Aluminum bar cutting device with cooling and residue filtering mechanism

Abstract

The invention relates to the technical field of metal part machining equipment, in particular to an aluminum bar cutting device with a cooling and residue filtering mechanism, which is characterized in that a rack is fixedly arranged on the upper surface of a workbench, a sedimentation type water tank is fixedly embedded in the workbench, a cutting mechanism is erected above the workbench, a spraying mechanism is arranged on the workbench, and a supporting mechanism is arranged on the rack; the spraying mechanism is matched with the supporting mechanism; according to the device, corresponding liquid supply and cooling liquid recycling equipment is designed based on a basic structure of wire cutting liquid cooling, so that an aluminum bar workpiece is cooled along with a cutting section in real time when the workpiece is cut.

Description

Technical Field

[0001] The present invention relates to the technical field of metal part processing equipment, and particularly relates to an aluminum bar cutting device provided with a cooling and slag filtering mechanism. Background Art

[0002] Aluminum is a metal with relatively soft texture. It has strong plasticity, low density, and appropriate strength, and is the preferred metal material for making conventional mechanical parts. When leaving the smelter, metal aluminum is usually made into relatively thick aluminum bars for easy storage and transportation, which requires cutting and splitting of the aluminum bars during subsequent processing. When cutting metal workpieces, a large amount of heat will be generated due to friction. If the high temperature state is maintained for a long time, it will damage the internal stress state of the workpiece to be processed and also damage the processing equipment. Therefore, when cutting aluminum bars, it is necessary to spray cooling liquid for cooling, and thus the development and design of related supporting equipment are required. Summary of the Invention

[0003] The purpose of the present invention is to provide an aluminum bar cutting device provided with a cooling and slag filtering mechanism for the defects and deficiencies of the prior art. Based on the basic structure of wire cutting and liquid cooling, this device designs corresponding liquid supply and coolant recycling equipment to achieve real-time cooling of the aluminum bar workpiece along with the cutting section during workpiece cutting.

[0004] To achieve the above purpose, the present invention adopts the following technical solutions: It includes a workbench and a frame. The frame is fixedly arranged on the upper surface of the workbench, and a settling water tank is fixedly embedded on the workbench. It further includes: A cutting mechanism, which is erected above the workbench; A spraying mechanism, which is arranged on the workbench; A supporting mechanism, which is arranged on the frame, and the spraying mechanism is cooperatively arranged with the supporting mechanism.

[0005] Preferably, the cutting mechanism includes: A mounting frame, which is movably erected above the settling water tank; A wire saw, which is fixedly arranged on the mounting frame; A guide sleeve, which is fixedly arranged on the mounting frame; A guide rod, which is fixedly arranged on the upper surface of the workbench, and the upper end of the guide rod is fixedly arranged on the frame. The guide sleeve is movably sleeved on the guide rod; A lifting hydraulic rod, which is fixedly arranged on the frame, and the output shaft of the lifting hydraulic rod is fixedly arranged on the mounting frame.

[0006] Preferably, the spraying mechanism includes: Collection tank, the collection tank is embedded and fixed on the bottom plate of the settling water tank; Filter screen, the filter screen is embedded and fixed within the upper port of the collection tank; Water pump, the water pump is fixedly arranged on the lower surface of the workbench, and the inlet end of the water pump is connected through a pipeline to communicate with the collection tank; Liquid supply pipe, the liquid supply pipe is fixedly arranged on the upper surface of the workbench, and the outlet end of the water pump is connected through a pipeline to communicate with the lower end of the liquid supply pipe; Spray heads, there are several spray heads, and the spray heads are connected in parallel to communicate with the liquid supply pipe.

[0007] Preferably, several spiral hoses are fixedly inserted and connected in parallel on the liquid supply pipe, and the spray heads are fixedly arranged through the outlet ends of the spiral hoses.

[0008] Preferably, the support mechanism includes: Support frame, the support frame is fixedly arranged on the frame; Support rod, the support rod is fixedly arranged on the support frame; Support seat, the support seat is movably sleeved on the support rod; Linkage assembly, the linkage assembly is arranged on the support seat, and the upper end of the linkage assembly is arranged on the support frame, and the spray heads are arranged on the linkage assembly.

[0009] Preferably, the linkage assembly includes: Guide seat, the guide seat is fixedly arranged on the outer side wall of the spray head; Connecting arms, two connecting arms are in a group and are rotatably sleeved on a guide seat through bearings, and the two connecting arms in a group are arranged crosswise, and the adjacent ends of the upper and lower adjacent connecting arms are connected and rotatably arranged through a rotating shaft; Drive arms, two drive arms are in a group and are arranged in two upper and lower groups. The two drive arms in the upper group are rotatably arranged at the upper end of the support frame through a rotating shaft, and the lower ends of the two drive arms in the upper group are rotatably arranged at the upper ends of the two connecting arms in the uppermost group. The two drive arms in the lower group are rotatably arranged on the support seat through a rotating shaft, and the upper ends of the two drive arms in the lower group are rotatably arranged at the lower ends of the two connecting arms in the lowermost group.

[0010] Preferably, a support roller is rotatably arranged on the support seat through a bearing, a support beam is fixedly arranged on the mounting frame, and the support roller is movably abutted against the lower surface of the support beam.

[0011] Preferably, a spring is sleeved on the support rod, the lower end of the spring is fixedly arranged at the lower end of the support frame, and the upper end of the spring is fixedly arranged on the support seat.

[0012] Compared with the prior art, the beneficial effects of the present invention are: 1. The device is provided with multiple groups of spray heads, and the spray heads are connected by connecting arms that cross each other in a group. The linkage between the mounting frame and the support seat is realized through support rollers. When the mounting frame drives the wire saw to descend for cutting, the spray heads arranged vertically and horizontally open to cover the cutting section. 2. For the spray head structure that needs to move during the working process of the device and the different movement threads of each spray head, a liquid supply pipe is set as the main pipe, and a spiral hose is set for each spray head, so as to supply liquid to the spray heads without affecting the movement of the spray heads. Furthermore, the discharged coolant is collected and filtered for recycling through a settling tank, a collection tank, and a filter screen. Brief Description of the Drawings

[0013] Figure 1 is a schematic structural view of the present invention.

[0014] Figure 2 is Figure 1 the left front view of

[0015] Figure 3 is Figure 1 the lower side view of

[0016] Figure 4 is a schematic structural view of the support frame and the support seat in the present invention.

[0017] Figure 5 is a schematic structural view of the guide seat and the connecting arm in the present invention.

[0018] Description of the Reference Numerals: Workbench 1, Frame 2, Settling Tank 3, Cutting Mechanism 4, Mounting Frame 4-1, Wire Saw 4-2, Guide Rod 4-3, Guide Sleeve 4-4, Lifting Hydraulic Rod 4-5, Spraying Mechanism 5, Collection Tank 5-1, Filter Screen 5-2, Water Pump 5-3, Liquid Supply Pipe 5-4, Spray Head 5-5, Support Mechanism 6, Support Frame 6-1, Support Rod 6-2, Support Seat 6-3, Linkage Assembly 7, Guide Seat 7-1, Connecting Arm 7-2, Transmission Arm 7-3, Spiral Hose 8, Support Roller 9, Support Beam 10, Spring 11. Detailed Embodiment

[0019] Next, the technical solutions in the present invention will be clearly and completely described in conjunction with the drawings. Only the preferred embodiments in the description are taken as examples. All other embodiments obtained by those skilled in the art without creative efforts fall within the protection scope of the present invention.

[0020] As Figures 1-5 shown, the following technical solutions are adopted in this detailed embodiment: It includes a workbench 1 and a frame 2, where the frame 2 is fixedly arranged on the upper surface of the workbench 1. A sunken water tank 3 is fixedly embedded on the workbench 1. It further includes: A cutting mechanism 4, and the cutting mechanism 4 is erected above the workbench 1; A spraying mechanism 5, and the spraying mechanism 5 is arranged on the workbench 1; A supporting mechanism 6, and the supporting mechanism 6 is arranged on the frame 2, and the spraying mechanism 5 is arranged in cooperation with the supporting mechanism 6; The cutting mechanism 4 includes: A mounting frame 4-1, and the mounting frame 4-1 is movably erected above the sunken water tank 3; A wire saw 4-2, and the wire saw 4-2 is fixedly arranged on the mounting frame 4-1; A guide sleeve 4-4, and the guide sleeve 4-4 is fixedly arranged on the mounting frame 4-1; A guide rod 4-3, and the guide rod 4-3 is fixedly arranged on the upper surface of the workbench 1, and the upper end of the guide rod 4-3 is fixedly arranged on the frame 2. The guide sleeve 4-4 is movably sleeved on the guide rod 4-3; A lifting hydraulic rod 4-5, and the lifting hydraulic rod 4-5 is fixedly arranged on the frame 2, and the output shaft of the lifting hydraulic rod 4-5 is fixedly arranged on the mounting frame 4-1; The spraying mechanism 5 includes: A collecting tank 5-1, and the collecting tank 5-1 is fixedly embedded on the bottom plate of the sunken water tank 3; A filter screen 5-2, and the filter screen 5-2 is fixedly embedded in the upper port of the collecting tank 5-1; A water pump 5-3, and the water pump 5-3 is fixedly arranged on the lower surface of the workbench 1. The inlet end of the water pump 5-3 is connected through a pipeline to the collecting tank 5-1 in a penetrating manner; A liquid supply pipe 5-4, and the liquid supply pipe 5-4 is fixedly arranged on the upper surface of the workbench 1. The outlet end of the water pump 5-3 is connected through a pipeline to the lower end of the liquid supply pipe 5-4 in a penetrating manner; A plurality of spiral hoses 8, and the spiral hoses 8 are arranged side by side and fixedly inserted on the liquid supply pipe 5-4; A plurality of spray heads 5-5, and the spray heads 5-5 are sleeved and fixedly arranged on the outlet ends of the spiral hoses 8 one by one; The supporting mechanism 6 includes: A support frame 6-1, and the support frame 6-1 is fixedly arranged on the frame 2; A support rod 6-2, and the support rod 6-2 is fixedly arranged on the support frame 6-1; A support seat 6-3, and the support seat 6-3 is movably sleeved on the support rod 6-2; Linkage assembly 7, the linkage assembly 7 is arranged on the support base 6-3, and the upper end of the linkage assembly 7 is arranged on the support frame 6-1; The linkage assembly 7 includes: Guide seat 7-1, the guide seat 7-1 is fixedly arranged on the outer side wall of the spray head 5-5; Linking arms 7-2, two of the linking arms 7-2 are in a group and are rotatably sleeved on a guide seat 7-1 through bearings, and the two linking arms 7-2 in a group are arranged in a cross shape, and the adjacent ends of the two linking arms 7-2 adjacent up and down are connected and rotatably arranged through a rotating shaft; Drive arms 7-3, two of the drive arms 7-3 are in a group and are arranged in two upper and lower groups. The two drive arms 7-3 in the upper group are rotatably arranged at the upper end of the support frame 6-1 through a rotating shaft, and the lower ends of the two drive arms 7-3 in the upper group are rotatably arranged at the upper ends of the two linking arms 7-2 in the uppermost group through a rotating shaft. The two drive arms 7-3 in the lower group are rotatably arranged on the support base 6-3 through a rotating shaft, and the upper ends of the two drive arms 7-3 in the lower group are rotatably arranged at the lower ends of the two linking arms 7-2 in the lowermost group through a rotating shaft; Support beam 10, the support beam 10 is fixedly arranged on the mounting frame 4-1; Support roller 9, the support roller 9 is rotatably arranged on the support base 6-3 through a bearing, and the support roller 9 is movably abutted against the lower surface of the support beam 10; Spring 11, the spring 11 is sleeved on the support rod 6-2, the lower end of the spring 11 is fixedly arranged at the lower end of the support frame 6-1, and the upper end of the spring 11 is fixedly arranged on the support base 6-3.

[0021] When using this device, place and fix the aluminum rod to be cut on the workbench 1, and position the cutting position of the aluminum rod below the wire saw 4-2. Then start the water pump 5-3 and the lifting hydraulic rod 4-5. The lifting hydraulic rod 4-5 pushes the mounting frame 4-1 downward, so that the mounting frame 4-1 drives the wire saw 4-2 to descend and cut the aluminum rod. The water pump 5-3 pumps the coolant in the collection tank 5-1 into the supply pipe 5-4, and the coolant in the supply pipe 5-4 is sent to the spray head 5-5 through the spiral hose 8. Thus, the coolant is sprayed out through the spray head 5-5 and sprinkled on the cutting section of the aluminum rod, realizing the cooling of the coolant during the cutting of the aluminum rod by the wire saw 4-2. The aluminum chips generated during cutting fall into the settling water tank 3 along with the sprayed coolant and flow into the collection tank 5-1, and when the coolant flows into the collection tank 5-1, the debris in the coolant is filtered by the filter screen 5-2; when the mounting frame 4-1 descends and moves, it drives the support beam 10 to descend. Thus, the support beam 10 pushes the support seat 6-3 to descend through the support roller 9, and the support seat 6-3 drives the transmission arm 7-3 on it to descend, thereby pulling the lowest set of connecting arms 7-2 to descend. Thus, the adjacent connecting arms 7-2 are driven to move, realizing the movement of the guide seat 7-1 driven by multiple sets of upper and lower connecting arms 7-2, and realizing the equidistant movement and opening between the upper and lower arranged guide seats 7-1. Thus, the spray head 5-5 is driven to move by the guide seat 7-1, making the spray heads 5-5 move and open equidistantly, realizing that the spray heads 5-5 always cover the cutting end face of the wire saw 4-2, and realizing that the spray heads 5-5 spray coolant to cool the aluminum rod workpiece; after a single cutting is completed and the mounting frame 4-1 rises and resets, the support seat 6-3 is pushed upward by the spring 11, so that the support seat 6-3 moves upward and resets.

[0022] Compared with the prior art, the beneficial effects of the present invention are: 1. This device is provided with multiple sets of spray heads 5-5, and the spray heads 5-5 are connected by a set of connecting arms 7-2 in a cross pattern, and the linkage between the mounting frame 4-1 and the support seat 6-3 is realized through the support roller 9. Thus, when the mounting frame 4-1 drives the wire saw 4-2 to descend for cutting, the upper and lower arranged spray heads 5-5 open to cover the cutting section; 2. For the structure of the spray head 5-5 that needs to move during the working process of this device and the different movement threads of each spray head 5-5, the supply pipe 5-4 is set as the main pipe, and a spiral hose 8 is set for each spray head 5-5, so as to realize the liquid supply to the spray head 5-5 without affecting the movement of the spray head 5-5. Furthermore, the discharged coolant is collected and filtered and recycled through the settling water tank 3, the collection tank 5-1, and the filter screen 5-2.

[0023] For those skilled in the art, they can modify the technical solutions described in the foregoing embodiments and make equivalent replacements for some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An aluminum rod cutting device provided with a cooling and filtering mechanism, comprising a workbench (1) and a frame (2), wherein the frame (2) is fixedly arranged on the upper surface of the workbench (1), and a sedimentation tank (3) is embedded and fixed on the workbench (1); characterized in that: It also contains: A cutting mechanism (4), wherein the cutting mechanism (4) is mounted above the workbench (1); A spray mechanism (5), wherein the spray mechanism (5) is arranged on the workbench (1); A support mechanism (6), wherein the support mechanism (6) is arranged on the frame (2), and the spray mechanism (5) is arranged in coordination with the support mechanism (6).

2. The aluminum rod cutting device with a cooling and slag filtering mechanism according to claim 1 is characterized in that: The cutting mechanism (4) comprises: A mounting frame (4-1), wherein the mounting frame (4-1) is movably mounted above the sedimentation tank (3); A wire saw (4-2), wherein the wire saw (4-2) is fixedly mounted on a mounting frame (4-1); A guide sleeve (4-4), wherein the guide sleeve (4-4) is fixedly arranged on the mounting frame (4-1); A guide rod (4-3), wherein the guide rod (4-3) is fixedly arranged on the upper surface of the workbench (1), and the upper end of the guide rod (4-3) is fixedly arranged on the frame (2), and the guide sleeve (4-4) is movably sleeved on the guide rod (4-3); A lifting hydraulic rod (4-5), wherein the lifting hydraulic rod (4-5) is fixedly arranged on the frame (2), and an output shaft of the lifting hydraulic rod (4-5) is fixedly arranged on the mounting frame (4-1).

3. The aluminum rod cutting device with a cooling and slag filtering mechanism according to claim 2 is characterized in that: The spray mechanism (5) comprises: A collecting trough (5-1), wherein the collecting trough (5-1) is embedded and fixed on the bottom plate of the sedimentation type water tank (3); A filter screen (5-2), wherein the filter screen (5-2) is embedded and fixed in an upper port of the collecting tank (5-1); A water pump (5-3), wherein the water pump (5-3) is fixedly arranged on the lower surface of the workbench (1), and an inlet end of the water pump (5-3) is connected to the collecting tank (5-1) via a pipeline; A liquid supply pipe (5-4), wherein the liquid supply pipe (5-4) is fixedly arranged on the upper surface of the workbench (1), and the outlet end of the water pump (5-3) is connected to the lower end of the liquid supply pipe (5-4); A spray head (5-5), wherein there are a plurality of spray heads (5-5), and the spray heads (5-5) are arranged in parallel and connected to the liquid supply pipe (5-4).

4. The aluminum rod cutting device with a cooling and slag filtering mechanism according to claim 3 is characterized in that: A plurality of spiral hoses (8) are inserted and fixed in parallel on the liquid supply pipe (5-4), and the spray head (5-5) is fixedly arranged on the outlet end of the spiral hose (8).

5. The aluminum rod cutting device with a cooling and slag filtering mechanism according to claim 4 is characterized in that: The supporting mechanism (6) comprises: A support frame (6-1), wherein the support frame (6-1) is fixedly arranged on the frame (2); A support rod (6-2), wherein the support rod (6-2) is fixedly arranged on the support frame (6-1); A support seat (6-3), wherein the support seat (6-3) is movably sleeved on the support rod (6-2); A linkage component (7), wherein the linkage component (7) is arranged on a support seat (6-3), and the upper end of the linkage component (7) is arranged on a support frame (6-1), and the spray head (5-5) is arranged on the linkage component (7).

6. The aluminum rod cutting device with a cooling and slag filtering mechanism according to claim 5, characterized in that: The linkage component (7) comprises: A guide seat (7-1), wherein the guide seat (7-1) is fixedly arranged on the outer side wall of the shower head (5-5); Connecting arms (7-2), wherein two connecting arms (7-2) form a group and are rotatably sleeved on a guide seat (7-1) via bearings, and two connecting arms (7-2) in a group are cross-arranged, and adjacent ends of two upper and lower adjacent connecting arms (7-2) are rotatably connected via a rotating shaft; The transmission arms (7-3) are arranged in two groups, one group being two and being arranged in two groups, the two transmission arms (7-3) of the upper group being rotatably mounted on the upper end of the support frame (6-1) via a rotating shaft, and the lower ends of the two transmission arms (7-3) of the upper group being rotatably mounted on the upper ends of the two connecting arms (7-2) of the uppermost group via a rotating shaft, the two transmission arms (7-3) of the lower group being rotatably mounted on the support seat (6-3) via a rotating shaft, and the upper ends of the two transmission arms (7-3) of the lower group being rotatably mounted on the lower ends of the two connecting arms (7-2) of the lowermost group via a rotating shaft.

7. The aluminum rod cutting device with a cooling and slag filtering mechanism according to claim 6 is characterized in that: A support roller (9) is rotatably mounted on the support seat (6-3) via a bearing, a support beam (10) is fixedly mounted on the mounting frame (4-1), and the support roller (9) is movably mounted on the lower surface of the support beam (10).

8. The aluminum rod cutting device with a cooling and slag filtering mechanism according to claim 7, characterized in that: The support rod (6-2) is sleeved with a spring (11), the lower end of the spring (11) is fixedly arranged on the lower end of the support frame (6-1), and the upper end of the spring (11) is fixedly arranged on the support seat (6-3).

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