Intelligent environment-friendly splicing type prefabricated box girder formwork structure

Through the intelligent and environmentally friendly spliced ​​prefabricated box girder formwork structure, the complex problems of traditional internal mold operation are solved, and the rapid shrinkage, disassembly and handling of prefabricated box girder formwork is realized, which improves construction efficiency and safety, and is in line with environmental protection concepts.

CN120228805AActive Publication Date: 2025-07-01中建五局第三建设有限公司
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Patent Information

Application Number
CN202510705895.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2025-07-01
Estimated Expiration
2045-05-29

AI Technical Summary

Technical Problem

In the production of existing prefabricated box girders, the installation and removal of the internal molds are complex and time-consuming, especially the casting of prefabricated small box girders with spans exceeding 25 meters. The traditional method has the problems of complex operation of hydraulic systems and frequent failures.

Method used

The intelligent and environmentally friendly spliced ​​prefabricated box girder formwork structure is adopted, including a split inner mold, an intelligent walking support frame and a shrinkage component. Through the cooperation of the locking parts and the walking support frame, the formwork can be quickly contracted, disassembled and transported.

Benefits of technology

It improves construction efficiency and safety, reduces manpower demand and material waste, conforms to environmental protection concepts, and has strong versatility and adaptability, and is suitable for the production of prefabricated box beams of different sizes, shapes and spans.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of prefabricated box girder equipment, in particular to an intelligent environment-friendly splicing type prefabricated box girder formwork structure which comprises inner formworks and further comprises a first locking piece, a second locking piece, a third locking piece and a fourth locking piece. The first locking piece is arranged in the inner mold, the second locking piece is arranged in the inner mold, the inner mold adopts a split type design and comprises a bottom mold plate and a top mold plate, side mold plates are arranged on the two sides of the bottom mold plate, and deflection mold plates are rotationally connected to the two sides of the top mold plate. The formwork can be contracted, disassembled and carried, the construction efficiency and safety are improved, the manpower requirement and material waste are reduced, and the environment-friendly concept is met; through the design of the modularized inner mold, the device has high universality and adaptability, and the production requirements of prefabricated box girders of different sizes, shapes and spans can be met.
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Description

Technical Field

[0001] The present invention relates to the technical field of precast box girder equipment, and particularly to an intelligent and environmentally friendly spliced precast box girder formwork structure. Background Art

[0002] In the production process of precast box girders, the installation and removal of the internal formwork traditionally rely on manual assembly. This method is not only cumbersome in operation but also generates a large amount of waste. For the casting operation of precast small box girders with a span exceeding 25 meters, although there is a solution using a pull-out internal formwork, such as the "integral pull-out small box girder hydraulic internal formwork and formwork collection method" disclosed in the Chinese patent application with the application publication number CN111421656A. This method uses multiple hydraulic systems to jointly control the retraction of the side formwork, bottom formwork, and top formwork to achieve rapid recovery. However, this solution has the problem that at least 12 hydraulic cylinders need to be synchronously controlled, which requires the hydraulic system to not only have a high sealing performance but also ensure that all 12 hydraulic cylinders can work properly. This undoubtedly increases the operational complexity of the system and may lead to frequent failures. At the same time, additional steel wheel plates are required for the overall pull-out, which is even more troublesome. Therefore, we propose an intelligent and environmentally friendly spliced precast box girder formwork structure. Summary of the Invention

[0003] To solve the above technical problems, the embodiment of the present application provides an intelligent and environmentally friendly spliced precast box girder formwork structure, including an internal formwork, and further including: Locking member one, arranged on the internal formwork, for locking adjacent internal formworks; Locking member two, arranged inside the internal formwork, and the internal formwork adopts a split design, which includes a bottom formwork and a top formwork. Side formworks are arranged on both sides of the bottom formwork, and deflection formworks are rotatably connected to both sides of the top formwork. Locking member two is used to lock the bottom formwork, top formwork, side formworks, and deflection formworks to each other to form the internal formwork; Walking support frame, arranged inside the internal formwork, for walking inside the internal formwork or the precast box girder, and when the walking support frame is docked with the internal formwork, the locking member one and the locking member two can be unlocked; Shrinking assembly, arranged on the walking support frame, for driving the bottom formwork, top formwork, side formworks, and deflection formworks to all disengage from the inner wall of the precast box girder after the walking support frame is docked with the internal formwork.

[0004] In some embodiments, the locking member two includes a semi-circular ring one rotatably connected inside the side formwork. A sector plate one is rotatably connected inside the side formwork through a rotating shaft. Tooth grooves are evenly and equidistantly arranged on the semi-circular ring one, and a plurality of tooth protrusions meshing with the tooth grooves are evenly and equidistantly fixedly connected to the sector plate one. An arc-shaped groove is formed on the deflection formwork, and one end of the semi-circular ring one is located inside the arc-shaped groove to lock the deflection formwork; A slide bar one is slidably connected within the side template. One end of the slide bar one is fixedly connected to a slide plate one. A limiting guide groove is formed at one end of the slide plate one. A shaft one with one end located within the limiting guide groove is fixedly connected to the sector plate one. A spring one is sleeved on the slide bar one, and both ends of the spring one are fixed to the slide bar one and the side template respectively. Moving the slide bar one drives the semi-circular ring one to rotate to release the locking of the deflection template. At the same time, the spring one is compressed and contracted to provide a self-restoring elastic force for it. A semi-circular ring two is rotatably connected to the bottom template. A sector plate two is rotatably connected within the bottom template through a rotating shaft. Tooth grooves are equally spaced and uniformly formed on the semi-circular ring one. A plurality of tooth protrusions meshing with the tooth grooves are equally spaced and uniformly fixedly connected to the sector plate two. An arc-shaped groove is also formed on the side template. One end of the semi-circular ring two is located within the arc-shaped groove to lock the side template. A slide bar two is fixedly connected within the bottom template. A slide plate two is slidably connected to the slide bar two. A spring one is also sleeved on the slide bar two, and both ends of the spring one are fixed to the slide bar two and the slide plate two respectively. Limiting guide grooves are formed at both ends of the slide plate two. A shaft one with one end located within the limiting guide groove is fixedly connected to the sector plate two. Moving the slide plate two drives the semi-circular ring two to rotate to release the locking of the side template. At the same time, the spring one is compressed and contracted to provide a self-restoring elastic force for it.

[0005] In some embodiments, the locking member one includes a semi-circular ring three rotatably connected to one end of the side template. An arc-shaped groove is also formed at the other end of the side template. The semi-circular ring three at one end of one side template is located within the arc-shaped groove on the adjacent side template to lock the two side templates. A sector plate three is rotatably connected within the side template through a rotating shaft. Tooth grooves are equally spaced and uniformly formed on the semi-circular ring three. A plurality of tooth protrusions meshing with the tooth grooves are equally spaced and uniformly fixedly connected to the sector plate three. A shaft two is fixedly connected to the sector plate three. A shaft two is also fixedly connected to the sector plate one. A connecting rod one is rotatably connected between the two shafts two.

[0006] In some embodiments, a plurality of guide rods are equally spaced and uniformly fixedly connected to the top template. A slider is slidably connected to the guide rods. A connecting rod two is rotatably connected between the slider and the deflection template through a rotating shaft. A rectangular plate is fixedly connected between the plurality of sliders for moving the rectangular plate to drive the deflection template to deflect and retract.

[0007] In some embodiments, the walking support frame includes a rectangular frame disposed within the inner mold. A plurality of electric telescopic rods one are fixedly connected to one side of the rectangular frame. Installation blocks are provided at one ends of the plurality of electric telescopic rods one. Hub motors are installed on the installation blocks. And on the other side of the rectangular frame, a plurality of second electric telescopic rods are fixedly connected, and a guide wheel is rotatably connected to the extending end of the second electric telescopic rod.

[0008] In some embodiments, the contraction assembly includes a plurality of third electric push rods fixedly connected to the bottom of the rectangular frame. A rectangular block is fixedly connected to the third electric push rod. And a sliding convex with a T-shaped cross-section is fixedly connected to the bottom template. A chute with a T-shaped cross-section is formed in the rectangular block, and one end of the sliding convex is located in the chute to guide and limit the rectangular frame.

[0009] In some embodiments, a plurality of fourth electric push rods are fixedly connected to both sides of the rectangular frame in an inclined manner. A rectangular block is also fixedly connected to one end of the fourth electric push rod. A sliding convex with a T-shaped cross-section is also fixedly connected to the side template. A chute with a T-shaped cross-section is also formed in the rectangular block.

[0010] In some embodiments, a plurality of fifth electric push rods are fixedly connected to the top end of the rectangular frame. A rectangular block is also fixedly connected to one end of the fifth electric push rod. A chute with a T-shaped cross-section is also formed in the rectangular block. A sliding convex with a T-shaped cross-section is also fixedly connected to the top template.

[0011] In some embodiments, a plurality of sixth electric push rods are fixedly connected to the top end of the rectangular frame. An I-shaped plate is fixedly connected to one end of the sixth electric push rod, and is used to embed the rectangular plate into the groove of the I-shaped plate to guide and limit the movement of the rectangular frame; And an isosceles trapezoidal block is fixedly connected to the rectangular block on the fourth electric push rod. One end of the sliding rod is rotatably connected to a roller through a rotating shaft. When the rectangular block slides along the sliding convex, the isosceles trapezoidal block is used to push the roller to move; An isosceles trapezoidal block is also fixedly connected to the rectangular block on the third electric push rod. A roller is also rotatably connected to the second sliding plate through a rotating shaft.

[0012] In some embodiments, a plurality of cylinders are fixedly connected to the connection part between the bottom template and the side template. A plurality of circular grooves are correspondingly formed in the side template.

[0013] The present invention has at least the following beneficial effects: Through the split inner mold design of the present device, combined with the intelligent operation walking support frame and the contraction assembly thereon, the contraction, disassembly and transportation of the template are realized, which not only improves the construction efficiency and safety, reduces the manpower demand and material waste, but also conforms to the environmental protection concept.

[0014] Through the design of the modular inner mold of the present device, it has strong versatility and adaptability, and can meet the production requirements of precast box girders with different sizes, shapes and spans. Description of the Drawings

[0015] Figure 1 It is a schematic diagram of the overall structure of Embodiment 1 of the present invention; Figure 2 For the present invention Figure 1 Another orientation structural schematic diagram; Figure 3 For the present invention Figure 2 Schematic diagram of the structure of Area A in the present invention; Figure 4 For the present invention Figure 2 Partial sectional structural schematic diagram; Figure 5 For the present invention Figure 4 Schematic diagram of the structure of Area B in the present invention; Figure 6 For the present invention Figure 4 Another orientation structural schematic diagram; Figure 7 For the present invention Figure 6 Schematic diagram of the structure of Area C in the present invention; Figure 8 Schematic diagram of the walking support frame structure of the present invention; Figure 9 Schematic diagram of the inner mold structure of the present invention; Figure 10 For the present invention Figure 9 Partial sectional structural schematic diagram; Figure 11 For the present invention Figure 10 Partial sectional structural schematic diagram; Figure 12 Schematic diagram of the structure of Embodiment 2 of the present invention; Figure 13 For the present invention Figure 11 Enlarged schematic diagram of Area D in the present invention; Figure 14 Schematic diagram of the locked state of the deflection template, side template and adjacent side templates of the present invention.

[0016] In the figure: 1 - inner mold; 2 - locking part one; 3 - locking part two; 4 - bottom formwork; 5 - top formwork; 6 - side formwork; 7 - deflection formwork; 8 - walking support frame; 9 - contraction assembly; 31 - semi-circular ring one; 32 - sector plate one; 33 - tooth groove; 34 - tooth projection; 35 - arc groove; 36 - slide bar one; 37 - slide plate one; 38 - limit guide groove; 39 - shaft one; 41 - spring one; 42 - semi-circular ring two; 43 - sector plate two; 44 - slide bar two; 45 - slide plate two; 46 - semi-circular ring three; 47 - sector plate three; 48 - shaft two; 49 - connecting rod one; 51 - guide rod; 52 - slider; 53 - connecting rod two; 54 - rectangular plate; 55 - rectangular frame; 56 - electric telescopic rod one; 57 - mounting block; 58 - hub motor wheel; 59 - electric telescopic rod two; 61 - guide wheel; 62 - electric push rod three; 63 - rectangular block; 64 - sliding projection; 65 - chute; 66 - electric push rod four; 67 - electric push rod five; 68 - electric push rod six; 69 - I-shaped plate; 71 - cylinder; 72 - circular groove; 73 - isosceles trapezoidal block; 74 - roller. Detailed implementation mode

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0018] Embodiment 1: Please refer to Figures 1-11 and Figures 13-14 , the present invention provides a technical solution: an intelligent environmental protection type spliced precast box girder formwork structure, including an inner mold 1, and further including: Locking part one 2, arranged on the inner mold 1, used to lock adjacent inner molds 1; Locking part two 3, arranged inside the inner mold 1, and the inner mold 1 adopts a split design, which includes a bottom formwork 4 and a top formwork 5. Side formworks 6 are arranged on both sides of the bottom formwork 4, and deflection formworks 7 are rotatably connected to both sides of the top formwork 5. The locking part two 3 is used to lock the bottom formwork 4, the top formwork 5, the side formworks 6, and the deflection formworks 7 to each other to form the inner mold 1; Walking support frame 8, arranged inside the inner mold 1, used to walk inside the inner mold 1 or the precast box girder, and can unlock the locking part one 2 and the locking part two 3 after the walking support frame 8 is docked with the inner mold 1; Contraction assembly 9, arranged on the walking support frame 8, used to drive the bottom formwork 4, the top formwork 5, the side formworks 6, and the deflection formworks 7 to all disengage from the inner wall of the precast box girder after the walking support is docked with the inner mold 1; Specifically, through the split inner mold 1 design, combined with the walking support frame 8 with intelligent operation and the contraction assembly 9 thereon, this device realizes the contraction, disassembly and handling of the formwork, not only improving the construction efficiency and safety, reducing the manpower requirement and material waste, but also conforming to the environmental protection concept. At the same time, the design of the modular inner mold 1 has strong versatility and adaptability, and can meet the production requirements of precast box girders with different sizes, shapes and spans.

[0019] The second locking member 3 includes a semi-circular ring one 31 rotatably connected inside the side form 6. A sector plate one 32 is rotatably connected inside the side form 6 through a rotating shaft. Tooth grooves 33 are equidistantly and evenly formed on the semi-circular ring one 31, and a plurality of tooth protrusions 34 meshing with the tooth grooves 33 are fixedly connected to the sector plate one 32 at equal intervals. An arc groove 35 is formed on the deflecting form 7. When half of the semi-circular ring one 31 is located inside the arc groove 35, the side form 6 and the deflecting form 7 can be connected and locked. A first sliding rod 36 is slidably connected inside the side form 6. One end of the first sliding rod 36 is fixedly connected to a first sliding plate 37. The first sliding plate 37 is also located inside the side form 6 and slidably connected to its inner wall. A limiting guide groove 38 is formed at one end of the first sliding plate 37. A first shaft 39 with one end located inside the limiting guide groove 38 is fixedly connected to the sector plate one 32. The first shaft 39 is slidably connected to the inner wall of the limiting guide groove 38. A first spring 41 is sleeved on the first sliding rod 36. Both ends of the first spring 41 are fixedly connected to the first sliding rod 36 and the side form 6 respectively. By moving the first sliding rod 36 to drive the first sliding plate 37 to move, the sector plate one 32 is further driven to deflect, thereby driving the semi-circular ring one 31 to rotate and retract into the side form 6 to release the locking of the deflecting form 7. During this process, the first spring 41 is compressed and contracted to provide self-restoring elastic force for it. A semi-circular ring two 42 is rotatably connected to the bottom form 4. A sector plate two 43 is rotatably connected inside the bottom form 4 through a rotating shaft. Tooth grooves 33 are also equidistantly and evenly formed on the semi-circular ring one 31, and a plurality of tooth protrusions 34 meshing with the tooth grooves 33 are fixedly connected to the sector plate two 43 at equal intervals. An arc groove 35 is also formed on the side form 6. One end of the semi-circular ring two 42 is located inside the arc groove 35 to lock the side form 6. A second sliding rod 44 is fixedly connected inside the bottom form 4. A second sliding plate 45 is slidably connected to the second sliding rod 44. The second sliding plate 45 is also slidably connected to the bottom form 4. A first spring 41 is also sleeved on the second sliding rod 44. Both ends of the first spring 41 are fixedly connected to the second sliding rod 44 and the second sliding plate 45 respectively. Limiting guide grooves 38 are also formed at both ends of the second sliding plate 45. A first shaft 39 with one end located inside the limiting guide groove 38 is also fixedly connected to the sector plate two 43. By moving the second sliding plate 45 to drive the sector plate two 43 to rotate, the semi-circular ring two 42 is further driven to rotate and retract to release the locking of the side form 6. During this process, the first spring 41 is compressed and contracted to provide self-restoring elastic force for it.

[0020] The first locking member 2 includes a semi-circular ring three 46 rotatably connected to one end of the side template 6, and an arc-shaped groove 35 is also formed at the other end of the side template 6. The semi-circular ring three 46 at one end of the side template 6 on one inner mold 1 is located in the arc-shaped groove 35 on the side template 6 of the adjacent inner mold 1 to lock the two groups of inner molds 1 to each other. A sector plate three 47 is rotatably connected in the side template 6 through a rotating shaft. Tooth grooves 33 are equally spaced and uniformly formed on the semi-circular ring three 46, and a plurality of tooth protrusions 34 meshing with the tooth grooves 33 are equally spaced and fixedly connected to the sector plate three 47. A shaft two 48 is fixedly connected to the sector plate three 47, and a shaft two 48 is also fixedly connected to the sector plate one 32. A connecting rod one 49 is rotatably connected between the two shafts two 48. When the sector plate one 32 rotates, the sector plate three 47 is driven to rotate through the connecting rod one 49, and then the ring three is driven to rotate and retract to release the lock between the two inner molds 1.

[0021] A plurality of guide rods 51 are equally spaced and fixedly connected to the top template 5. A slider 52 is slidably connected to the guide rod 51. A connecting rod two 53 is rotatably connected between the slider 52 and the deflection template 7. A rectangular plate 54 is fixedly connected between the plurality of sliders 52. Moving the rectangular plate 54 drives the plurality of sliders 52 to move, and then the deflection template 7 is driven to fold and retract through the connecting rod two 53.

[0022] The walking support frame 8 includes a rectangular frame 55 arranged inside the inner mold 1. A plurality of electric telescopic rods one 56 are fixedly connected to one side of the rectangular frame 55. The extending ends of the plurality of electric telescopic rods one 56 are fixedly connected with mounting blocks 57, and hub motor wheels 58 are mounted on the mounting blocks 57: A plurality of electric telescopic rods two 59 are fixedly connected to the other side of the rectangular frame 55. The extending ends of the electric telescopic rods two 59 are rotatably connected with guide wheels 61 through rotating shafts. Specifically, when the rectangular frame 55 is inserted into the inner mold 1, the electric push rod two and the electric push rod one are started to drive the hub motor wheel 58 to contact and abut against the bottom template 4, and at the same time drive the guide wheel 61 to contact and abut against the top template 5, or the electric push rod one and the electric push rod two are started so that the hub motor wheel 58 abuts against the upper and lower surfaces inside the precast box girder. Then the hub motor wheel 58 is started to drive the rectangular frame 55 to move along the cavity of the inner mold 1 or along the precast box girder, or according to requirements, through the independent control of the plurality of hub motor wheels 58, the rectangular frame 55 is fixed to the precast box girder, and then the contracted inner mold 1 is driven to move relative to the rectangular frame 55, or the contracted inner mold 1 is fixed to the rectangular frame 55, and then the rectangular frame 55 is used to drive it to move along the precast box girder.

[0023] The contraction assembly 9 includes multiple electric push rods three 62 fixedly connected to the bottom of the rectangular frame 55. The extended end of the electric push rod three 62 is fixedly connected with a rectangular block 63, and a T-shaped sliding convex 64 is fixedly connected to the bottom template 4. A T-shaped sliding groove 65 is formed on the rectangular block 63. One end of the sliding convex 64 is located in the sliding groove 65 to guide and limit the rectangular frame 55. Specifically, when the rectangular frame 55 is embedded in the inner mold 1, the rectangular block 63 will be inserted into the sliding convex 64, thereby connecting the electric push rod three 62 with the bottom template 4.

[0024] Multiple electric push rods four 66 are inclined and fixedly connected to both sides of the rectangular frame 55. The extended end of the electric push rod four 66 is also fixedly connected with a rectangular block 63. A T-shaped sliding convex 64 is also fixedly connected to the side template 6. A T-shaped sliding groove 65 is also formed on the rectangular block 63. Similarly, when the rectangular frame 55 is embedded in the inner mold 1, the rectangular block 63 will be inserted into the sliding convex 64, thereby connecting the electric push rod four 66 with the side template 6.

[0025] Multiple electric push rods five 67 are fixedly connected to the top of the rectangular frame 55. The extended end of the electric push rod five 67 is also fixedly connected with a rectangular block 63. A T-shaped sliding groove 65 is also formed on the rectangular block 63. A T-shaped sliding convex 64 is also fixedly connected to the top template 5. Similarly, when the rectangular frame 55 is embedded in the inner mold 1, the rectangular block 63 will be inserted into the sliding convex 64, thereby connecting the electric push rod five 67 with the top template 5.

[0026] Multiple electric push rods six 68 are fixedly connected to the top of the rectangular frame 55. One end of the electric push rod six 68 is fixedly connected with an I-shaped plate 69. When the rectangular frame 55 is embedded in the inner mold 1, one end of the rectangular plate 54 will slide and be embedded in the groove of the I-shaped plate 69, thereby connecting the electric push rod six 68 with the deflection template 7; And an isosceles trapezoidal block 73 is fixedly connected to the rectangular block 63 on the electric push rod four 66. One end of the sliding rod one 36 is rotatably connected with a roller 74 through a rotating shaft. A sliding groove is formed on the side template 6. The rotating shaft of the roller 74 slides through the sliding groove. When the rectangular block 63 slides along the sliding convex 64, the isosceles trapezoidal block 73 is used to push the roller 74 to move; And an isosceles trapezoidal block 73 is also fixedly connected to the rectangular block 63 on the electric push rod three 62. A roller 74 is also rotatably connected to the skateboard two 45 through a rotating shaft. A sliding groove is also formed on the bottom template 4. The rotating shaft of the roller 74 slides through the sliding groove.

[0027] Specifically, when multiple inner molds 1 need to be removed continuously, insert this device into the inner mold 1. At the same time, after the rectangular frame 55 is embedded between two inner molds 1, each rectangular block 63 will be inserted into the corresponding sliding convex 64, so as to connect the electric push rod three 62 with the bottom template 4, the electric push rod four 66 with the side template 6, the electric push rod five 67 with the top template 5, and the electric push rod six 68 with the deflection template 7. Subsequently, start the hub motor wheel 58 to move this device in the inner mold 1 to between the first two inner molds 1, and then start the electric push rod six 68, the electric push rod five 67, the electric push rod three 62, and the electric push rod four 66 in one of the inner molds 1 at the end of the continuous inner molds 1 in sequence, so as to shrink this inner mold 1 and disengage it from the inner wall of the precast box template. Then start the hub motor wheel 58 in the second inner mold 1 to drive this device and the shrunk inner mold 1 to move, and then push the shrunk inner mold 1 out of the precast box girder. Repeat this process to take out multiple inner molds 1.

[0028] Embodiment 2: Please refer to Figures 1-14 , the present invention provides a technical solution: Embodiment 2 is an optimization based on Embodiment 1; A plurality of cylinders 71 are fixedly connected to the connection between the bottom template 4 and the side template 6, and a plurality of circular grooves 72 are correspondingly opened on the side template 6 to enhance the stability of the connection of the inner mold 1.

[0029] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0030] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention.

Claims

1. An intelligent and environmentally friendly spliced precast box girder formwork structure, including an inner form (1), characterized in that: It further includes: A first locking member (2) is provided on the inner mold (1) for locking adjacent inner molds (1); A second locking member (3) is provided inside the inner mold (1), and the inner mold (1) is of a split design. It includes a bottom template (4) and a top template (5). Side templates (6) are provided on both sides of the bottom template (4). Deflection templates (7) are rotatably connected to both sides of the top template (5). The second locking member (3) is used to lock the bottom template (4), the top template (5), the side templates (6), and the deflection templates (7) to form the inner mold (1); A walking support frame (8) is provided inside the inner mold (1) for walking inside the inner mold (1) or the precast box girder. When the walking support frame (8) is docked with the inner mold (1), the first locking member (2) and the second locking member (3) can be unlocked; A contraction assembly (9) is provided on the walking support frame (8) for driving the bottom template (4), the top template (5), the side templates (6), and the deflection templates (7) to all disengage from the inner wall of the precast box girder after the walking support is docked with the inner mold (1).

2. The intelligent environmental protection type spliced precast box girder formwork structure according to claim 1, characterized in that: The second locking member (3) includes a first semi-circular ring (31) rotatably connected inside the side template (6). A first sector plate (32) is rotatably connected inside the side template (6) through a rotating shaft. Tooth grooves (33) are evenly and equidistantly formed on the first semi-circular ring (31). A plurality of tooth protrusions (34) meshing with the tooth grooves (33) are evenly and equidistantly fixedly connected to the first sector plate (32). An arc-shaped groove (35) is formed on the deflection template (7). One end of the first semi-circular ring (31) is located inside the arc-shaped groove (35) to lock the deflection template (7); A first sliding rod (36) is slidably connected inside the side template (6). One end of the first sliding rod (36) is fixedly connected to a first sliding plate (37). A limiting guide groove (38) is formed at one end of the first sliding plate (37). A first shaft (39) with one end located inside the limiting guide groove (38) is fixedly connected to the first sector plate (32). A first spring (41) is sleeved on the first sliding rod (36). Both ends of the first spring (41) are fixed to the first sliding rod (36) and the side template (6) respectively. Moving the first sliding rod (36) drives the first semi-circular ring (31) to rotate to release the lock of the deflection template (7). At the same time, the first spring (41) is compressed and contracted to provide a self-restoring elastic force for it; A second semi-circular ring (42) is rotatably connected to the bottom template (4). A second sector plate (43) is rotatably connected inside the bottom template (4) through a rotating shaft. Tooth grooves (33) are also evenly and equidistantly formed on the second semi-circular ring (42). A plurality of tooth protrusions (34) meshing with the tooth grooves (33) are also evenly and equidistantly fixedly connected to the second sector plate (43). An arc-shaped groove (35) is also formed on the side template (6). One end of the second semi-circular ring (42) is located inside the arc-shaped groove (35) to lock the side template (6); A second sliding rod (44) is fixedly connected inside the bottom formwork (4). A second sliding plate (45) is slidably connected to the second sliding rod (44). A first spring (41) is also sleeved on the second sliding rod (44). The two ends of the first spring (41) are respectively fixed to the second sliding rod (44) and the second sliding plate (45). Limiting guide grooves (38) are also formed at both ends of the second sliding plate (45). A first shaft (39) with one end located inside the limiting guide groove (38) is also fixedly connected to the second sector plate (43). Moving the second sliding plate (45) drives the second semi-circular ring (42) to rotate, so as to release the locking of the side formwork (6). At the same time, the first spring (41) is compressed and contracted to provide a self-restoring elastic force for it.

3. The intelligent environmental protection type spliced precast box girder formwork structure according to claim 2, characterized in that: The first locking member (2) includes a third semi-circular ring (46) rotatably connected to one end of the side formwork (6). An arc-shaped groove (35) is also formed at the other end of the side formwork (6). The third semi-circular ring (46) at one end of one side formwork (6) is located inside the arc-shaped groove (35) on the adjacent side formwork (6) to lock the two side formworks (6). A third sector plate (47) is rotatably connected inside the side formwork (6) through a rotating shaft. Tooth grooves (33) are equally spaced and uniformly formed on the third semi-circular ring (46). A plurality of tooth protrusions (34) meshing with the tooth grooves (33) are equally spaced and uniformly fixedly connected to the third sector plate (47). A second shaft (48) is fixedly connected to the third sector plate (47). A second shaft (48) is also fixedly connected to the first sector plate (32). A first connecting rod (49) is rotatably connected between the two second shafts (48).

4. The intelligent environmental protection type spliced precast box girder formwork structure according to claim 3, characterized in that: A plurality of guide rods (51) are equally spaced and uniformly fixedly connected to the top formwork (5). A slider (52) is slidably connected to the guide rod (51). A second connecting rod (53) is rotatably connected between the slider (52) and the deflecting formwork (7) through a rotating shaft. A rectangular plate (54) is fixedly connected between the plurality of sliders (52) to drive the deflecting formwork (7) to deflect and retract by moving the rectangular plate (54).

5. The intelligent environmental protection type spliced precast box girder formwork structure according to claim 4, characterized in that: The traveling support frame (8) includes a rectangular frame (55) arranged inside the inner formwork (1). A plurality of first electric telescopic rods (56) are fixedly connected to one side of the rectangular frame (55). Installation blocks (57) are arranged at one ends of the plurality of first electric telescopic rods (56). A hub motor wheel (58) is installed on the installation block (57). A plurality of second electric telescopic rods (59) are fixedly connected to the other side of the rectangular frame (55). A guide wheel (61) is rotatably connected to the extending end of the second electric telescopic rod (59).

6. The intelligent and environmentally friendly spliced precast box girder formwork structure according to claim 5, characterized in that: The contraction assembly (9) includes a plurality of third electric push rods (62) fixedly connected to the bottom of the rectangular frame (55). A rectangular block (63) is fixedly connected to the third electric push rod (62). A sliding convex (64) with a T-shaped cross-section is fixedly connected to the bottom formwork (4). A sliding groove (65) with a T-shaped cross-section is formed in the rectangular block (63). One end of the sliding convex (64) is located inside the sliding groove (65) to guide and limit the rectangular frame (55).

7. The intelligent environmental protection type spliced precast box girder formwork structure according to claim 6, characterized in that: On both sides of the rectangular frame (55), a plurality of electric push rods four (66) are fixedly connected obliquely. One end of the electric push rod four (66) is also fixedly connected with a rectangular block (63). On the side formwork (6), a sliding convex (64) with a T-shaped cross-section is also fixedly connected. On the rectangular block (63), a chute (65) with a T-shaped cross-section is also formed.

8. The intelligent environmental protection type spliced precast box girder formwork structure according to claim 7, characterized in that: On the top of the rectangular frame (55), a plurality of electric push rods five (67) are fixedly connected. One end of the electric push rod five (67) is also fixedly connected with a rectangular block (63). On the rectangular block (63), a chute (65) with a T-shaped cross-section is also formed. On the top formwork (5), a sliding convex (64) with a T-shaped cross-section is also fixedly connected.

9. The intelligent environmental protection type spliced precast box girder formwork structure according to claim 8, characterized in that: On the top of the rectangular frame (55), a plurality of electric push rods six (68) are fixedly connected. One end of the electric push rod six (68) is fixedly connected with an I-shaped plate (69) for embedding the rectangular plate (54) into the groove of the I-shaped plate (69) to guide and limit the movement of the rectangular frame (55). And on the rectangular block (63) on the electric push rod four (66), an isosceles trapezoidal block (73) is fixedly connected. One end of the sliding rod one (36) is rotatably connected with a roller (74) through a rotating shaft. When the rectangular block (63) slides along the sliding convex (64), the isosceles trapezoidal block (73) is used to push the roller (74) to move. And on the rectangular block (63) on the electric push rod three (62), an isosceles trapezoidal block (73) is also fixedly connected. On the sliding plate two (45), a roller (74) is also rotatably connected through a rotating shaft.

10. The intelligent and environmentally friendly spliced precast box girder formwork structure according to claim 1, characterized in that: On the bottom formwork (4) at the connection with the side formwork (6), a plurality of cylinders (71) are fixedly connected. On the side formwork (6), a plurality of circular grooves (72) are correspondingly formed.

Citation Information

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