Paint mixing kettle capable of dispersing at high speed
Through the innovative design of the paint mixing kettle, the problems of pigment particles bonding and precipitation are solved through the innovative design of the paint mixing kettle and the use of components such as electronic springs and flexible tubes, the problems of pigment particles are solved, achieving uniform stirring and efficient dispersion of the paint, and improving the mixing effect.
Patent Information
- Application Number
- CN202510666093.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2025-07-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing paint mixer is stirred in the paint, the pigment particles tend to stick together into a clump, resulting in uneven mixing, and the pigment particles precipitate and delamination lead to layering, affecting the mixing effect.
The drive assembly, support assembly and discharge assembly are adopted, combined with the electronic spring, sliding sleeve, flexible tube, cleaning rod, etc., and the stirring area adjustment and inner wall cleaning are achieved by controlling the position and rotation direction of the stirring plate, and the pigment dispersion is achieved by using the combination of gas and liquid.
A uniform stirring of the paint is achieved, preventing pigment precipitation and layering, improving pigment dissolution efficiency and ensuring mixing quality.
Smart Images

Figure CN120242832A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of paint mixing kettles, and particularly to a paint mixing kettle with high-speed dispersion. Background Art
[0002] The paint mixing kettle is the core equipment for material mixing, dispersion and reaction in industries such as coatings, inks, adhesives, etc. Traditional paint mixing processes rely on manual stirring or simple mechanical devices, which have problems such as low mixing uniformity, poor batch stability, and high energy consumption. With the development of industrial automation and intelligence, modern paint mixing kettles integrate multi-axis stirring systems, variable frequency speed regulation technology, precise temperature control, and intelligent sensing devices, which can achieve efficient shear dispersion and uniform mixing of materials.
[0003] Application No. CN202420202240.9 applied for a reaction kettle for latex paint modulation, including a reaction kettle body. A motor is fixedly connected to the top of the reaction kettle body. The output end of the motor is fixedly connected to a rotating shaft. One end of the rotating shaft is fixedly connected with a number of blades. The bottom of the reaction kettle body is communicated with a discharge cylinder. One side of the top of the reaction kettle body is communicated with a feed box. When the cover plate moves downward, the cover plate will squeeze the sliding rod, causing the rotating plate to rotate, driving the connecting rod to move, thereby pulling the convex block, so that the blanking plate placed above the convex block drops. In this way, when the cover plate is closed, the blanking plate will drop at the same time. In this way, the gas generated after adding the raw materials will disperse in the reaction kettle body. By setting the cover plate, when pouring the powder raw materials from the feed box, the cover plate is opened, and the push ring will drive the blanking plate to move, making the blanking plate lie flat. In this way, the powder raw materials will fall on the surface of the blanking plate. And when the blanking plate moves, it will squeeze the convex block, so that the convex block will not hinder the movement of the blanking plate.
[0004] According to the above technical solution, it is found that when stirring paint, adjacent pigment particles contact each other and bond during stirring, and the bonded pigment particles are not easily dissolved in the paint liquid and remain in the paint for a long time. This will cause the paint to be not easily stirred evenly. In addition, since the weight of the bonded pigment particles changes, and the pigment particles with larger particle size will sink to the bottom layer of the paint liquid, resulting in the situation of paint stratification, causing the problem that the pigment particles cannot be evenly dissolved in the paint liquid. Summary of the Invention
[0005] The purpose of the present invention is to provide a paint mixing kettle with high-speed dispersion to solve the problems raised in the above background art.
[0006] To achieve the above object, the present invention provides the following technical solutions: a paint mixing kettle for high-speed dispersion, comprising a kettle body assembly, a driving assembly, a support assembly and a discharging assembly. The driving assembly is arranged at the top of the kettle body assembly. The bottom end of the kettle body assembly is in communication with the discharging assembly. The surface of the kettle body assembly is provided with a support assembly. The driving assembly includes a driving motor. The output end of the driving motor is provided with a rotating shaft extending into the interior of the kettle body assembly. The bottom end of the rotating shaft is rotatably connected inside a limiting column, and the bottom end of the limiting column is arranged on the lower surface of the inner wall of the kettle body assembly; A flexible tube is arranged on the surface of the rotating shaft. A communicating tube is arranged on the surface of the flexible tube. One end of the communicating tube is in communication with the interior of the flexible tube. An electronic spring is fixedly arranged inside the flexible tube. The end of the electronic spring is connected to a sliding sleeve. The inner diameter of the electronic spring is fixedly arranged on the outer surface of the rotating shaft. The electronic spring is used to control the sliding sleeve to longitudinally slide along the surface of the rotating shaft.
[0007] Preferably, the kettle body assembly includes a paint mixing kettle main body. An observation groove is formed on one side of the paint mixing kettle main body. An observation plate is arranged inside one side of the observation groove. A discharging pipe is arranged on one side of the paint mixing kettle main body. One end of the discharging pipe is in communication with the interior of the paint mixing kettle main body. A feeding pipe is arranged on the upper surface of the paint mixing kettle main body. One end of the feeding pipe is in communication with the interior of the paint mixing kettle main body. A discharging assembly is arranged on the lower surface of the paint mixing kettle main body. An optical sensor is arranged at the bottom of the inner wall of the paint mixing kettle main body.
[0008] Preferably, the discharging assembly includes a filtering bin. The upper surface of the filtering bin is in communication with the bottom of the paint mixing kettle main body. One side of the inner wall of the filtering bin is provided with a discharging pipe. One end of the discharging pipe close to the filtering bin penetrates inside the filtering bin. One end of the discharging pipe is in communication with the filtering bin.
[0009] Preferably, the support assembly includes a support plate. Support columns are arranged on the lower surface of the support plate. The number of the support columns is four. Each support column is symmetrically distributed at the four corners of the bottom surface of the support plate.
[0010] Preferably, a support frame is arranged on the lower surface of the driving motor. The bottom end of the support frame is arranged at the top of the paint mixing kettle main body. A second fixing plate is arranged on the surface of the limiting column. One side of the second fixing plate is rotatably connected to the top end of the limiting column. A fixing rod is arranged on one side of the second fixing plate. A first cleaning rod is arranged at the bottom end of the fixing rod. One end of the first cleaning rod away from the second fixing plate is fixedly connected to the left end of a second cleaning rod. The right end of the second cleaning rod is arranged on one side of a first fixing plate. One side of the first fixing plate is arranged on the surface of the rotating shaft through a bearing; The number of the fixed rods is five, and the bottom end of each fixed rod is fixedly connected to one end of the first cleaning rod. Each first cleaning rod is fixedly connected to the first fixed disk through a second connecting rod. Each fixed rod, the first cleaning rod and the second cleaning rod are circumferentially and equidistantly distributed on the surface of the second fixed disk. The shapes of the first cleaning rod and the second cleaning rod are both set as arc-shaped, and the outer sides of the first cleaning rod and the second cleaning rod are both in contact with one side of the inner wall of the paint mixing kettle.
[0011] Preferably, the driving assembly includes a driving rod. A stirring plate is arranged at one end of the driving rod away from the control disk. A sliding rod is arranged on one side of the inner wall of the stirring plate, and a sliding block is slidably arranged on the surface of the sliding rod. A stirring assembly is arranged on the surface of the rotating shaft. The stirring assembly includes a control disk. The lower surface of the control disk is arranged at one end of the driving rod, and the surface of the other end of the driving rod is rotatably connected to one end of a control rod. The other end of the control rod is rotatably connected to one side of a sliding sleeve. A water spraying pipe is arranged on the surface of the rotating shaft near the top end.
[0012] Preferably, one side of the sliding block is in contact with the blade, and the surface of the blade is slidably arranged on one side of the stirring plate. A sealing gasket is arranged on the surface of the blade, and the sealing gasket is fixedly arranged on one side of the stirring plate. A micro motor is arranged on one side of the stirring plate close to the driving rod.
[0013] Preferably, the inner part of one side of the sliding sleeve is arranged on the outer circumferential surface of the rotating shaft. The outer surface of the sliding sleeve is slidably arranged inside a flexible pipe. The inside of the flexible pipe is communicated with the inside of a limiting column through the rotating shaft. A one-way valve is arranged inside the limiting column. An electronic spring is fixedly arranged inside the flexible pipe. The end of the electronic spring is connected to the sliding sleeve, and the inner diameter of the electronic spring is fixedly arranged on the outer side surface of the rotating shaft. The electronic spring is used to control the longitudinal sliding of the sliding sleeve along the surface of the rotating shaft.
[0014] Preferably, the number of the driving rods is five. A stirring plate is arranged at the bottom end of each driving rod, and the outer surface of each driving rod is rotatably connected to one end of a control rod, and the other end of each control rod is movably arranged on one side of the sliding sleeve.
[0015] Preferably, a first return spring is arranged on one side of the sealing gasket, and the other end of the first return spring is fixedly arranged on one side of the blade. A second return spring is fixedly arranged on the other side of the sliding block, and the other end of the second return spring is fixedly arranged on one side of the inner wall of the stirring plate.
[0016] The technical effects and advantages of the present invention: 1. The present invention sets related components such as an electronic spring and a sliding sleeve. When the sliding sleeve slides along the surface of the rotating shaft, the angle of the control rod is changed. After the angle of the control rod changes, the length of the driving rod can be controlled. Since the driving rod has telescopic properties, when the driving rod expands and contracts, not only can the position of the stirring plate be adjusted to increase the stirring degree of the paint, but also the corresponding stirring area can be adjusted according to different paint characteristics, preventing the situation of uneven stirring of the paint.
[0017] 2. The present invention sets a first fixed disk and a second fixed disk. When the rotating shaft enters the working state, the first fixed disk and the second fixed disk are driven. Under the rotation of the first fixed disk and the second fixed disk, the first cleaning rod and the second cleaning rod can be controlled to move along the inner wall surface of the paint mixing kettle body, and the paint lumps on the inner wall of the paint mixing kettle body are scraped off. By setting multiple groups of the first cleaning rod and the second cleaning rod, and the working frequency of the first cleaning rod and the second cleaning rod is consistent with that of the rotating shaft, so that during the process of mixing and stirring the paint, the inner wall of the paint mixing kettle body can be cleaned in real time, preventing the paint from sticking to the inner wall of the paint mixing kettle body for a long time and being difficult to clean.
[0018] 3. When the flexible tube is pressed, the gas and liquid inside are ejected outward, which can blow the pigments precipitated at the bottom of the paint mixing kettle and keep the pigments floating in the paint. Then, the sliding sleeve continuously presses the flexible tube, so that the flexible tube can continuously discharge gas and liquid. At the same time, the discharged liquid and gas impact the precipitated pigments, causing the pigment particles to disperse. Then, in cooperation with the stirring plate and the blade, the effect of crushing the paint pigment particles floating in different regions can be achieved, solving the problems of pigment precipitation and stratification, resulting in uneven stirring, and at the same time increasing the dissolution efficiency of the pigments. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of the whole of the present invention from the first perspective; Figure 2 is a schematic structural diagram of the whole of the present invention from the second perspective; Figure 3 is a schematic structural diagram of the whole of the present invention in the open state; Figure 4 is a schematic structural diagram of the stirring assembly of the present invention; Figure 5 is a schematic structural diagram of the first fixed disk and the second fixed disk of the present invention; Figure 6 is a schematic structural diagram of the sliding block of the present invention; Figure 7 is a schematic structural diagram of the flexible tube of the present invention; Figure 8This is a schematic diagram of the blade structure of the present invention.
[0020] In the figure: 1. Driving assembly; 101. Driving motor; 102. Rotating shaft; 103. Support frame; 104. First fixing plate; 105. Stirring assembly; 1051. Control panel; 1052. Driving rod; 1053. Stirring plate; 1054. Control rod; 1055. Sliding sleeve; 1056. Slide bar; 1057. Sliding block; 1058. Blade; 1059. Sealing gasket; 106. Second fixing plate; 107. Fixing rod; 108. First cleaning rod; 109. Second cleaning rod; 110. Limit post; 111. Flexible tube; 112. Connecting tube; 2. Kettle body assembly; 201. Feed pipe; 202. Main body of paint mixing kettle; 203. Observation plate; 3. Support assembly; 301. Support plate; 302. Support column; 4. Discharge assembly; 401. Discharge pipe; 402. Filter chamber. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] First embodiment The present invention provides a paint mixing kettle with high-speed dispersion as shown in Figures 1 to 5 The paint mixing kettle with high-speed dispersion includes a kettle body assembly 2, a driving assembly 1, a support assembly 3, and a discharge assembly 4. The driving assembly 1 is arranged on the top of the kettle body assembly 2. The bottom end of the kettle body assembly 2 is in communication with the discharge assembly 4. A support assembly 3 is provided on the surface of the kettle body assembly 2. The driving assembly 1 includes a driving motor 101. The output end of the driving motor 101 is provided with a rotating shaft 102 extending into the interior of the kettle body assembly 2. The bottom end of the rotating shaft 102 is rotatably connected inside the limit post 110, and the bottom end of the limit post 110 is arranged on the lower surface of the inner wall of the kettle body assembly 2. The surface of the rotating shaft 102 is provided with a flexible tube 111. The surface of the flexible tube 111 is provided with a connecting tube 112, and one end of the connecting tube 112 is in communication with the inside of the flexible tube 111. The driving assembly 1 includes a driving rod 1052. The end of the driving rod 1052 away from the control panel 1051 is provided with a stirring plate 1053. One side of the inner wall of the stirring plate 1053 is provided with a slide bar 1056, and a sliding block 1057 is slidably arranged on the surface of the slide bar 1056.
[0023] It should be noted that the compression tube 111 is in communication with the inside of the rotating shaft 102 through a feed hole provided on the surface of the rotating shaft 102. The inside of the rotating shaft 102 is provided with a semi-hollow structure, and the hollow depth inside the rotating shaft 102 extends from the upper end of the compression tube 111 to the bottom end of the rotating shaft 102. The inside of the limiting column 110 is hollow, and at the same time, the inner diameter of the limiting column 110 is larger than the outer diameter of the transmission. In addition, the rotating shaft 102 is rotatably connected to the inside of the limiting column 110. In addition, the rotating shaft 102 is provided with a discharge hole inside the limiting column 110, and the rotating shaft 102 is in communication with the inside of the limiting column 110 through the discharge hole.
[0024] The kettle body assembly 2 includes a paint mixing kettle main body 202. An observation groove is opened on one side of the paint mixing kettle main body 202, and an observation plate 203 is provided inside one side of the observation groove. A discharge pipe 401 is provided on one side of the paint mixing kettle main body 202, and one end of the discharge pipe 401 is in communication with the inside of the paint mixing kettle main body 202. A feed pipe 201 is provided on the upper surface of the paint mixing kettle main body 202, and one end of the feed pipe 201 is in communication with the inside of the paint mixing kettle main body 202. A discharge assembly 4 is provided on the lower surface of the paint mixing kettle main body 202, and an optical sensor is provided at the bottom of the inner wall of the paint mixing kettle main body 202.
[0025] Specifically, by providing an observation groove on one side of the paint mixing kettle main body 202 in cooperation with the observation plate 203, the effect of conveniently observing the state of the materials inside the paint mixing kettle main body 202 is achieved; by connecting the feed pipe 201 to the inside of the paint mixing kettle main body 202, the effect of conveniently adding materials into the paint mixing kettle main body 202 is achieved; by connecting the discharge pipe 401 to the inside of the paint mixing kettle main body 202, the effect of conveniently discharging the materials inside the paint mixing kettle main body 202 is achieved; by providing a discharge assembly 4 on the lower surface of the paint mixing kettle main body 202, the effect of providing a channel for further processing or discharging of the materials is achieved; by providing an optical sensor at the bottom of the inner wall of the paint mixing kettle main body 202, the effect of being able to monitor material-related parameters such as liquid level, color, etc. is achieved.
[0026] The discharge assembly 4 includes a filter bin 402. The upper surface of the filter bin 402 is in communication with the bottom of the paint mixing kettle main body 202, and a discharge pipe 401 is provided on one side of the inner wall of the filter bin 402. One end of the discharge pipe 401 close to the filter bin 402 penetrates inside the filter bin 402, and one end of the discharge pipe 401 is in communication with the filter bin 402.
[0027] Specifically, by connecting the upper surface of the filter bin 402 to the bottom of the paint mixing kettle main body 202, and cooperating with one end of the discharge pipe 401 penetrating inside the filter bin 402 and being in communication with the filter bin 402, the effect of filtering the materials discharged from the paint mixing kettle main body 202 and then discharging them through the discharge pipe 401 is achieved.
[0028] The support assembly 3 includes a support plate 301. Support columns 302 are provided on the lower surface of the support plate 301, and the number of support columns 302 is four. Each support column 302 is symmetrically distributed at the four corners of the bottom surface of the support plate 301.
[0029] Specifically, by providing four support columns 302 symmetrically distributed at the four corners of the bottom surface on the lower surface of the support plate 301, the effect of stably supporting the kettle body assembly 2 is achieved.
[0030] A support frame 103 is provided on the lower surface of the drive motor 101, and the bottom end of the support frame 103 is provided at the top end of the paint mixing kettle main body 202. A second fixing plate 106 is provided on the surface of the limit column 110. One side of the second fixing plate 106 is rotatably connected to the top end of the limit column 110, and a fixing rod 107 is provided on one side of the second fixing plate 106. The bottom end of the fixing rod 107 is provided with a first cleaning rod 108. One end of the first cleaning rod 108 away from the second fixing plate 106 is fixedly connected to the left end of the second cleaning rod 109. The right end of the second cleaning rod 109 is provided on one side of the first fixing plate 104, and one side of the first fixing plate 104 is provided on the surface of the rotating shaft 102 through a bearing. The number of fixing rods 107 is five. The bottom end of each fixing rod 107 is fixedly connected to one end of the first cleaning rod 108. Each first cleaning rod 108 is fixedly connected to the first fixing plate 104 through a second connecting rod. Each fixing rod 107, the first cleaning rod 108, and the second cleaning rod 109 are circumferentially equidistantly distributed on the surface of the second fixing plate 106. The shapes of the first cleaning rod 108 and the second cleaning rod 109 are both set to be arc-shaped, and the outer sides of the first cleaning rod 108 and the second cleaning rod 109 are both in contact with one side of the inner wall of the paint mixing kettle.
[0031] Specifically, by arranging the support frame 103 on the lower surface of the drive motor 101 at the top end of the paint mixing kettle main body 202, the effect of stably installing the drive motor 101 is achieved; by rotatably connecting the second fixing plate 106 to the top end of the limit column 110, the fixing rod 107, the first cleaning rod 108, the second cleaning rod 109, and the first fixing plate 104 cooperate, and the outer sides of the first cleaning rod 108 and the second cleaning rod 109 are in contact with the inner wall of the paint mixing kettle, so that when the rotating shaft 102 rotates, it drives components such as the fixing rod 107 to rotate circumferentially, achieving the effect of cleaning the materials attached to the inner wall of the paint mixing kettle.
[0032] A stirring assembly 105 is provided on the surface of the rotating shaft 102. The stirring assembly 105 includes a control panel 1051. The lower surface of the control panel 1051 is provided at one end of a drive rod 1052, and the surface of the other end of the drive rod 1052 is rotatably connected to one end of a control rod 1054. The other end of the control rod 1054 is rotatably connected to one side of a sliding sleeve 1055. A water spray pipe is provided on the surface of the rotating shaft 102 near the top end.
[0033] Specifically, by driving the driving rod 1052 to rotate through the control panel 1051, the driving rod 1052 is rotatably connected to the control rod 1054 and the sliding sleeve 1055, and in cooperation with the water spraying pipe on the surface of the rotating shaft 102, when stirring the materials, the movement of the stirring assembly 105 can be controlled through the control panel 1051, and at the same time, operations such as water spraying can be performed by the water spraying pipe to assist in stirring or dust reduction and other effects.
[0034] One side of the sliding block 1057 is in contact with the blade 1058, and the surface of the blade 1058 is slidably arranged on one side of the stirring plate 1053. A sealing gasket 1059 is arranged on the surface of the blade 1058, and the sealing gasket 1059 is fixedly arranged on one side of the stirring plate 1053. A micro motor is arranged on one side of the stirring plate 1053 close to the driving rod 1052.
[0035] Specifically, by the sliding block 1057 sliding on the surface of the sliding rod 1056, and one side of the sliding block 1057 being in contact with the blade 1058, the sealing gasket 1059 on the surface of the blade 1058 being fixed on one side of the stirring plate 1053, and the micro motor on one side of the stirring plate 1053, when stirring, the micro motor can control the movement of the blade 1058, the sliding block 1057 can assist the sliding of the blade 1058 to a certain extent, and the sealing gasket 1059 ensures the sealing performance of the stirring plate 1053, realizing effects such as further cutting and dispersing of the materials.
[0036] One side inside of the sliding sleeve 1055 is arranged on the outer circumferential surface of the rotating shaft 102, the outer surface of the sliding sleeve 1055 is slidably arranged inside the flexible pipe 111, the inside of the flexible pipe 111 is interconnected with the inside of the limiting column 110 through the rotating shaft 102, a one-way valve is arranged inside the limiting column 110, an electronic spring is fixedly arranged inside the flexible pipe 111, the end of the electronic spring is connected to the sliding sleeve 1055, and the inner diameter of the electronic spring is fixedly arranged on the outer side surface of the rotating shaft 102. The electronic spring is used to control the longitudinal sliding of the sliding sleeve 1055 along the surface of the rotating shaft 102.
[0037] Specifically, by one side inside of the sliding sleeve 1055 being arranged on the outer circumferential surface of the rotating shaft 102, and the outer surface of the sliding sleeve 1055 being slidably arranged inside the flexible pipe 111, the flexible pipe 111 being interconnected with the inside of the limiting column 110 through the rotating shaft 102, and a one-way valve being arranged inside the limiting column 110, when the rotating shaft 102 rotates, the sliding sleeve 1055 can slide inside the flexible pipe 111, and at the same time, in cooperation with the one-way valve, the one-way flow of the fluid among components such as the flexible pipe 111 and the limiting column 110 can be realized, which may be used for conveying fluid to assist in stirring and other effects.
[0038] The number of driving rods 1052 is five. A stirring plate 1053 is provided at the bottom end of each driving rod 1052. The outer surface of each driving rod 1052 is rotatably connected to one end of a control rod 1054, and the other end of each control rod 1054 is movably provided on one side of a sliding sleeve 1055.
[0039] Specifically, by providing stirring plates 1053 at the bottom ends of the five driving rods 1052, rotatably connecting the outer surface of each driving rod 1052 to one end of a control rod 1054, and movably providing the other end of the control rod 1054 on one side of the sliding sleeve 1055, when stirring, the multiple driving rods 1052 drive the stirring plates 1053 to act simultaneously, expanding the stirring range and improving the stirring and dispersion effect.
[0040] A first return spring is provided on one side of the gasket 1059, and the other end of the first return spring is fixedly provided on one side of the blade 1058. A second return spring is fixedly provided on the other side of the sliding block 1057, and the other end of the second return spring is fixedly provided on one side of the inner wall of the stirring plate 1053.
[0041] Specifically, by fixedly connecting the first return spring on one side of the gasket 1059 to one side of the blade 1058 and fixedly connecting the second return spring on the other side of the sliding block 1057 to one side of the inner wall of the stirring plate 1053, when the blade 1058 acts, the first return spring can provide a certain buffering and return force, and the second return spring plays a similar role on the sliding block 1057, ensuring the stability and reliability of the actions of the blade 1058 and the sliding block 1057 and assisting in the stirring and dispersion of the material.
[0042] In summary, during use, first pour the material to be stirred into the interior of the paint mixing kettle body 202 through the feed pipe 201, then set appropriate rotation speeds for the driving assembly 1 and the temperature during the operation inside the paint mixing kettle body 202, and then the paint inside the paint mixing kettle body 202 can be mixed and stirred. When the stirring work is completed, just open the control valve to allow the paint to enter the interior of the filter chamber 402, and after filtration, it can be discharged to the outside through the discharge pipe 401.
[0043] The driving component 1 drives the rotating shaft 102 by turning on the driving motor 101, which will drive the control panel 1051 to rotate, and the driving rod 1052 on the control panel 1051 to rotate. With the rotation of the driving rod 1052, the mixing plate 1053 is cooperated to stir and mix the paint inside the paint mixing kettle main body 202. According to the amount of paint inside the paint mixing kettle main body 202, the electronic spring can be started to drive the sliding sleeve 1055 to slide along the surface of the rotating shaft 102, so that the angle of the control rod 1054 changes, and the driving rod 1052 is controlled by the control rod 1054 to extend outwards. When the elongation of the control rod 1054 increases, the purpose of increasing the stirring area is achieved. During the process of stirring the paint, the water spray pipe located near the top of the rotating shaft 102 can be controlled to spray water into the paint mixing kettle main body 202, which can quickly reduce the dust of the particles inside the paint mixing kettle main body 202.
[0044] When the paint mixing and stirring work is completed, at this time, by opening the control valve at the bottom of the inner wall of the paint mixing kettle main body 202, the paint inside the paint mixing kettle main body 202 will directly enter the filter chamber 402. When the paint enters the filter chamber 402, it will first contact one end of the discharge pipe 401. Since a filter screen is provided at one end of the discharge pipe 401, when the paint enters the discharge pipe 401 through the filter chamber 402, it will be intercepted by the filter screen, and the impurity particles inside the paint will be further filtered, so as to ensure the quality of the paint after discharging. When the paint passes through the filtration of the filter screen, it will directly flow into the other end of the discharge pipe 401 for discharging.
[0045] It should be noted that: the sliding sleeve 1055 is connected to the end of the electronic spring, and the electronic spring is fixedly arranged on the surface of the rotating shaft 102. By turning on the electronic spring and using the contraction and elongation of the electronic spring to control the sliding sleeve 1055 to slide up and down along the outer surface of the rotating shaft 102. When the electronic spring is not in the working state, the flexible tube 111 is in the initial state (not in the compressed state). When the electronic spring is in the working state, the sliding sleeve 1055 is controlled to slide along the outer surface of the rotating shaft 102, and at the same time the flexible tube 111 is in the compressed state. At the same time, two electronic springs are provided on the outer surface of the rotating shaft 102, which are respectively connected to the upper and lower sliding sleeves 1055.
[0046] Second Embodiment In the first embodiment, when stirring the paint, adjacent pigment particles come into contact with each other and adhere during stirring. After adhesion, the pigment particles are not easily dissolved in the paint liquid and remain inside the paint for a long time. This can make it difficult to stir the paint evenly. In addition, since the weight of the adhered pigment particles changes, the larger pigment particles will sink to the bottom layer of the paint liquid, resulting in paint stratification and the problem of not being able to evenly dissolve the pigment particles in the paint liquid. Based on this, the present invention proposes a second embodiment and makes the following adjustment plan: During the process of stirring the paint inside the paint mixing kettle body 202, the particle size of the pigments inside the paint is detected by an optical sensor, and it is judged whether the pigment particles precipitate and form stratification based on the particle size of the pigment particles.
[0047] In addition, the model of the optical sensor is a laser particle size analyzer, which can emit multiple laser beams to the outside and determine the size and distribution of the pigment particles by detecting the intensity and angular distribution of the scattered light.
[0048] When the optical sensor does not detect that there are particles inside the paint at this time, and it also does not detect that there is pigment precipitation at the bottom of the paint mixing kettle body 202 through the angular distribution of the emitted light, it indicates that the pigments inside the paint have been fully dissolved in the paint. At this time, only the paint needs to be stirred and mixed to make the color distribution inside the paint uniform, and no adjustment is made.
[0049] Under the transmission of the drive motor 101, when controlling the rotation shaft 102 and the stirring plate 1053 to rotate and stir the paint in the paint mixing kettle body 202, the optical sensor detects the particles inside the paint. If the optical sensor detects that there are pigment particles inside the paint at this time and the detected pigment particle size is large, the following adjustments are made at this time: First, by controlling the drive motor 101 to increase its rotational speed, the rotational speed of the rotating shaft 102 will increase significantly at this time. During this process, due to the increase in the rotational speed of the rotating shaft 102, and in cooperation with the control panel 1051, the drive rod 1052, and the stirring plate 1053, the inside of the paint mixing kettle body 202 is stirred. Under the high-speed rotation of the rotating shaft 102, the rotational speed of the stirring plate 1053 increases. At this time, when the stirring plate 1053 contacts the particles in the paint, it will impact the surface of the pigment particles, and cooperate with the rotating shaft 102 to crush the pigment particles inside the paint, so that they can be quickly dissolved and dispersed. Due to the increase in the rotational speed of the rotating shaft 102, the centrifugal force generated will cause the sliding block 1057 inside the stirring plate 1053 to slide along the surface of the sliding rod 1056. When the sliding block 1057 slides along the sliding rod 1056 to the lower surface of the inner wall of the stirring plate 1053, one side of the sliding block 1057 will exert a squeezing force on the right side of the blade 1058. Under the centrifugal force and the gravity of the sliding block 1057 itself, the blade 1058 is pushed to slide inside the stirring plate 1053, and the cutting surface of the blade 1058 slides out of the stirring plate. At this time, in cooperation with the stirring action of the stirring plate 1053, the pigment particles in the paint are cut, preventing the pigment particles from being too large and not easily dissolving and dispersing, and at the same time avoiding causing pigment precipitation and resulting in paint stratification.
[0050] After the above adjustment scheme, if the optical sensor detects that there are no pigment particles in the paint at this time and the pigment distribution in the paint is uniform, it means that the above adjustment is effective at this time, and the drive motor 101 is controlled to return to the initial power, so that the rotating shaft 102 returns to the initial rotational speed. When the rotational speed decreases, the sliding block 1057 will quickly reset under the action of the second return spring. When the sliding block 1057 leaves, the blade 1058 will quickly slide into the inside of the stirring plate 1053 under the action of the first return spring, so as to return to the initial state as a whole and continue to stir and mix the paint inside the paint mixing kettle body 202, preventing damage caused by high temperature generated by too high power.
[0051] If the optical sensor detects that the pigment particles in the paint still exist and detects through the angular distribution of the light emitted that the pigment particles in the paint are distributed at the bottom of the paint mixing kettle body 202, it means that the pigment particles have precipitated at this time. The following adjustment steps are taken at this time: First, turn on the electronic spring to control the sliding sleeve 1055 to slide along the surface of the rotating shaft 102, causing the control rod 1054 to rotate, reducing the angle between the control rod 1054 and the rotating shaft 102, and causing the driving rod 1052 to extend outwards. In this way, the driving rod 1052 will drive the stirring plate 1053 to rotate, increasing the area of the stirring plate 1053 during stirring. In addition, when the electronic spring controls the sliding sleeve 1055 to slide, the flexible tube 111 will be in a compressed state. At this time, the paint liquid inside the flexible tube 111 will quickly squeeze outwards from the mesh holes on the surface of the limiting column 110. Since there is some gas inside the flexible tube 111, the squeezed paint liquid and gas will enter the bottom of the paint mixing kettle body 202 at the same time, and destroy the adhesion state of the paint stratification tension. In this way, the pigment particles at the bottom of the paint mixing kettle body 202 will be scattered. Since the discharged gas and liquid blow the pigment particles to the area near the stirring plate 1053 close to the bottom end of the rotating shaft 102, control the micro-motor to deflect the stirring plate 1053. When the stirring plate 1053 is in a deflected state, it will lift the pigment particles in the paint upwards, and then quickly control the micro-motor to make the stirring plate 1053 rotate along the outside of the driving rod 1052, and control the rotation direction of the stirring plate 1053 to be opposite to the rotation direction of the rotating shaft 102. The stirring plate and the blade continuously break the pigment particles to prevent the pigment particles from settling at the bottom of the paint mixing kettle body 202 again.
[0052] It should be noted that when the compression tube 111 is stretched, it will be in a negative pressure state inside, and suck the liquid in the paint mixing kettle through the connecting tube 112. Since the connecting tube 112 is set in a one-way valve mode that only allows entry but not exit, when the compression tube 111 is compressed, the pressure inside it will increase, and the liquid will enter the inside of the rotating shaft 102 through the feed hole on the rotating shaft 102, and enter the inside of the limiting column 110 through the discharge hole, and finally spray outwards through the one-way valve located inside the limiting column 110. When the compression tube 111 returns to its original position, it sucks the liquid in the paint mixing kettle again through the connecting tube 112 on its surface, thus returning to the initial state. If the optical sensor detects that the pigment particles in the paint are still present, and detects through the angle distribution of the emitted light that the pigment particles in the paint are still at the bottom of the paint mixing kettle body 202, then the electronic spring is controlled to make the sliding sleeve 1055 slide downward to compress the compression tube 111, so that the compression tube 111 is in a fully compressed state, so that the liquid inside the compression tube 111 is discharged through the one-way valve on one side of the limit column 110. At the same time, due to the sliding process of the sliding sleeve 1055, the control rod 1054 extends the driving rod 1052. When the driving rod 1052 is extended to the maximum limit, the dispersion plate 1054 is in a state of being fully compressed. The cutting knife 1058 on 053 will contact one side of the first cleaning rod 108 and the second cleaning rod 109, and apply thrust to the first cleaning rod 108 and the second cleaning rod 109, so that they rotate along the inner wall of the paint mixing kettle body 202, thereby achieving the effect of scraping the inner wall of the paint mixing kettle body 202. At the same time, the micro motor is controlled to rotate the dispersion plate 1053 located at the bottom of the rotating shaft 102, and the rotation direction of the dispersion plate 1053 is opposite to the direction of the rotating shaft 102, and a turbulent flow is formed, thereby achieving the effect of crushing the scraped pigment particles and scraping and crushing the pigment particles adhering to the inside of the paint mixing kettle body 202.
[0053] It is worth noting that the internal one-way valve of the limit column 110 and the connecting pipe 112 are both one-way valves, and the specific working process of the compression tube 111 is that when the compression tube 111 is in a compressed state, the liquid inside it will first enter the rotating shaft 102, and flow from the inside of the rotating shaft 102 to the inside of the limit column 110, and then discharge the liquid toward the bottom area of the paint mixing kettle body 202 through the internal one-way valve. When the compression tube 111 is not in a stressed state, the sliding sleeve 1055 located on the upper and lower surfaces of the rotating shaft 102 will generate pulling force on the upper and lower ends of the compression tube 111 when it is reset. At this time, the compression tube 111 will absorb liquid through the connecting pipe 112 to reset.
[0054] In addition, the compression tube 111 is made of elastic material. When the sliding sleeve 1055 does not apply pressure to the compression tube 111, the compression tube 111 will be reset in cooperation with the reset of the sliding sleeve 1055. When the compression tube 111 is not subjected to force and returns to its initial state, the compression tube 111 absorbs the liquid in the paint mixing kettle through the connecting tube 112, so that the internal pressure of the compression tube 111 is in a normal state, thereby avoiding the situation where the compression tube 111 is too slow in efficiency when absorbing gas and liquid by itself, resulting in low reset efficiency of the compression tube 111, and the pigment at the bottom of the paint mixing kettle body 202 cannot be kept in a floating state.
[0055] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A paint mixing kettle for high-speed dispersion, characterized in that: It includes a kettle body assembly (2), a driving assembly (1), a support assembly (3) and a discharging assembly (4). The driving assembly (1) is arranged at the top of the kettle body assembly (2). The bottom end of the kettle body assembly (2) is communicated with the discharging assembly (4). The surface of the kettle body assembly (2) is provided with the support assembly (3). The driving assembly (1) includes a driving motor (101). The output end of the driving motor (101) is provided with a rotating shaft (102) extending into the interior of the kettle body assembly (2). The bottom end of the rotating shaft (102) is rotatably connected inside a limit post (110), and the bottom end of the limit post (110) is arranged on the lower surface of the inner wall of the kettle body assembly (2). A flexible tube (111) is arranged on the surface of the rotating shaft (102). A communicating tube (112) is arranged on the surface of the flexible tube (111). One end of the communicating tube (112) is communicated with the interior of the flexible tube (111). An electronic spring is fixedly arranged inside the flexible tube (111). The end of the electronic spring is connected to a sliding sleeve (1055). The inner diameter of the electronic spring is fixedly arranged on the outer surface of the rotating shaft (102). The electronic spring is used to control the longitudinal sliding of the sliding sleeve (1055) along the surface of the rotating shaft (102).
2. The paint mixing kettle for high-speed dispersion according to claim 1, wherein: The kettle body assembly (2) includes a paint mixing kettle main body (202). An observation groove is formed on one side of the paint mixing kettle main body (202). An observation plate (203) is arranged inside one side of the observation groove. A discharging pipe (401) is arranged on one side of the paint mixing kettle main body (202). One end of the discharging pipe (401) is communicated with the interior of the paint mixing kettle main body (202). A feeding pipe (201) is arranged on the upper surface of the paint mixing kettle main body (202). One end of the feeding pipe (201) is communicated with the interior of the paint mixing kettle main body (202). The discharging assembly (4) is arranged on the lower surface of the paint mixing kettle main body (202). An optical sensor is arranged at the bottom of the inner wall of the paint mixing kettle main body (202).
3. The paint mixing kettle for high-speed dispersion according to claim 2, characterized in that: The discharging assembly (4) includes a filtering bin (402). The upper surface of the filtering bin (402) is communicated with the bottom of the paint mixing kettle main body (202). One side of the inner wall of the filtering bin (402) is provided with the discharging pipe (401). The end of the discharging pipe (401) close to the filtering bin (402) penetrates inside the filtering bin (402). One end of the discharging pipe (401) is communicated with the filtering bin (402).
4. The paint mixing kettle for high-speed dispersion according to claim 1, characterized in that: The support assembly (3) includes a support plate (301). Support columns (302) are arranged on the lower surface of the support plate (301). The number of the support columns (302) is four. Each support column (302) is symmetrically distributed at the four corners of the bottom surface of the support plate (301).
5. The paint mixing kettle for high-speed dispersion according to claim 1, wherein: The lower surface of the driving motor (101) is provided with a support frame (103), and the bottom end of the support frame (103) is arranged on the top end of the paint mixing kettle main body (202). A second fixing plate (106) is arranged on the surface of the limiting column (110). One side of the second fixing plate (106) is rotatably connected to the top end of the limiting column (110), and a fixing rod (107) is arranged on one side of the second fixing plate (106). The bottom end of the fixing rod (107) is provided with a first cleaning rod (108). One end of the first cleaning rod (108) far away from the second fixing plate (106) is fixedly connected to the left end of the second cleaning rod (109). The right end of the second cleaning rod (109) is arranged on one side of the first fixing plate (104), and one side of the first fixing plate (104) is arranged on the surface of the rotating shaft (102) through a bearing; The number of the fixing rods (107) is five. The bottom end of each fixing rod (107) is fixedly connected to one end of the first cleaning rod (108). Each first cleaning rod (108) is fixedly connected to the first fixing plate (104). Each fixing rod (107), the first cleaning rod (108) and the second cleaning rod (109) are circumferentially and equidistantly distributed on the surface of the second fixing plate (106). The shapes of the first cleaning rod (108) and the second cleaning rod (109) are both set as arc-shaped, and the outer sides of the first cleaning rod (108) and the second cleaning rod (109) are both in mutual contact with one side of the inner wall of the paint mixing kettle.
6. The paint mixing kettle for high-speed dispersion according to claim 1, characterized in that: The driving assembly (1) includes a driving rod (1052). One end of the driving rod (1052) far away from the control panel (1051) is provided with a stirring plate (1053). One side of the inner wall of the stirring plate (1053) is provided with a sliding rod (1056), and a sliding block (1057) is slidably arranged on the surface of the sliding rod (1056); A stirring assembly (105) is arranged on the surface of the rotating shaft (102). The stirring assembly (105) includes a control panel (1051). The lower surface of the control panel (1051) is arranged at one end of the driving rod (1052), and the surface of the other end of the driving rod (1052) is rotatably connected to one end of a control rod (1054). The other end of the control rod (1054) is rotatably connected to one side of a sliding sleeve (1055). A water spraying pipe is arranged on the surface of the rotating shaft (102) near the top end.
7. The paint mixing kettle for high-speed dispersion according to claim 6, characterized in that: One side of the sliding block (1057) is in contact with a blade (1058). The surface of the blade (1058) is slidably arranged on one side of the stirring plate (1053). A sealing gasket (1059) is arranged on the surface of the blade (1058), and the sealing gasket (1059) is fixedly arranged on one side of the stirring plate (1053). A micro motor is arranged on one side of the stirring plate (1053) close to the driving rod (1052).
8. The paint mixing kettle for high-speed dispersion according to claim 6, characterized in that: One side inside of the sliding sleeve (1055) is arranged on the outer circumferential surface of the rotating shaft (102). The outer surface of the sliding sleeve (1055) is slidably arranged inside the flexible tube (111). The inside of the flexible tube (111) is interconnected with the inside of the limit post (110) through the rotating shaft (102). A one-way valve is arranged inside the limit post (110). An electronic spring is fixedly arranged inside the flexible tube (111). The end of the electronic spring is connected to the sliding sleeve (1055), and the inner diameter of the electronic spring is fixedly arranged on the outer side surface of the rotating shaft (102). The electronic spring is used to control the longitudinal sliding of the sliding sleeve (1055) along the surface of the rotating shaft (102).
9. The paint mixing kettle for high-speed dispersion according to claim 1, wherein: The number of the driving rods (1052) is five. A stirring plate (1053) is arranged at the bottom end of each driving rod (1052). The outer surface of each driving rod (1052) is rotatably connected to one end of a control rod (1054), and the other end of each control rod (1054) is movably arranged on one side of the sliding sleeve (1055).
10. The paint mixing kettle for high-speed dispersion according to claim 7, characterized in that: A first return spring is arranged on one side of the sealing gasket (1059), and the other end of the first return spring is fixedly arranged on one side of the blade (1058). A second return spring is fixedly arranged on the other side of the sliding block (1057), and the other end of the second return spring is fixedly arranged on one side of the inner wall of the stirring plate (1053).
Citation Information
Patent Citations
Reaction kettle for preparing emulsion paint
CN222034649U