Production and processing device for external grids of Chinese style doors and windows
By designing a Chinese-style door and window external grille production and processing device with support plates and groove structures, the indentation problem caused by no support force when cutting hollow aluminum strips is solved, and stable cutting and efficient welding of hollow aluminum strips are achieved.
Patent Information
- Application Number
- CN202510740830.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-05
- Publication Date
- 2025-07-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When cutting, hollow aluminum strips are prone to indentation due to lack of support in the middle, which affects welding quality and production efficiency.
A Chinese-style external grille production and processing device for doors and windows is designed, and a combined structure of support plate, upper through grooves and lower through grooves is adopted. The insertion block and cutting disc driven by hydraulic cylinder and motor are realized to achieve stable cutting and support of the hollow aluminum strips to avoid concave deformation.
The hollow aluminum strip cutting surface is ensured to be straight, reduce concave deformation, and improve welding quality and production efficiency.
Smart Images

Figure CN120244077A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of Chinese-style door and window processing, and specifically relates to a production and processing device for external grids of Chinese-style doors and windows. Background Art
[0002] The external grid of Chinese-style antique doors and windows is a design element with profound historical and cultural heritage and unique aesthetic value; the external grid of Chinese-style antique doors and windows is widely used in the fields of ancient building restoration, imitation ancient building construction, garden landscape design, etc., and its materials are generally wood or aluminum alloy, etc.
[0003] In the prior art, the external grid of Chinese-style doors and windows is generally composed of an outer frame and hollow aluminum strips (square) welded into an irregular grid. Generally, the hollow aluminum strips need to be segmented and cut to fit different grid frames. However, the following problems exist when cutting the hollow aluminum strips: when cutting the hollow aluminum strips, the middle part of the hollow aluminum strip is in a hollow and unsupported state. At the initial cutting, due to the cutting pressure, after cutting the hollow aluminum strip, the middle position of the top of the fracture is prone to concave inward due to the lack of support force, resulting in that when the hollow aluminum strips are assembled and welded into a grid, secondary correction treatment is required to avoid unevenness at the welding joint affecting the welding quality, which is time-consuming and laborious, and greatly affects the production efficiency of the external grid.
[0004] Therefore, the present invention provides a production and processing device for external grids of Chinese-style doors and windows. Summary of the Invention
[0005] In order to make up for the deficiencies of the prior art and solve the problem that the middle position of the top of the fracture of the hollow aluminum strip is prone to concave inward due to the lack of support force when the hollow aluminum strip is segmented and cut, the present invention proposes a production and processing device for external grids of Chinese-style doors and windows.
[0006] The technical solution adopted by the present invention to solve its technical problems is as follows: A production and processing device for an external grille of Chinese-style doors and windows according to the present invention includes a workbench; a set of rotatably connected rollers are provided on the workbench; fixing frames are fixedly connected to both the upper surface and the lower surface of the workbench, and a cutting disc is fixedly connected to the fixing frame through a first hydraulic cylinder; a set of symmetrically distributed second hydraulic cylinders are fixedly connected to the workbench on one side of the fixing frame, and an extrusion block is fixedly connected to the end of each second hydraulic cylinder. A first groove is formed on the side wall of the extrusion block, and a roller is rotatably connected in the first groove; symmetrically distributed moving blocks are slidably connected to the workbench on the other side of the fixing frame, and a fixing block is provided between the two moving blocks; a fixing rod is fixedly connected to the side wall of the fixing block close to the fixing frame, and an insertion block is provided at the end of the fixing rod; a second groove is formed on the side wall of the insertion block close to the fixing rod; one end of the fixing rod is inserted into the second groove, and both the fixing rod and the second groove are T-shaped. The end of the fixing rod is slidably connected in the second groove, and both the upper and lower surfaces of the fixing rod in the second groove are fixedly connected to the upper and lower side walls of the second groove through springs; an upper through groove is formed on the upper side of the insertion block, and a lower through groove is formed on the lower side of the insertion block; a pair of third grooves symmetrically distributed with respect to the upper through groove and the lower through groove are respectively formed on the upper and lower sides of the insertion block; a fourth groove is formed at the bottom of the third groove; a support plate is placed in the third groove, and a micro hydraulic cylinder is fixedly connected to the bottom of the fourth groove, and the micro hydraulic cylinder is fixedly connected to the support plate through a hydraulic rod; the end cross-section of the insertion block close to the fixing frame is an isosceles trapezoid; the moving block is moved by a power member; an extrusion member is provided on the workbench.
[0007] Preferably, the power member includes a first motor and a lead screw; symmetrically distributed lead screws are rotatably connected to the workbench on the other side of the fixing frame; a first motor is fixedly connected to one side of the workbench through an L-shaped rod, and the output end of the first motor is fixedly connected to the end of one of the lead screws; a pair of the lead screws are connected by a sprocket chain drive; both of the moving blocks are connected to the adjacent lead screw through a lead screw nut pair.
[0008] Preferably, the fixing rod includes a first connecting rod and a second connecting rod; one end of the first connecting rod is fixedly connected to the side wall of the fixing block; a fifth groove is formed inside the first connecting rod; one end of the second connecting rod is slidably connected in the fifth groove. The cross-sections of one end of the second connecting rod and the fifth groove are both square, and the other end of the second connecting rod is T-shaped and is slidably connected in the second groove; a threaded groove is formed inside one end of the second connecting rod close to the fifth groove; a threaded rod is threadedly connected in the threaded groove, and one end of the threaded rod penetrates through the fixing block and is rotatably connected to the fixing block.
[0009] Preferably, both ends of the fixed block are rotatably connected to the corresponding moving blocks through second rotating shafts; a second motor is fixedly connected to the side wall of the moving block, and the output end of the second motor is connected to the second rotating shaft; a first through groove is formed on the workbench and on the other side of the fixed frame, and the first through groove cuts off the roller on the same side, and the fixed block is located above the first through groove; a pair of symmetrically distributed first sliding grooves are formed on one side of the bottom of the workbench, and first sliders are slidably connected in both of the two first sliding grooves; first rotating shafts are commonly rotatably connected to the side walls of the pair of first sliders away from each other, and a blanking plate is provided, and the blanking plate is telescopic, and the cross section of the blanking plate is concave.
[0010] Preferably, sixth grooves are formed on the upper and lower surfaces of one end of the first connecting rod; a push plate is slidably connected to the sixth groove, and the push plate is fixedly connected to the side wall of the sixth groove through a spring; a return plate is provided on the side of the fixed block away from the first connecting rod; a connecting column is fixedly connected to the side wall of the push plate, and one end of the connecting column penetrates through the first connecting rod and the fixed block and is fixedly connected to the side wall of the return plate; the return plate moves back and forth through a pushing member.
[0011] Preferably, the pushing member includes a first arc groove, a straight groove and a second arc groove; first arc grooves are formed on the opposite surfaces of the pair of moving blocks, and the centers of the first arc grooves coincide with the centers of the second rotating shafts; a straight groove is formed at the end of the first arc groove, and the straight groove is arranged towards the center of the first arc groove; a second arc groove is formed between the end of the straight groove close to the center of the first arc groove and the end of the first arc groove away from the straight groove; the first arc groove, the straight groove and the second arc groove communicate with each other, the depths of the first arc groove and the straight groove are the same, the depth of the second arc groove is lower than the depths of the first arc groove and the straight groove, and a first arc inclined surface is formed at the connection of the straight groove and the second arc groove; seventh grooves are formed on both side walls of the return plate; a pushing column is fixedly connected to the bottom of the seventh groove through a spring, the pushing column is slidably connected to the seventh groove, and the two pushing columns are respectively slid in the first arc groove, the straight groove and the second arc groove on the adjacent side.
[0012] Preferably, the squeezing member includes a third hydraulic cylinder and a fourth hydraulic cylinder; a pair of symmetrically distributed third hydraulic cylinders and a pair of symmetrically distributed fourth hydraulic cylinders are respectively fixedly connected to the top of the workbench and on both sides of the fixed frame, and the fourth hydraulic cylinder and the fixed block are located on the same side of the fixed frame; first squeezing plates are fixedly connected to the opposite ends of the pair of third hydraulic cylinders; second squeezing plates are fixedly connected to the opposite ends of the pair of fourth hydraulic cylinders; an upper pressing member is provided on the first squeezing plate, and a lower supporting member is provided on the side wall of the second squeezing plate.
[0013] Preferably, the upper pressing member includes a first push plate; a first push plate is fixedly connected to the opposite surfaces of a pair of the first pressing plates through springs, and a first guiding column is fixedly connected to the first push plate, and one end of the first guiding column penetrates through the first pressing plate; a pair of second sliding grooves symmetrically distributed with respect to the first push plate are formed on the opposite surfaces of the pair of first pressing plates, an upper pressing plate is slidably connected in the second sliding grooves, and the bottom of the upper pressing plate is fixedly connected to the bottom wall of the second sliding grooves through springs; a first inclined groove is formed on the opposite surfaces of the pair of upper pressing plates; first sliding columns are fixedly connected to both sides of the first push plate, and the first sliding columns are slidably connected in the first inclined grooves.
[0014] Preferably, the lower supporting member includes a second push plate; a second push plate is fixedly connected to the opposite surfaces of a pair of the second pressing plates through springs, and a second guiding column is fixedly connected to the second push plate, and one end of the second guiding column penetrates through the second pressing plate; a pair of third sliding grooves symmetrically distributed with respect to the second push plate are formed on the opposite surfaces of the pair of second pressing plates, a lower supporting plate is slidably connected in the third sliding grooves, and the lower supporting plate is fixedly connected to the top end of the third sliding grooves through springs; a second inclined groove is formed on the opposite surfaces of the pair of lower supporting plates; second sliding columns are fixedly connected to both sides of the second push plate, and the second sliding columns are slidably connected in the second inclined grooves.
[0015] Preferably, the moving block is composed of an upper connecting block, a lower connecting block and a bolt connection. The lower connecting block is slidably connected to the side wall of the workbench, and the lower connecting block is connected to the lead screw through a lead screw nut pair; the second motor, the fixed block, the first arc groove, the straight groove and the second arc groove are all arranged on the upper connecting block.
[0016] The beneficial effects of the present invention are as follows: 1. For a Chinese-style window and door external grille production and processing device described in the present invention, through the settings of the support plate, the upper through groove and the lower through groove, during cutting, a supporting force can be provided at the middle position of the top of the hollow aluminum strip during cutting, which can greatly reduce the concave deformation caused by cutting, ensure the flat state of the cutting surface, and facilitate the subsequent welding operation of the external grille. The hollow aluminum strip located on the workbench can be fixed and limited through the pressing member to ensure the stability during cutting of the cutting disc on the fixing frame below the workbench.
[0017] 2. For the production and processing device of the external grille of Chinese-style doors and windows according to the present invention, in order to ensure the detachment of the hollow aluminum strip, a sixth groove is provided. When the fixed block moves horizontally, the spring at the push plate is in a compressed state. When the insertion block is inserted, the upper through groove is aligned with the cutting position. At this time, the end of the hollow aluminum strip is exactly at the end position of the first connecting rod. When the lower through groove is adjusted to the cutting position, at this time, a part of the end of the first connecting rod and a part of the sixth groove extend into the hollow aluminum strip. After subsequent cutting, when the fixed block is tilted by the second motor, at this time, the push plate will be pushed by the pushing member, so that the spring of the push plate returns to its original state, and then the hollow aluminum strip that fails to detach from the insertion block is pushed down, ensuring the collection of the hollow aluminum strip and avoiding affecting subsequent work. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described below with reference to the accompanying drawings.
[0019] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic diagram of the structure at the cutting disc of the present invention; Figure 3 is a cross-sectional view of the insertion block of the present invention; Figure 4 is the present invention Figure 3 a partial enlarged view of A in; Figure 5 is the present invention Figure 3 a partial enlarged view of B in; Figure 6 is a cross-sectional view of the return plate of the present invention; Figure 7 is a perspective view of the moving block of the present invention; Figure 8 is a partial exploded view of the first pressing plate of the present invention; Figure 9 is a partial exploded view of the second pressing plate of the present invention; Figure 10 is a schematic diagram of the structure of the pressing block of the present invention; In the figure: 1. Workbench; 11. Roller; 12. Fixed frame; 13. First hydraulic cylinder; 14. Cutting disc; 15. Second hydraulic cylinder; 16. Extrusion block; 17. First groove; 18. Roller; 2. Moving block; 21. Fixed block; 22. Fixed rod; 23. Insertion block; 24. Second groove; 25. Upper through groove; 26. Lower through groove; 27. Third groove; 28. Fourth groove; 29. Micro hydraulic cylinder; 291. Support plate; 3. First connecting rod; 31. Second connecting rod; 32. Fifth groove; 33. Threaded rod; 34. Thread groove; 35. First motor; 36. Lead screw; 4. First through groove; 41. First sliding groove; 42. First sliding block; 43. Blank discharging plate; 5. Second motor; 51. Sixth groove; 52. Pushing plate; 53. Connecting column; 54. Return-shaped plate; 55. First arc-shaped groove; 56. Straight groove; 57. Second arc-shaped groove; 58. Seventh groove; 59. Pushing column; 591. First arc-shaped inclined surface; 6. Third hydraulic cylinder; 61. Fourth hydraulic cylinder; 62. First pressing plate; 63. Second pressing plate; 7. First pushing plate; 71. First guiding column; 72. Second sliding groove; 73. Upper pressing plate; 74. First sliding column; 75. First inclined groove; 8. Second pushing plate; 81. Second guiding column; 82. Third sliding groove; 83. Lower supporting plate; 84. Second sliding column; 85. Second inclined groove. Detailed implementation manners
[0020] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with the detailed implementation manners.
[0021] As Figures 1 to 10As shown in the figure, a production and processing device for an external grille of Chinese-style doors and windows according to an embodiment of the present invention includes a workbench 1; a set of rotatably connected rollers 11 are provided on the workbench 1; fixed frames 12 are fixedly connected to both the upper surface and the lower surface of the workbench 1, and a cutting disc 14 is fixedly connected to the fixed frame 12 through a first hydraulic cylinder 13; a set of symmetrically distributed second hydraulic cylinders 15 are fixedly connected to the workbench 1 and on one side of the fixed frame 12, and an extrusion block 16 is fixedly connected to the end of each second hydraulic cylinder 15, and a first groove 17 is opened on the side wall of the extrusion block 16, and a roller 18 is rotatably connected in the first groove 17; symmetrically distributed moving blocks 2 are slidably connected to the workbench 1 and on the other side of the fixed frame 12, and a fixed block 21 is provided between the two moving blocks 2; a fixed rod 22 is fixedly connected to the side wall of the fixed block 21 close to the fixed frame 12, and an insertion block 23 is provided at the end of the fixed rod 22; a second groove 24 is opened on the side wall of the insertion block 23 close to the fixed rod 22; one end of the fixed rod 22 is inserted into the second groove 24, and both the fixed rod 22 and the second groove 24 are arranged in a T shape, the end of the fixed rod 22 is slidably connected in the second groove 24, and both the upper and lower surfaces of the fixed rod 22 located in the second groove 24 are fixedly connected to the upper and lower side walls of the second groove 24 through springs; an upper through groove 25 is opened on the upper side of the insertion block 23, and a lower through groove 26 is opened on the lower side of the insertion block 23; a pair of third grooves 27 symmetrically distributed with respect to the upper through groove 25 and the lower through groove 26 are respectively opened on the upper and lower sides of the insertion block 23; a fourth groove 28 is opened at the bottom of the third groove 27; a support plate 291 is placed in the third groove 27, and a micro hydraulic cylinder 29 is fixedly connected to the bottom of the fourth groove 28, and the micro hydraulic cylinder 29 is fixedly connected to the support plate 291 through a hydraulic rod; the end section of the insertion block 23 close to the fixed frame 12 is an isosceles trapezoid; the moving block 2 is moved by a power component; an extrusion component is provided on the workbench 1; in the prior art, the external grille of Chinese-style doors and windows is generally composed of a welded irregular grille by an outer frame and a hollow aluminum strip. Generally, the hollow aluminum strip needs to be segmented and cut to fit different grille frames. However, the following problems exist when the hollow aluminum strip is cut: when the hollow aluminum strip is cut, the middle part of the hollow aluminum strip is in a hollow and unsupported state. At the initial cutting, due to the cutting pressure, after the hollow aluminum strip is cut, the middle position of the top of the fracture is prone to concave inward due to the lack of support force, resulting in that when the hollow aluminum strip is assembled and welded into a grille, secondary correction treatment needs to be carried out to avoid unevenness at the welding joint affecting the welding quality, which is time-consuming and laborious, and greatly affects the production efficiency of the external grille;Therefore, when the present invention is in operation, the hollow aluminum strip is placed on the workbench 1, and the extrusion block 16 is used for extrusion and limiting. Then, an equidistant pusher in the prior art (such as the pushing of a manipulator, or a combination of a motor and a lead screw, etc., which is prior art and will not be specifically described) is used to push the hollow aluminum strip located on the workbench 1 forward. When it reaches the cutting position, at this time, the power member drives the moving block 2 to move, and then drives the fixed block 21 to move, so that the insertion block 23 connected to the fixed rod 22 is inserted into the hollow aluminum strip. Since the end cross-section of the insertion block 23 is arranged as an isosceles trapezoid, it can be conveniently inserted into the hollow aluminum strip (the length and width of the insertion block 23 are both smaller than the opening of the hollow aluminum strip). After insertion, first align the upper through groove 25 with the cutting position, and start the micro hydraulic cylinder 29 located on the top surface of the insertion block 23 to move the support plate 291 upward to support the upper cutting position. In the final state, the bottom end of the insertion block 23 fits on the inner bottom surface of the hollow aluminum strip, and the two upper support plates 291 fit on the inner top surface of the hollow aluminum strip. Then, start the first hydraulic cylinder 13 located above the workbench 1 to lower the cutting disc 14 (prior art, composed of a motor and a cutting blade) to cut the hollow aluminum strip in this state. Since the cutting blade of the cutting disc 14 is circular, when the lowest end of the cutting blade is about to fit on the bottom of the upper through groove 25, the cutting ends, completing the first step of cutting. After that, retract the support plate 291 at the top of the insertion block 23, and then push the moving block 2 and the fixed block 21 to move again through the power member, so that the lower through groove 26 of the insertion block 23 is located at the cutting position. Start the first hydraulic cylinder 13 located below the workbench 1 to move the cutting disc 14 upward to cut the hollow aluminum strip in this state, and cut off the hollow aluminum strip. The upper and lower cutting discs 14 are located on the same vertical plane. The power member can ensure that the moving positions of the lower through groove 26 and the upper through groove 25 correspond to each other, thereby ensuring the smoothness of the cutting surface. At the same time, when the cutting disc 14 is cutting, when the lowest end or the highest end of the cutting disc 14 is about to fit on the bottom surface of the upper through groove 25 and the lower through groove 26, the cutting disc 14 can cut a distance greater than half of the height of the hollow aluminum strip, so as to facilitate the cutting operation of the combination of the cutting discs 14 of the two fixing frames 12. Through the settings of the support plate 291, the upper through groove 25 and the lower through groove 26, during cutting, there can be supporting forces at the middle position of the top end of the cut hollow aluminum strip, which can greatly reduce the concave deformation caused by cutting and ensure the straight state of the cutting surface, facilitating the subsequent welding operation of the external grille (the parts in the attached drawing can be reduced in proportion, and this attached drawing is only for convenient viewing and understanding). Through the extrusion member, the hollow aluminum strip located on the workbench 1 can be fixed and limited to ensure the stability of the cutting disc 14 on the fixing frame 12 below the workbench 1 during cutting.;
[0022] The power component includes a first motor 35 and a lead screw 36; the lead screws 36 which are symmetrically distributed are rotatably connected on the workbench 1 and on the other side of the fixed frame 12; one side of the workbench 1 is fixedly connected with a first motor 35 through an L-shaped rod, and the output end of the first motor 35 is fixedly connected with the end of one of the lead screws 36; the pair of lead screws 36 are connected by a sprocket chain drive; both of the two moving blocks 2 are connected to the adjacent lead screw 36 through a lead screw nut pair; during operation, when it is necessary to push the insertion block 23 into the hollow aluminum strip, the first motor 35 is started at this time. The first motor 35 drives the pair of moving blocks 2 to move simultaneously through the lead screw 36 and the sprocket chain, thereby driving the fixed block 21 and the insertion block 23 to move. At the same time, the first motor 35 is a servo motor, which can accurately ensure the moving distance.
[0023] The fixed rod 22 includes a first connecting rod 3 and a second connecting rod 31; one end of the first connecting rod 3 is fixedly connected to the side wall of the fixed block 21; a fifth groove 32 is formed inside the first connecting rod 3; one end of the second connecting rod 31 is slidably connected in the fifth groove 32. One end of the second connecting rod 31 and the cross-section of the fifth groove 32 are both square. The other end of the second connecting rod 31 is T-shaped and is slidably connected in the second groove 24; a threaded groove 34 is formed inside one end of the second connecting rod 31 close to the fifth groove 32; a threaded rod 33 is threadedly connected in the threaded groove 34, and one end of the threaded rod 33 penetrates through the fixed block 21 and is rotatably connected to the fixed block 21; during operation, when it is necessary to cut hollow aluminum strips of different lengths and sizes, by rotating the threaded rod 33, the second connecting rod 31 is driven to move back and forth in the fifth groove 32. The cross-section of the second connecting rod 31 and the fifth groove 32 is square, and no deviation will occur. Then the length of the second connecting rod 31 is adjusted to be suitable for dividing hollow aluminum strips of different lengths and sizes.
[0024] Both ends of the fixed block 21 are rotationally connected to the corresponding moving block 2 through the second rotating shaft; a second motor 5 is fixedly connected to the side wall of the moving block 2, and the output end of the second motor 5 is connected to the second rotating shaft; a first through groove 4 is formed on the workbench 1 and on the other side of the fixed frame 12, and the first through groove 4 cuts off the roller 11 on the same side, and the fixed block 21 is located above the first through groove 4; a pair of symmetrically distributed first sliding grooves 41 are formed on one side of the bottom of the workbench 1, and a first sliding block 42 is slidably connected in each of the two first sliding grooves 41; a material discharging plate 43 is rotatably connected to the side walls of the pair of first sliding blocks 42 away from each other through a first rotating shaft, and the material discharging plate 43 is telescopic, and the cross section of the material discharging plate 43 is concave; during work, after the hollow aluminum strip is divided, the cut hollow aluminum strip is received by the inserting block 23 at this time. Therefore, the first through groove 4 is provided. After the hollow aluminum strip is cut, the first motor 35 is started at this time to drive the moving block 2 and the fixed block 21 to move backward, and then the second motor 5 is started. The second motor 5 drives the second rotating shaft to rotate, and then drives the fixed block 21 to rotate, so that the fixed block 21 is in an inclined state, and then the inserting block 23 and the hollow aluminum strip received by the inserted block 23 are in an inclined state, so that the hollow aluminum strip slides and is collected. Because the lengths of the cut hollow aluminum strips are different, the receiving positions of the material discharging plate 43 are different (the material discharging plate 43 slides through the first sliding block 42 and the first sliding groove 41 to adjust the position), which is convenient for the material collection operation.
[0025] Sixth grooves 51 are formed on the upper and lower surfaces of one end of the first connecting rod 3; a push plate 52 is slidably connected to the sixth groove 51, and the push plate 52 is fixedly connected to the side wall of the sixth groove 51 through a spring; a return plate 54 is provided on the side of the fixed block 21 away from the first connecting rod 3; a connecting column 53 is fixedly connected to the side wall of the push plate 52, and one end of the connecting column 53 passes through the first connecting rod 3 and the fixed block 21 and is fixedly connected to the side wall of the return plate 54; the return plate 54 moves back and forth through a pushing member; during work, due to the limited inclination angle, in order to ensure the detachment of the hollow aluminum strip, the sixth groove 51 is provided. When the fixed block 21 moves horizontally, the spring at the push plate 52 is in a compressed state. When the inserting block 23 is inserted, the upper through groove 25 is aligned with the cutting position. At this time, the end of the hollow aluminum strip is exactly at the end position of the first connecting rod 3. When the lower through groove 26 is adjusted to the cutting position, at this time, part of the end of the first connecting rod 3 and part of the sixth groove 51 extend into the hollow aluminum strip. After subsequent cutting, when the fixed block 21 is inclined by the second motor 5, the push plate 52 will be pushed by the pushing member at this time, so that the spring of the push plate 52 returns to its original state, and then the hollow aluminum strip that fails to detach from the inserting block 23 is pushed off, ensuring the collection of the hollow aluminum strip and avoiding affecting subsequent work.
[0026] The pushing member includes a first arc-shaped groove 55, a straight groove 56, and a second arc-shaped groove 57; the first arc-shaped grooves 55 are formed on the facing surfaces of a pair of moving blocks 2, and the centers of the first arc-shaped grooves 55 coincide with the center of the second rotating shaft; a straight groove 56 is formed at the end of the first arc-shaped groove 55, and the straight groove 56 is arranged towards the center of the first arc-shaped groove 55; a second arc-shaped groove 57 is formed between the end of the straight groove 56 close to the center of the first arc-shaped groove 55 and the end of the first arc-shaped groove 55 away from the straight groove 56; the first arc-shaped groove 55, the straight groove 56, and the second arc-shaped groove 57 are interconnected, the depths of the first arc-shaped groove 55 and the straight groove 56 are the same, the depth of the second arc-shaped groove 57 is lower than the depths of the first arc-shaped groove 55 and the straight groove 56, and a first arc-shaped inclined surface 591 is formed at the connection of the straight groove 56 and the second arc-shaped groove 57; seventh grooves 58 are formed on both side walls of the return-shaped plate 54; a pushing column 59 is fixedly connected to the bottom of the seventh groove 58 through a spring, the pushing column 59 is slidably connected to the seventh groove 58, and the two pushing columns 59 slide in the first arc-shaped groove 55, the straight groove 56, and the second arc-shaped groove 57 on the adjacent side respectively; during operation, when the fixed block 21 translates, at this time, the pushing columns 59 at both ends of the return-shaped plate 54 are located in the first arc-shaped groove 55. Since the depth of the second arc-shaped groove 57 is lower than that of the first arc-shaped groove 55, the springs at the push plate 52 are in a compressed state and will not be released at this time. When the fixed block 21 rotates, at this time, the return-shaped plate 54 rotates accordingly, and the pushing column 59 slides from one end of the first arc-shaped groove 55 to the other end. Since the other end of the first arc-shaped groove 55 is interconnected with the straight groove 56, at this time, the pushing column 59 will move in the straight groove 56, thereby enabling the springs on the push plate 52 to be instantly released, being able to instantaneously push the hollow aluminum strip that has not been separated, facilitating the separation of the hollow aluminum strip. At the same time, when the fixed block 21 returns to its original position, at this time, the pushing column 59 will enter the second arc-shaped groove 57 through the first arc-shaped inclined surface 591 at the straight groove 56 and the second arc-shaped groove 57, and enter the first arc-shaped groove 55 through the second arc-shaped groove 57, thereby enabling the return-shaped plate 54 to return to its original position, and at the same time enabling the springs of the push plate 52 to be in a compressed state.
[0027] The squeezing member includes a third hydraulic cylinder 6 and a fourth hydraulic cylinder 61; a pair of symmetrically distributed third hydraulic cylinders 6 and a pair of symmetrically distributed fourth hydraulic cylinders 61 are fixedly connected to the top of the workbench 1 and on both sides of the fixing frame 12 respectively, and the fourth hydraulic cylinder 61 and the fixed block 21 are located on the same side of the fixing frame 12; first squeezing plates 62 are fixedly connected to the opposite ends of a pair of third hydraulic cylinders 6; second squeezing plates 63 are fixedly connected to the opposite ends of a pair of fourth hydraulic cylinders 61; an upper pressing member is provided on the first squeezing plate 62, and a lower supporting member is provided on the side wall of the second squeezing plate 63; during operation, in order to ensure the stability of cutting, the first squeezing plate 62 and the second squeezing plate 63 are provided. When cutting is required, at this time, the third hydraulic cylinder 6 and the fourth hydraulic cylinder 61 drive the first squeezing plate 62 and the second squeezing plate 63 to fix and limit the hollow aluminum strip in the cutting state, ensuring the stability of cutting.
[0028] The upper pressing member includes a first push plate 7; the first push plate 7 is fixedly connected to the opposite surfaces of a pair of first pressing plates 62 through springs, and a first guiding column 71 is fixedly connected to the first push plate 7, and one end of the first guiding column 71 penetrates through the first pressing plate 62; a pair of second sliding grooves 72 symmetrically distributed with respect to the first push plate 7 are formed on the opposite surfaces of the pair of first pressing plates 62, and an upper pressing plate 73 is slidably connected in the second sliding groove 72, and the bottom of the upper pressing plate 73 is fixedly connected to the bottom wall of the second sliding groove 72 through a spring; a first inclined groove 75 is formed on the opposite surfaces of the pair of upper pressing plates 73; first sliding columns 74 are fixedly connected to both sides of the first push plate 7, and the first sliding columns 74 are slidably connected in the first inclined groove 75; during operation, when the first pressing plate 62 is pushed, the first push plate 7 first contacts the hollow aluminum strip, and then the first push plate 7 compresses the spring first. The movement of the first push plate 7 drives the upper pressing plate 73 to move downward through the first sliding columns 74 and the first inclined groove 75, thereby fixing the two sides of the hollow aluminum strip and limiting the downward pressure on the upper side.
[0029] The lower supporting member includes a second push plate 8; the second push plate 8 is fixedly connected to the opposite surfaces of a pair of second pressing plates 63 through springs, and a second guiding column 81 is fixedly connected to the second push plate 8, and one end of the second guiding column 81 penetrates through the second pressing plate 63; a pair of third sliding grooves 82 symmetrically distributed with respect to the second push plate 8 are formed on the opposite surfaces of the pair of second pressing plates 63, and a lower supporting plate 83 is slidably connected in the third sliding groove 82, and the lower supporting plate 83 is fixedly connected to the top end of the third sliding groove 82 through a spring; a second inclined groove 85 is formed on the opposite surfaces of the pair of lower supporting plates 83; second sliding columns 84 are fixedly connected to both sides of the second push plate 8, and the second sliding columns 84 are slidably connected in the second inclined groove 85; during operation, when the second pressing plate 63 is pushed, the second push plate 8 first contacts the hollow aluminum strip, and then the second push plate 8 compresses the spring first. The movement of the second push plate 8 drives the lower supporting plate 83 to move upward through the second sliding columns 84 and the second inclined groove 85, thereby fixing the two sides of the hollow aluminum strip and limiting the lower side, and completing the cutting stability of the hollow aluminum strip.
[0030] The moving block 2 is composed of an upper connecting block, a lower connecting block and a bolt connection. The lower connecting block is slidably connected to the side wall of the workbench 1, and the lower connecting block is connected to the lead screw 36 through a lead screw nut pair; the second motor 5, the fixed block 21, the first arc groove 55, the straight groove 56 and the second arc groove 57 are all arranged on the upper connecting block; during operation, when it is necessary to replace different insertion blocks 23 to correspond to the sizes of different hollow aluminum strips, the upper connecting block can be directly removed by screwing the bolt, and the replacement is simple and convenient.
[0031] Working principle: Place the hollow aluminum strip on the workbench 1, use the extrusion block 16 for extrusion and limit, and then use an equidistant pusher in the prior art (such as the push of a manipulator, or composed of a motor and a lead screw, etc., prior art, not specifically described) to push the hollow aluminum strip located on the workbench 1 forward. When it reaches the cutting position, at this time, the power component drives the moving block 2 to move, and then drives the fixed block 21 to move, so that the insertion block 23 connected to the fixed rod 22 is inserted into the hollow aluminum strip. Since the end cross-section of the insertion block 23 is set as an isosceles trapezoid, it is convenient to insert into the hollow aluminum strip (the length and width of the insertion block 23 are both smaller than the opening of the hollow aluminum strip). After insertion, first align the upper through groove 25 with the cutting position, and start the micro hydraulic cylinder 29 located on the top surface of the insertion block 23 to move the support plate 291 upward to support the upper cutting part. In the final state, the bottom end of the insertion block 23 fits on the inner bottom surface of the hollow aluminum strip, and the two upper support plates 291 fit on the inner top surface of the hollow aluminum strip. Then start the first hydraulic cylinder 13 above the workbench 1 to lower the cutting disc 14 (prior art, composed of a motor and a cutting blade) to cut the hollow aluminum strip in this state. Since the cutting blade of the cutting disc 14 is circular, when the lowest end of the cutting blade is about to fit on the bottom of the upper through groove 25, the cutting is completed, and the first step of cutting is completed. After that, retract the support plate 291 at the top of the insertion block 23, and then push the moving block 2 and the fixed block 21 to move again through the power component, so that the lower through groove 26 of the insertion block 23 is located at the cutting position. Start the first hydraulic cylinder 13 below the workbench 1 to raise the cutting disc 14 to cut the hollow aluminum strip in this state and cut off the hollow aluminum strip. The upper and lower cutting discs 14 are located on the same vertical plane. The power component can ensure that the moving positions of the lower through groove 26 and the upper through groove 25 correspond to each other, thereby ensuring the smoothness of the cutting surface. At the same time, when the cutting disc 14 is cutting, when the lowest end or the highest end of the cutting disc 14 is about to fit on the bottom surface of the upper through groove 25 and the lower through groove 26, the cutting disc 14 can cut a distance greater than half of the height of the hollow aluminum strip, so as to facilitate the cutting operation of the combination of the two cutting discs 14 of the fixed frame 12. Through the settings of the support plate 291, the upper through groove 25 and the lower through groove 26, during cutting, there can be a supporting force at the middle position of the top of the cut hollow aluminum strip, which can greatly reduce the concave deformation caused by cutting and ensure the flat state of the cutting surface, facilitating the subsequent welding operation of the external grille (the parts in the attached drawing can be scaled down proportionally, and this attached drawing is only for convenient viewing and understanding). The extrusion component can fix and limit the hollow aluminum strip located on the workbench 1 to ensure the stability of the cutting disc 14 on the fixed frame 12 below the workbench 1 during cutting;When the fixed block 21 translates, the push columns 59 at both ends of the paperclip-shaped plate 54 are located in the first arc-shaped groove 55 at this time. Since the depth of the second arc-shaped groove 57 is lower than that of the first arc-shaped groove 55, the spring at the push plate 52 is in a compressed state and will not be released at this time. When the fixed block 21 rotates, the paperclip-shaped plate 54 rotates accordingly, and the push column 59 slides from one end of the first arc-shaped groove 55 to the other end. Since the other end of the first arc-shaped groove 55 is in communication with the straight groove 56, the push column 59 will move in the straight groove 56 at this time, so that the spring on the push plate 52 is in an instant release state, which can instantaneously push the hollow aluminum strip that has not been separated, facilitating the separation of the hollow aluminum strip. At the same time, when the fixed block 21 returns to its original position, the push column 59 will enter the second arc-shaped groove 57 through the first arc-shaped inclined surface 591 at the straight groove 56 and the second arc-shaped groove 57, and then enter the first arc-shaped groove 55 through the second arc-shaped groove 57, so as to make the paperclip-shaped plate 54 return to its original position, and at the same time make the spring of the push plate 52 in a compressed state.;
[0032] The above front, back, left, right, up, and down are all based on the Figure 1 description in the attached drawings of the specification. Taking the observer's perspective as the standard, the side of the device facing the observer is defined as the front, and the left side of the observer is defined as the left, and so on.
[0033] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the protection scope of the present invention.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A production and processing device for an external grille of Chinese-style doors and windows, characterized in that: It includes a workbench (1); a set of rotatably connected rollers (11) are provided on the workbench (1); fixed frames (12) are fixedly connected to both the upper surface and the lower surface of the workbench (1), and a cutting disc (14) is fixedly connected to the fixed frame (12) through a first hydraulic cylinder (13); a set of symmetrically distributed second hydraulic cylinders (15) are fixedly connected to the workbench (1) and on one side of the fixed frame (12), and an extrusion block (16) is fixedly connected to the end of each second hydraulic cylinder (15), and a first groove (17) is formed on the side wall of the extrusion block (16), and a roller (18) is rotatably connected in the first groove (17); symmetrically distributed moving blocks (2) are slidably connected to the workbench (1) and on the other side of the fixed frame (12), and a fixed block (21) is provided between the two moving blocks (2); a fixed rod (22) is fixedly connected to the side wall of the fixed block (21) close to the fixed frame (12), and an insertion block (23) is provided at the end of the fixed rod (22); a second groove (24) is formed on the side wall of the insertion block (23) close to the fixed rod (22); one end of the fixed rod (22) is inserted into the second groove (24), and both the fixed rod (22) and the second groove (24) are arranged in a T shape, the end of the fixed rod (22) is slidably connected in the second groove (24), and both the upper and lower surfaces of the fixed rod (22) located in the second groove (24) are fixedly connected to the upper and lower side walls of the second groove (24) through springs; an upper through groove (25) is formed on the upper side of the insertion block (23), and a lower through groove (26) is formed on the lower side of the insertion block (23); a pair of third grooves (27) symmetrically distributed with respect to the upper through groove (25) and the lower through groove (26) are respectively formed on the upper and lower sides of the insertion block (23); a fourth groove (28) is formed at the bottom of the third groove (27); a support plate (291) is placed in the third groove (27), and a micro hydraulic cylinder (29) is fixedly connected to the bottom of the fourth groove (28), and the micro hydraulic cylinder (29) is fixedly connected to the support plate (291) through a hydraulic rod; the end cross section of the insertion block (23) close to the fixed frame (12) is an isosceles trapezoid; the moving block (2) is moved by a power member; an extrusion member is provided on the workbench (1).
2. The production and processing device for an external grille of a Chinese-style door and window according to claim 1, characterized in that: The power member includes a first motor (35) and a lead screw (36); symmetrically distributed lead screws (36) are rotatably connected to the workbench (1) and on the other side of the fixed frame (12); a first motor (35) is fixedly connected to one side of the workbench (1) through an L-shaped rod, and the output end of the first motor (35) is fixedly connected to the end of one of the lead screws (36); a pair of the lead screws (36) are connected by a sprocket chain drive; both of the moving blocks (2) are connected to the adjacent lead screw (36) through a lead screw nut pair.
3. A production and processing device for an external grille of Chinese-style doors and windows according to claim 2, characterized in that: The fixed rod (22) includes a first connecting rod (3) and a second connecting rod (31); one end of the first connecting rod (3) is fixedly connected to the side wall of the fixed block (21); a fifth groove (32) is formed inside the first connecting rod (3); one end of the second connecting rod (31) is slidably connected in the fifth groove (32), and the cross-sections of one end of the second connecting rod (31) and the fifth groove (32) are both square. The other end of the second connecting rod (31) is T-shaped and is slidably connected in the second groove (24); a threaded groove (34) is formed inside one end of the second connecting rod (31) close to the fifth groove (32); a threaded rod (33) is threadedly connected in the threaded groove (34), and one end of the threaded rod (33) penetrates through the fixed block (21) and is rotatably connected to the fixed block (21).
4. A production and processing device for an external grille of Chinese-style doors and windows according to claim 3, characterized in that: Both ends of the fixed block (21) are rotatably connected to the corresponding moving blocks (2) through second rotating shafts; a second motor (5) is fixedly connected to the side wall of the moving block (2), and the output end of the second motor (5) is connected to the second rotating shaft; a first through groove (4) is formed on the workbench (1) and on the other side of the fixed frame (12), and the first through groove (4) cuts off the roller (11) on the same side. The fixed block (21) is located above the first through groove (4); a pair of symmetrically distributed first sliding grooves (41) are formed on one side of the bottom of the workbench (1), and first sliders (42) are slidably connected in both first sliding grooves (41); a blanking plate (43) is rotatably connected to the side walls of a pair of the first sliders (42) away from each other through first rotating shafts, and the blanking plate (43) is telescopic, and the cross-section of the blanking plate (43) is concave.
5. A production and processing device for an external grille of Chinese-style doors and windows according to claim 4, characterized in that: Sixth grooves (51) are formed on both the upper and lower surfaces of one end of the first connecting rod (3); a push plate (52) is slidably connected to the sixth grooves (51), and the push plate (52) is fixedly connected to the side wall of the sixth groove (51) through a spring; a return plate (54) is arranged on the side of the fixed block (21) away from the first connecting rod (3); a connecting column (53) is fixedly connected to the side wall of the push plate (52), and one end of the connecting column (53) penetrates through the first connecting rod (3) and the fixed block (21) and is fixedly connected to the side wall of the return plate (54); the return plate (54) moves back and forth through a pushing member.
6. The production and processing device for an external grille of a Chinese-style door and window according to claim 5, wherein: The driving member includes a first arc groove (55), a straight groove (56) and a second arc groove (57); the first arc grooves (55) are formed on the facing surfaces of a pair of the moving blocks (2), and the centers of the first arc grooves (55) coincide with the center of the second rotating shaft; the end of the first arc groove (55) is provided with the straight groove (56), and the straight groove (56) is arranged towards the center direction of the first arc groove (55); a second arc groove (57) is formed between the end of the straight groove (56) close to the center of the first arc groove (55) and the end of the first arc groove (55) far from the straight groove (56); the first arc groove (55), the straight groove (56) and the second arc groove (57) communicate with each other, the depths of the first arc groove (55) and the straight groove (56) are the same, the depth of the second arc groove (57) is lower than the depths of the first arc groove (55) and the straight groove (56), and a first arc inclined surface (591) is formed at the connection of the straight groove (56) and the second arc groove (57); seventh grooves (58) are formed on both side walls of the return plate (54); a pushing column (59) is fixedly connected to the bottom of the seventh groove (58) through a spring, the pushing column (59) is slidably connected with the seventh groove (58), and the two pushing columns (59) slide in the first arc groove (55), the straight groove (56) and the second arc groove (57) on the adjacent side respectively.
7. A production and processing device for an external grille of Chinese-style doors and windows according to claim 6, characterized in that: The squeezing member includes a third hydraulic cylinder (6) and a fourth hydraulic cylinder (61); a pair of symmetrically distributed third hydraulic cylinders (6) and a pair of symmetrically distributed fourth hydraulic cylinders (61) are fixedly connected to the top of the workbench (1) and on both sides of the fixing frame (12) respectively, and the fourth hydraulic cylinder (61) and the fixing block (21) are located on the same side of the fixing frame (12); first squeezing plates (62) are fixedly connected to the opposite ends of a pair of the third hydraulic cylinders (6); second squeezing plates (63) are fixedly connected to the opposite ends of a pair of the fourth hydraulic cylinders (61); a pressing member is arranged on the first squeezing plate (62), and a supporting member is arranged on the side wall of the second squeezing plate (63).
8. A production and processing device for an external grille of Chinese-style doors and windows according to claim 7, characterized in that: The pressing member includes a first pushing plate (7); first pushing plates (7) are fixedly connected to the opposite surfaces of a pair of the first squeezing plates (62) through springs, and a first guiding column (71) is fixedly connected to the first pushing plate (7), and one end of the first guiding column (71) penetrates through the first squeezing plate (62); a pair of second sliding grooves (72) symmetrically distributed with respect to the first pushing plate (7) are formed on the opposite surfaces of a pair of the first squeezing plates (62), an upper pressing plate (73) is slidably connected in the second sliding groove (72), and the bottom of the upper pressing plate (73) is fixedly connected to the bottom wall of the second sliding groove (72) through a spring; first inclined grooves (75) are formed on the opposite surfaces of a pair of the upper pressing plates (73); first sliding columns (74) are fixedly connected to both sides of the first pushing plate (7), and the first sliding columns (74) are slidably connected in the first inclined grooves (75).
9. A production and processing device for an external grille of Chinese-style doors and windows according to claim 8, characterized in that: The lower supporting member includes a second push plate (8); the second push plates (8) are fixedly connected to the opposite surfaces of a pair of the second pressing plates (63) through springs, and a second guiding column (81) is fixedly connected to the second push plate (8), and one end of the second guiding column (81) penetrates through the second pressing plate (63); a pair of third sliding grooves (82) symmetrically distributed with respect to the second push plate (8) are formed in the opposite surfaces of the pair of second pressing plates (63), a lower supporting plate (83) is slidably connected in the third sliding groove (82), and the lower supporting plate (83) is fixedly connected to the top end of the third sliding groove (82) through a spring; second inclined grooves (85) are formed in the opposite surfaces of the pair of lower supporting plates (83); second sliding columns (84) are fixedly connected to both sides of the second push plate (8), and the second sliding columns (84) are slidably connected in the second inclined grooves (85).
10. A production and processing device for an external grille of Chinese-style doors and windows according to claim 9, characterized in that: The moving block (2) is composed of an upper connecting block, a lower connecting block and bolt connection, the lower connecting block is slidably connected to the side wall of the workbench (1), and the lower connecting block is connected to the lead screw (36) through a lead screw nut pair; the second motor (5), the fixing block (21), the first arc-shaped groove (55), the straight groove (56) and the second arc-shaped groove (57) are all arranged on the upper connecting block.
Citation Information
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