L-tartaric acid catalytic reaction device and method
By designing components such as driving rods, stirring leaves and cleaning rings in the L-tartaric acid catalytic reaction device, the problem of adsorbing raw materials in the inner wall of the reaction tank is solved, and the mixing efficiency and reaction effect are improved.
Patent Information
- Application Number
- CN202510470527.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2025-07-04
AI Technical Summary
In the existing L-tartaric acid catalytic reaction device, the inner wall of the reaction tank is prone to adsorbing raw materials, resulting in a decrease in mixing efficiency and a decrease in reaction rate.
A catalytic reaction device of L-tartaric acid is designed, including a driving rod, agitating leaf, a cleaning ring and a regulating assembly. The agitating leaf is driven to mix raw materials through the driving rod, and the adsorbent of the inner wall is scraped off through the cleaning ring, combining the spoiler leaf and the jet assembly to improve the mixing efficiency.
Effectively avoiding raw materials adsorption on the inner wall of the reaction tank, improving the mixing efficiency and the cleanliness of the inner wall of the reaction tank, and enhancing the effect of the mixing reaction.
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Figure CN120242940A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of catalytic reaction, and specifically relates to an L-tartaric acid catalytic reaction device and method. Background Art
[0002] L-tartaric acid is used as an acidulant in the food industry. Its sour taste is mild and persistent, superior to citric acid. It can be used in foods such as fruit juice beverages, wines, jams, candies, breads, and certain jelly-like sweets to enhance the taste and flavor of the foods. L-tartaric acid is also an intermediate in drug synthesis, and can be used as a raw material for manufacturing certain anti-tuberculosis drugs, vitamin C, and as a pharmaceutical resolving agent. In addition, L-tartaric acid also has health care functions such as antioxidant and anti-fatigue effects, and can be used in the production of health products.
[0003] A Chinese patent with the publication number CN209866002U discloses a reaction kettle device for chemical catalytic reactions, including a reaction kettle body. Both sides of the top of the reaction kettle body are fixedly connected with a reaction kettle cover through bolts and nuts. The top of the reaction kettle cover is fixedly connected with a support frame. The top of the support frame is fixedly connected with a stirring motor. An installation opening is provided in the middle position of the top of the reaction kettle cover. The inner surface of the installation opening is fixedly connected with an installation shaft sleeve. The bottom of the stirring motor is rotationally connected with a driving shaft through an output shaft. One end of the driving shaft away from the stirring motor penetrates the support frame and extends into the installation shaft sleeve. The present invention relates to the technical field of chemical catalytic reactions. This reaction kettle device for chemical catalytic reactions achieves the purpose of avoiding dirt attachment at the shaft seal, extends the path of the internal material of the reaction kettle contacting the sealed bearing, avoids the generation of dirt at the sealed bearing, improves the sealing characteristics of this part of the device, and prevents the leakage of liquid in the kettle or the ejection of gas in the kettle.
[0004] However, during the use of the existing L-tartaric acid catalytic reaction device, it often faces the problem that the inner wall is prone to adsorbing raw materials. This adsorption phenomenon not only causes the loss of reactants, but may also affect the mixing efficiency, thereby reducing the overall effect of the catalytic reaction. When the raw materials adhere to the inner wall, the concentration and distribution of the reactants will become uneven, leading to a decrease in the reaction rate and the yield of the product.
[0005] Therefore, the present invention provides an L-tartaric acid catalytic reaction device and method. Summary of the Invention
[0006] In order to make up for the deficiencies of the prior art and solve the technical problem that the adsorption of raw materials on the inner wall of the reaction tank affects the mixing efficiency, the present invention proposes an L-tartaric acid catalytic reaction device and method.
[0007] The technical solution adopted by the present invention to solve its technical problems is as follows: An L-tartaric acid catalytic reaction device described in the present invention includes a reaction tank. A support frame is fixedly installed at the bottom of the reaction tank. A discharge pipe is connected to the bottom of the reaction tank. A feeding pipe is installed at the top of the reaction tank. A driving motor is fixedly installed at the top of the reaction tank. A driving rod is arranged inside the reaction tank, and one end of the driving rod is fixedly connected to the output end of the driving motor. Stirring blades are fixedly connected to the driving rod. A cleaning ring for cleaning the inner wall of the reaction tank is arranged inside the reaction tank. An adjusting component for adjusting the cleaning ring is arranged inside the reaction tank. Activity grooves are symmetrically arranged inside the cleaning ring. Driven components are arranged inside the activity grooves. Rotating shafts are rotatably arranged inside the activity grooves. Turbulence blades are connected to the rotating shafts. A spraying component for spraying liquid is arranged inside the activity grooves.
[0008] By adopting the above technical solution, after adding raw materials into the reaction tank through the feeding pipe, control the driving motor to work to drive the driving rod to rotate. When the driving rod rotates, it drives the stirring blades to rotate, and then the raw materials will be stirred and mixed, and then the L-tartaric acid catalytic reaction can be carried out to prepare a mixed solution. When the driving rod rotates, the position of the cleaning ring can be adjusted through the adjusting component. The movement of the cleaning ring will scrape the adsorbents on the inner wall of the reaction tank, thereby improving the cleanliness of the inner wall of the reaction tank and preventing the mixed raw materials from adsorbing on the inner wall of the reaction tank and affecting the mixed reaction efficiency.
[0009] Preferably, a controller is fixedly installed on the reaction tank, and the controller is electrically connected to the driving motor. An electromagnetic valve for controlling discharge is arranged inside the discharge pipe. Heating rods are arranged in an array inside the reaction tank, and the heating rods are electrically connected to the controller.
[0010] By adopting the above technical solution, the controller can control the driving motor and the heating rods to work. The driving motor can drive the driving rod to rotate. By the heating rods working to generate heat, the temperature inside the reaction tank can be adjusted.
[0011] Preferably, a driving wheel is arranged on the driving rod. A frame body is fixedly installed inside the reaction tank, and the frame body is rotatably connected to the driving rod. Two sliding grooves are symmetrically arranged inside the reaction tank.
[0012] By adopting the above technical solution, the rotation of the driving rod will drive the driving wheel to rotate. The frame body can limit and support the bottom end of the driving rod, facilitating the rotation of the driving rod.
[0013] Preferably, the adjusting assembly includes a reciprocating lead screw, a driven wheel, a connecting block and a threaded ring. The reciprocating lead screw is rotatably arranged inside one of the sliding grooves. The driven wheel is fixedly installed on the reciprocating lead screw, and the driven wheel is connected to the driving wheel through a belt drive. The connecting block is fixedly installed on the cleaning ring, and one end of the connecting block extends into the corresponding sliding groove. The threaded ring is fixedly installed inside the connecting block, and the reciprocating lead screw is threadedly connected to the threaded ring. A guide rod is fixedly installed inside the other sliding groove. A guiding block is fixedly installed on the cleaning ring, and one end of the guiding block extends into the corresponding sliding groove, and the guide rod penetrates through the guiding block. A cleaning layer is arranged on the cleaning ring.
[0014] By adopting the above technical solution, when the driving rod rotates, it will drive the driving wheel to rotate. The rotation of the driving wheel will drive the reciprocating lead screw to rotate through the cooperation of the belt and the driven wheel. When the reciprocating lead screw rotates, the threaded ring will move, and then the cleaning ring will be driven to move through the connecting block. At the same time, the guiding block will be driven to slide on the guide rod, so that the cleaning ring can move smoothly. When the cleaning ring moves, the materials adsorbed on the inner wall of the reaction tank can be scraped and mixed.
[0015] Preferably, racks are symmetrically arranged inside the reaction tank. The driven assembly includes a transmission gear, a support ring, a driving shaft and a first belt pulley. The transmission gear is arranged inside the movable groove, and the transmission gear meshes with the corresponding rack. The support ring is fixedly installed inside the movable groove. The driving shaft is rotatably arranged inside the support ring, and one end of the driving shaft is fixedly connected to the central position of the transmission gear. The first belt pulley is arranged on the driving shaft. A driving belt is wound around the first belt pulley. A driven rod is rotatably arranged inside the movable groove. A second belt pulley is fixedly installed on the driven rod, and the second belt pulley is connected to the first belt pulley through the driving belt.
[0016] By adopting the above technical solution, when the cleaning ring moves, it will drive the transmission gear to move through the movable groove, causing the transmission gear to rotate. When the transmission gear rotates, it will drive the driving shaft to rotate inside the support ring. Then, the driving shaft will drive the first belt pulley to rotate. Through the cooperation of the driving belt and the second belt pulley, the driven rod will be driven to rotate.
[0017] Preferably, a driving gear is fixedly installed on the driven rod, and one end of the rotating shaft is fixedly connected to a driven gear, and the driving gear meshes with the driven gear.
[0018] By adopting the above technical solution, the rotation of the driven rod will drive the driving gear to rotate. Through the cooperation of the driven gear, the rotating shaft will be driven to rotate. When the rotating shaft rotates, it will drive the spoiler blades to rotate. When the spoiler blades rotate, the liquid in contact with the spoiler blades will flow longitudinally, thereby improving the mixing efficiency of the liquid.
[0019] Preferably, the injection assembly comprises an injection slot, a push block and a reset assembly, the injection slot is fixedly arranged inside the movable slot, the push block is arranged inside the injection slot, and the reset assembly is arranged on the injection slot.
[0020] By adopting the above technical solution, when the driven rod rotates, the reset assembly will cause the push block to move repeatedly inside the injection slot. When the push block moves, it can pressurize the liquid entering the injection slot, so that the liquid is sprayed to one side for mixing, thereby improving the mixing efficiency.
[0021] Preferably, the reset assembly includes a connecting shaft and a reset spring, one end of the connecting shaft is fixedly connected to the center position of the push block, and one end of the connecting shaft passes through the injection slot, the reset spring is arranged around the connecting shaft, and one end of the reset spring is fixedly connected to one end of the connecting shaft.
[0022] By adopting the above technical solution, when the driven rod rotates, the protrusion will be driven to move, and one side of the protrusion will contact the connecting shaft, which will push the connecting shaft to move. The movement of the connecting shaft will drive the push block to move. The reset spring will drive the connecting shaft to move. The movement of the connecting shaft will drive the push block to reset, and then the push block can be repeatedly driven to move, and the liquid entering the injection slot can be repeatedly sprayed outward for mixing.
[0023] Preferably, a protrusion is fixedly mounted on the driven rod, and the protrusion is located on one side of the connecting shaft.
[0024] By adopting the above technical solution, the driven rod will drive the convex block to move when it rotates, and the convex block can drive the connecting shaft to move when it moves.
[0025] Preferably, diverter grooves are symmetrically arranged on the driving rod, spray holes are arranged in an array on the diverter grooves, and the spray holes are designed to prevent backflow, a bellows is fixedly installed on the inner wall of the reaction tank, a filter plate is arranged on the top of the bellows, a fan is fixedly installed inside the bellows, a shaft body is fixedly connected to the center position of the impeller inside the fan, and the shaft body is connected to the driving wheel through a belt transmission, a block is fixedly installed inside the movable groove, a groove body is arranged inside the driven rod, a driven shaft is arranged in an array inside the groove body, a collision plate is arranged inside the groove body, a driving spring is fixedly installed on the collision plate, and the other end of the driving spring is fixedly connected to the inner wall of the groove body, a limit block is fixedly installed inside the groove body, and the limit block is located on one side of the collision plate.
[0026] A method for using an L-tartaric acid catalytic reaction device, comprising: (1) Synthesis reaction Add maleic anhydride to water and stir to dissolve, then add calcium carbonate and hydrogen peroxide to synthesize calcium epoxysuccinate under the catalysis of tungstic acid. (2) Biocatalysis Adjust the above reaction solution to pH 7.5 - 8.0 with disodium epoxy succinate, and add Nocardia biocatalyst for bioconversion reaction to produce calcium L-tartrate and sodium tartrate. After filtration, calcium L-tartrate crystals are obtained; (4) Acidolysis reaction Stir calcium L-tartrate with water, add concentrated sulfuric acid to generate L-tartaric acid and calcium sulfate. After filtration, L-tartaric acid is obtained and decolorized with activated carbon; (5) Product refinement The decolorized L-tartaric acid contains certain cation and anion impurity ions. The impurity ions are exchanged through cation and anion columns. The mixed solution after exchange is vacuum concentrated to precipitate solid L-tartaric acid.
[0027] The beneficial effects of the present invention are as follows: 1. For the L-tartaric acid catalytic reaction device and method described in the present invention, the cleaning ring can scrape off the impurities adsorbed on the inner wall of the reaction tank, improving the mixing efficiency of the L-tartaric acid catalytic reaction device. When the driving rod rotates, it will drive the driving wheel to rotate. The rotation of the driving wheel will drive the reciprocating screw rod to rotate through the cooperation of the belt and the driven wheel. When the reciprocating screw rod rotates, the threaded ring will move, and then the cleaning ring will be driven to move through the connecting block. At the same time, the guiding block will slide on the guide rod, so that the cleaning ring can move smoothly. When the cleaning ring moves, it can scrape and mix the materials adsorbed on the inner wall of the reaction tank, improving the mixing efficiency and the cleanliness of the inner wall of the reaction tank, and preventing the mixed raw materials from adsorbing on the inner wall of the reaction tank and affecting the mixing reaction efficiency.
[0028] 2. For the L-tartaric acid catalytic reaction device and method described in the present invention, the mixing efficiency of the L-tartaric acid catalytic reaction device can be further improved by the provided turbulence blades. The rack is fixedly installed inside the reaction tank. When the cleaning ring moves, it will drive the transmission gear to move through the movable groove, causing the transmission gear to rotate. When the transmission gear rotates, it will drive the driving shaft to rotate inside the support ring. Then, the driving shaft will drive the first belt pulley to rotate. Through the cooperation of the driving belt and the second belt pulley, the driven rod will be driven to rotate. The rotation of the driven rod will drive the driving gear to rotate. Through the cooperation of the driven gear, the rotating shaft will be driven to rotate. When the rotating shaft rotates, it will drive the turbulence blades to rotate. When the turbulence blades rotate, the liquid in contact with the turbulence blades will flow longitudinally, thereby improving the mixing efficiency of the liquid.
[0029] 3. The L-tartaric acid catalytic reaction device and method of the present invention can improve the mixing efficiency of the L-tartaric acid catalytic reaction device through the provided injection tank. When the driven rod rotates, it will drive the convex block to move. One side of the convex block contacts the connecting shaft, which will push the connecting shaft to move. The movement of the connecting shaft will drive the push block to move. The reset of the return spring will drive the connecting shaft to move, and the movement of the connecting shaft will drive the push block to reset. Thus, the push block can be repeatedly driven to move, and the liquid entering the inside of the injection tank can be repeatedly ejected outward for mixing, thereby further improving the mixing efficiency of the mixed liquid and enhancing the working efficiency.
[0030] 4. The L-tartaric acid catalytic reaction device and method of the present invention, through the provided diversion tank, when the driving rod rotates, it will drive the fan to move through the driving wheel and the shaft body, thereby generating a wind flow. A rotary joint is connected to the bottom end of the driving rod, and the output end of the fan is connected to the rotary joint. The rotary joint is connected to the diversion tank. Thus, the wind can flow into the mixed liquid for catalytic reaction. If an oxidation reaction or a reaction that requires oxygen participation is needed, the above structure can be driven to move to introduce air to improve the reaction effect.
[0031] 5. The L-tartaric acid catalytic reaction device and method of the present invention, through the provided collision plate, when the driven rod rotates, it will drive the driven shaft to rotate circumferentially. One end of the driven shaft is arc-shaped. When the driven shaft moves and contacts the stop block, the driven shaft will slide into the inside of the groove body. When the driven shaft no longer contacts the stop block, the driving spring will reset and push the collision plate to reset. When the collision plate resets and contacts the limit block, the movable groove will be slightly vibrated through the driven rod. When the movable groove vibrates, the cleaning ring will be slightly vibrated. When the cleaning ring vibrates, the impurities adsorbed on the cleaning ring can be removed, thereby improving the cleanliness of the cleaning ring, avoiding the adsorption of adsorbates on the cleaning ring, which is not easy to remove later, and the slight vibration of the cleaning ring can improve the mixing efficiency of the mixed liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The present invention will be further described below with reference to the accompanying drawings.
[0033] Figure 1 is a perspective view of the L-tartaric acid catalytic reaction device of the present invention; Figure 2 is a schematic structural diagram of the reaction tank in the present invention; Figure 3 is a schematic structural diagram of the cleaning ring in the present invention; Figure 4 is a schematic structural diagram of the spoiler blade in the present invention; Figure 5 is a schematic structural diagram of the driving rod in the present invention; Figure 6 is a schematic structural diagram of the movable groove in the present invention; Figure 7 is the present inventionFigure 6 Schematic enlarged view of the structure of A in the middle; Figure 8 It is a schematic structural view of the follower rod in the present invention; Figure 9 It is a schematic enlarged view of the structure of the groove body in the present invention; Figure 10 It is a schematic structural view of the air box in the present invention.
[0034] In the figure: 1, reaction tank; 2, support frame; 3, discharge pipe; 4, controller; 5, feeding pipe; 6, heating rod; 7, drive motor; 8, drive rod; 9, stirring blade; 10, drive wheel; 11, frame body; 12, chute; 13, reciprocating lead screw; 14, guide rod; 15, driven wheel; 16, cleaning ring; 17, cleaning layer; 18, connecting block; 19, threaded ring; 20, guide block; 21, rack; 22, movable groove; 23, transmission gear; 24, support ring; 25, drive shaft; 26, first belt pulley; 27, drive belt; 28, follower rod; 29, second belt pulley; 30, drive gear; 31, rotating shaft; 32, driven gear; 33, spoiler blade; 34, injection groove; 35, push block; 36, connecting shaft; 37, return spring; 38, convex block; 39, diversion groove; 40, spray hole; 41, air box; 42, filter plate; 43, fan; 44, shaft body; 45, stop block; 46, groove body; 47, driven shaft; 48, collision plate; 49, drive spring; 50, limit block. Specific embodiments
[0035] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.
[0036] Such as Figures 1 to 8As shown in the figure, a catalytic reaction device for L-tartaric acid according to an embodiment of the present invention includes a reaction tank 1. A support frame 2 is fixedly installed at the bottom of the reaction tank 1. A discharge pipe 3 is connected to the bottom of the reaction tank 1. A feeding pipe 5 is installed at the top of the reaction tank 1. A driving motor 7 is fixedly installed at the top of the reaction tank 1. A driving rod 8 is arranged inside the reaction tank 1, and one end of the driving rod 8 is fixedly connected to the output end of the driving motor 7. A stirring blade 9 is fixedly connected to the driving rod 8. A cleaning ring 16 for cleaning the inner wall of the reaction tank 1 is arranged inside the reaction tank 1. An adjusting assembly for adjusting the cleaning ring 16 is arranged inside the reaction tank 1. Activity grooves 22 are symmetrically arranged inside the cleaning ring 16. A driven assembly is arranged inside the activity grooves 22. A rotating shaft 31 is rotatably arranged inside the activity grooves 22. A flow disturbing blade 33 is connected to the rotating shaft 31. An injection assembly for injecting liquid is arranged inside the activity grooves 22. When using the catalytic reaction device for L-tartaric acid to catalyze the reaction of tartaric acid, after adding raw materials into the reaction tank 1 through the feeding pipe 5, control the driving motor 7 to work to drive the driving rod 8 to rotate. When the driving rod 8 rotates, it drives the stirring blade 9 to rotate, thereby stirring and mixing the raw materials, and then preparing a mixed solution by catalyzing the reaction of L-tartaric acid. When the driving rod 8 rotates, the position of the cleaning ring 16 can be adjusted through the adjusting assembly. The movement of the cleaning ring 16 scrapes the adsorbents on the inner wall of the reaction tank 1, thereby improving the cleanliness of the inner wall of the reaction tank 1 and preventing the mixed raw materials from adsorbing on the inner wall of the reaction tank 1 and affecting the mixing reaction efficiency. At the same time, the flow disturbing blade 33 rotates in cooperation with the driven assembly. When the flow disturbing blade 33 rotates, the liquid contacted by the flow disturbing blade 33 flows longitudinally, thereby improving the mixing efficiency of the liquid. At the same time, the injection assembly moves and injects liquid to flow, thereby further improving the mixing efficiency of the mixed solution and improving the working efficiency.
[0037] As Figure 1 shown, a controller 4 is fixedly installed on the reaction tank 1, and the controller 4 is electrically connected to the driving motor 7. An electromagnetic valve for controlling discharge is arranged inside the discharge pipe 3. Heating rods 6 are arranged in an array inside the reaction tank 1, and the heating rods 6 are electrically connected to the controller 4. The driving motor 7 and the heating rods 6 can be controlled to work through the controller 4. The driving motor 7 works to drive the driving rod 8 to rotate. Heat is generated by the work of the heating rods 6 to adjust the temperature inside the reaction tank 1.
[0038] As Figure 2 shown, a driving wheel 10 is arranged on the driving rod 8. A frame body 11 is fixedly installed inside the reaction tank 1, and the frame body 11 is rotatably connected to the driving rod 8. Two sliding grooves 12 are symmetrically arranged inside the reaction tank 1. The rotation of the driving rod 8 drives the driving wheel 10 to rotate. The bottom end of the driving rod 8 can be limited and supported through the frame body 11 to facilitate the rotation of the driving rod 8. The reaction tank 1 provides an installation space for the sliding grooves 12.
[0039] As Figure 3As shown in the figure, the adjusting component includes a reciprocating lead screw 13, a driven wheel 15, a connecting block 18 and a threaded ring 19. The reciprocating lead screw 13 is rotatably arranged inside one of the sliding grooves 12. The driven wheel 15 is fixedly installed on the reciprocating lead screw 13, and the driven wheel 15 is connected to the driving wheel 10 through a belt drive. The connecting block 18 is fixedly installed on the cleaning ring 16, and one end of the connecting block 18 extends into the corresponding sliding groove 12. The threaded ring 19 is fixedly installed inside the connecting block 18, and the reciprocating lead screw 13 is threadedly connected to the threaded ring 19. A guide rod 14 is fixedly installed inside the other sliding groove 12. A guide block 20 is fixedly installed on the cleaning ring 16, and one end of the guide block 20 extends into the corresponding sliding groove 12, and the guide rod 14 passes through the guide block 20. A cleaning layer 17 is arranged on the cleaning ring 16. When the driving rod 8 rotates, it will drive the driving wheel 10 to rotate. The rotation of the driving wheel 10 will drive the reciprocating lead screw 13 to rotate through the cooperation of the belt and the driven wheel 15. When the reciprocating lead screw 13 rotates, it will cause the threaded ring 19 to move, and then drive the cleaning ring 16 to move through the connecting block 18. At the same time, it will drive the guide block 20 to slide on the guide rod 14, so that the cleaning ring 16 can move smoothly. When the cleaning ring 16 moves, it can scrape and mix the materials adsorbed on the inner wall of the reaction tank 1, improving the mixing efficiency.
[0040] As Figure 4 and Figure 6 shown in the figure, racks 21 are symmetrically arranged inside the reaction tank 1. The driven component includes a transmission gear 23, a support ring 24, a drive shaft 25 and a first belt pulley 26. The transmission gear 23 is arranged inside the movable groove 22, and the transmission gear 23 meshes with the corresponding rack 21. The support ring 24 is fixedly installed inside the movable groove 22. The drive shaft 25 is rotatably arranged inside the support ring 24, and one end of the drive shaft 25 is fixedly connected to the central position of the transmission gear 23. The first belt pulley 26 is arranged on the drive shaft 25. A drive belt 27 is wound around the first belt pulley 26. A driven rod 28 is rotatably arranged inside the movable groove 22. A second belt pulley 29 is fixedly installed on the driven rod 28, and the second belt pulley 29 is connected to the first belt pulley 26 through the drive belt 27. The racks 21 are fixedly installed inside the reaction tank 1. When the cleaning ring 16 moves, it will drive the transmission gear 23 to move through the movable groove 22, causing the transmission gear 23 to rotate. When the transmission gear 23 rotates, it will drive the drive shaft 25 to rotate inside the support ring 24. Then, through the drive shaft 25, it will drive the first belt pulley 26 to rotate. Through the cooperation of the drive belt 27 and the second belt pulley 29, it will drive the driven rod 28 to rotate.
[0041] As Figure 6As shown, a driving gear 30 is fixedly installed on the follower rod 28. One end of a rotating shaft 31 is fixedly connected with a driven gear 32, and the driving gear 30 meshes with the driven gear 32. When the follower rod 28 rotates, it will drive the driving gear 30 to rotate. Through the cooperation of the driven gear 32, the rotating shaft 31 will be driven to rotate. When the rotating shaft 31 rotates, it will drive the spoiler blade 33 to rotate. When the spoiler blade 33 rotates, the liquid in contact with the spoiler blade 33 will flow longitudinally, thereby improving the mixing efficiency of the liquid.
[0042] As Figure 7 shown, the injection assembly includes an injection groove 34, a push block 35 and a reset assembly. The injection groove 34 is fixedly arranged inside the movable groove 22. The push block 35 is arranged inside the injection groove 34. The reset assembly is arranged on the injection groove 34. When the follower rod 28 rotates, the push block 35 will move repeatedly inside the injection groove 34 through the reset assembly. When the push block 35 moves, it can press the liquid entering the injection groove 34, so that the liquid is injected and mixed to one side, thereby improving the mixing efficiency.
[0043] As Figure 6 and Figure 7 shown, the reset assembly includes a connecting shaft 36 and a reset spring 37. One end of the connecting shaft 36 is fixedly connected with the central position of the push block 35, and one end of the connecting shaft 36 penetrates through the injection groove 34. The reset spring 37 is arranged around the connecting shaft 36, and one end of the reset spring 37 is fixedly connected with one end of the connecting shaft 36. When the follower rod 28 rotates, it will drive the convex block 38 to move. One side of the convex block 38 contacts the connecting shaft 36, which will push the connecting shaft 36 to move. The movement of the connecting shaft 36 will drive the push block 35 to move. The reset of the reset spring 37 will drive the connecting shaft 36 to move, and the movement of the connecting shaft 36 will drive the push block 35 to reset, thereby repeatedly driving the push block 35 to move and repeatedly ejecting and mixing the liquid entering the injection groove 34 outward.
[0044] As Figure 7 and Figure 8 shown, a convex block 38 is fixedly installed on the follower rod 28, and the convex block 38 is located on one side of the connecting shaft 36. When the follower rod 28 rotates, it will drive the convex block 38 to move. When the convex block 38 moves, it can drive the connecting shaft 36 to move.
[0045] As Figure 8 、 Figure 9 and Figure 10As shown in the figure, diversion grooves 39 are symmetrically arranged on the driving rod 8. Spray holes 40 are arranged in an array on the diversion grooves 39, and the spray holes 40 are designed to prevent backflow. An air box 41 is fixedly installed on the inner wall of the reaction tank 1. A filter plate 42 is arranged on the top of the air box 41. A blower 43 is fixedly installed inside the air box 41. A shaft body 44 is fixedly connected to the center position of the impeller inside the blower 43, and the shaft body 44 is in transmission connection with the driving wheel 10 through a belt. A stopper 45 is fixedly installed inside the movable groove 22. A groove body 46 is arranged inside the driven rod 28. Driven shafts 47 are arranged in an array inside the groove body 46. A collision plate 48 is arranged inside the groove body 46. A driving spring 49 is fixedly installed on the collision plate 48, and the other end of the driving spring 49 is fixedly connected to the inner wall of the groove body 46. A limiting block 50 is fixedly installed inside the groove body 46, and the limiting block 50 is located on one side of the collision plate 48. The rotation of the driving rod 8 drives the blower 43 to move through the driving wheel 10 and the shaft body 44, and then wind flow will be generated. A rotary joint is connected to the bottom end of the driving rod 8. The output end of the blower 43 is connected to the rotary joint, and the rotary joint is communicated with the diversion groove 39. Thus, the wind can flow into the mixed liquid for catalytic reaction. If an oxidation reaction or a reaction that requires the participation of oxygen is needed, the above structure can be driven to add air to improve the reaction effect. If air intervention in the reaction is not required, the belt between the shaft body 44 and the driving wheel 10 can be removed. Thus, when the driving rod 8 rotates, the shaft body 44 will not rotate, that is, air will not flow into the diversion groove 39 to participate in the reaction. The rotation of the driven rod 28 drives the circumferential rotation of the driven shafts 47. One end of the driven shaft 47 is arc-shaped. When the driven shaft 47 moves and contacts the stopper 45, the driven shaft 47 will slide into the groove body 46. When the driven shaft 47 is no longer in contact with the stopper 45, the driving spring 49 will reset and push the collision plate 48 to reset. When the collision plate 48 resets and contacts the limiting block 50, the movable groove 22 will be slightly vibrated through the driven rod 28. When the movable groove 22 vibrates, the cleaning ring 16 will be slightly vibrated. When the cleaning ring 16 vibrates, the impurities adsorbed on the cleaning ring 16 can be removed. Thus, the cleanliness of the cleaning ring 16 can be improved, and it can be avoided that the adsorbed substances are adsorbed on the cleaning ring 16 and are not easy to be removed later. Moreover, the slight vibration of the cleaning ring 16 can improve the mixing efficiency of the mixed liquid.
[0046] A method for using an L-tartaric acid catalytic reaction device, comprising: (1) Synthesis reaction Maleic anhydride is added to water and stirred until dissolved, then calcium carbonate and hydrogen peroxide are added, and calcium epoxy succinate is synthesized under the catalysis of tungstic acid. (2) Biocatalysis The above reaction solution is adjusted to pH 7.5 - 8.0 with disodium epoxy succinate, and a Nocardia biocatalyst is added for biotransformation reaction to generate calcium L-tartrate and sodium tartrate. After filtration, calcium L-tartrate crystals are obtained. (4) Acidolysis reaction Calcium L-tartrate is stirred with water, concentrated sulfuric acid is added to generate L-tartaric acid and calcium sulfate, and L-tartaric acid is obtained by filtration and decolorized with activated carbon; (5) Product refinement The decolorized L-tartaric acid contains certain anionic and cationic impurity ions. The impurity ions are exchanged through anion and cation columns, and the exchanged mixed solution is vacuum concentrated to precipitate solid L-tartaric acid.
[0047] Working principle: When using the L-tartaric acid catalytic reaction device, after adding the raw materials (calcium epoxy succinate reaction solution, disodium epoxy succinate, Nocardia biocatalyst) into the interior of the reaction tank 1 through the feeding pipe 5, control the driving motor 7 to work to drive the driving rod 8 to rotate. When the driving rod 8 rotates, it drives the stirring blade 9 to rotate, and then the raw materials will be stirred and mixed. When the driving rod 8 rotates, it drives the driving wheel 10 to rotate. The rotation of the driving wheel 10 drives the reciprocating screw rod 13 to rotate through the cooperation of the belt and the driven wheel 15. When the reciprocating screw rod 13 rotates, the threaded ring 19 moves, and then drives the cleaning ring 16 to move through the connecting block 18. At the same time, it drives the guiding block 20 to slide on the guide rod 14, so that the cleaning ring 16 can move smoothly. When the cleaning ring 16 moves, it can scrape and mix the materials adsorbed on the inner wall of the reaction tank 1, improving the mixing efficiency and the cleanliness of the inner wall of the reaction tank 1, and preventing the mixed raw materials from adsorbing on the inner wall of the reaction tank 1 and affecting the mixing reaction efficiency. The rack 21 is fixedly installed inside the reaction tank 1. When the cleaning ring 16 moves, it drives the transmission gear 23 to move through the movable groove 22, causing the transmission gear 23 to rotate. When the transmission gear 23 rotates, it drives the driving shaft 25 to rotate inside the support ring 24. Then, through the driving shaft 25, the first belt pulley 26 is driven to rotate. Through the cooperation of the driving belt 27 and the second belt pulley 29, the driven rod 28 is driven to rotate. The rotation of the driven rod 28 drives the driving gear 30 to rotate. Through the cooperation of the driven gear 32, the rotating shaft 31 is driven to rotate. When the rotating shaft 31 rotates, it drives the spoiler blade 33 to rotate. When the spoiler blade 33 rotates, the liquid in contact with the spoiler blade 33 flows longitudinally, thereby improving the mixing efficiency of the liquid. When the driven rod 28 rotates, it drives the convex block 38 to move. One side of the convex block 38 contacts the connecting shaft 36, pushing the connecting shaft 36 to move. The movement of the connecting shaft 36 drives the push block 35 to move. The reset spring 37 resets to drive the connecting shaft 36 to move, and the movement of the connecting shaft 36 drives the push block 35 to reset, thereby repeatedly driving the push block 35 to move and repeatedly ejecting the liquid entering the injection groove 34 outward for mixing, further improving the mixing efficiency of the mixed liquid. When the driving rod 8 rotates, it drives the blower 43 to move through the driving wheel 10 and the shaft body 44, generating wind flow. A rotary joint is connected to the bottom end of the driving rod 8. The output end of the blower 43 is connected to the rotary joint, and the rotary joint is connected to the diversion groove 39. Then, the wind can flow into the mixed liquid for catalytic reaction. If an oxidation reaction or a reaction that requires oxygen participation is needed, the above structure can be driven to move to introduce air to improve the reaction effect. If air intervention in the reaction is not required, the belt between the shaft body 44 and the driving wheel 10 can be removed. Then, when the driving rod 8 rotates, the shaft body 44 will not rotate, that is, air will not flow into the diversion groove 39 to participate in the reaction. The rotation of the driven rod 28 drives the driven shaft 47 to rotate circumferentially. One end of the driven shaft 47 is arc-shaped. When the driven shaft 47 moves, it contacts the stop block 45, causing the driven shaft 47 to slide into the groove body 46. When the driven shaft 47 no longer contacts the stop block 45,When the driving spring 49 resets, it will push the collision plate 48 to reset. When the collision plate 48 resets and contacts the limit block 50, the movable groove 22 will vibrate slightly through the driven rod 28. When the movable groove 22 vibrates, the cleaning ring 16 will vibrate slightly. When the cleaning ring 16 vibrates, the impurities adsorbed on the cleaning ring 16 can be removed, thereby improving the cleanliness of the cleaning ring 16, avoiding the adsorption of adsorbates on the cleaning ring 16, which is not easy to remove later, and the slight vibration of the cleaning ring 16 can improve the mixing efficiency of the mixed liquid.
[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. An L-tartaric acid catalytic reaction device, characterized in that: It includes a reaction tank (1), a support frame (2) is fixedly installed at the bottom of the reaction tank (1), a discharge pipe (3) is connected to the bottom of the reaction tank (1), a feeding pipe (5) is installed at the top of the reaction tank (1), a driving motor (7) is fixedly installed at the top of the reaction tank (1), a driving rod (8) is arranged inside the reaction tank (1), and one end of the driving rod (8) is fixedly connected to the output end of the driving motor (7). A stirring blade (9) is fixedly connected to the driving rod (8). A cleaning ring (16) for cleaning the inner wall of the reaction tank (1) is arranged inside the reaction tank (1). An adjusting component for adjusting the cleaning ring (16) is arranged inside the reaction tank (1). Activity grooves (22) are symmetrically arranged inside the cleaning ring (16). A driven component is arranged inside the activity grooves (22). A rotating shaft (31) is rotatably arranged inside the activity grooves (22). A flow disturbing blade (33) is connected to the rotating shaft (31). An injection component for injecting liquid is arranged inside the activity grooves (22).
2. The L-tartaric acid catalytic reaction device according to claim 1, wherein: A controller (4) is fixedly installed on the reaction tank (1), and the controller (4) is electrically connected to the driving motor (7). An electromagnetic valve for controlling discharge is arranged inside the discharge pipe (3). Heating rods (6) are arranged in an array inside the reaction tank (1), and the heating rods (6) are electrically connected to the controller (4).
3. The L-tartaric acid catalytic reaction device according to claim 2, wherein: A driving wheel (10) is arranged on the driving rod (8). A frame body (11) is fixedly installed inside the reaction tank (1), and the frame body (11) is rotatably connected to the driving rod (8). Two sliding grooves (12) are symmetrically arranged inside the reaction tank (1).
4. The L-tartaric acid catalytic reaction device according to claim 3, characterized in that: The adjusting component includes a reciprocating lead screw (13), a driven wheel (15), a connecting block (18) and a threaded ring (19). The reciprocating lead screw (13) is rotatably arranged inside one of the sliding grooves (12). The driven wheel (15) is fixedly installed on the reciprocating lead screw (13), and the driven wheel (15) is connected to the driving wheel (10) through a belt drive. The connecting block (18) is fixedly installed on the cleaning ring (16), and one end of the connecting block (18) extends into the corresponding sliding groove (12) inside. The threaded ring (19) is fixedly installed inside the connecting block (18), and the reciprocating lead screw (13) is threadedly connected to the threaded ring (19). A guide rod (14) is fixedly installed inside the other sliding groove (12). A guiding block (20) is fixedly installed on the cleaning ring (16), and one end of the guiding block (20) extends into the corresponding sliding groove (12) inside, and the guide rod (14) penetrates through the guiding block (20). A cleaning layer (17) is arranged on the cleaning ring (16).
5. An L-tartaric acid catalytic reaction device according to claim 4, characterized in that: The reaction tank (1) is symmetrically provided with a rack (21), the driven component comprises a transmission gear (23), a support ring (24), a drive shaft (25) and a first pulley (26), the transmission gear (23) is arranged inside the movable groove (22), and the transmission gear (23) is meshed with the corresponding rack (21), the support ring (24) is fixedly installed inside the movable groove (22), the drive shaft (25) is rotatably arranged inside the support ring (24), and one end of the drive shaft (25) is fixedly connected to the center position of the transmission gear (23), the first pulley (26) is arranged on the drive shaft (25), and a driving belt (27) is arranged around the first pulley (26), a driven rod (28) is rotatably arranged inside the movable groove (22), a second pulley (29) is fixedly installed on the driven rod (28), and the second pulley (29) is connected to the first pulley (26) through the driving belt (27).
6. The L-tartaric acid catalytic reaction device according to claim 5, wherein: A driving gear (30) is fixedly mounted on the driven rod (28), and a driven gear (32) is fixedly connected to one end of the rotating shaft (31), and the driving gear (30) is meshed with the driven gear (32).
7. An L-tartaric acid catalytic reaction device according to claim 1, characterized in that: The injection assembly comprises an injection slot (34), a push block (35) and a reset assembly, wherein the injection slot (34) is fixedly arranged inside the movable slot (22), the push block (35) is arranged inside the injection slot (34), and the reset assembly is arranged on the injection slot (34).
8. The L-tartaric acid catalytic reaction device according to claim 7, wherein: The reset assembly comprises a connecting shaft (36) and a reset spring (37), one end of the connecting shaft (36) is fixedly connected to the center position of the push block (35), and one end of the connecting shaft (36) passes through the injection slot (34), the reset spring (37) is arranged around the connecting shaft (36), and one end of the reset spring (37) is fixedly connected to one end of the connecting shaft (36), and a protrusion (38) is fixedly mounted on the driven rod (28), and the protrusion (38) is located on one side of the connecting shaft (36).
9. An L-tartaric acid catalytic reaction device according to claim 6, characterized in that: The driving rod (8) is symmetrically provided with a flow dividing groove (39), and the flow dividing groove (39) is provided with a spray hole (40) in an array, and the spray hole (40) is designed to prevent backflow. A bellows (41) is fixedly installed on the inner wall of the reaction tank (1), and a filter plate (42) is provided on the top of the bellows (41). A fan (43) is fixedly installed inside the bellows (41), and a shaft (44) is fixedly connected to the center position of the impeller inside the fan (43), and the shaft (44) is connected to the driving wheel (10) through a belt. A stopper (45) is fixedly installed inside the movable groove (22); a groove body (46) is arranged inside the driven rod (28); a driven shaft (47) is arranged in an array inside the groove body (46); a collision plate (48) is arranged inside the groove body (46); a driving spring (49) is fixedly installed on the collision plate (48), and the other end of the driving spring (49) is fixedly connected to the inner wall of the groove body (46); a limit block (50) is fixedly installed inside the groove body (46), and the limit block (50) is located on one side of the collision plate (48).
10. A method for using an L-tartaric acid catalytic reaction device, applicable to an L-tartaric acid catalytic reaction device described in any one of claims 1-9, characterized in that, Including: (1) Synthesis reaction Maleic anhydride is added with water and stirred to dissolve, then calcium carbonate and hydrogen peroxide are added, and calcium epoxy succinate is synthesized under the catalysis of tungstic acid. (2) Biocatalysis The above reaction solution is adjusted to pH 7.5 - 8.0 with disodium epoxy succinate, and a Nocardia biocatalyst is added for biotransformation reaction to generate calcium L-tartrate and sodium tartrate. After filtration, calcium L-tartrate crystals are obtained. (4) Acidolysis reaction Calcium L-tartrate is added with water and stirred, and concentrated sulfuric acid is added to generate L-tartaric acid and calcium sulfate. After filtration, L-tartaric acid is obtained and decolorized with activated carbon. (5) Product refinement The decolorized L-tartaric acid contains certain anionic and cationic impurity ions. The impurity ions are exchanged through anion and cation columns, and the exchanged mixed solution is vacuum concentrated to precipitate L-tartaric acid solid.
Citation Information
Patent Citations
Reaction kettle device for chemical catalytic reaction
CN209866002U