Automatic production scheduling planning management system and method for paper cutting production
Through the automated production scheduling planning management system, the carton design and production process of paper cutting production is optimized, and the inefficiency problem of traditional manual production scheduling planning is solved, and efficient, flexible and economical production management of paper cutting production is achieved.
Patent Information
- Application Number
- CN202510349314.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2045-03-24
AI Technical Summary
Traditional paper cutting production scheduling planning and management rely on manual methods, making mistakes prone to emergency orders and equipment failures, resulting in inefficient production efficiency.
An automated production scheduling planning and management system is adopted, including tolerance setting module, silo adaptation module, box type judgment module, press-cut management module, process interaction module and automatic production scheduling module. Through dynamic adaptation mechanism and dual-mode box making mode, the carton design and production process are optimized.
It improves the production efficiency of paper cutting production, reduces the time and error rate of manual material selection, enhances the flexibility and continuity of production, reduces costs, protects enterprise data security, and avoids confusion and waste of task arrangements.
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Figure CN120235401A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of production and processing, and particularly relates to an automated production scheduling planning management system for paper cutting production. Background Art
[0002] Automated production scheduling planning management for paper cutting production refers to a management system that uses a paper cutting machine management system to automatically arrange paper cutting production tasks according to factors such as production tasks and equipment status, so as to ensure that production tasks are completed on time, efficiently, and with high quality. With the popularization of online shopping, the high efficiency of the logistics industry, the diverse needs of the consumer goods industry, and the promotion of environmental protection policies, cardboard boxes have become one of the main packaging materials. However, the increasing demand for cardboard boxes has also put forward higher requirements for packaging production enterprises. In order to reasonably allocate cardboard box production tasks and improve production efficiency, automated production scheduling planning management has emerged.
[0003] Traditional production scheduling planning management mainly uses manual production scheduling methods. Although this method can meet certain paper cutting production requirements, it relies too much on the experience of operators and may be prone to errors. In the face of emergency orders or equipment failures, it is difficult for manual production scheduling to timely discover problems in production and quickly adjust the production plan, resulting in low efficiency of paper cutting production. Summary of the Invention
[0004] The present invention provides an automated production scheduling planning management system for paper cutting production, and its main purpose is to improve the production efficiency of paper cutting production.
[0005] To achieve the above object, an automated production scheduling planning management system for paper cutting production provided by the present invention includes: a tolerance setting module, a bin adaptation module, a box type judgment module, a die cutting management module, a process interaction module, and an automatic production scheduling module; The tolerance setting module is used to obtain the packaging package of the box to be manufactured and its corresponding order information, identify the product characteristics of the packaging package based on the order information, set the size tolerance threshold of the packaging package, and set the cardboard box size of the packaging package according to the size tolerance threshold; The bin adaptation module is used to input the cardboard box size and the order information into a preset paper cutting device, use the paper cutting device to retrieve the raw paper stack of the packaging package and its corresponding storage bin, query the width limit parameter of the paper cutting device, and set the dynamic adaptation mechanism of the storage bin and the raw paper stack in the paper cutting device according to the width limit parameter; The box type judgment module is used to set the cardboard box type of the packaging package according to the product characteristics, calculate the packing rate and cost consumption rate of the packaging package based on the cardboard box type, and set the box type judgment condition of the packaging package according to the packing rate and the cost consumption rate; The die-cutting management module is used to set the dual-mode box-making mode of the packaged parcel based on the dynamic adaptation mechanism and the box type judgment condition, and construct a carton processing list of the packaged parcel according to the dual-mode box-making mode; The process interaction module is used to create a box-making process interaction system for the packaged parcel according to the order information, the dual-mode box-making mode and the carton processing list, and configure a box-making data security network for the packaged parcel based on the box-making process interaction system; The automatic production scheduling module is used to perform automated production scheduling planning processing on the paper cutting equipment by combining the dynamic adaptation mechanism, the dual-mode box-making mode, the box-making process interaction system and the box-making data security network, and obtain an automated production scheduling result.
[0006] Optionally, setting the size tolerance threshold of the packaged parcel based on the order information includes: Extracting the parcel size, transportation conditions and parcel characteristics of the packaged parcel based on the order information; Identifying the type of filler of the packaged parcel according to the parcel characteristics; Measuring the thickness of the filler of the packaged parcel based on the type of filler; Setting the reserved space of the packaged parcel according to the thickness of the filler; Performing a filler addition process on the packaged parcel to obtain a filled parcel; Calculating the size difference between the filled parcel and the packaged parcel; Setting the size tolerance threshold of the packaged parcel according to the size difference and the reserved space.
[0007] Optionally, setting the dynamic adaptation mechanism of the storage bin and the raw paper stack in the paper cutting equipment according to the width limit parameter includes: Locating the starting position of the storage bin in the paper cutting equipment, and determining the bin offset of the storage bin according to the starting position; Setting the bin width of the paper cutting equipment based on the bin offset and the width limit parameter; Setting the anti-overlap offset of the storage bin by combining the bin offset and the bin width; Measuring the paper width of the raw paper stack, and defining the matching condition between the raw paper stack and the storage bin according to the paper width and the bin width; Generating a matching result between the raw paper stack and the storage bin based on the matching condition; When the matching result does not meet the preset matching result, a suitable bin for the raw paper stack is constructed by combining the bin offset, the anti-overlap offset, the paper width, and the width limit parameter. Set a dynamic adaptation mechanism for the storage bin and the raw paper stack in the paper cutting device according to the matching condition, the paper width, and the suitable bin.
[0008] Optionally, setting the carton type of the packaging package according to the product characteristics includes: Identify the product shape, product weight, fragility level, and usage scenario of the packaging package according to the product characteristics. Select the cardboard type of the packaging package based on the product weight. Set the internal buffer space of the packaging package according to the fragility level. Define the carton capacity of the packaging package based on the product weight and the internal buffer space. Identify the item display requirements of the packaging package according to the usage scenario. Set the carton type of the packaging package by combining the product shape, the item display requirements, the carton capacity, and the cardboard type.
[0009] Optionally, setting the carton type judgment conditions for the packaging package according to the packing rate and the cost consumption rate includes: Analyze the space utilization rate of the packaging package according to the packing rate and the cost consumption rate. Identify the cardboard shape and filler capacity of the packaging package based on the space utilization rate. Determine the arrangement method of the packaging package according to the cardboard shape. Analyze the transportation method and transportation distance of the packaging package based on the filler capacity. Set the carton type judgment conditions for the packaging package by combining the cardboard shape, the arrangement method, the transportation distance, and the transportation method.
[0010] Optionally, setting the dual-mode carton making mode for the packaging package based on the dynamic adaptation mechanism and the carton type judgment conditions includes: Identify the current cutting parameters of the packaging package based on the dynamic adaptation mechanism. Determine the optimal carton type of the packaging package according to the current cutting parameters and the carton type judgment conditions. Collect the customer order information of the packaging package, and identify the number of carton types to be made for the optimal carton type based on the customer order information. Analyze the manufacturing complexity of the optimal box type according to the current cutting parameters; Based on the number of box types to be manufactured and the manufacturing complexity, set the classification box-making method for the packaging package, and set the mode switching conditions for the classification box-making method; Combine the classification box-making method and the mode switching conditions to set the dual-mode box-making mode for the packaging package.
[0011] Optionally, according to the dual-mode box-making mode, construct a carton processing list for the packaging package, including: Extract the classification processing tasks of the packaging package according to the dual-mode box-making mode; Identify the task status of the packaging package under the classification processing task, and construct a real-time display window for the task status; Determine the carton manufacturing path of the packaging package according to the real-time display window; Based on the carton manufacturing path and the real-time display window, set an exception reminder mechanism for the classification processing task; Create an exception handling channel for the classification processing task according to the exception reminder mechanism; Generate a task result log for the packaging package based on the carton manufacturing path and the exception handling channel; Combine the classification processing task, the real-time display window and the task result log to construct a carton processing list for the packaging package Optionally, according to the order information, the dual-mode box-making mode and the carton processing list, create an interactive system for the carton-making process of the packaging package, including: Configure the folder import path in the dual-mode box-making mode; Perform data parsing processing on the order information according to the folder import path to obtain an order parsing result; Create a carton-making task and a label printing task for the packaging package based on the order parsing result; Set up a device monitoring network for the carton-making task and the label printing task; Construct a data sharing unit for the carton-making task and the label printing task according to the device monitoring network; Combine the order parsing result, the device monitoring network and the data sharing unit to create an interactive system for the carton-making process of the packaging package.
[0012] Optionally, based on the interactive system for the carton-making process, configure a data security network for the carton-making of the packaging package, including: Collect the carton-making process data of the encapsulated package under the carton-making process interaction system; Identify the classification data of the carton-making process data, and calculate the importance coefficient of the classification data in the carton-making process data; Based on the importance coefficient, set the data sensitivity level of the classification data; According to the classification data, identify the category of users of the carton-making process data; Based on the category of users and the data sensitivity level, define the user access rights of the carton-making process data; According to the user access rights, configure the carton-making data security network of the encapsulated package.
[0013] An automated production scheduling planning management method for paper cutting, characterized in that the method includes: Obtain the encapsulated package to be made into a carton and its corresponding order information. Based on the order information, identify the product characteristics of the encapsulated package, and set the size tolerance threshold of the encapsulated package. According to the size tolerance threshold, set the carton size of the encapsulated package; Input the carton size and the order information into a preset paper cutting device, use the paper cutting device to retrieve the raw paper stack of the encapsulated package and its corresponding storage bin, query the width limit parameter of the paper cutting device, and according to the width limit parameter, set the dynamic adaptation mechanism of the storage bin and the raw paper stack on the paper cutting device; According to the product characteristics, set the carton type of the encapsulated package. Based on the carton type, calculate the packing rate and cost consumption rate of the encapsulated package. According to the packing rate and the cost consumption rate, set the carton type judgment condition; Based on the dynamic adaptation mechanism and the carton type judgment condition, set the dual-mode carton-making mode of the encapsulated package. According to the dual-mode carton-making mode, construct the carton processing list of the encapsulated package; According to the order information, the dual-mode carton-making mode and the carton processing list, create the carton-making process interaction system of the encapsulated package. Based on the carton-making process interaction system, configure the carton-making data security network of the encapsulated package; Combined with the dynamic adaptation mechanism, the dual-mode carton-making mode, the carton-making process interaction system and the carton-making data security network, perform the automated production scheduling planning process of the paper cutting device to obtain the automated production scheduling result.
[0014] In the embodiments of the present invention, by setting the dimensional tolerance threshold of the packaging package based on the order information, it can be ensured that there is enough space inside the carton to accommodate the goods and their cushioning materials, avoiding the situation that the goods cannot be put into the carton due to size mismatch or the goods being damaged due to the carton being too tight; further, in the embodiments of the present invention, by setting the dynamic adaptation mechanism of the storage bin and the raw paper stack in the paper cutting device according to the width limit parameter, the corresponding raw paper stack and storage bin can be automatically identified and retrieved, reducing the time and error rate of manual material selection. At the same time, by dynamically adapting to raw paper stacks of any specification, it can meet diverse production requirements; in the embodiments of the present invention, by calculating the packing rate and cost consumption rate of the packaging package based on the carton type, the space waste during transportation and storage can be reduced, thereby reducing costs, improving economic benefits, and helping to set the carton type judgment conditions for the packaging package, so as to intelligently select the optimal carton type to ensure that the packaging design not only meets the requirements of protecting the product but also has cost-effectiveness; further, in the embodiments of the present invention, by setting the dual-mode carton making mode of the packaging package based on the dynamic adaptation mechanism and the carton type judgment conditions, the flexibility of paper cutting production can be enhanced to meet different production requirements and improve production efficiency; in the embodiments of the present invention, by constructing the carton processing list of the packaging package according to the dual-mode carton making mode, the flexibility of production scheduling planning can be improved and the utilization rate of production resources can be optimized; further, in the embodiments of the present invention, by creating the carton making process interaction system of the packaging package according to the order information, the dual-mode carton making mode and the carton processing list, the most suitable production mode can be automatically selected according to the actual production situation and order requirements, improving the continuity and efficiency of the production process; in the embodiments of the present invention, by configuring the carton making data security network of the packaging package based on the carton making process interaction system, it can be ensured that only authorized personnel can access and operate the system, preventing unauthorized access and data leakage, and protecting the sensitive information and production data of the enterprise; finally, in the embodiments of the present invention, by combining the dynamic adaptation mechanism, the dual-mode carton making mode, the carton making process interaction system and the carton making data security network, performing the automated production scheduling planning process of the paper cutting device to obtain the automated production scheduling result, the pertinence and efficiency of paper cutting can be improved, reducing the invalid operations and waste during the paper cutting process, improving the efficiency of paper cutting production. At the same time, the automated production scheduling management avoids the chaos and unreasonableness of task arrangement, improving the utilization rate and cost-effectiveness of paper cutting production. Therefore, an automated production scheduling planning management system and method for paper cutting production provided by the embodiments of the present invention can improve the production efficiency of paper cutting production. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 FIG. is a functional module diagram of an automated production scheduling planning management system for paper cutting production provided by an embodiment of the present invention; Figure 2Schematic flowchart of an automated production scheduling planning and management method for paper cutting production provided by an embodiment of the present invention; The realization, functional features and advantages of the present invention will be further described in conjunction with the embodiments with reference to the accompanying drawings. Specific embodiments
[0016] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0017] In fact, the server device deployed by an automated production scheduling planning and management system for paper cutting production may be composed of one or more devices. The above-mentioned automated production scheduling planning and management system for paper cutting production can be implemented as: a business instance, a virtual machine, a hardware device. For example, the above-mentioned automated production scheduling planning and management system for paper cutting production can be implemented as a business instance deployed on one or more devices in a cloud node. Simply put, the above-mentioned automated production scheduling planning and management system for paper cutting production can be understood as a software deployed on a cloud node, which is used to provide services for an automated production scheduling planning and management of paper cutting production for each client. Alternatively, the above-mentioned automated production scheduling planning and management system for paper cutting production can also be implemented as a virtual machine deployed on one or more devices in a cloud node. An application software for managing each client is installed in the virtual machine. Alternatively, the above-mentioned automated production scheduling planning and management system for paper cutting production can also be implemented as a server composed of many identical or different types of hardware devices, and one or more hardware devices are set to provide services for an automated production scheduling planning and management of paper cutting production for each client.
[0018] In terms of implementation form, an automated production scheduling planning and management system for paper cutting production and the client adapt to each other. That is, if an automated production scheduling planning and management system for paper cutting production is an application installed on a cloud service platform, the client is a client that establishes a communication connection with the application; or if an automated production scheduling planning and management system for paper cutting production is implemented as a website, the client is implemented as a web page; or if an automated production scheduling planning and management system for paper cutting production is implemented as a cloud service platform, the client is implemented as a small program in an instant messaging application.
[0019] Refer to Figure 1 As shown, it is a functional module diagram of an automated production scheduling planning and management system for paper cutting production provided by an embodiment of the present invention.
[0020] The automated production scheduling and planning management system 100 for paper cutting production according to the present invention can be set in a cloud server. In terms of implementation form, it can be used as one or more service devices, or can be installed as an application on the cloud (such as a server for automated production scheduling and planning management of paper cutting production, a server cluster, etc.), or can also be developed into a website. According to the functions achieved, the automated production scheduling and planning management system 100 for paper cutting production includes a tolerance setting module 101, a bin adaption module 102, a box type judgment module 103, a die cutting management module 104, a process interaction module 105, and an automatic production scheduling module 106.
[0021] In the embodiments of the present invention, in the tracking of the automated production scheduling and planning management for paper cutting production, each of the above modules can be independently implemented and called with other modules. Here, the call can be understood as that a certain module can be connected to multiple modules of another type and provide corresponding services for the multiple modules it is connected to. In the automated production scheduling and planning management system for paper cutting production provided by the embodiments of the present invention, without modifying the program code, the applicable scope of the automated production scheduling and planning management architecture for paper cutting production can be adjusted in the form of adding modules and directly calling, so as to achieve cluster - type horizontal expansion, so as to achieve the purpose of quickly and flexibly expanding the automated production scheduling and planning management system for paper cutting production. In practical applications, the above modules can be set in the same device or different devices, or can also be set in virtual devices, such as service instances in a cloud server.
[0022] Next, in combination with specific embodiments, the respective components and specific working processes of the automated production scheduling and planning management system for paper cutting production will be described separately.
[0023] The tolerance setting module 101 is used to obtain the packaging package of the box to be manufactured and its corresponding order information. Based on the order information, identify the product characteristics of the packaging package, set the size tolerance threshold of the packaging package, and set the carton size of the packaging package according to the size tolerance threshold.
[0024] In the embodiments of the present invention, by obtaining the packaging package of the box to be manufactured and its corresponding order information, the packaging requirements of each package can be identified, so as to add a suitable size tolerance threshold for each package. The packaging package refers to the goods or commodities that need to be packed in cartons, and the order information refers to all data and records related to the packaging package, including but not limited to transportation requirements, item types, and packaging requirements.
[0025] Optionally, the acquisition of the packaging package of the box to be manufactured and its corresponding order information can be realized by integrating with an e - commerce platform or a logistics system through an API interface.
[0026] Furthermore, by identifying the product characteristics of the encapsulated package based on the order information, the embodiments of the present invention can achieve high-precision cutting and ensure the consistency of the carton size of the encapsulated package. The product characteristics refer to the unique properties of the items in the package, including physical, chemical, material, and technical attributes. For example, what material the item is made of and whether it belongs to dangerous goods.
[0027] By setting the size tolerance threshold of the encapsulated package based on the order information, the embodiments of the present invention can ensure that there is enough space inside the carton to accommodate the goods and their cushioning materials, and avoid damage to the goods caused by the inability to fit the goods into the carton due to size mismatch or the carton being too tight. The size tolerance threshold refers to the minimum and maximum spaces deliberately reserved in the packaging size when designing the packaging carton to adapt to the actual size changes of the goods, cushioning requirements, and various conditions during transportation.
[0028] As an embodiment of the present invention, setting the size tolerance threshold of the encapsulated package based on the order information includes: extracting the package size, transportation conditions, and package characteristics of the encapsulated package based on the order information; identifying the type of filling material of the encapsulated package according to the package characteristics; measuring the thickness of the filling material of the encapsulated package based on the type of filling material; setting the reserved space of the encapsulated package according to the thickness of the filling material; performing the filling material addition process on the encapsulated package to obtain a filled package; calculating the size difference between the filled package and the encapsulated package; and setting the size tolerance threshold of the encapsulated package according to the size difference and the reserved space.
[0029] Among them, the package size refers to the specific values of the three dimensions of length, width, and height of the encapsulated package. The transportation conditions refer to various environmental factors and operation requirements that the package may face during transportation, including transportation mode, transportation distance and time, handling requirements, etc. The package characteristics refer to the physical and chemical properties of the object, such as fragility, shelf life, shape, etc. The type of filling material refers to the specific form of the filling material, including foam, pearl cotton, bubble film, etc. The thickness of the filling material refers to the space thickness occupied by the filling material after completely wrapping the object. The reserved space refers to an additional part of the space reserved in addition to the space occupied by the filling material and the package. The filling material addition process refers to the process of adding cushioning materials (such as foam, bubble film, pearl cotton, cardboard, etc.) inside the encapsulated package. The filled package refers to the encapsulated package after the filling material addition process. The size difference refers to the difference between the size of the filled package and the size of the original encapsulated package. For example, if the length, width, and height of the filled package are 2 cm, 1.5 cm, and 1 cm larger than those of the original encapsulated package respectively, then this difference is the space occupied by the filling material.
[0030] Optionally, the measurement of the thickness of the filler in the encapsulated package can be achieved using a tape measure based on the type of filler. The reserved space of the encapsulated package can be determined according to the compression degree of the filler and the dynamic conditions during transportation based on the filler thickness. The setting of the dimensional tolerance threshold of the encapsulated package can be achieved through computer logical operators based on the dimensional difference and the reserved space.
[0031] Furthermore, by setting the carton size of the encapsulated package according to the dimensional tolerance threshold in the embodiments of the present invention, it can be ensured that the carton can still accommodate the package within the allowed deviation range, avoiding over-packaging and reducing waste of carton materials. The carton size refers to the specific values of the length, width, and height of the carton set according to the dimensional tolerance threshold of the encapsulated package.
[0032] Optionally, the setting of the carton size of the encapsulated package can be determined by the cardboard cutting size according to the dimensional tolerance threshold.
[0033] The bin adaptation module 102 is used to input the carton size and the order information into a preset paper cutting device, use the paper cutting device to retrieve the raw paper stack of the encapsulated package and its corresponding storage bin, query the width limit parameter of the paper cutting device, and set the dynamic adaptation mechanism of the storage bin and the raw paper stack on the paper cutting device according to the width limit parameter.
[0034] In the embodiments of the present invention, by inputting the carton size and the order information into a preset paper cutting device, the most suitable paper stack can be selected from multiple storage bins to achieve automated production. The paper cutting device refers to a mechanical device used to cut raw materials (such as paper, cardboard, corrugated paper, etc.) into specific sizes and shapes, such as a paper cutting machine.
[0035] Furthermore, in the embodiments of the present invention, by using the paper cutting device to retrieve the raw paper stack of the encapsulated package and its corresponding storage bin, the corresponding raw paper stack and storage bin can be automatically identified and retrieved, reducing the time and error rate of manual material selection. The raw paper stack refers to the raw materials for producing cartons, usually paper stored in the form of a paper stack. A paper stack is a unit formed by stacking multiple sheets of the same specification of paper together for easy handling and storage. The storage bin refers to a warehouse or storage area used to store and manage raw materials (such as paper, cardboard, etc.).
[0036] In the embodiments of the present invention, by querying the width limit parameter of the paper cutting device, the cutting path of the paper can be optimized, reducing the generation of waste materials and thus reducing costs. The width limit parameter refers to the maximum raw material width that the paper cutting device can handle, such as the maximum paper width.
[0037] Optionally, the query of the width limit parameter of the paper cutting device can be realized through the device technical specification.
[0038] Furthermore, in the embodiment of the present invention, by setting a dynamic adaptation mechanism of the storage bin and the raw paper stack in the paper cutting device according to the width limit parameter, any specification of the raw paper stack can be dynamically adapted, so as to meet diverse production requirements. The dynamic adaptation mechanism refers to a system that automatically adjusts the working parameters of the storage bin according to different raw material specifications (such as the size, thickness, weight, etc. of the paper).
[0039] As an embodiment of the present invention, the setting of the dynamic adaptation mechanism of the storage bin and the raw paper stack in the paper cutting device according to the width limit parameter includes: positioning the starting position of the storage bin in the paper cutting device, and determining the bin offset of the storage bin according to the starting position; setting the bin width of the paper cutting device based on the bin offset and the width limit parameter; setting the anti-overlap offset of the storage bin in combination with the bin offset and the bin width; measuring the paper width of the raw paper stack, and defining the matching condition between the raw paper stack and the storage bin according to the paper width and the bin width; generating a matching result between the raw paper stack and the storage bin based on the matching condition; when the matching result does not meet the preset matching result, constructing a suitable bin for the raw paper stack in combination with the bin offset, the anti-overlap offset, the paper width and the width limit parameter; and setting the dynamic adaptation mechanism of the storage bin and the raw paper stack in the paper cutting device according to the matching condition, the paper width and the suitable bin.
[0040] Among them, the starting position refers to the initial position of the storage bin when the paper cutting device starts the cutting operation, the bin offset refers to the deviation between the actual position of the storage bin and the starting position, the bin width refers to the effective width inside the bin for storing the raw paper stack, the anti-overlap offset refers to the width value set to prevent the physical positions of two or more bins in the paper cutting device from intersecting or covering, the paper width refers to the actual width of the paper in the raw paper stack, the matching condition refers to the rule for judging whether the raw paper stack can adapt to the current storage bin set according to the paper width and the bin width, the matching result refers to the judgment result generated according to the matching condition, the preset matching result refers to the ideal matching state preset by the system, and the suitable bin refers to the dynamically adjusted storage bin configuration constructed in combination with the bin offset, the anti-overlap offset, the paper width and the width limit parameter.
[0041] Optionally, the determination of the bin offset of the storage bin according to the starting position can be determined by the reference point of the paper cutting device. For example, taking the left edge of the device as the reference point, the measurement of the paper width of the raw paper stack can be achieved by using the unfolded size of the carton.
[0042] In an alternative embodiment of the present invention, based on the bin offset and the width limit parameter, the bin width of the paper cutting device is set by using the following formula:
[0043] where H represents the bin width of the paper cutting device, represents the width limit parameter of the paper cutting device, represents the bin offset.
[0044] In another alternative embodiment of the present invention, in combination with the bin offset and the bin width, the anti-overlap offset of the storage bin is set by using the following formula:
[0045] where represents the anti-overlap offset of the storage bin at the i + 1-th position, represents the bin width corresponding to the storage bin at the i-th position, represents the bin offset corresponding to the storage bin at the i-th position, and i represents the position index of the storage bin.
[0046] It should be noted that the bin width must be less than or equal to the width limit parameter of the paper cutting device, otherwise it cannot be used properly. If there are multiple bins in the paper cutting device, the sum of the widths of all bins plus the offset must be less than the width limit parameter of the device. In addition, in order to avoid bin overlap, it is necessary to ensure that the offset of the new bin is greater than the sum of the offset and width of the previous bin.
[0047] The box type judgment module 103 is configured to set the carton box type of the packaging package according to the product characteristics, calculate the packing rate and cost consumption rate of the packaging package based on the carton box type, and set the box type judgment condition of the packaging package according to the packing rate and the cost consumption rate.
[0048] In the embodiment of the present invention, by setting the carton box type of the packaging package according to the product characteristics, the internal space utilization rate can be maximized, voids and wastes can be reduced, thereby improving the loading efficiency. The carton box type refers to the shape and structure type of the carton, such as the regular slotted type, folding box type, wrap-around box type, etc.
[0049] As an embodiment of the present invention, setting the carton type of the packaging wrap according to the product characteristics includes: identifying the product shape, product weight, fragility level, and usage scenario of the packaging wrap according to the product characteristics; selecting the cardboard type of the packaging wrap based on the product weight; setting the internal buffer space of the packaging wrap according to the fragility level; defining the carton capacity of the packaging wrap based on the product weight and the internal buffer space; identifying the item display requirements of the packaging wrap according to the usage scenario; and setting the carton type of the packaging wrap by combining the product shape, the item display requirements, the carton capacity, and the cardboard type.
[0050] Among them, the product shape refers to the external geometric shape of the item in the packaging wrap, such as a cylinder; the product weight refers to the mass of the product itself, usually expressed in units such as kilograms (kg), grams (g), pounds (lb), etc.; the fragility level refers to the vulnerability of the product when subjected to impact or vibration; the usage scenario refers to the environment and conditions in which the product will be used, such as retail display, e-commerce distribution, warehouse storage, etc.; the cardboard type refers to the structure and number of layers of the corrugated cardboard used to make the carton, such as single-layer corrugated paper and double-layer corrugated paper; the internal buffer space refers to the space occupied by the materials inside the carton for protecting the product from impact and vibration; the carton capacity refers to the maximum loading capacity desired when designing the carton, including the product itself and the internal buffer materials; and the item display requirements refer to the requirements for whether the product needs to be displayed through the carton during sales or display, such as transparent windows, graphic printing, etc.
[0051] Optionally, the selection of the cardboard type of the packaging wrap based on the product weight can be determined by the product weight and the cardboard grammage. For example, for lightweight items (<5 kg), cardboard with a grammage of about 200 g / m² is selected, and for medium-weight items (5 kg - 20 kg), cardboard with a grammage of about 300 g / m² is selected. The setting of the internal buffer space of the packaging wrap according to the fragility level can be achieved by using the volume of the buffer material.
[0052] Furthermore, in the embodiment of the present invention, by calculating the packing rate and cost consumption rate of the packaging wrap based on the carton type, space waste during transportation and storage can be reduced, thereby reducing costs and improving economic benefits. The packing rate refers to the ratio of the volume of the items actually loaded in the carton to the total volume of the carton, and the cost consumption rate refers to the ratio of the material cost to the total value of the product during the packaging process.
[0053] In an optional embodiment of the present invention, based on the carton type, the packing rate of the packaging wrap is calculated using the following formula:
[0054] wherein, R represents the stuffing rate of the packaging parcel, represents the parcel volume of the j-th packaging parcel, represents the internal effective volume corresponding to the carton type, represents the space utilization rate corresponding to the carton type, m represents the number of packaging parcels loaded into the carton, and j represents the index number of the packaging parcel.
[0055] In an alternative embodiment of the present invention, based on the carton type, the cost consumption rate of the packaging parcel is calculated using the following formula:
[0056] wherein, k represents the cost consumption rate of the packaging parcel, represents the cost corresponding to the carton type, represents the parcel volume of the e-th packaging parcel, represents the density of the e-th packaging parcel, represents the box type efficiency coefficient corresponding to the carton type, g represents the total number of parcels in the stuffing, and e represents the serial number of the packaging parcel.
[0057] In the embodiment of the present invention, by setting the box type judgment condition of the packaging parcel according to the stuffing rate and the cost consumption rate, the optimal carton type can be intelligently selected to ensure that the packaging design not only meets the requirements of protecting the product but also has cost - effectiveness. The box type judgment condition refers to the criteria or rules used to evaluate and determine the most suitable carton type for specific products and transportation requirements.
[0058] As an embodiment of the present invention, setting the box type judgment condition of the packaging parcel according to the stuffing rate and the cost consumption rate includes: analyzing the space utilization rate of the packaging parcel according to the stuffing rate and the cost consumption rate; identifying the cardboard shape and the filler capacity of the packaging parcel based on the space utilization rate; determining the arrangement method of the packaging parcel according to the cardboard shape; analyzing the transportation method and transportation distance of the packaging parcel based on the filler capacity; and setting the box type judgment condition of the packaging parcel in combination with the cardboard shape, the arrangement method, the transportation distance, and the transportation method.
[0059] Among them, the space utilization rate refers to the ratio of the space used to load products in the packaging parcel to the total available space. The cardboard shape refers to the geometric shapes of the respective faces constituting the packaging parcel. For example, the board pieces can be rectangular, square, triangular or other shapes. The filling capacity refers to the volume of the filling materials used to provide buffering and protection inside the packaging parcel, including bubble wrap, foam, paper, etc. The transportation method refers to the method used to move the packaging parcel from one place to another, such as road transportation. The transportation distance refers to the total distance that the packaging parcel needs to be transported. The length of the transportation distance may affect the decision-making of the packaging design. For example, long-distance transportation may require more buffering materials.
[0060] Optionally, according to the packing rate and the cost consumption rate, the space utilization rate analysis of the packaging parcel can be determined by deriving from the packing rate formula. Combining the cardboard shape, the arrangement method, the transportation distance and the transportation method, the setting of the box type judgment conditions of the packaging parcel can be determined by a heuristic algorithm, such as a genetic algorithm.
[0061] The die-cutting management module 104 is used to set the dual-mode box-making mode of the packaging parcel based on the dynamic adaptation mechanism and the box type judgment conditions, and construct a cardboard processing list of the packaging parcel according to the dual-mode box-making mode.
[0062] In the embodiment of the present invention, by setting the dual-mode box-making mode of the packaging parcel based on the dynamic adaptation mechanism and the box type judgment conditions, the flexibility of paper cutting production can be enhanced to adapt to different production requirements and improve production efficiency. The dual-mode box-making mode refers to a flexible production mode that combines manual box-making and automatic box-making.
[0063] As an embodiment of the present invention, setting the dual-mode box-making mode of the packaging parcel based on the dynamic adaptation mechanism and the box type judgment conditions includes: identifying the current cutting parameters of the packaging parcel based on the dynamic adaptation mechanism; determining the optimal box type of the packaging parcel according to the current cutting parameters and the box type judgment conditions; collecting the customer order information of the packaging parcel, and identifying the quantity of box type production of the optimal box type based on the customer order information; analyzing the production complexity of the optimal box type according to the current cutting parameters; setting the classified box-making method of the packaging parcel based on the quantity of box type production and the production complexity, and setting the mode switching conditions of the classified box-making method; and setting the dual-mode box-making mode of the packaging parcel by combining the classified box-making method and the mode switching conditions.
[0064] Among them, the current cutting parameters refer to a series of parameters when a cutting machine cuts cardboard to make cartons, including cutting size, cutting shape, cutting sequence, etc. The optimal carton type refers to the most suitable carton type selected according to the carton type judgment conditions of the packaged parcel and the current cutting parameters. The classified carton-making method refers to different carton-making strategies adopted according to different order requirements and production conditions. For example, small-batch and customized orders are set to the manual carton-making mode, and large-batch and standardized production orders are set to the automatic carton-making mode. The customer order information refers to the specific requirements of the customer for the packaged parcel, such as delivery time, special requirements (such as printing, marking, etc.), product type, etc. The quantity of carton types to be made refers to the quantity of specific types of cartons that need to be made according to the customer order information list. The production complexity refers to the difficulty level of making a specific type of carton. The mode switching condition refers to the condition that determines when to switch from one carton-making method (such as manual) to another (such as automatic) during the classified carton-making process.
[0065] Optionally, according to the current cutting parameters and the carton type judgment conditions, the determination of the optimal carton type of the packaged parcel can be realized by using a decision tree model. Based on the customer order information, the identification of the quantity of carton types to be made for the optimal carton type can be calculated by combining the order requirements and the carton type suitability. According to the current cutting parameters, the analysis of the production complexity of the optimal carton type can be realized by using a complexity evaluation model. For example, a complexity evaluation model can be constructed by combining the material usage, the complexity of the carton structure, and the production time. Based on the quantity of carton types to be made and the production complexity, the setting of the mode switching condition for the classified carton-making method can be determined by a rule engine.
[0066] Furthermore, by constructing a carton processing list for the packaged parcel according to the dual-mode carton-making mode in the embodiments of the present invention, the flexibility of production scheduling planning can be improved, and the utilization rate of production resources can be optimized. The carton processing list refers to a list or database for recording and managing carton processing tasks, which contains detailed information about each processing task, such as task ID, order information, carton type, size, quantity, status, priority, etc.
[0067] As an embodiment of the present invention, constructing the carton processing list of the encapsulated package according to the dual-mode carton-making mode includes: extracting the classified processing tasks of the encapsulated package according to the dual-mode carton-making mode; identifying the task status of the encapsulated package under the classified processing tasks, and constructing a real-time display window for the task status; determining the carton production path of the encapsulated package according to the real-time display window; setting an exception reminder mechanism for the classified processing tasks based on the carton production path and the real-time display window; creating an exception handling channel for the classified processing tasks according to the exception reminder mechanism; generating a task result log for the encapsulated package based on the carton production path and the exception handling channel; and constructing the carton processing list of the encapsulated package by combining the classified processing tasks, the real-time display window and the task result log.
[0068] Among them, the classified processing tasks refer to dividing the carton processing tasks into two different categories according to the dual-mode carton-making mode, including manual processing tasks and automatic processing tasks. The task status refers to the current status of the encapsulated package during the carton-making process. The real-time display window refers to a visual interface for real-time displaying task status, production progress and exception information. The carton production path refers to the specific process path from task creation to processing completion when making a carton for the encapsulated package. The exception reminder mechanism refers to a mechanism in which the system automatically triggers a reminder when the task status is abnormal (such as equipment failure, task delay). The exception handling channel refers to a quick processing method provided by the system when the task status is abnormal (such as reassigning tasks, adjusting the production line). The task result log refers to a complete operation log recording the carton-making task of the package from creation to completion, including task creation time, assignment time, completion time, and exception handling records, etc.
[0069] Optionally, the construction of the real-time display window for the task status can be achieved through a data visualization library, such as the ECharts data visualization library. The setting of the exception reminder mechanism for the classified processing tasks based on the carton production path and the real-time display window can be completed using a message queue, such as the Kafka message queue. The creation of the exception handling channel for the classified processing tasks according to the exception reminder mechanism can be obtained through a manual intervention interface, such as an operator control panel.
[0070] The process interaction module 105 is used to create a carton-making process interaction system for the encapsulated package according to the order information, the dual-mode carton-making mode and the carton processing list, and configure a carton-making data security network based on the carton-making process interaction system.
[0071] In an embodiment of the present invention, by creating an interactive system for the carton-making process of the packaging parcel according to the order information, the dual-mode carton-making mode, and the carton processing list, the most suitable production mode can be automatically selected according to the actual production situation and order requirements, improving the continuity and efficiency of the production process. The interactive system for the carton-making process refers to an integrated and collaborative system in the process of producing cartons for packaging parcels, which connects and optimizes each process and link from order reception to finished product output.
[0072] As an embodiment of the present invention, creating the interactive system for the carton-making process of the packaging parcel according to the order information, the dual-mode carton-making mode, and the carton processing list includes: configuring the folder import path in the dual-mode carton-making mode; performing data parsing processing on the order information according to the folder import path to obtain an order parsing result; creating the carton-making task and label printing task of the packaging parcel based on the order parsing result; setting up the device monitoring network for the carton-making task and the label printing task; constructing a data sharing unit for the carton-making task and the label printing task according to the device monitoring network; and creating the interactive system for the carton-making process of the packaging parcel by combining the order parsing result, the device monitoring network, and the data sharing unit.
[0073] Among them, the folder import path refers to the folder path where the paper cutting system automatically imports order files in the dual-mode carton-making mode. The data parsing processing refers to the process of extracting order information (such as order number, parcel size, quantity, etc.) from the imported order files. The order parsing result refers to the structured order information obtained after data parsing processing, including order number, parcel size, quantity, priority, etc. The carton-making task refers to the carton processing task created according to the order parsing result, including information such as carton size, quantity, and carton type. The label printing task refers to the label printing task created according to the order parsing result, including information such as order number, parcel size, and destination. The device monitoring network refers to a network system for monitoring carton-making equipment and label printing equipment. The data sharing unit refers to a module for sharing data between the carton-making task and the label printing task.
[0074] Optionally, the folder import path configuration in the dual-modal case-making mode can be obtained through the file system API system. According to the folder import path, the data parsing and processing of the order information can be read using a file parsing library, such as the pandas library in Python. Based on the order parsing result, the case-making task and label printing task for the packaged parcel can be created through a task management system, such as the Celery system. The device monitoring network settings for the case-making task and the label printing task can be implemented using Internet of Things technology, such as the MQTT protocol technology. According to the device monitoring network, the construction of the data sharing unit for the case-making task and the label printing task can be obtained through the RabbitMQ message queue.
[0075] Furthermore, in the embodiment of the present invention, by configuring the case-making data security network for the packaged parcel based on the case-making process interaction system, it can be ensured that only authorized personnel can access and operate the system, preventing unauthorized access and data leakage, and protecting the enterprise's sensitive information and production data. The case-making data security network refers to a networked management system for ensuring the security of production data.
[0076] As an embodiment of the present invention, configuring the case-making data security network for the packaged parcel based on the case-making process interaction system includes: collecting the case-making process data of the packaged parcel under the case-making process interaction system; identifying the classification data of the case-making process data and calculating the importance coefficient of the classification data in the case-making process data; setting the data sensitivity level of the classification data based on the importance coefficient; identifying the user category of the case-making process data according to the classification data; defining the user access rights of the case-making process data based on the user category and the data sensitivity level; and configuring the case-making data security network for the packaged parcel according to the user access rights.
[0077] Among them, the case-making process data refers to various data generated during the case-making process of the parcel, including but not limited to production speed, equipment operation parameters, product quality indicators, process time, raw material consumption, etc. The classification data refers to the data categories obtained by dividing the case-making process data according to the process type. The importance coefficient refers to an index used to measure the importance of the classification data in the case-making production data. The user category refers to the roles and responsibilities of the user in the case-making process. The user access right refers to the control mechanism for relevant personnel to access and operate the data. For example, an administrator can access all data, and an operator can only access the device status data.
[0078] Optionally, the classification data recognition of the case-making process data can be obtained through a data classification algorithm, such as the K-Means clustering algorithm. The calculation of the importance coefficient of the classification data in the case-making process data can be realized by using an importance evaluation algorithm, such as the XGBoost algorithm. According to the classification data, the identification of the user category of the case-making process data can be determined by the data type of the classification data. For example, quality inspection data corresponds to quality control personnel. Based on the user category and the data sensitivity level, the definition of the user access permission of the case-making process data can be realized by using an identity authentication and authorization tool, such as the OAuth2 tool.
[0079] The automatic production scheduling module 106 is configured to perform automated production scheduling planning processing for the paper cutting equipment by combining the dynamic adaptation mechanism, the dual-mode case-making mode, the case-making process interaction system, and the case-making data security network, and obtain an automated production scheduling result.
[0080] In the embodiment of the present invention, by combining the dynamic adaptation mechanism, the dual-mode case-making mode, the case-making process interaction system, and the case-making data security network, performing automated production scheduling planning processing for the paper cutting equipment, and obtaining an automated production scheduling result, the pertinence and efficiency of paper cutting can be improved, ineffective operations and waste in the paper cutting process can be reduced, the efficiency of paper cutting production can be improved. At the same time, the automated production scheduling planning management avoids the chaos and irrationality of task arrangement, improves the utilization rate and cost-effectiveness of paper cutting production. The automated production scheduling planning processing refers to the specific process of automatically arranging production tasks for the paper cutting equipment based on factors such as the raw material supply conditions determined by the dynamic adaptation mechanism, the case-making methods specified by the dual-mode case-making mode, the connection information of each process provided by the case-making process interaction system, and the data accuracy and security guaranteed by the case-making data security network. The automated production scheduling result refers to a set of information generated after the completion of the automated production scheduling planning management process, including task scheduling details, equipment scheduling plans, resource utilization efficiency evaluations, etc.
[0081] In the embodiments of the present invention, by setting the dimensional tolerance threshold of the packaging package based on the order information, it can be ensured that there is enough space inside the carton to accommodate the goods and their cushioning materials, avoiding the situation where the goods cannot be put into the carton due to size mismatch or the carton being too tight and damaging the goods. Further, in the embodiments of the present invention, by setting the dynamic adaptation mechanism of the storage bin and the raw paper stack in the paper cutting equipment according to the width limit parameter, the corresponding raw paper stack and storage bin can be automatically identified and retrieved, reducing the time and error rate of manual material selection. At the same time, by dynamically adapting to raw paper stacks of any specification, it can meet diverse production requirements. In the embodiments of the present invention, by calculating the packing rate and cost consumption rate of the packaging package based on the carton type, it can reduce the space waste during transportation and storage, thereby reducing costs, improving economic benefits, and helping to set the carton type judgment conditions for the packaging package, so as to intelligently select the optimal carton type to ensure that the packaging design not only meets the requirements of protecting the product but also has cost-effectiveness. Further, in the embodiments of the present invention, by setting the dual-mode carton making mode of the packaging package based on the dynamic adaptation mechanism and the carton type judgment conditions, the flexibility of paper cutting production can be enhanced to adapt to different production requirements and improve production efficiency. In the embodiments of the present invention, by constructing the carton processing list of the packaging package according to the dual-mode carton making mode, the flexibility of production scheduling planning can be improved and the utilization rate of production resources can be optimized. Further, in the embodiments of the present invention, by creating the carton making process interaction system of the packaging package according to the order information, the dual-mode carton making mode and the carton processing list, the most suitable production mode can be automatically selected according to the actual production situation and order requirements, improving the continuity and efficiency of the production process. In the embodiments of the present invention, by configuring the carton making data security network of the packaging package based on the carton making process interaction system, it can be ensured that only authorized personnel can access and operate the system, preventing unauthorized access and data leakage, and protecting the sensitive information and production data of the enterprise. Finally, in the embodiments of the present invention, by combining the dynamic adaptation mechanism, the dual-mode carton making mode, the carton making process interaction system and the carton making data security network, performing the automated production scheduling planning process of the paper cutting equipment to obtain the automated production scheduling result, it can improve the pertinence and efficiency of paper cutting, reduce the invalid operations and waste during the paper cutting process, improve the efficiency of paper cutting production. At the same time, the automated production scheduling management avoids the chaos and irrationality of task arrangement, improving the utilization rate and cost-effectiveness of paper cutting production. Therefore, an automated production scheduling planning management system and method for paper cutting production provided by the embodiments of the present invention can improve the production efficiency of paper cutting production.
[0082] As Figure 2 shown, it is a schematic flowchart of an automated production scheduling planning management method for paper cutting production provided by an embodiment of the present invention. In this embodiment, the automated production scheduling planning management method for paper cutting production includes: Obtain the encapsulated package of the box to be manufactured and its corresponding order information. Based on the order information, identify the product characteristics of the encapsulated package, and set the dimensional tolerance threshold of the encapsulated package. According to the dimensional tolerance threshold, set the carton size of the encapsulated package. Input the carton size and the order information into a preset paper cutting device. Use the paper cutting device to retrieve the raw paper stack of the encapsulated package and its corresponding storage bin. Query the width limit parameter of the paper cutting device. According to the width limit parameter, set the dynamic adaptation mechanism of the storage bin and the raw paper stack on the paper cutting device. According to the product characteristics, set the carton type of the encapsulated package. Based on the carton type, calculate the packing rate and cost consumption rate of the encapsulated package. According to the packing rate and the cost consumption rate, set the box type judgment condition of the encapsulated package. Based on the dynamic adaptation mechanism and the box type judgment condition, set the dual-mode box manufacturing mode of the encapsulated package. According to the dual-mode box manufacturing mode, construct the carton processing list of the encapsulated package. According to the order information, the dual-mode box manufacturing mode and the carton processing list, create the box manufacturing process interaction system of the encapsulated package. Based on the box manufacturing process interaction system, configure the box manufacturing data security network of the encapsulated package. Combined with the dynamic adaptation mechanism, the dual-mode box manufacturing mode, the box manufacturing process interaction system and the box manufacturing data security network, perform the automated production scheduling planning process of the paper cutting device to obtain the automated production scheduling result.
[0083] In several embodiments provided by the present invention, it should be understood that the provided systems and methods can be implemented in other ways. For example, the system embodiments described above are only illustrative. For example, the division of the modules is only a logical function division, and there may be other division methods in actual implementation.
[0084] In addition, each functional module in each embodiment of the present invention can be integrated in a processing unit, or each unit can exist physically alone, or two or more units can be integrated in one unit. The above integrated unit can be implemented in the form of hardware, or in the form of a combination of hardware and software functional modules.
[0085] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.
Claims
1. An automated production scheduling and management system for paper cutting production, characterized in that: The automated production scheduling and planning management system for paper cutting production comprises: a tolerance setting module, a silo adaptation module, a box type judgment module, a pressing and cutting management module, a process interaction module and an automatic production scheduling module; The tolerance setting module is used to obtain the packaged package to be boxed and its corresponding order information, identify the product characteristics of the packaged package based on the order information, and set the size tolerance threshold of the packaged package, and set the carton size of the packaged package according to the size tolerance threshold; The silo adaptation module is used to input the carton size and the order information into a preset paper cutting device, use the paper cutting device to retrieve the packaged and wrapped raw paper stack and its corresponding storage silo, query the width limit parameters of the paper cutting device, and set a dynamic adaptation mechanism between the storage silo and the raw paper stack in the paper cutting device according to the width limit parameters; The box type determination module is used to set the carton type of the packaged package according to the product characteristics, calculate the packing rate and cost consumption rate of the packaged package based on the carton type, and set the box type determination condition of the packaged package according to the packing rate and the cost consumption rate; The pressing and cutting management module is used to set the dual-mode box making mode of the packaged package based on the dynamic adaptation mechanism and the box type judgment condition, and to construct a carton processing list of the packaged package according to the dual-mode box making mode; The process interaction module is used to create the packaged package box making process interaction system according to the order information, the dual-mode box making mode and the carton processing list, and configure the packaged package box making data security network based on the box making process interaction system; The automatic production scheduling module is used to combine the dynamic adaptation mechanism, the dual-modal box making mode, the box making process interaction system and the box making data security network to perform automatic production scheduling planning and processing of the paper cutting equipment to obtain automatic production scheduling results.
2. The automated production scheduling and management system for paper cutting production as claimed in claim 1, characterized in that: The step of setting a dimension tolerance threshold of the packaged package based on the order information includes: Extracting package dimensions, transportation conditions, and package characteristics of the packaged package based on the order information; identifying the type of filler of the packaging package according to the package characteristics; Based on the type of the filler, measuring the thickness of the filler of the packaging package; According to the thickness of the filler, a reserved space of the packaging package is set; Performing a filler adding process on the packaging package to obtain a filled package; Calculating the size difference between the filling package and the packaging package; A size tolerance threshold of the package is set according to the size difference and the reserved space.
3. The automated production scheduling and management system for paper cutting production as claimed in claim 1, characterized in that: The dynamic adaptation mechanism of the storage bin and the raw paper stack in the paper cutting device is set according to the width restriction parameter, including: Positioning the storage bin at a starting position of the paper cutting device, and determining a bin offset of the storage bin according to the starting position; Based on the hopper offset and the width limit parameter, setting the hopper width of the paper cutting device; In combination with the silo offset and the silo width, setting the anti-overlap offset of the storage silo; Measuring the paper width of the raw paper stack, and defining a matching condition between the raw paper stack and the storage silo according to the paper width and the silo width; Based on the matching condition, generating a matching result between the raw paper stack and the storage silo; When the matching result does not meet the preset matching result, combining the bin offset, the anti-overlap offset, the paper width and the width restriction parameter, constructing an adaptive bin for the raw paper stack; According to the matching condition, the paper width and the adaptation bin, a dynamic adaptation mechanism between the storage bin and the raw paper stack in the paper cutting device is set.
4. The automated production scheduling and management system for paper cutting production as claimed in claim 1, characterized in that: The step of setting the carton type for packaging and packing according to the product characteristics includes: According to the product characteristics, identifying the shape, weight, fragility and usage scenario of the packaged product; Selecting a paperboard type for the packaging package based on the weight of the product; According to the fragility, setting the internal buffer space of the packaging package; Defining the carton capacity of the packaged package based on the product weight and the internal buffer space; According to the usage scenario, identifying the display requirements of the items in the packaged package; The carton type for packaging is set based on the product shape, the item display requirements, the carton capacity and the paperboard type.
5. The automated production scheduling and management system for paper cutting production as claimed in claim 1, characterized in that: The step of setting the box type judgment condition for the packaged package according to the packing rate and the cost consumption rate includes: Analyzing the space utilization rate of the packaged package according to the packing rate and the cost consumption rate; Based on the space utilization, identifying the cardboard shape and filler capacity of the packaging package; Determining the arrangement of the packaging packages according to the shape of the cardboard; Analyzing the transportation mode and transportation distance of the package based on the filling capacity; The box type judgment conditions for the packaged package are set in combination with the cardboard shape, the arrangement method, the transportation distance and the transportation method.
6. The automated production scheduling and management system for paper cutting production as claimed in claim 1, characterized in that: The step of setting the dual-mode box making mode for the packaged package based on the dynamic adaptation mechanism and the box type judgment condition includes: Based on the dynamic adaptation mechanism, identifying current cutting parameters of the package; Determining the optimal box type for the package according to the current cutting parameters and the box type judgment condition; Collecting customer order information of the packaged packages, and identifying the production quantity of the optimal box type based on the customer order information; Analyzing the manufacturing complexity of the optimal box type according to the current cutting parameters; Based on the number of box types produced and the production complexity, a classification box making method for the packaged packages is set, and a mode switching condition for the classification box making method is set; In combination with the classification box making method and the mode switching condition, a dual-mode box making mode for the packaged package is set.
7. The automated production scheduling and management system for paper cutting production as claimed in claim 1, characterized in that: The step of constructing a carton processing list for the packaged package according to the dual-mode carton making mode includes: Extracting the classification and processing tasks of the packaged packages according to the dual-mode box-making mode; Identify the task status of the packaged package under the classification processing task, and construct a real-time display window of the task status; Determining a carton making path for the packaged package according to the real-time display window; Based on the carton production path and the real-time display window, an abnormal reminder mechanism for the classification processing task is set; According to the abnormal reminder mechanism, an abnormal processing channel for the classified processing task is created; Based on the carton making path and the exception handling channel, generating a task result log of packaging the package; In combination with the classification processing task, the real-time display window and the task result log, a carton processing list for the packaged package is constructed.
8. The automated production scheduling and management system for paper cutting production as claimed in claim 1, characterized in that: The step of creating the carton making process interactive system for packaging packages according to the order information, the dual-mode carton making mode and the carton processing list includes: Configure the folder import path in the dual-mode box making mode; According to the folder import path, executing data parsing processing of the order information to obtain an order parsing result; Based on the order parsing result, creating a box making task and a label printing task for the packaged package; Setting up a device monitoring network for the box making task and the label printing task; According to the equipment monitoring network, a data sharing unit for the box making task and the label printing task is constructed; By combining the order analysis results, the equipment monitoring network and the data sharing unit, an interactive system for the box making process of the packaged package is created.
9. The automated production scheduling and management system for paper cutting production as claimed in claim 1, characterized in that: The configuration of the box making data security network for the packaged package based on the box making process interaction system includes: Collecting the box making process data of the packaged package in the box making process interactive system; Identifying the classification data of the box making process data, and calculating the importance coefficient of the classification data in the box making process data; Based on the importance coefficient, setting a data sensitivity level of the classified data; identifying the category of personnel using the box making process data according to the classification data; Based on the user category and the data sensitivity level, define user access rights to the box making process data; The box making data security network for the packaged parcel is configured according to the user access rights.
10. An automated production scheduling and management method for paper cutting production, characterized in that: The method comprises: Acquire the packaged package to be boxed and its corresponding order information, identify the product characteristics of the packaged package based on the order information, set a size tolerance threshold of the packaged package, and set the carton size of the packaged package according to the size tolerance threshold; Input the carton size and the order information into a preset paper cutting device, use the paper cutting device to retrieve the packaged raw paper stack and its corresponding storage silo, query the width limit parameter of the paper cutting device, and set a dynamic adaptation mechanism between the storage silo and the raw paper stack in the paper cutting device according to the width limit parameter; According to the product characteristics, the carton type of the packaged package is set, based on the carton type, the packing rate and the cost consumption rate of the packaged package are calculated, and according to the packing rate and the cost consumption rate, the box type judgment condition of the packaged package is set; Based on the dynamic adaptation mechanism and the box type judgment condition, a dual-mode box making mode of the packaged package is set, and according to the dual-mode box making mode, a carton processing list of the packaged package is constructed; According to the order information, the dual-mode carton making mode and the carton processing list, an interactive system for carton making process of the packaged package is created, and based on the interactive system for carton making process, a secure network for carton making data of the packaged package is configured; In combination with the dynamic adaptation mechanism, the dual-modal box-making mode, the box-making process interaction system and the box-making data security network, the automated production scheduling planning and processing of the paper-cutting equipment is performed to obtain automated production scheduling results.
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