Maintenance and repair device for mechanical equipment
By designing mechanical equipment maintenance and repair devices for bases, hydraulic cylinders, support mechanisms and disassembly mechanisms, the problems of inconvenience in operation and damage to parts in the prior art are solved, and efficient and safe disassembly repairs are achieved.
Patent Information
- Application Number
- CN202510492774.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2025-07-04
AI Technical Summary
The existing mechanical equipment maintenance and repair devices are inconvenient to operate during disassembly and disassembly, and are prone to damage to parts, increasing the difficulty and time of repair.
A mechanical equipment maintenance and repair device including a base, hydraulic cylinder, support mechanism, connection mechanism, positioning mechanism and disassembly mechanism is designed. The workbench is driven to move through the hydraulic cylinder, and the support mechanism provides stable support. The connection block provides targeted support to the equipment installation point, and cooperates with the adjustable lower joint and upper joint for easy bolt disassembly.
It improves the convenience and efficiency of disassembly and repair of mechanical equipment, avoids damage to parts, reduces the difficulty and time of repair, and improves production progress and economic benefits.
Smart Images

Figure CN120244883A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mechanical equipment, and particularly relates to a maintenance device for mechanical equipment. Background Art
[0002] Mechanical equipment is a device driven by machinery, usually composed of a driving device, a speed-changing device, a transmission device, a working device, a braking device, a protective device, a lubrication system, a cooling system, etc. To ensure that mechanical equipment is always in good technical condition, can be put into operation at any time, reduce the number of days of breakdown shutdown, improve the mechanical integrity rate and utilization rate, reduce mechanical wear, extend the service life of the machine, and reduce the mechanical operation and maintenance costs to ensure safe production, it is necessary to timely maintain and repair mechanical equipment.
[0003] Although the organization and management division of equipment maintenance in each enterprise may be different, the content and process of technical preparation before major repairs are roughly similar. The core content of maintenance includes daily cleaning, lubrication, inspection, and replenishment of consumables such as energy and fuel. Maintenance refers to a series of measures taken for malfunctioning equipment or machinery to restore its good working state. Existing maintenance devices are inconvenient for disassembling and removing mechanical equipment. For complex mechanical equipment with a compact structure, there is a lack of targeted support and positioning mechanisms, and multiple external instruments need to be coordinated, resulting in cumbersome operations. Moreover, restricted by the internal space of mechanical equipment, it is easy to damage parts during the disassembly process, increasing the maintenance difficulty and prolonging the maintenance time, affecting the production progress and economic benefits of the enterprise. Summary of the Invention
[0004] In view of this, the purpose of the present invention is to provide a maintenance device for mechanical equipment to solve the problems of inconvenient disassembly operation and easy damage to parts during the disassembly of mechanical equipment in the prior art.
[0005] The present invention is achieved through the following technical solutions:
[0006] A maintenance device for mechanical equipment includes a base. A plurality of universal wheels for movement are installed at the bottom of the base in alignment. A liquid storage tank is provided on the upper surface of the base. A workbench is installed at the upper end of the base through a hydraulic cylinder. One side of the workbench is provided with a connection mechanism, and a storage board is arranged between the workbench and the connection mechanism. An assembly board is installed on the side of the connection mechanism away from the workbench.
[0007] A groove is provided on the upper surface of the assembly board. A positioning mechanism and an auxiliary mechanism are arranged in the groove. One end of the positioning mechanism away from the assembly board is installed with a disassembly mechanism.
[0008] Further, support mechanisms are respectively arranged on both sides of the base. A transmission box is arranged on one side of the support mechanism. The support mechanism includes an expansion box, and one end of the expansion box is in internal communication with the transmission box;
[0009] An active sprocket and two driven sprockets are respectively arranged in the transmission box, and the active sprocket is located between the two driven sprockets. A motor is fixedly installed on the side wall of the transmission box. The output shaft of the motor extends into the transmission box and is coaxially connected with the active sprocket through a coupling.
[0010] Further, a counterbore is formed in the expansion box, and a lead screw is installed in the counterbore. One end of the lead screw is rotatably connected to the inner wall of the expansion box, and the other end of the lead screw is fixedly connected to a transmission rod. The end of the transmission rod away from the lead screw extends into the transmission box and is coaxially connected with the corresponding driven sprocket;
[0011] A lead screw nut is threadedly connected to the lead screw. A limiting block is fixedly connected to the lead screw nut, and the width of the limiting block is equal to the width of the counterbore formed in the expansion box. The upper surface of the limiting block is rotatably connected to a support rod through a clamping groove, and the top of the support rod is rotatably connected to a connecting seat.
[0012] Further, a controller is installed at the upper end of the workbench, and the controller is electrically connected to the signal line of the hydraulic cylinder and the motor respectively. A storage tray is arranged on the upper surface of the workbench, and a plurality of partitions for separation are arranged on the storage tray.
[0013] Further, the connection mechanism includes two connecting rods. Reinforcing ribs are respectively fixedly connected to the bottoms of the two connecting rods. Fixed blocks are respectively fixedly connected to the opposite side walls of the two connecting rods. The ends of the two connecting rods away from the workbench are jointly connected to a vertical plate. A matching groove is formed at the top of the vertical plate, and the width of the matching groove is greater than the width of the storage plate.
[0014] Further, a plurality of convex plates are arranged on the surface of the storage plate close to the workbench. A bracket is fixedly connected to the other side of the storage plate. Sliding grooves are respectively formed on both sides of the storage plate. A bit holder is installed below the bracket, and a plurality of sleeve seats are formed below the bit holder.
[0015] Further, one end of the assembly plate is fixedly connected to a mounting seat. The mounting seat is detachably connected to the vertical plate through a plurality of groups of bolts. The other end of the assembly plate is connected to the top of the connecting seat at the bottom;
[0016] Internal threaded holes are arranged in the grooves formed in the assembly plate. A hinge is installed on one side of the groove. A cover plate is connected to the hinge, and two bending parts are arranged on the cover plate.
[0017] Further, the positioning mechanism includes an extension plate, a through groove is formed in the extension plate, a screw rod is provided at one end of the extension plate, the screw rod is arranged in the through groove and corresponds to the position of the internal thread hole, a gasket is installed between the screw rod and the extension plate, and the diameter of the gasket is larger than the width of the through groove;
[0018] The other end of the extension plate is fixedly connected with an adapter block, one side of the adapter block away from the extension plate is fixedly connected with an abutting plate, and the side walls of the abutting plate are all arc-shaped.
[0019] Further, the auxiliary mechanism includes a first auxiliary plate, one end of the first auxiliary plate is rotatably connected to the bottom inner wall of the groove through a first pin shaft, and the other end of the first auxiliary plate is rotatably connected to a second auxiliary plate through a second pin shaft;
[0020] One end of the second auxiliary plate away from the second pin shaft is rotatably connected with a third pin shaft, and the third pin shaft is connected to the side wall of the extension plate.
[0021] Further, the disassembly mechanism includes a first movable rod, and the first movable rod is slidably and penetratingly connected with the adapter block. A top block is fixedly connected to the top of the first movable rod. A second movable rod is slidably penetrated through the top block. One end of the second movable rod is fixedly connected with a sphere, and a ferrule is installed at the other end of the second movable rod;
[0022] A lower joint is embedded in the ferrule, and the lower joint is rotatably connected with the ferrule. A first transverse groove is formed at the top of the lower joint. A first connecting shaft is rotatably penetrated through the top of the lower joint. A liquid injection hole is formed in the lower joint;
[0023] An upper joint is arranged above the lower joint. A second transverse groove is formed at the bottom of the upper joint. A second connecting shaft is rotatably penetrated through the bottom of the upper joint. A convex head is arranged at the upper end of the upper joint;
[0024] An adapter frame is arranged between the first transverse groove and the second transverse groove, and the adapter frame is simultaneously connected with the first connecting shaft and the second connecting shaft;
[0025] A sleeve is clamped at the bottom of the lower joint. A liquid infusion hole is formed in the sleeve, and the liquid infusion hole is communicated with the liquid injection hole.
[0026] The beneficial effects of the present invention are as follows:
[0027] This mechanical equipment maintenance and repair device, through the hydraulic cylinder set in cooperation with the support mechanisms on both sides, can drive the workbench to move, turn the storage board to a horizontal state, and with the support of the positioning mechanism and the auxiliary mechanism, can be used as a mobile platform for operators to move up and down, providing convenience during the maintenance and inspection process. When disassembling and repairing, through the connecting block set, it can specifically support the ear plate at the equipment installation point, ensuring that the part to be repaired remains stable during disassembly and avoiding damage to parts caused by collision. In cooperation with the lower joint and the upper joint set, it is convenient to disassemble the corresponding bolts by replacing sleeves of different specifications. When the operator uses a wrench, the angle between the lower joint and the upper joint can be adjusted by relying on the connecting frame, enabling disassembly from different angles and orientations, reducing the influence of the limited internal space of the mechanical equipment, and reducing the maintenance difficulty and improving the maintenance efficiency.
[0028] Other advantages, objectives, and features of the present invention will be described to some extent in the subsequent specification, and to some extent, will be obvious to those skilled in the art based on the study of the following text, or can be taught from the practice of the present invention. The objectives and other advantages of the present invention can be achieved and obtained through the following specification. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 is the front view structural schematic diagram of the present invention;
[0030] Figure 2 is the isometric view structural schematic diagram of the present invention;
[0031] Figure 3 is the structural schematic diagram of the base and the workbench in the present invention;
[0032] Figure 4 is the structural schematic diagram of the support mechanism in the present invention;
[0033] Figure 5 is the left view structural schematic diagram of the storage board in the present invention;
[0034] Figure 6 is the right view structural schematic diagram of the storage board in the present invention;
[0035] Figure 7 is the partial structural schematic diagram of the present invention;
[0036] Figure 8 is the structural schematic diagram of the assembly board in the present invention;
[0037] Figure 9 is the position structural schematic diagram of the positioning mechanism, the auxiliary mechanism, and the disassembly mechanism in the present invention;
[0038] Figure 10It is a structural schematic diagram of the positioning mechanism and the disassembly mechanism in the present invention;
[0039] Figure 11 It is a schematic diagram of the explosion structure of the disassembly mechanism in the present invention;
[0040] Figure 12 It is a bottom view structural schematic diagram of the disassembly mechanism in the present invention;
[0041] Figure 13 It is a schematic diagram of the main structure of the lower joint in the present invention.
[0042] In the figure: 1, base; 11, universal wheel; 12, liquid storage tank; 13, hydraulic cylinder;
[0043] 2. Support mechanism; 21. Expansion box; 22. Transmission box; 23. Motor; 24. Screw rod; 25. Screw rod nut; 26. Transmission rod; 27. Limit block; 28. Support rod; 29. Connecting seat;
[0044] 3. Workbench; 31. Controller; 32. Storage tray;
[0045] 4. connection mechanism; 41. connecting rod; 42. fixing block; 43. vertical plate; 44. matching groove;
[0046] 5. Storage plate; 51. Convex plate; 52. Slide groove; 53. Bracket; 54. Bit holder; 55. Socket holder;
[0047] 6. Assembly plate; 61. Mounting seat; 62. Groove; 63. Internal threaded hole; 64. Hinge; 65. Cover plate;
[0048] 7. Positioning mechanism; 71. Extension plate; 72. Through slot; 73. Screw; 74. Gasket; 75. Connecting block; 76. Abutment plate;
[0049] 8. Auxiliary mechanism; 81. First auxiliary plate; 82. First pin shaft; 83. Second pin shaft; 84. Second auxiliary plate; 85. Third pin shaft;
[0050] 9. Disassembly mechanism; 91. First movable rod; 911. Top block; 92. Second movable rod; 921. Ball; 922. Hoop; 93. Lower joint; 931. First transverse groove; 932. First connecting shaft; 933. Injection hole; 94. Upper joint; 941. Second transverse groove; 942. Second connecting shaft; 943. Head; 95. Connecting frame; 96. Sleeve; 961. Infusion hole. DETAILED DESCRIPTION
[0051] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
[0052] Therefore, the detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.
[0053] It should be noted that like reference numerals and letters denote like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
[0054] In the above description of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "one side", "the other side", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the inventive product is customarily placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, terms such as "first", "second", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.
[0055] In addition, terms such as "identical" do not mean that the components are absolutely identical, but there may be slight differences. The term "perpendicular" merely means that the positional relationship between components is more perpendicular relative to "parallel", and does not mean that the structure must be completely perpendicular, but may be slightly inclined.
[0056] Please refer to Figures 1-3, the present invention provides a technical solution: a maintenance and repair device for mechanical equipment, including a base 1. A plurality of universal wheels 11 for moving are installed at the bottom of the base 1 in a corresponding manner. A liquid storage tank 12 is opened on the upper surface of the base 1. Supported by the universal wheels 11, the whole device can be pushed to move. With the self-locking of the universal wheels 11, the position of the device can be fixed after moving to the working area to avoid moving during the operation. Further, in the daily maintenance of mechanical equipment, the parts of the mechanical equipment can be flushed by an external cleaning device, and the cleaning liquid drips along the parts into the opened liquid storage tank 12 for collection. After recycling, it can be used again to improve the utilization rate. Furthermore, when repairing mechanical equipment, after fixing the parts at the positioning mechanism 7, the liquid inside the parts can be directly discharged into the lower liquid storage tank 12, such as the engine oil inside the engine or the lubricating oil inside other equipment, to avoid polluting the working area.
[0057] An embodiment of the support mechanism 2 is as follows: Refer to Figure 3 With Figure 4 , support mechanisms 2 are respectively arranged on both sides of the base 1. A transmission box 22 is arranged on one side of the support mechanism 2. The support mechanism 2 includes an expansion box 21, and one end of the expansion box 21 is internally communicated with the transmission box 22. A driving sprocket and two driven sprockets are respectively arranged in the transmission box 22, and the driving sprocket is located between the two driven sprockets. A motor 23 is fixedly installed on the side wall of the transmission box 22. The output shaft of the motor 23 extends into the transmission box 22 and is coaxially connected with the driving sprocket through a coupling. It should be noted that when the motor 23 is started to operate by the controller 31, the output shaft of the motor 23 will drive the driving sprocket to rotate, and under the transmission connection of the chain, drive the two driven sprockets to rotate synchronously.
[0058] Specifically, a sunk groove is formed in the extension box 21, and a lead screw 24 is installed in the sunk groove. One end of the lead screw 24 is rotatably connected to the inner wall of the extension box 21, and the other end of the lead screw 24 is fixedly connected to a transmission rod 26. The end of the transmission rod 26 away from the lead screw 24 extends into the transmission box 22 and is coaxially connected to a corresponding driven sprocket. A lead screw nut 25 is threadedly connected to the lead screw 24. A limiting block 27 is fixedly connected to the lead screw nut 25, and the width of the limiting block 27 is equal to the width of the sunk groove formed in the extension box 21. The upper surface of the limiting block 27 is rotatably connected to a support rod 28 through a clamping groove. The top of the support rod 28 is rotatably connected to a connecting seat 29. It should be noted that by rotating the driven sprockets on both sides and the transmission rod 26 respectively, the lead screws 24 at the corresponding positions are driven to rotate. Since the bottom of the limiting block 27 is arranged in the sunk groove formed in the extension box 21 and the side wall of the limiting block 27 is in contact with the inner wall of the sunk groove, the rotation of the lead screw nut 25 is restricted. Through the guiding action of the limiting block 27, the lead screw nut 25 will move along the direction of the lead screw 24, thereby driving the position of the bottom of the support rod 28 to be adjusted.
[0059] Referring to Figure 3 , a workbench 3 is installed at the upper end of the base 1 through a hydraulic cylinder 13. A controller 31 is installed on the upper end of the workbench 3, and the controller 31 is electrically connected to the signal line of the hydraulic cylinder 13 and the motor 23 respectively. A placement tray 32 is arranged on the upper surface of the workbench 3, and a plurality of partitions for separation are arranged on the placement tray 32. It should be noted that by starting the hydraulic cylinder 13 to operate through the controller 31 and cooperating with the adjustment of the support rod 28, the upper workbench 3 can be driven to rise and fall, facilitating the maintenance and repair operations of the operator. And during the operation, the parts or tools related to the mechanical equipment can be placed in the placement tray 32 arranged on the workbench 3 and placed neatly in partitions, which is convenient for the operator to take and improves the work efficiency.
[0060] In the above technical solution, an embodiment of the connection mechanism 4 is as follows:
[0061] Referring to Figure 3, a connecting mechanism 4 is arranged on one side of the workbench 3. The connecting mechanism 4 includes two connecting rods 41, and reinforcing ribs are respectively fixedly connected to the bottoms of the two connecting rods 41. Fixed blocks 42 are respectively fixedly connected to the opposite side walls of the two connecting rods 41. The fixed blocks 42 are cylinders. The ends of the two connecting rods 41 away from the workbench 3 are jointly connected to a vertical plate 43. A matching groove 44 is opened at the top of the vertical plate 43, and the width of the matching groove 44 is greater than the width of the storage plate 5. It should be noted that through the support of the two side connecting rods 41 and the reinforcing ribs, the stable connection between the workbench 3 and the vertical plate 43 is ensured, and the loosening of the connection between the vertical plate 43 and the workbench 3 caused by excessive load on the assembly plate 6 on one side of the vertical plate 43 is avoided. Further, the fixed blocks 42 fixedly connected to the side walls of the connecting rods 41 are arranged in the sliding grooves 52 opened on the storage plate 5. Through the limiting action of the two side fixed blocks 42, the storage plate 5 can move up and down. Continuously lift the storage plate 5 upward. When the fixed block 42 moves to the end of the sliding groove 52, cooperating with the arc-shaped side wall arranged at the end of the sliding groove 52, the storage plate 5 can be flipped with the fixed block 42 as the axis. Cooperating with the matching groove 44 opened at the top of the vertical plate 43, finally the storage plate 5 can be laid flat above the assembly plate 6 for the operator to stand on, facilitating the maintenance and repair of high-altitude mechanical equipment. The provided convex plate 51 can mark the edge position of the storage plate 5, improving the safety of the operator during maintenance and repair.
[0062] Refer to Figure 5 and Figure 6 , a storage plate 5 is arranged between the workbench 3 and the connecting mechanism 4. A plurality of convex plates 51 are arranged on the surface of the storage plate 5 close to the workbench 3. Sliding grooves 52 are respectively opened on both sides of the storage plate 5. A bracket 53 is fixedly connected to the other side of the storage plate 5. A bit holder 54 is installed below the bracket 53. A plurality of socket seats 55 are opened below the bit holder 54. It should be noted that the tools used by the operator during the maintenance and repair process can be stored on the storage plate 5. They can be neatly organized according to the provided bracket 53 and bit holder 54. The socket seats 55 arranged below can receive the sockets 96 through the inwardly contracting side walls and be placed according to different models, facilitating the operator to pick up.
[0063] Refer to Figure 7 and Figure 8, on the side of the connection mechanism 4 away from the workbench 3, an assembly plate 6 is installed. One end of the assembly plate 6 is fixedly connected with a mounting seat 61. The mounting seat 61 is detachably connected to the vertical plate 43 through multiple groups of bolts. The bottom of the other end of the assembly plate 6 is connected to the top of the connecting seat 29. An internal thread hole 63 is provided in the groove 62 opened on the assembly plate 6. A hinge 64 is installed on one side of the groove 62. A cover plate 65 is connected to the hinge 64. Two bending parts are provided on the cover plate 65. It should be noted that the end of the cover plate 65 abuts against the inner wall of the groove 62, which can fix the cover plate 65. By respectively corresponding the bending parts provided on the cover plate 65 to the screw rod 73 and the first pin shaft 82, the stability of the positioning mechanism 7 and the auxiliary mechanism 8 can be improved, and the shaking that occurs after the position of the positioning mechanism 7 is fixed can be reduced.
[0064] In the above technical solution, an embodiment of the positioning mechanism 7 is as follows:
[0065] Referring to Figure 9 And Figure 10 , a groove 62 is opened on the upper surface of the assembly plate 6. The positioning mechanism 7 and the auxiliary mechanism 8 are arranged in the groove 62. The positioning mechanism 7 includes an extension plate 71. A through groove 72 is opened on the extension plate 71. One end of the extension plate 71 is provided with a screw rod 73. The screw rod 73 is arranged in the through groove 72 and corresponds to the position of the internal thread hole 63. A gasket 74 is installed between the screw rod 73 and the extension plate 71, and the diameter of the gasket 74 is larger than the width of the through groove 72. The other end of the extension plate 71 is fixedly connected with a connecting block 75. The side wall of the connecting block 75 away from the extension plate 71 is fixedly connected with an abutting plate 76, and the side walls of the abutting plate 76 are all arc-shaped. It should be noted that by adjusting the screw rod 73 and cooperating with the provided gasket 74, the fixing of the extension plate 71 can be released. In coordination with the through groove 72 opened on the extension plate 71, according to the bolts at the installation points of the mechanical equipment, the length and angle of the extension plate 71 are adjusted so that the abutting plate 76 is located at the installation point, and according to the gap of the mechanical equipment itself, the corresponding side wall of the abutting plate 76 is selected to abut against the ear plate at the bolt installation place, so as to support the mechanical equipment to be disassembled, reduce the influence of the inconvenient support due to the shape and structure of the bottom of the mechanical equipment itself, and facilitate positioning during reinstallation after maintenance.
[0066] In addition, the auxiliary mechanism 8 includes a first auxiliary plate 81. One end of the first auxiliary plate 81 is rotatably connected to the bottom inner wall of the groove 62 through a first pin shaft 82. The other end of the first auxiliary plate 81 is rotatably connected to a second auxiliary plate 84 through a second pin shaft 83. One end of the second auxiliary plate 84 away from the second pin shaft 83 is rotatably connected to a third pin shaft 85, and the third pin shaft 85 is connected to the side wall of the extension plate 71. Further, by providing the first pin shaft 82, the second pin shaft 83 and the third pin shaft 85, the first auxiliary plate 81 and the second auxiliary plate 84 can rotate flexibly to cooperate with the adjustment of the position of the extension plate 71, improve the load-bearing performance of the extension plate 71, avoid deformation of the extension plate 71 caused by the excessive self-weight of the mechanical equipment, and when the storage plate 5 is laid flat, it can increase the contact with the lower surface of the storage plate 5 and improve the stability of the storage plate 5.
[0067] Refer to Figures 11-13 , a disassembly mechanism 9 is installed at one end of the positioning mechanism 7 away from the assembly plate 6. The disassembly mechanism 9 includes a first movable rod 91, and the first movable rod 91 is slidably and penetratingly connected to the connecting block 75. A top block 911 is fixedly connected to the top of the first movable rod 91. A second movable rod 92 is slidably and penetratingly provided on the top block 911. One end of the second movable rod 92 is fixedly connected to a sphere 921. A ferrule 922 is installed at the other end of the second movable rod 92. A lower joint 93 is embedded in the ferrule 922, and the lower joint 93 is rotatably connected to the ferrule 922. A first transverse groove 931 is formed at the top of the lower joint 93. A first connecting shaft 932 is rotatably and penetratingly provided at the top of the lower joint 93. A liquid injection hole 933 is formed in the lower joint 93. An upper joint 94 is provided above the lower joint 93. A second transverse groove 941 is formed at the bottom of the upper joint 94. A second connecting shaft 942 is rotatably and penetratingly provided at the bottom of the upper joint 94. A convex head 943 is provided at the upper end of the upper joint 94. An engagement frame 95 is provided between the first transverse groove 931 and the second transverse groove 941, and the engagement frame 95 is connected to the first connecting shaft 932 and the second connecting shaft 942 at the same time.
[0068] Specifically, during the disassembly and repair process, select the corresponding socket 96 according to the bolt model at the installation point of the mechanical equipment, and snap the socket 96 onto the bottom of the lower joint 93. With the first movable rod 91 and the second movable rod 92 arranged in cooperation, adjust the position of the lower joint 93 until the socket 96 is sleeved on the bolt at the installation location of the mechanical equipment. The operator can connect a conventional wrench to the head 943 at the top of the upper joint 94. During the repair process, only the same wrench needs to be used for operation, without the need to carry other wrenches of different models and sizes, reducing the labor intensity of the operator. Further, through the connection of the connecting frame 95, the angle between the lower joint 93 and the upper joint 94 can be flexibly changed. When the operator holds the wrench for disassembly, the position and angle of the wrench can be flexibly adjusted according to the space limitation of the mechanical equipment itself, avoiding increasing the disassembly difficulty due to limited operation space. At the same time, in the extending direction of the torque, the disassembly can be carried out more labor-savingly.
[0069] In addition, a socket 96 is snap-connected to the bottom of the lower joint 93. An infusion hole 961 is provided on the socket 96, and the infusion hole 961 is communicated with the liquid injection hole 933. It should be noted that during the disassembly process, it is relatively difficult to directly disassemble the corroded bolt. The corresponding chemical agent can be sprayed into the liquid injection hole 933 provided on the lower joint 93 and flow to the infusion hole 961 along the liquid injection hole 933. At this time, the socket 96 is sleeved on the bolt at the installation location of the mechanical equipment, and the top of the bolt with relatively severe rust under normal conditions can be soaked. The chemical agent gradually flows downward through the gap between the socket 96 and the top of the bolt, extending the contact time between the chemical agent and the bolt, comprehensively treating the rusted part of the bolt, and reducing the subsequent disassembly difficulty.
[0070] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. A maintenance and repair device for mechanical equipment, comprising a base (1), characterized in that: A plurality of universal wheels (11) for movement are mounted in alignment at the bottom of the base (1). A liquid storage tank (12) is provided on the upper surface of the base (1). A workbench (3) is mounted at the upper end of the base (1) through a hydraulic cylinder (13). An engaging mechanism (4) is provided on one side of the workbench (3), and a storage plate (5) is provided between the workbench (3) and the engaging mechanism (4). An assembly plate (6) is mounted on the side of the engaging mechanism (4) away from the workbench (3). A groove (62) is provided on the upper surface of the assembly plate (6). A positioning mechanism (7) and an auxiliary mechanism (8) are provided in the groove (62). A disassembly mechanism (9) is mounted at one end of the positioning mechanism (7) away from the assembly plate (6).
2. The mechanical equipment maintenance and repair device according to claim 1, characterized in that: Support mechanisms (2) are respectively provided on both sides of the base (1). A transmission box (22) is provided on one side of the support mechanism (2). The support mechanism (2) includes an expansion box (21), and one end of the expansion box (21) is in internal communication with the transmission box (22). A driving sprocket and two driven sprockets are respectively provided in the transmission box (22), and the driving sprocket is located between the two driven sprockets. A motor (23) is fixedly mounted on the side wall of the transmission box (22). The output shaft of the motor (23) extends into the transmission box (22) and is coaxially connected to the driving sprocket through a coupling.
3. The mechanical equipment maintenance and repair device according to claim 2, wherein: A counterbore is provided on the expansion box (21), and a lead screw (24) is mounted in the counterbore. One end of the lead screw (24) is rotatably connected to the inner wall of the expansion box (21). The other end of the lead screw (24) is fixedly connected to a transmission rod (26). The end of the transmission rod (26) away from the lead screw (24) extends into the transmission box (22) and is coaxially connected to the corresponding driven sprocket. A lead screw nut (25) is threadedly connected to the lead screw (24). A limit block (27) is fixedly connected to the lead screw nut (25), and the width of the limit block (27) is equal to the width of the counterbore provided on the expansion box (21). The upper surface of the limit block (27) is rotatably connected to a support rod (28) through a card slot. The top of the support rod (28) is rotatably connected to a connecting seat (29).
4. The mechanical equipment maintenance and repair device according to claim 1, characterized in that: A controller (31) is mounted on the upper end of the workbench (3), and the controller (31) is electrically connected to the signal line of the hydraulic cylinder (13) and the motor (23) respectively. A storage tray (32) is provided on the upper surface of the workbench (3), and a plurality of partitions for separation are provided on the storage tray (32).
5. The mechanical equipment maintenance and repair device according to claim 1, characterized in that: The engaging mechanism (4) includes two connecting rods (41). Reinforcing ribs are respectively fixedly connected to the bottoms of the two connecting rods (41). Fixed blocks (42) are respectively fixedly connected to the opposite side walls of the two connecting rods (41). The ends of the two connecting rods (41) away from the workbench (3) are jointly connected to a vertical plate (43). A matching groove (44) is provided at the top of the vertical plate (43), and the width of the matching groove (44) is greater than the width of the storage plate (5).
6. The mechanical equipment maintenance and repair device according to claim 1, characterized in that: On one side surface of the storage plate (5) close to the workbench (3), a plurality of convex plates (51) are provided. On the other side of the storage plate (5), a bracket (53) is fixedly connected. On both sides of the storage plate (5), sliding grooves (52) are respectively formed. Below the bracket (53), a bit holder (54) is installed. Below the bit holder (54), a plurality of socket seats (55) are formed.
7. The mechanical equipment maintenance and repair device according to claim 3, characterized in that: One end of the assembly plate (6) is fixedly connected with a mounting seat (61). The mounting seat (61) is detachably connected to the vertical plate (43) through multiple groups of screws. The bottom of the other end of the assembly plate (6) is connected to the top of the connecting seat (29). An internal thread hole (63) is provided in a groove (62) formed on the assembly plate (6). On one side of the groove (62), a hinge (64) is installed. A cover plate (65) is connected to the hinge (64). Two bending parts are provided on the cover plate (65).
8. The mechanical equipment maintenance and repair device according to claim 7, characterized in that: The positioning mechanism (7) includes an extension plate (71). A through groove (72) is formed on the extension plate (71). One end of the extension plate (71) is provided with a screw (73). The screw (73) is arranged in the through groove (72) and corresponds to the position of the internal thread hole (63). A gasket (74) is installed between the screw (73) and the extension plate (71), and the diameter of the gasket (74) is larger than the width of the through groove (72). The other end of the extension plate (71) is fixedly connected with an adapter block (75). On the side of the adapter block (75) away from the extension plate (71), an abutting plate (76) is fixedly connected, and the side walls of the abutting plate (76) are all arc-shaped.
9. The mechanical equipment maintenance and repair device according to claim 8, characterized in that: The auxiliary mechanism (8) includes a first auxiliary plate (81). One end of the first auxiliary plate (81) is rotatably connected to the bottom inner wall of the groove (62) through a first pin shaft (82). The other end of the first auxiliary plate (81) is rotatably connected to a second auxiliary plate (84) through a second pin shaft (83). One end of the second auxiliary plate (84) away from the second pin shaft (83) is rotatably connected to a third pin shaft (85), and the third pin shaft (85) is connected to the side wall of the extension plate (71).
10. The mechanical equipment maintenance and repair device according to claim 8, characterized in that: The disassembly mechanism (9) includes a first movable rod (91). The first movable rod (91) is slidably and penetratingly connected to the adapter block (75). A top block (911) is fixedly connected to the top of the first movable rod (91). A second movable rod (92) is slidably and penetratingly arranged on the top block (911). One end of the second movable rod (92) is fixedly connected with a sphere (921). A ferrule (922) is installed at the other end of the second movable rod (92). A lower joint (93) is embedded in the ferrule (922). The lower joint (93) is rotatably connected to the ferrule (922). A first transverse groove (931) is formed at the top of the lower joint (93). A first connecting shaft (932) is rotatably and penetratingly arranged at the top of the lower joint (93). A liquid injection hole (933) is formed on the lower joint (93). Above the lower joint (93), there is an upper joint (94). At the bottom of the upper joint (94), a second transverse groove (941) is formed. A second connecting shaft (942) rotatably penetrates through the bottom of the upper joint (94). At the upper end of the upper joint (94), there is a protruding head (943). An adapter frame (95) is provided between the first transverse groove (931) and the second transverse groove (941), and the adapter frame (95) is simultaneously connected to the first connecting shaft (932) and the second connecting shaft (942). A sleeve (96) is snap-fitted to the bottom of the lower joint (93). An infusion hole (961) is formed in the sleeve (96), and the infusion hole (961) communicates with the liquid injection hole (933).