Ultrasonic phased array probe clamp for water spray method ultrasonic nondestructive testing system
By designing ultrasonic phased array probe fixtures, the problems of unstable probe fixation and water flow ejection are solved, high-quality detection images and efficient detection are achieved, and equipment maintenance costs are reduced.
Patent Information
- Application Number
- CN202510712973.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-07-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is difficult to effectively fix and control the ultrasonic probe of the water spray method, resulting in unstable water flow ejection during the detection process, affecting the accuracy and efficiency of detection. It is difficult to achieve high-quality scanning and detection images in the welding quality detection of large thin-walled plastic inner vessels.
An ultrasonic phased array probe fixture is designed, including a housing part and a probe mount part, and the fixing of the probe and the stable ejection of water flow through bolt and nut assembly and interference fit, and precise position adjustment is achieved in combination with the probe distance adjustment assembly.
The stable fixation of the probe and the stable ejection of the water flow are achieved, the scanning and detection image quality of the detection system is improved, the detection efficiency and accuracy are improved, and the equipment maintenance cost is reduced.
Smart Images

Figure CN120232992A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of nondestructive testing, and in particular to an ultrasonic phased array probe fixture for a water spray method ultrasonic nondestructive testing system. Background Art
[0002] Type-IV hydrogen storage bottles are the type of hydrogen storage bottles for hydrogen-powered vehicles that are most likely to be widely promoted at present. As a sealed container that directly contacts and isolates high-pressure hydrogen and a mold for fiber winding, the plastic inner liner is an important part of the Type-IV hydrogen storage bottle and also the starting stage of the entire manufacturing process of the Type-IV hydrogen storage bottle. At present, the domestic has preliminarily studied the forming process of the plastic inner liner of on-vehicle hydrogen storage bottles, but there are problems such as low yield rate and poor performance stability in mass production, and ultrasonic testing methods need to be used to control the manufacturing quality of the plastic inner liner.
[0003] The plastic inner liner welding technology is an important process link in the industrial production of Type-IV hydrogen storage bottles. The welding quality of the thin-walled plastic inner liner is easily affected by various factors such as the positioning of the welding cross-section, the deformation of the welding cross-section, and the welding process parameters, which increases the difficulty of controlling the consistency of the quality of the welded formed products.
[0004] For the inner liner of the Type-IV hydrogen storage bottle with characteristics such as large volume and thin wall, due to the existence of buoyancy, it is easy to cause the deformation and inclination of the inner liner in the water immersion detection method, which is not conducive to stable detection. The difficulty of the water spray method lies in the need to design a non-standard fixture for the used probe to achieve the fixation of the probe and the ejection of the water flow that meets the coupling conditions.
[0005] Therefore, how to design a water spray method ultrasonic phased array probe fixture structure for the used probe to achieve the fixation of the probe and the ejection of the water flow that meets the coupling conditions, reduce the detection difficulty, and improve the detection accuracy and stability has become a problem that must be solved in relevant production activities. Summary of the Invention
[0006] The main purpose of the present invention is to overcome the deficiencies in the prior art and provide an ultrasonic phased array probe fixture for a water spray method ultrasonic nondestructive testing system. This fixture can achieve the fixation of the probe and the ejection of the water flow that meets the coupling conditions, and at the same time ensure that the ejected water flow meets the ultrasonic detection requirements, enabling the detection system to output high-quality scanning detection images and improving the ultrasonic detection efficiency and detection accuracy.
[0007] The technical solution adopted by the present invention to achieve its technical purpose is: an ultrasonic phased array probe fixture for a water spray method ultrasonic nondestructive testing system, comprising: A housing part, which is used to construct an internal space with a single inlet and a single outlet, to achieve convenient installation of the water inlet pipe and stable directional ejection of the water flow to meet the coupling requirements of ultrasonic probe detection; The probe mounting seat part, the probe mounting seat part is assembled and connected inside the housing part, and the ultrasonic phased array probe is accurately positioned and installed inside the housing part through the probe mounting seat part, and the ultrasonic phased array probe is clamped and fixed inside the probe mounting seat part.
[0008] Preferably, the housing part includes an upper water inlet cover, a rectifying chamber middle cover, a bolt-nut assembly, and a lower water spray cover; The upper water inlet cover, the rectifying chamber middle cover, and the lower water spray cover are assembled and connected through the bolt-nut assembly; To cooperate with the installation of the ultrasonic phased array probe, a clamping groove matching the ultrasonic phased array probe is jointly formed at one end of the upper water inlet cover and the rectifying chamber middle cover. Through the clamping groove, the probe part of the ultrasonic phased array probe is fixedly installed inside the housing part, and at the same time, the external connection part of the ultrasonic phased array probe is connected to the outside in a wired manner.
[0009] It should be noted that a sealing treatment is performed between the clamping groove and the external connection part of the ultrasonic phased array probe.
[0010] Preferably, the upper water inlet cover, the rectifying chamber middle cover, and the lower water spray cover are assembled from top to bottom, and are positioned by interference fit on the contact surface, and then the bolt-nut assembly is used to fixedly assemble the upper water inlet cover, the rectifying chamber middle cover, and the lower water spray cover; Through the interference fit, it is convenient to position between the contact surfaces of the upper water inlet cover and the rectifying chamber middle cover, and between the rectifying chamber middle cover and the lower water spray cover, and it is convenient for the bolt-nut assembly to align the holes and then fixedly assemble and connect the three.
[0011] Preferably, after the upper water inlet cover, the rectifying chamber middle cover, and the lower water spray cover are assembled from top to bottom, the three jointly form an internal space with a single inlet and a single outlet, and the transverse cross-section of the internal space transitions from a circle to a rectangle that fits the shape of the phased array effective area of the ultrasonic phased array probe; Through the internal space formed by the upper water inlet cover, the rectifying chamber middle cover, the lower water spray cover and the ultrasonic phased array probe, the ultrasonic phased array probe can be completely coupled with water, so that the ultrasonic phased array probe is coupled and connected inside the housing part, which is convenient for the accurate use of the ultrasonic phased array probe.
[0012] Preferably, corresponding concave-convex structures are provided between the contact surfaces of the upper water inlet cover and the rectifying chamber middle cover, and between the contact surfaces of the rectifying chamber middle cover and the lower water spray cover; after the bolt-nut assembly is used for fixed assembly, the concave-convex structures bite with each other, and the sealing and water leakage prevention effect under normal working conditions can be achieved.
[0013] Preferably, the probe mounting seat part includes a transition mounting plate, a clamping plate, an assembly bolt, and a receiving bolt; The ultrasonic phased array probe is placed between the transition mounting plate and the pressing plate, and the transition mounting plate and the pressing plate clamp and fix the ultrasonic phased array probe through the assembly bolts; After one end of the receiving bolt passes through the rectifying chamber middle cover in the outer shell part, it is threadedly connected to the bottom inside of the transition mounting plate; at the same time, the receiving bolt is also threadedly connected to the bottom inside of the rectifying chamber middle cover.
[0014] That is, the receiving bolt is threadedly connected through the bottom of the rectifying bin middle cover, and the receiving bolt is threadedly connected to the bottom of the transition mounting plate, so that the receiving bolt can set a gap between the transition mounting plate and the inside of the rectifying bin middle cover.
[0015] It should be pointed out that after the receiving bolt is threadedly connected to the bottom of the middle cover of the rectifying bin, it remains flush with the bottom of the middle cover of the rectifying bin.
[0016] Preferably, a groove matching the outer contour of the ultrasonic phased array probe is provided inside the transition mounting plate, and the ultrasonic phased array probe is positioned and fitted in the transition mounting plate through the groove; Because the ultrasonic phased array probe is integrally connected with the external contour, the positioning and installation of the ultrasonic phased array probe are facilitated by the provision of the groove.
[0017] Preferably, when the shell part and the probe mounting seat part are in an assembled state, the structure in the internal space after the two are assembled forms a water flow channel, and the water entering from the water inlet upper cover will pass through the transition mounting plate and the pressing plate covered with through holes, so that the water bubbles around the ultrasonic phased array probe are eliminated under normal working conditions; Since the ultrasonic phased array probe is clamped and fixed between the transition mounting plate and the clamping plate, and the transition mounting plate and the clamping plate are assembled and connected to the inside of the cover of the rectifier chamber in the outer shell part, in order to avoid bubbles from being generated circumferentially of the ultrasonic phased array probe, drainage is performed through the through holes so that the water fills the circumferential space of the ultrasonic phased array probe.
[0018] Preferably, when the shell part and the probe mounting seat part are assembled, the transition mounting plate is suspended above the interior of the rectifying chamber middle cover in the shell part by receiving bolts, and a gap is formed between the bottom of the transition mounting plate and the interior of the rectifying chamber middle cover; The water entering from the upper cover of the water inlet passes through the transition installation flat plate and the pressing flat plate covered with through holes. After that, the flow direction of the water at the junction of the transition installation flat plate and the middle cover of the rectifying chamber changes from downward to horizontal. Under normal working conditions, the air around the ultrasonic phased array probe is excluded and the water flow is completely covered. Through the cooperative setting of the middle cover of the rectifying chamber and the lower cover of the water spraying port, the lower cover of the water spraying port facilitates the diversion and discharge of water, and at the same time is conducive to the use of the ultrasonic phased array probe.
[0019] Preferably, a probe distance adjustment assembly is provided on one side of the housing part. The probe distance adjustment assembly includes a sleeve, a U-shaped insertion rod, an adjustment mechanism and a telescopic rod. The sleeve is fixedly installed at the bottom of the lower cover of the water spraying port in the housing part. One end of the U-shaped insertion rod is clamped and inserted into the inside of the sleeve through a spring button integrally connected therewith. One end of the telescopic rod is bolted and locked to the other end of the U-shaped insertion rod through a flange group, and the other end thereof is bolted and locked to the adjustment mechanism through a flange group.
[0020] Preferably, the adjustment mechanism includes an annular housing, a bridging rod, a handle, a crank, a fixed disk body, an adjustment groove, a communication groove, a lead screw, a movable block, a helical gear, a driving disk body, a limiting ring body and a toothed ring. A fixed disk body is fixedly installed on one side inside the annular housing. A through adjustment groove and a communication groove are opened inside the fixed disk body. The adjustment groove is opened in the middle end inside the fixed disk body, and the communication groove is arranged on one side of the adjustment groove. A movable block is slidably clamped inside the adjustment groove, and the movable block is threadedly connected to the middle end of the lead screw. A helical gear is arranged inside the communication groove, and the helical gear is fixedly connected to one end of the lead screw. At the same time, the top and bottom ends of the lead screw are rotatably connected inside the fixed disk body. By driving the helical gear to drive the lead screw to rotate, when the lead screw rotates, it drives the movable block to slide up and down inside the adjustment groove. Preferably, a bridging rod is fixedly arranged on one side of the movable block. The bridging rod is bolted and locked to the telescopic rod through a flange group.
[0021] A driving disk body is arranged on the other side inside the annular housing. A limiting ring body is fixedly sleeved on the outer ring of the driving disk body. The driving disk body is rotatably connected inside the annular housing through the limiting ring body, so that the driving disk body is rotatably connected inside the annular housing. On one side of the driving disk body, a toothed ring fixedly arranged and meshed with the helical gear is provided. On the other side, a crank is fixedly arranged at the edge part. By holding the crank, the driving disk body can be rotated inside the ring body housing, so that the toothed ring drives the helical gear to rotate.
[0022] Preferably, on both sides of the outer wall of the ring body housing 9, a handle 902 is fixedly connected. Through the arrangement of the handle 902, it is convenient to hold and use.
[0023] Compared with the prior art, the beneficial effects of the present invention are as follows: The ultrasonic phased array probe fixture for the water spray method ultrasonic non-destructive testing system can fix the probe and eject the water flow that meets the coupling condition, so that the position of the probe relative to the inner liner of the type-IV hydrogen storage bottle to be detected is fixed. At the same time, it ensures that the ejected water flow meets the ultrasonic detection requirements, can enable the detection system to output high-quality scanning detection images, improve the ultrasonic detection efficiency and detection accuracy, and reduce the equipment operation and maintenance cost. Moreover, through the cooperative setting with the probe distance adjustment component, it is convenient to finely adjust the positions of the fixture and the probe, so that the fixture and the probe can accurately or precisely move to the measurement position. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional structure schematic diagram of the ultrasonic phased array probe fixture.
[0025] Figure 2 It is a three-dimensional structure schematic diagram of the ultrasonic phased array probe fixture after removing the upper cover of the water inlet and the lower cover of the water spray port.
[0026] Figure 3 It is a position relationship diagram of the ultrasonic phased array probe, the probe mounting seat part and the middle cover of the rectifying bin.
[0027] Figure 4 It is an exploded view of the ultrasonic phased array probe, the probe mounting seat part and the middle cover of the rectifying bin.
[0028] Figure 5 It is a main view sectional schematic diagram of the ultrasonic phased array probe fixture.
[0029] Figure 6 It is a bottom view structure schematic diagram of the ultrasonic phased array probe fixture and the probe distance adjustment component.
[0030] Figure 7 It is a left view of the adjusting mechanism in the probe distance adjustment component.
[0031] Figure 8 It is a left view of the ring body housing, the driving disk body, the limiting ring body and the toothed ring in the adjusting mechanism.
[0032] Wherein: 1-water inlet upper cover; 2-rectifier chamber middle cover; 201-transition mounting plate; 2011-groove; 202-pressing plate; 203-assembly bolt; 204-receiving bolt; 3-bolt and nut assembly; 4-ultrasonic phased array probe; 5-water outlet lower cover; 6-through hole; 7-sleeve; 8-U-shaped plug rod; 801-spring button; 9-ring body shell; 901-bridge rod; 902-handle; 903-crank handle; 904-fixed disk body; 905-adjusting groove; 906-connecting groove; 907-screw rod; 908-movable block; 909-bevel gear; 910-driving disk body; 911-limiting ring body; 912-tooth ring; 10-telescopic rod. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the scope of the present invention. In addition, in the following description, the description of known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.
[0034] In the description of the present invention, it should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or indirectly connected to the other element.
[0035] In the description of the present invention, it should be noted that the terms "center", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the invention product is usually placed when in use, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used to distinguish descriptions, and cannot be understood as indicating or implying relative importance. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined. "Several" means one or more, unless otherwise clearly and specifically defined.
[0036] In the description of the present invention, it should also be noted that, unless otherwise clearly specified and defined, the terms "arrangement", "installation", "connection", and "linkage" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0037] Embodiment 1
[0038] Please refer to Figures 1 - 5 , an ultrasonic phased array probe fixture for a water spray ultrasonic non-destructive testing system, comprising a housing part and a probe mounting seat part: The housing part is used to construct an internal space with a single inlet and a single outlet, realizing convenient installation of the water inlet pipe and stable directional spraying of water flow to meet the coupling requirements for ultrasonic probe detection; The housing part includes an upper water inlet cover 1, a rectifying chamber middle cover 2, a bolt and nut assembly 3, and a lower water spray cover 5; the upper water inlet cover 1, the rectifying chamber middle cover 2, and the lower water spray cover 5 are assembled and connected through the bolt and nut assembly 3; to cooperate with the installation of the ultrasonic phased array probe 4, a slot matching the ultrasonic phased array probe 4 is jointly opened at one end of the upper water inlet cover 1 and the rectifying chamber middle cover 2. Through the slot, the probe part of the ultrasonic phased array probe 4 is conveniently fixed and installed inside the housing part, and at the same time, the external connection part of the ultrasonic phased array probe 4 is ensured to be connected to the outside in a wired manner.
[0039] It should be noted that a sealing treatment is carried out between the slot and the external connection part of the ultrasonic phased array probe 4.
[0040] Furthermore, in this embodiment, the upper water inlet cover 1, the rectifying chamber middle cover 2, and the lower water spray cover 5 are assembled from top to bottom, and are positioned through interference fit on the contact surfaces, and then the upper water inlet cover 1, the rectifying chamber middle cover 2, and the lower water spray cover 5 are fixedly assembled using the bolt and nut assembly 3; Through interference fit, it is convenient to position between the contact surfaces of the upper water inlet cover 1 and the rectifying chamber middle cover 2, and between the rectifying chamber middle cover 2 and the lower water spray cover 5, facilitating the bolt and nut assembly 3 to align the holes and then fixedly assemble and connect the three.
[0041] Furthermore, in this embodiment, after the upper water inlet cover 1, the rectifying chamber middle cover 2, and the lower water spray cover 5 are assembled from top to bottom, the three jointly form an internal space with a single inlet and a single outlet, and the transverse cross-section of the internal space transitions from a circle to a rectangle that fits the shape of the phased array effective area of the ultrasonic phased array probe 4; Through the internal space provided by the water inlet upper cover 1, the rectifier chamber middle cover 2, the water outlet lower cover 5 and the ultrasonic phased array probe 4, the ultrasonic phased array probe 4 can be completely coupled with the water, so that the ultrasonic phased array probe 4 is coupled and connected inside the outer shell part, which is convenient for the precise use of the ultrasonic phased array probe 4.
[0042] Furthermore, in the present embodiment, corresponding concave-convex structures are provided between the contact surfaces of the water inlet upper cover 1 and the rectifying chamber middle cover 2, and between the contact surfaces of the rectifying chamber middle cover 2 and the water outlet lower cover 5; after being fixed and assembled using the bolt and nut assembly 3, the concave-convex structures bite into each other, thereby achieving a sealing and leak-proof effect under normal working conditions.
[0043] The probe mounting seat part is assembled and connected inside the shell part, and the probe mounting seat part is used to accurately position the ultrasonic phased array probe 4 and install it inside the shell part, and the ultrasonic phased array probe 4 is clamped and fixed inside the probe mounting seat part; The probe mounting seat part includes a transition mounting plate 201, a clamping plate 202, an assembly bolt 203, and a receiving bolt 204; the ultrasonic phased array probe 4 is placed between the transition mounting plate 201 and the clamping plate 202, and the transition mounting plate 201 and the clamping plate 202 are clamped and fixed by the assembly bolt 203; After one end of the receiving bolt 204 passes through the rectifying chamber middle cover 2 in the outer shell part, it is threadedly connected to the bottom inside of the transition mounting plate 201; at the same time, the receiving bolt 204 is also threadedly connected to the bottom inside of the rectifying chamber middle cover 2. That is, the receiving bolt 204 is threadedly connected from the bottom of the rectifying chamber middle cover 2, and the receiving bolt 204 is threadedly connected to the bottom of the transition mounting plate 201, so that the receiving bolt 204 can set a gap between the transition mounting plate 201 and the inside of the rectifying chamber middle cover 2.
[0044] It should be pointed out that after the receiving bolt 204 is threadedly connected to the bottom of the rectifying bin middle cover 2, it remains flush with the bottom of the rectifying bin middle cover 2.
[0045] Furthermore, in the present embodiment, a groove 2011 matching the outer contour of the ultrasonic phased array probe 4 is provided inside the transition mounting plate 201, and the ultrasonic phased array probe 4 is positioned and fit in the transition mounting plate 201 through the groove 2011; because the ultrasonic phased array probe 4 is integrally connected with the outer contour, the positioning and installation of the ultrasonic phased array probe 4 are facilitated by the provision of the groove 2011.
[0046] Furthermore, in this embodiment, when the housing part and the probe mounting seat part are in the assembled state, the structure in the internal space after their assembly forms a water flow channel. The water entering from the water inlet upper cover 1 will pass through the transition mounting plate 201 and the pressing plate 202 covered with through holes 6, eliminating the water bubbles around the ultrasonic phased array probe 4 under normal working conditions. Since the ultrasonic phased array probe 4 is clamped and fixed between the transition mounting plate 201 and the pressing plate 202, and the transition mounting plate 201 and the pressing plate 202 are assembled and connected inside the rectifying chamber middle cover 2 of the housing part, in order to avoid the generation of water bubbles around the ultrasonic phased array probe 4, drainage is carried out through the through holes 6, making the circumferential space of the ultrasonic phased array probe 4 filled with water.
[0047] Furthermore, in this embodiment, when the housing part and the probe mounting seat part are in the assembled state, the transition mounting plate 201 is suspended above the inside of the rectifying chamber middle cover 2 of the housing part through the receiving bolt 204, and a gap is formed between the bottom of the transition mounting plate 201 and the upper part inside the rectifying chamber middle cover 2. After the water entering from the water inlet upper cover 1 passes through the transition mounting plate 201 and the pressing plate 202 covered with through holes 6, the flow direction of the water at the junction of the transition mounting plate 201 and the rectifying chamber middle cover 2 changes from downward to horizontal, exhausting the air in the surrounding space of the ultrasonic phased array probe 4 and completely covering the water flow under normal working conditions. Through the cooperative setting of the rectifying chamber middle cover 2 and the water spraying port lower cover 5, the water spraying port lower cover 5 facilitates the diversion and discharge of water and is also beneficial to the use of the ultrasonic phased array probe 4.
[0048] Embodiment 2
[0049] Please refer to Figure 6 , on the basis of the above embodiment, for the ultrasonic phased array probe fixture of the ultrasonic non-destructive testing system using the water spraying method, a probe distance adjusting assembly is provided on one side of the housing part, and the probe distance adjusting assembly includes a sleeve 7, a U-shaped insertion rod 8, an adjusting mechanism, and a telescopic rod 10; The sleeve 7 is fixedly installed at the bottom of the water spraying port lower cover 5 of the housing part, and one end of the U-shaped insertion rod 8 is clamped and inserted into the inside of the sleeve 7 through a spring button 801 integrally connected therewith; through the setting of the spring button 801, it is convenient for the U-shaped insertion rod 8 and the sleeve 7 to be connected in a pluggable manner, thus facilitating disassembly.
[0050] One end of the telescopic rod 10 is bolted and locked to the other end of the U-shaped insertion rod 8 through a flange group, and the other end is bolted and locked to the adjusting mechanism through a flange group; through the flange group and in cooperation with the bolted connection, it is convenient to replace the telescopic rod 10 with different specifications or telescopic lengths to meet the use requirements of different pipe fittings.
[0051] The solution in this embodiment can be selectively combined and used with the solutions in other embodiments.
[0052] Embodiment 3
[0053] Please refer to Figures 6 - 8 , on the basis of the above embodiments, for the ultrasonic phased array probe fixture of the water jet ultrasonic non-destructive testing system, the adjusting mechanism includes an annular housing 9, a bridging rod 901, a handle 902, a crank 903, a fixed disk body 904, an adjusting groove 905, a communication groove 906, a lead screw 907, a movable block 908, a helical gear 909, a driving disk body 910, a limiting ring body 911 and a toothed ring 912; On one side inside the annular housing 9, a fixed disk body 904 is fixedly installed. Inside the fixed disk body 904, a through adjusting groove 905 and a communication groove 906 are provided. The adjusting groove 905 is opened in the middle inside the fixed disk body 904, and the communication groove 906 is arranged on one side of the adjusting groove 905. A movable block 908 is slidably clamped inside the adjusting groove 905, and the movable block 908 is threadedly connected to the middle of the lead screw 907. A helical gear 909 is arranged inside the communication groove 906, and the helical gear 909 is fixedly connected to one end of the lead screw 907. At the same time, the top and bottom ends of the lead screw 907 are rotatably connected inside the fixed disk body 904. By driving the helical gear 909 to drive the lead screw 907 to rotate, when the lead screw 907 rotates, it drives the movable block 908 to slide up and down inside the adjusting groove 905.
[0054] On the other side inside the annular housing 9, a driving disk body 910 is provided. A limiting ring body 911 is fixedly sleeved on the outer ring of the driving disk body 910. The driving disk body 910 is rotatably connected inside the annular housing 9 through the limiting ring body 911, so that the driving disk body 910 is rotatably connected inside the annular housing 9. On one side of the driving disk body 910, a toothed ring 912 meshing with the helical gear 909 is fixedly arranged, and a crank 903 is fixedly arranged on the edge part of the other side. By holding the crank 903 by hand, the driving disk body 910 can be rotated inside the annular housing 9, so that the toothed ring 912 drives the helical gear 909 to rotate.
[0055] Further, in this embodiment, a bridging rod 901 is fixedly arranged on one side of the movable block 908, and the bridging rod 901 is bolted and locked to the telescopic rod 10 through a flange group.
[0056] Further, in this embodiment, handle grips 902 are fixedly connected to both sides of the outer wall of the annular housing 9. Through the arrangement of the handle grips 902, it is convenient to hold and use.
[0057] The solution in this embodiment can be selectively combined and used with the solutions in other embodiments.
[0058] Specifically, when in use, when it is necessary to use the ultrasonic phased array probe fixture, in order to facilitate fine adjustment of the positions of the fixture and the probe, so as to facilitate the fixture and the probe to be in a relatively accurate or precise measurement position, the driving disk body 910 can be rotated inside the annular housing 9 by holding the hand crank 903, so that the toothed ring 912 drives the helical gear 909 to rotate. By driving the helical gear 909, the lead screw 907 is driven to rotate. When the lead screw 907 rotates, the movable block 908 slides up and down inside the adjustment groove 905, so that the fixture and the probe are finely adjusted in position by the bridging rod 901, the flange plate group, the telescopic rod 10, the sleeve 7 and the U-shaped insertion rod 8.
[0059] It should be noted that although the above embodiments have been described in this article, the patent protection scope of the present invention is not limited thereby. Therefore, based on the innovative concept of the present invention, any changes and modifications made to the embodiments described in this article, or equivalent structural, equivalent process or equivalent functional transformations made by using the content of the specification and drawings of the present invention, directly or indirectly applying the above technical solutions to other related technical fields, are all included in the protection scope of the present invention patent.
Claims
1. An ultrasonic phased array probe fixture for a water jet ultrasonic non-destructive testing system, characterized in that include: The outer shell part is used to construct an internal space with a single inlet and a single outlet, so as to realize convenient installation of a water inlet pipe and stable directional water flow spraying to meet the coupling requirements of ultrasonic probe detection; A probe mounting seat portion, the probe mounting seat portion being assembled and connected inside the shell portion, and being used to accurately position the ultrasonic phased array probe (4) and install it inside the shell portion; The outer shell part comprises a water inlet upper cover (1), a rectifying chamber middle cover (2), a bolt and nut assembly (3) and a water outlet lower cover (5); The water inlet upper cover (1), the rectifying chamber middle cover (2) and the water outlet lower cover (5) are assembled and connected via the bolt and nut assembly (3); The probe mounting seat portion comprises a transition mounting plate (201), a pressing plate (202), an assembly bolt (203), and a receiving bolt (204); The ultrasonic phased array probe (4) is placed between the transition mounting plate (201) and the pressing plate (202), and the transition mounting plate (201) and the pressing plate (202) are clamped and fixed by the assembly bolts (203); After one end of the receiving bolt (204) passes through the rectifying chamber middle cover (2) in the outer shell part, it is threadedly connected to the inside of the bottom of the transition mounting plate (201); at the same time, the receiving bolt (204) is also threadedly connected to the inside of the bottom of the rectifying chamber middle cover (2).
2. The ultrasonic phased array probe fixture for a water-jet ultrasonic non-destructive testing system according to claim 1, characterized in that: The water inlet upper cover (1), the rectifying chamber middle cover (2) and the water outlet lower cover (5) are assembled from top to bottom and positioned by interference fit on the contact surface, and then the bolt and nut assembly (3) is used to fix and assemble the water inlet upper cover (1), the rectifying chamber middle cover (2) and the water outlet lower cover (5).
3. The ultrasonic phased array probe fixture for the water-jet ultrasonic non-destructive testing system according to claim 2, characterized in that: After the water inlet upper cover (1), the rectifying chamber middle cover (2) and the water outlet lower cover (5) are assembled from top to bottom, the three together form an internal space with a single inlet and a single outlet, and the transverse cross-section of the internal space transitions from a circle to a rectangle that fits the shape of the phased array effective area of the ultrasonic phased array probe (4).
4. The ultrasonic phased array probe fixture for a water-jet ultrasonic non-destructive testing system according to claim 2, characterized in that: Corresponding concave-convex structures are provided between the contact surfaces of the water inlet upper cover (1) and the rectifying chamber middle cover (2), and between the contact surfaces of the rectifying chamber middle cover (2) and the water outlet lower cover (5).
5. The ultrasonic phased array probe fixture for a water jet ultrasonic non-destructive testing system according to claim 1, characterized in that: A groove (2011) matching the outer contour of the ultrasonic phased array probe (4) is provided inside the transition mounting plate (201), and the ultrasonic phased array probe (4) is positioned and fit in the transition mounting plate (201) through the groove (2011).
6. The ultrasonic phased array probe fixture for the water-jet ultrasonic non-destructive testing system according to claim 1, characterized in that: When the shell part and the probe mounting seat part are in an assembled state, the structure in the internal space after the two are assembled forms a water flow channel, and water entering from the water inlet upper cover (1) passes through the transition mounting plate (201) and the pressing plate (202) covered with through holes (6), so that water bubbles around the ultrasonic phased array probe (4) are eliminated.
7. An ultrasonic phased array probe fixture for a water-jet ultrasonic non-destructive testing system according to claim 1, characterized in that: In the assembled state of the housing part and the probe mounting seat part, the transition mounting flat plate (201) is suspended above the inside of the rectifying chamber middle cover (2) in the housing part by means of the receiving bolt (204), and a gap is formed between the bottom of the transition mounting flat plate (201) and the upper part inside the rectifying chamber middle cover (2); After the water entering from the water inlet upper cover (1) passes through the transition mounting flat plate (201) and the pressing flat plate (202) covered with through holes (6), the flow direction of the water at the junction of the transition mounting flat plate (201) and the rectifying chamber middle cover (2) changes from downward to horizontal, so as to remove the air in the space around the ultrasonic phased array probe (4) and completely cover the water flow.
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