes a lathe seat 1, a fixed seat 11 is fixedly connected to the top end of the lathe seat 1, a sliding seat 12 is slidably connected to the side of the lathe seat 1 away from the fixed seat 11 through a No. 1 electric sliding block, a No. 1 servo motor is fixedly connected to the side of the fixed seat 11 close to the sliding seat 12, connecting shafts 13 are arranged on the opposite sides of the fixed seat 11 and the sliding seat 12, one connecting shaft 13 is fixedly connected to the output end of the No. 1 electric motor, and the other connecting shaft 13 is rotatably connected to the side of the sliding seat 12 close to the fixed seat 11, conical rods 14 are fixedly connected to the opposite sides of the two connecting shafts 13, a fixed disc 15 is fixedly connected to the outer wall of the connecting shaft 13, sliding frames 16 are slidably connected to the inner walls of the fixed disc 15, clamping plates 17 are slidably connected to the inner walls of the two sliding frames 16, and the two clamping plates 17 are oppositely arranged, a sliding assembly is arranged on the outer wall of the sliding frame 13, a turning tool assembly 18 is fixedly connected to the lathe seat 1, and a transmission assembly is arranged on the outer wall of the sliding frame 16 and used for assisting the two clamping plates 17 to clamp and turn the crankshaft, when the crankshaft is turned, the lathe seat 1 is used as the main structure of the turning equipment, the sliding seat 12 is driven by the No. 1 electric sliding block to slide close to the fixed seat 11, the crankshaft raw material is clamped on the two conical rods 14 between the two connecting shafts 13, the conical conical rod 14 can be more stably inserted into the hole in the end of the crankshaft raw material, the sliding assembly controls the sliding frame 16 to slide on the fixed disc 15, after the two clamping plates 17 reach the clamping position of the crank arm of the crankshaft that has been turned, and the two clamping plates 17 are located on the side of the position where the crank pin of the crankshaft raw material is to be turned, at this time, the transmission assembly controls the two clamping plates 17 to oppositely clamp the crank arm of the crankshaft, after multi-directional clamping and stabilization, the output end of the No. 1 servo motor on the fixed seat 11 drives the clamped crankshaft raw material to rotate, the turning tool assembly 18 turns the crank pin of the rotating crankshaft, after one crank pin is turned, the turning tool assembly 18 then moves to the turning position, the sliding assembly synchronously drives the two clamping plates 17 that release the clamping of the crank arm to slide, so that the two clamping plates 17 are located on the side of the next crank pin turning position, the transmission assembly drives the two clamping plates 17 to clamp the crank arm, the turning tool assembly 18 continues to turn the crank raw material, the sliding frame 16 also drives the two clamping plates 17 to synchronously rotate with the crankshaft raw material, the clamping position of the crank arm can be adaptively adjusted according to the turning position at this time, so that the stability of the crankshaft is maintained during turning, the turning tool assembly 18 is the whole turning tool structure in the current technology, can freely adjust the turning work, after the two conical rods 14 clamp the two ends of the crankshaft raw material, according to the turning position at this time, the four clamping plates 17 are respectively clamped at the crank walls on the two sides of the turning position, instead of the traditional mode of clamping only the two ends of the crankshaft, can adaptively adjust the clamping position to clamp the two sides of the turning position, improve the stability of clamping the eccentric crankshaft, reduce the situation that the crankshaft falls off, improve the processing quality and the safety of the equipment, and reduce the failure rate and maintenance cost in the production process.
[0032] The sliding assembly comprises square plates 2, fixing frames 21, matching blocks 22 and clamping blocks 23; two square plates 2 are rotationally connected to the connecting shaft 13, and one square plate 2 is fixed to the outer wall of the fixed seat 11, and the other square plate 2 is fixed to the outer wall of the sliding seat 12; the fixing frame 21 is fixed to one side of the square plate 2 close to the conical rod 14; the matching block 22 is slidably connected to the bottom end of the fixing frame 21 through the No. 2 electric sliding block, and the matching block 22 is rotationally connected to the sliding frame 16; the clamping block 23 is fixed to the clamping plate 17, and the two clamping blocks 23 are oppositely arranged, and the opposite sides of the two clamping blocks 23 are V-shaped; when the crankpin of the crankshaft is turned, the turning tool of the turning tool assembly 18 moves to the next turning position of the crankshaft, the No. 2 electric sliding block slides on the bottom end of the fixing frame 21 of the square plate 2, and the No. 2 electric sliding block synchronously drives the matching block 22 connected to the sliding frame 16 to slide to the just completed turning position, the transmission assembly drives the clamping blocks 23 connected to the two clamping plates 17 to clamp the outer wall of the crankshaft, and the V-shaped surfaces of the two clamping blocks 23 can more stably clamp the crank arm of the arc surface, when the connecting shaft 13 drives the crankshaft to rotate, the matching block 22 can rotate with the outer wall of the sliding frame 16, and the front end of the fixing frame 21 can also rotate with the outer wall of the fixed disc 15, so that the whole sliding frame 16 can synchronously rotate with the output end of the No. 1 servo motor, and the outer wall of the crankshaft is stably clamped during turning, and the two V-shaped clamping blocks 23 can adapt to clamping crank arms of different thicknesses, and the turning of the crankpin of the crankshaft is improved in stability.
[0033] The transmission assembly comprises a support frame 3, a rack 31, a No. 2 servo motor 32 and a rack frame 33; the support frame 3 is fixed to the sliding frame 16; the rack 31 is fixed to the support frame 3; the No. 2 servo motor 32 is fixed to the rack 31, and the output end of the No. 2 servo motor 32 is fixed with a gear; the rack frame 33 is fixed to the clamping plate 17, and the clamping plate 17 is slidably connected to the support frame 3, and the teeth of the two rack frames 33 can be engaged with the gear; when the two clamping blocks 23 control the clamping of the crank arm of the crankshaft, the output end of the No. 2 servo motor 32 on the rack 31 is rotated to synchronously drive the gear to be engaged with the teeth of the two rack frames 33, so that the two rack frames 33 are slid on the support frame 3 respectively, and the clamping blocks 23 on the two clamping plates 17 are synchronously driven to clamp the crank arm of the crankshaft, thereby controlling and clamping the crank arm of the crankshaft.
[0034] The outer wall of the support frame 3 is fixed to two first fixed plates 4; the first fixed plate 4 is rotationally connected with a first rotating shaft 41; the top end of the first rotating shaft 41 is fixed with a flow box 42; the flow box 42 is fixed with a spray head 43; the rack frame 33 is provided with a connecting assembly for adjusting the spray angle of the spray head 43; when the outer wall of the crankshaft is clamped, the flow box 42 is connected with a cutting fluid pipe, and as the rack frame 33 drives the clamping plate 17 to slide, the connecting assembly synchronously drives the first rotating shaft 41 on the first fixed plate 4 to rotate; after the outer wall of the crankshaft is clamped, the spray position of the spray head 43 is adjusted by the rotation of the first rotating shaft 41; at this time, the spray head 43 is aligned with the turning position that needs to be machined; the spray head 43 sprays in a range; as the crankshaft is turned, the cutting fluid pipe connected outside pumps cutting fluid to the spray head 43 to spray the turning position, which reduces the high temperature generated during turning, avoids workpiece thermal deformation and tool thermal wear, washes away the cutting chips, prevents the cutting chips from affecting the machining precision, protects the crankshaft from rusting after machining, and improves the turning effect of the crankshaft.
[0035] The connecting assembly comprises a second fixed plate 5, a second rotating shaft 51 and a hinged rod 52; the second fixed plate 5 is fixed to the outer wall of the rack frame 33 close to the first fixed plate 4; the second rotating shaft 51 is rotationally connected to the second fixed plate 5; the hinged rod 52 is fixed between the first rotating shaft 41 and the second rotating shaft 51, and the hinged rod 52 is hinged by two rods, the second rotating shaft 51 is a long rod, and the first rotating shaft 41 is a short rod; when the spray position of the spray head 43 is adjusted, as the rack frame 33 slides, the long rod on the second rotating shaft 51 pushes the short rod hinged on the first rotating shaft 41, so that the spray position of the spray head 43 is freely adjusted according to the thickness of the clamped crank, which plays a role in adjusting the spray position of the spray head 43 according to different thickness of the crank.
[0036] As shown in Figures 1 to 3 , Figure 5 , Figure 6 The fixed seat 11 is fixed with a first collecting plate 6; the sliding seat 12 is fixed with a second collecting plate 61, and the second collecting plate 61 is oppositely arranged with the first collecting plate 6; when the crankshaft is turned, a large amount of waste chips and cutting waste liquid are easily generated; the first collecting plate 6 cooperates with the second collecting plate 61 to be fixed on the opposite side of the fixed seat 11 and the sliding seat 12; when the two conical rods 14 clamp the crankshaft, the second collecting plate 61 slides close to and abuts the outer wall of the first collecting plate 6 to splice, the generated waste chips and cutting waste liquid are collected by the first collecting plate 6 and the second collecting plate 61, which plays a role in collecting waste liquid and waste chips.
[0037] The first collecting plate 6 and the second collecting plate 61 are provided with matched slopes; when the waste liquid and the cutting scraps generated by the crankshaft turning are dropped into the first collecting plate 6 and the second collecting plate 61, the waste liquid carrying the cutting scraps is guided by the slopes on the first collecting plate 6 and the second collecting plate 61, so that the waste liquid and the cutting scraps can flow from the first collecting plate 6 to the second collecting plate 61 and be temporarily stored, thereby achieving the effect of guiding and collecting the waste liquid and the cutting scraps.
[0038] The second collecting plate 61 is provided with a downward flow groove 7, and the lathe seat 1 is provided with a collecting groove 71 below the downward flow groove 7; when the waste liquid and the cutting scraps are guided into the second collecting plate 61, the waste liquid carrying the cutting scraps is drained by the downward flow groove 7, and the waste liquid and the cutting scraps fall from the downward flow groove 7, and the collecting groove 71 can be provided with a filter screen, so that the waste liquid and the cutting scraps falling into the collecting groove 71 are temporarily stored after being filtered, thereby achieving the effect of cleaning the waste liquid and the cutting scraps.
[0039] The first collecting plate 6 and the second collecting plate 61 are both rotatably connected with two rotating rods 8; the rotating rods 8 are fixedly connected with shielding plates 81; the outer walls of the shielding plates 81 are fixedly connected with handles 82; when the cutting fluid is sprayed on the turning crankshaft, the sprayed cutting fluid is easy to splash on the equipment, the two rotating rods 8 are rotatably arranged on the two sides of the first collecting plate 6 and the second collecting plate 61, and the shielding plates 81 are adjusted by rotating the rotating rods 8 by holding the handles 82, so that one shielding plate 81 is installed on each rotating rod 8 to shield the sprayed cutting fluid, and after the turning of the crankshaft is completed, the handles 82 are pulled again to lower the shielding plates 81, thereby facilitating the taking of the crankshaft.
[0040] The square plate 2 is fixedly connected with fixed rods 9 on the two sides close to the fixing frames 21; the fixed rods 9 are fixedly connected with support blocks 91 away from the square plate 2, and the side close to the shielding plates 81 of the support blocks 91 is provided with a circular arc; when the two shielding plates 81 shield the sprayed cutting fluid, the two support blocks 91 are supported by the two fixed rods 9 on the square plate 2, so that the support blocks 91 support the outer walls of the shielding plates 81 and limit the positions of the shielding plates 81, so that the shielding plates 81 can stably shield the splashing of the cutting fluid.
[0041] Working process: when the crankshaft is turned, the lathe seat 1 is used as the main structure of the turning equipment, the sliding seat 12 is driven by the No. 1 electric sliding block to slide close to the fixed seat 11, the crankshaft raw material is clamped on the two conical rods 14 between the two connecting shafts 13, the conical conical rod 14 can be more stably inserted into the hole in the end of the crankshaft raw material, the sliding assembly controls the sliding frame 16 to slide on the fixed disc 15, after the two clamping plates 17 reach the clamping position of the crankshaft arm that has been turned, and the two clamping plates 17 are located on the side of the crankpin position that will be turned out of the crankshaft raw material, at this time the transmission assembly controls the two clamping plates 17 to clamp the crank arm of the crankshaft relative to, after multi-directional clamping stability, the output end of the No. 1 servo motor on the fixed seat 11 drives the clamped crankshaft raw material to rotate, the turning assembly 18 turns the crankpin of the rotating crankshaft, after one crankpin is turned, the turning assembly 18 then moves the turning position, the sliding assembly synchronously drives the two clamping plates 17 that release the clamping of the crank arm to slide, so that the two clamping plates 17 are located on the side of the next crankpin turning position, the transmission assembly drives the two clamping plates 17 to clamp the crank arm, the turning assembly 18 continues to turn the crank raw material, the sliding frame 16 also drives the two clamping plates 17 to rotate synchronously, which can adaptively adjust the clamping position of the crank arm according to the turning position at this time, so that the stability of the crankshaft is maintained during turning, the turning assembly 18 is the whole turning structure in the current technology, which can freely adjust the turning work, after the two conical rods 14 clamp the two ends of the crankshaft raw material, according to the turning position at this time, the four clamping plates 17 are respectively located at the crank wall on both sides of the turning position for clamping, which replaces the traditional way of clamping only at both ends of the crankshaft, can adaptively adjust the clamping position to clamp both sides of the turning position, improve the stability of clamping the eccentric crankshaft, reduce the situation that the crankshaft falls off, improve the processing quality and the safety of the equipment, reduce the failure rate and maintenance cost in the production process; when the crankpin of the crankshaft is turned, whenever the turning assembly 18 moves to the next turning position of the crankshaft, the No. 2 electric sliding block slides on the bottom end of the fixed frame 21 on the square plate 2, the No. 2 electric sliding block synchronously drives the sliding frame 16 connected with the matching block 22 to slide to the just completed turning position, the transmission assembly drives the clamping block 23 connected with the two clamping plates 17 to clamp the outer wall of the crankshaft, the V-shaped surface of the two clamping blocks 23 can more stably clamp the arc surface of the crank arm, when the connecting shaft 13 drives the crankshaft to rotate, the matching block 22 can rotate with the outer wall of the sliding frame 16, the front end of the fixed frame 21 can also rotate with the outer wall of the fixed disc 15, so that the whole sliding frame 16 can rotate synchronously with the output end of the No. 1 servo motor, stably clamping the outer wall of the crankshaft during turning, while the two V-shaped clamping blocks 23 can adapt to the clamping of crank arms of different thicknesses, the turning of the crank arm of the crankshaft is improved by the two V-shaped clamping blocks 23, which improves the stability of the crankshaft turning;When the two clamping blocks 23 control the clamping of the crank arm of the crankshaft, the output end of the second servo motor 32 on the frame 31 is rotated, synchronously driving the gear and the teeth of the two rack frames 33 to mesh with each other, realizing the sliding of the two rack frames 33 on the support frame 3 respectively, synchronously driving the clamping blocks 23 on the two clamping plates 17 to clamp the crank arm of the crankshaft, playing a role in controlling and clamping the crank arm of the crankshaft; when clamping the outer wall of the crankshaft, the cutting fluid pipe is connected to the flow box 42, and the clamping plate 17 is driven to slide by the rack frame 33, and the first rotating shaft 41 on the first fixed plate 4 is synchronously driven to rotate by the connecting assembly, after the outer wall of the crankshaft is clamped, the spraying position of the nozzle 43 is adjusted by the rotation of the first rotating shaft 41, at this time the nozzle 43 is aligned with the turning position that needs to be machined, the nozzle 43 is range spraying, with the turning of the crankshaft, the cutting fluid pipe connected externally pumps cutting fluid to the nozzle 43 for spraying the turning position, reducing the high temperature generated during turning, avoiding workpiece thermal deformation and tool thermal wear, washing away the cutting chips, preventing the accumulation of cutting chips from affecting the machining precision, protecting the crankshaft from rusting after machining, and improving the turning effect of the crankshaft; when adjusting the spraying position of the nozzle 43, with the sliding of the rack frame 33, the long rod on the second rotating shaft 51 pushes the short rod hinged on the first rotating shaft 41, so that the spraying position of the nozzle 43 is freely adjusted according to the thickness of the clamped crank, playing a role in adjusting the spraying position of the nozzle 43 according to different thickness of the crank;
[0042] When the crankshaft is turned, a large amount of waste and cutting waste liquid is generated, the first collecting plate 6 is fixed on the opposite side of the fixed seat 11 and the sliding seat 12 by the second collecting plate 61, when the two conical rods 14 clamp the crankshaft, the second collecting plate 61 slides close to and abuts the outer wall of the first collecting plate 6, the generated waste and cutting waste liquid is collected by the first collecting plate 6 and the second collecting plate 61, playing a role in collecting waste liquid and waste; when the waste and waste liquid generated by the turning of the crankshaft falls into the first collecting plate 6 and the second collecting plate 61, the slope on the first collecting plate 6 and the second collecting plate 61 is used to guide the waste liquid carrying waste, so that the waste and waste liquid can flow from the first collecting plate 6 to the second collecting plate 61 for temporary storage and collection, playing a role in guiding and collecting waste and waste liquid; when the waste and waste liquid is guided into the second collecting plate 61, the waste liquid carrying waste is drained by the downward flow groove 7, the waste and waste liquid falls from the downward flow groove 7, a filter screen can be arranged in the collecting groove 71, the waste and waste liquid falling into the collecting groove 71 is temporarily stored after being filtered, playing a role in cleaning waste and waste liquid;
[0043] When the cutting fluid is sprayed to the turning crankshaft, the sprayed cutting fluid is easy to splash on the equipment, the two opposite rotating four rotating rods 8 are arranged on the two sides of the first collecting plate 6 and the second collecting plate 61, the shielding plate 81 is pulled and dragged to rotate and adjust by holding the handle 82, so that one shielding plate 81 is installed on each rotating rod 8 to shield the splashed cutting fluid, after the turning of the crankshaft is completed, the handle 82 is pulled again to lower the shielding plate 81, and the crankshaft is conveniently taken out;
[0044] When the two shielding plates 81 shield the sprayed cutting fluid, the two fixed rods 9 on the square plate 2 are used for supporting the two supporting blocks 91 respectively, so that the supporting blocks 91 support the outer wall of the shielding plate 81, the position of the shielding plate 81 is limited, and the shielding plate 81 can stably shield the splashing of the cutting fluid.
[0045] The basic principle, main features and advantages of the present application are shown and described. It should be understood by those skilled in the art that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A crankshaft machining turning device, characterized in that: The system includes a lathe base; a fixed seat is fixedly connected to the top of the lathe base; a sliding seat is slidably connected to the side of the lathe base away from the fixed seat via a first electric slider; a first servo motor is fixedly connected to the side of the fixed seat near the sliding seat; a connecting shaft is provided on the opposite side of the fixed seat and the sliding seat, with one connecting shaft fixedly connected to the output end of the first motor and the other connecting shaft rotatably connected to the side of the sliding seat near the fixed seat; a tapered rod is fixedly connected to the opposite side of the two connecting shafts; a fixed plate is fixedly connected to the outer wall of the connecting shaft; a sliding frame is slidably connected to the inner wall of the fixed plate; clamping plates are slidably connected to the inner walls of the two sliding frames, and the two clamping plates are arranged opposite to each other; a sliding assembly is provided on the outer wall of the sliding frame; a cutting tool assembly is fixedly connected to the lathe base; and a transmission assembly is provided on the outer wall of the sliding frame, the transmission assembly being used to assist the two clamping plates in clamping and turning the crankshaft. The sliding assembly includes a square plate, a fixed frame, a mating block, and a clamping block; two square plates are rotatably connected to a connecting shaft, with one square plate fixed to the outer wall of the fixed seat and the other square plate fixed to the outer wall of the sliding seat; the fixed frame is fixed to the side of the square plate near the conical rod; the mating block is slidably connected to the bottom end of the fixed frame via a second electric slider, and is rotatably connected to the sliding frame; the clamping block is fixed to the clamping plate, and the two clamping blocks are arranged opposite each other, with each side of the two clamping blocks having a V-shape.
2. The crankshaft machining turning equipment according to claim 1, characterized in that: The transmission assembly includes a support frame, a frame, a second servo motor, and a rack frame; the support frame is fixedly connected to the sliding frame; the frame is fixedly connected to the support frame; the second servo motor is fixedly connected to the frame, and a gear is fixedly connected to the output end of the second servo motor; the rack frame is fixedly connected to the clamping plate, the clamping plate is slidably connected to the support frame, and the teeth of the two rack frames can mesh with the gear.
3. The crankshaft machining turning equipment according to claim 2, characterized in that: The outer wall of the support frame is fixed to two No. 1 fixing plates; a No. 1 rotating shaft is rotatably connected to the No. 1 fixing plate; a flow box is fixed to the top of the No. 1 rotating shaft; a nozzle is fixed to the flow box; a connecting component is provided on the rack frame, and the connecting component is used to adjust the spray angle of the nozzle.
4. The crankshaft machining turning equipment according to claim 3, characterized in that: The connecting assembly includes a second fixed plate, a second rotating shaft, and a hinge rod; the second fixed plate is fixed to the outer wall of the rack frame near the first fixed plate; the second rotating shaft is rotatably connected to the second fixed plate; the hinge rod is fixed between the first rotating shaft and the second rotating shaft, and the hinge rod is formed by hinged two rods, with the second rotating shaft having a long rod and the first rotating shaft having a short rod.
5. The crankshaft machining turning equipment according to claim 1, characterized in that: A first collecting plate is fixedly connected to the fixed base; a second collecting plate is fixedly connected to the sliding base, and the second collecting plate is arranged opposite to the first collecting plate.
6. The crankshaft machining turning equipment according to claim 5, characterized in that: The No. 1 and No. 2 collection plates are equipped with matching slopes.
7. A crankshaft machining turning device according to claim 6, characterized in that: A lower flow groove is provided on the second collection plate; a collection groove is provided on the lathe base near the lower flow groove below.
8. A crankshaft machining turning device according to claim 5, characterized in that: Both the No. 1 and No. 2 collection plates are rotatably connected to two rotating rods; a baffle plate is fixed to each rotating rod; and a handle is fixed to the outer wall of the baffle plate.
9. A crankshaft machining turning device according to claim 1, characterized in that: Fixed rods are fixedly connected to both sides of the square plate near the fixed frame; a support block is fixedly connected to the end of the fixed rod away from the square plate, and the side of the support block near the shield is rounded.
Citation Information
Patent Citations
Turning machine tool for machining crankshaft
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Device for the rotary slaving of a crankshaft
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