Two-for-one twister belt pulley dismounting tool
By designing a belt tray disassembly tooling with strong adaptability, the problem of belt tray disassembly in the existing technology is solved, and flexible disassembly of belt trays of different sizes and spacings is achieved, which extends the service life of the equipment.
Patent Information
- Application Number
- CN202510501907.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2025-07-04
AI Technical Summary
In the prior art, during the disassembly of the belt tray of the twister, the pull-up gripping claws cannot flexibly adapt to belt trays of different sizes and spacings, and it is easy to damage or knock damage the belt tray, resulting in difficulty in replacement.
A belt tray disassembly tool set for twister machine is designed, including thickness adjustment components and diameter adjustment components. The belt tray is pulled out from the outside of the transmission shaft through the ejection unit to adapt to belt trays of different thicknesses and outer diameters to avoid damage.
It realizes flexible disassembly of belt trays of different sizes and spacings, avoids deformation of grabbing claws and damage to belt trays, expands the scope of application, and extends the service life of pulling horses.
Smart Images

Figure CN120245048A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of belt pulley removal, and specifically to a belt pulley removal tooling for a doubling frame. Background Art
[0002] The belt pulley of the doubling frame is fixed on the transmission shaft through a keyway or interference fit. After long-term use, it is prone to wear or aging and needs to be replaced. Traditional disassembly and assembly methods mostly use crowbars, hammering, or hydraulic pullers.
[0003] However, the existing methods for replacing the belt pulley have the following problems:
[0004] 1. During the process of disassembling and replacing the belt pulley, there is a situation where the distance between the bottom surface of the belt pulley and the doubling frame body is relatively small. Since the grasping claws of ordinary pullers are relatively thick, they cannot grasp one end of the belt pulley located on the doubling frame. And since the belt pulley is made of aluminum material, it is very easy to break the belt pulley when knocking it for disassembly, and only a new belt pulley can be replaced.
[0005] 2. The belt pulley has different types of sizes. For belt pulleys of different sizes, due to the different frictions between the belt pulley and the transmission shaft of the doubling frame, it is necessary to use pullers with grasping claws of different thicknesses to grasp and disassemble the belt pulley, and avoid using grasping claws with a smaller thickness to grasp large-sized belt pulleys, which may cause deformation and damage of the grasping claws.
[0006] The above content is only used to assist in understanding the technical solution of the present invention, and does not represent an admission that the above content is the closest prior art. Summary of the Invention
[0007] The purpose of the present invention is to provide a belt pulley removal tooling for a doubling frame to solve the problem in the above-mentioned background art that the existing puller cannot flexibly switch the grasping claws according to the size of the belt pulley and the distance between the belt pulley and the doubling frame.
[0008] To achieve the above purpose, the present invention provides the following technical solutions:
[0009] The belt pulley removal tooling for a doubling frame includes:
[0010] A grasping unit, including a thickness adjustment component for grasping and adjusting belt pulley parts of different thicknesses from the outside of the transmission shaft of the doubling frame, and a diameter adjustment component provided at the upper end of the thickness adjustment component for grasping and adjusting belt pulleys of different outer diameters.
[0011] An ejection unit, provided inside the diameter adjustment component, for cooperating with the grasping unit to pull out the belt pulley part from the outside of the transmission shaft of the doubling frame.
[0012] Further, the ejection unit includes:
[0013] A round block, with a second threaded hole provided inside the round block;
[0014] A screw rod, threadedly connected inside the second threaded hole, and the screw rod is tightly abutted against one end of the double-twisting machine transmission shaft;
[0015] A rotating rod, fixedly connected to the upper end of the screw rod, and used for rotating and adjusting the screw rod.
[0016] Further, the diameter adjusting assembly includes:
[0017] Guide plates, there are three groups of guide plates, fixedly connected to the outside of the round block at equal angles;
[0018] Guide rails, arranged inside the guide plates, and openings are provided at the upper and lower ends of the guide rails inside the guide plates;
[0019] Sliding blocks, slidably connected inside the guide rails, and used for grasping and adjusting the thickness adjusting assembly.
[0020] Further, the diameter adjusting assembly further includes:
[0021] Support rods, fixedly connected to the upper ends of the guide plates, the support rods are in an 'n' shape, and a first threaded hole is provided through the middle of the upper end thereof;
[0022] A T-shaped shaft, threadedly connected to the first threaded hole;
[0023] A top rod, slidably inserted up and down inside the guide plate and located above the sliding block, and used for tightly limiting the sliding block.
[0024] Further, a limiting disk is fixedly connected to the lower end of the T-shaped shaft;
[0025] A circular groove is provided inside the top rod, and used for limiting the up and down movement of the limiting disk.
[0026] Further, the thickness adjusting assembly includes:
[0027] Link rods, fixedly connected to the lower ends of the sliding blocks, and an accommodation hole is provided near the lower part inside the link rods;
[0028] A rotating shaft, rotatably connected inside the accommodation hole, a limiting groove is provided on the outer side of the rotating shaft and inside the link rod, and a limiting hole for limiting the rotating shaft is provided inside the link rod and outside the limiting groove;
[0029] A lifting block, fixedly connected to the lower end of the rotating shaft;
[0030] A grasping block, fixedly connected to one end of the lifting block, and used for pulling out the belt pulley part;
[0031] A grasping disk, arranged at one end of the lifting block opposite to the grasping block, and used for pulling out the belt pulley part that the grasping block cannot be inserted into.
[0032] Furthermore, the grasping disc includes:
[0033] An arc-shaped top plate, fixedly connected to the lower part inside the grasping disc. The radian of the arc-shaped top plate is equal to that of the grasping disc, and the thickness of the arc-shaped top plate is less than that of the first grasping mechanism;
[0034] A receiving groove, arranged inside the arc-shaped top plate. The receiving groove is set as an arc shape coaxial with the grasping disc, and is used to accommodate the double-twisting machine transmission shaft.
[0035] Compared with the prior art, the beneficial effects of the present invention are:
[0036] 1. By aligning the suitable thickness adjustment component with the belt pulley part at one end of the double-twisting machine body, adjusting the thickness adjustment component into the gap between the belt pulley part and the double-twisting machine body through the diameter adjustment component, rotating the ejecting unit, the ejecting unit presses tightly against one end of the double-twisting machine transmission shaft, and pulling out the belt pulley part along the outer side of the double-twisting machine transmission shaft under the action of the diameter adjustment component and the thickness adjustment component, so that it can be applicable to climb out belt pulley parts of different sizes and with a small distance from the double-twisting machine body, and has a wide application range. Description of the Drawings
[0037] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0038] Figure 2 It is a schematic diagram of the grasping of the belt pulley part by the grasping disc of the present invention;
[0039] Figure 3 It is a schematic diagram of the internal structure of the diameter adjustment component of the present invention;
[0040] Figure 4 It is a cooperation relationship diagram of the rotating rod and the ejecting rod of the present invention;
[0041] Figure 5 It is a schematic diagram of the grasping of the belt pulley part by the grasping block of the present invention;
[0042] Figure 6 It is a cooperation relationship diagram of the connecting rod and the rotating shaft of the present invention.
[0043] Reference numerals: 100, doubling machine drive shaft; 101, pulley unit; 1, grasping unit; 11, diameter adjustment assembly; 111, guide plate; 1111, guide rail; 112, support rod; 1121, first threaded hole; 113, T-shaped shaft; 1131, limit disk; 114, ejector rod; 1141, circular groove; 115, slider; 12, thickness adjustment assembly; 121, connecting rod; 1211, limit hole; 1212, receiving hole; 122, rotating shaft; 1221, limit groove; 123, lifting block; 124, grasping block; 125, grasping disk; 1251, arc-shaped top plate; 1252, receiving groove; 2, ejecting unit; 21, round block; 211, second threaded hole; 22, screw rod; 23, rotating rod. Detailed implementation
[0044] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0045] Please refer to Figures 1-6 , the present invention provides a technical solution:
[0046] The belt pulley removal tooling for a doubling machine includes:
[0047] A grasping unit 1, including a thickness adjustment assembly 12 for grasping and adjusting belt pulley parts 101 with different thicknesses from the outside of the doubling machine drive shaft 100, and a diameter adjustment assembly 11 provided at the upper end of the thickness adjustment assembly 12 for grasping and adjusting belt pulleys with different outer diameters;
[0048] An ejecting unit 2, provided inside the diameter adjustment assembly 11, for cooperating with the grasping unit 1 to pull out the belt pulley part 101 from the outside of the doubling machine drive shaft 100.
[0049] It should be noted that: when removing belt pulley parts 101 of different sizes or belt pulleys with different spacings between the belt pulley parts 101 and the doubling machine body, by selecting a suitable thickness adjustment assembly 12 to align with the belt pulley part 101 at one end of the doubling machine body, and adjusting the thickness adjustment assembly 12 into the gap between the belt pulley part 101 and the doubling machine body through the diameter adjustment assembly 11, rotating the ejecting unit 2, the ejecting unit 2 is tightened against one end of the doubling machine drive shaft 100, and the belt pulley part 101 is pulled out along the outside of the doubling machine drive shaft 100 under the action of the diameter adjustment assembly 11 through the thickness adjustment assembly 12, so that it can be used to climb out belt pulley parts 101 of different sizes and with a small spacing from the doubling machine body, and has a wide application range.
[0050] As an improvement, as Figures 1-2 shown, the ejection unit 2 includes:
[0051] A round block 21, inside which there is a second threaded hole 211;
[0052] A screw rod 22, threadedly connected inside the second threaded hole 211, and the screw rod 22 is abutted against one end of the doubling machine transmission shaft 100;
[0053] A rotating rod 23, fixedly connected to the upper end of the screw rod 22, for rotating and adjusting the screw rod 22.
[0054] Furthermore, as Figure 1 , Figure 3 shown, the diameter adjusting assembly 11 includes:
[0055] Three guide plates 111, fixedly connected to the outside of the round block 21 at equal angles;
[0056] A guide rail 1111, arranged inside the guide plate 111, and openings are provided at the upper and lower ends of the guide plate 111 and located inside the guide rail 1111;
[0057] A slider 115, slidably connected inside the guide rail 1111, for grasping and adjusting the thickness adjusting assembly 12.
[0058] Even further, the diameter adjusting assembly 11 further includes:
[0059] A support rod 112, fixedly connected to the upper end of the guide plate 111, the support rod 112 is in an n shape, and a first threaded hole 1121 is provided through the middle of its upper end;
[0060] A T-shaped shaft 113, threadedly connected to the first threaded hole 1121;
[0061] A push rod 114, slidably inserted up and down inside the guide plate 111 and located above the slider 115, for tightly limiting the slider 115.
[0062] Wherein, a limiting disk 1131 is fixedly connected to the lower end of the T-shaped shaft 113;
[0063] A circular groove 1141 is provided inside the push rod 114, for vertically limiting the limiting disk 1131.
[0064] As an improvement, as Figure 2 , Figures 5-6 shown, the thickness adjusting assembly 12 includes:
[0065] A connecting rod 121, fixedly connected to the lower end of the slider 115, and a receiving hole 1212 is provided near the lower part inside the connecting rod 121;
[0066] The rotating shaft 122 is rotatably connected inside the accommodation hole 1212. A limiting groove 1221 is provided on the outer side of the rotating shaft 122 and inside the connecting rod 121. A limiting hole 1211 for limiting the rotating shaft 122 is provided inside the connecting rod 121 and outside the limiting groove 1221;
[0067] The lifting block 123 is fixedly connected to the lower end of the rotating shaft 122;
[0068] The grasping block 124 is fixedly connected to one end of the lifting block 123 and is used for pulling out the belt pulley member 101;
[0069] The grasping disk 125 is arranged at one end of the lifting block 123 opposite to the grasping block 124 and is used for pulling out the belt pulley member 101 that the grasping block 124 cannot be inserted into.
[0070] Further, as Figures 5-6 shown, the grasping disk 125 includes:
[0071] The arc-shaped top plate 1251 is fixedly connected to the lower part inside the grasping disk 125. The radian of the arc-shaped top plate 1251 is equal to the radian of the grasping disk 125, and the thickness of the arc-shaped top plate 1251 is less than the thickness of the first grasping mechanism;
[0072] The accommodation groove 1252 is arranged inside the arc-shaped top plate 1251. The accommodation groove 1252 is set as an arc shape coaxial with the grasping disk 125 and is used for accommodating the double-twisting machine drive shaft 100.
[0073] It should be noted that: in the specific implementation process of the present invention, as Figures 1-4 shown, when removing the belt pulley member 101 with a small distance from the double-twisting machine body from the outside of the double-twisting machine drive shaft 100, the corresponding lifting blocks 123 are rotated respectively. The lifting block 123 drives the grasping disk 125 to point to the gap between the belt pulley member 101 and the double-twisting machine body. Then, the corresponding sliders 115 are moved along the guide rail 1111 respectively. The slider 115 drives the rotating shaft 122 to move through the connecting rod 121. The rotating shaft 122 drives the grasping disk 125 to move towards the gap between the belt pulley member 101 and the double-twisting machine body through the lifting block 123, so that the arc-shaped top plate 1251 with a small thickness is inserted into the gap between the belt pulley member 101 and the double-twisting machine body. The T-shaped shaft 113 is rotated. Under the action of the tangential force of the thread between the T-shaped shaft 113 and the first threaded hole 1121, the ejector rod 114 is driven to move downward, so that the ejector rod 114 abuts against the upper end of the slider 115, completing the limitation of the adjusted slider 115, and thus being able to achieve the effect of grasping the belt pulley member 101 with different outer diameters and a small distance from the double-twisting machine body;
[0074] AsFigures 1-2 As shown, subsequently, rotate the rotating rod 23. The rotating rod 23 drives the screw rod 22 to rotate within the second threaded hole 211. Under the action of the tangential force of the thread between the screw rod 22 and the second threaded hole 211, the upper end of the double-twisting machine transmission shaft 100 is tightened. During this process, due to the reverse acting force of the double-twisting machine transmission shaft 100 on the screw rod 22, the screw rod 22 drives the connecting rod 121 to move upward under the action of the guide plate 111 and the slider 115. The connecting rod 121 drives the lifting block 123 to move upward under the action of the rotating shaft 122. The lifting block 123 drives the belt pulley assembly 101 to be pulled out along the outside of the double-twisting machine transmission shaft 100 under the action of the arc-shaped top plate 1251 through the grasping disc 125;
[0075] As Figures 5-6 shown, among them, in the present invention, a grasping disc 125 is used for transition between the relatively thin arc-shaped top plate 1251 and the lifting block 123, which improves the stiffness of the arc-shaped top plate 1251 and avoids bending deformation of the relatively thin arc-shaped top plate 1251 during the process of pulling the belt pulley assembly 101;
[0076] As Figure 5 shown, in addition, during the process of pulling out the relatively thick belt pulley assembly 101 from the outside of the double-twisting machine transmission shaft 100 in the present invention, since the contact area between the outside of the relatively thick belt pulley assembly 101 and the outside of the double-twisting machine transmission shaft 100 is relatively large, the frictional force between them and the double-twisting machine transmission shaft 100 is relatively large. Therefore, when pulling out this type of relatively thick belt pulley assembly 101 from the outside of the double-twisting machine transmission shaft 100, a relatively thick grasping block 124 is preferably used. The specific operation is to rotate the lifting block 123. The lifting block 123 drives the rotating shaft 122 to rotate within the receiving hole 1212, so that the lifting block 123 drives the grasping block 124 that was originally facing away from the belt pulley assembly 101 to switch to pointing to the belt pulley assembly 101, and the grasping disc 125 that was originally pointing to the belt pulley assembly 101 switches to facing away from the belt pulley assembly 101. Then, the relatively thick grasping block 124 is used to pull the belt pulley assembly 101 out from the outside of the double-twisting machine transmission shaft 100. The specific pulling-out process is the same as the above process of pulling out the belt pulley assembly 101 by using the arc-shaped top plate 1251, and will not be elaborated here, thereby prolonging the service life of the puller.
[0077] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to this process, method, article or device.
[0078] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Twisting machine pulley removal tooling, characterized in that Including: A grasping unit (1), including a thickness adjustment component (12) for grasping and adjusting pulley disc parts (101) with different thicknesses from the outside of the double-twisting machine transmission shaft (100), and a diameter adjustment component (11) provided at the upper end of the thickness adjustment component (12) for grasping and adjusting pulley discs with different outer diameters; An ejecting unit (2), provided inside the diameter adjustment component (11), for cooperating with the grasping unit (1) to pull out the pulley disc part (101) from the outside of the double-twisting machine transmission shaft (100).
2. The double-twisting machine pulley disc removal tooling according to claim 1, wherein: The ejecting unit (2) includes: A round block (21), with a second threaded hole (211) provided inside the round block (21); A screw rod (22), threadedly connected inside the second threaded hole (211), and the screw rod (22) is tightly abutted against one end of the double-twisting machine transmission shaft (100); A rotating rod (23), fixedly connected to the upper end of the screw rod (22), for rotating and adjusting the screw rod (22).
3. The double-twisting machine pulley disc removal tooling according to claim 2, wherein: The diameter adjustment component (11) includes: Guide plates (111), three groups are provided, and are fixedly connected to the outside of the round block (21) at equal angles; Guide rails (1111), provided inside the guide plates (111), and openings are rolled at the upper and lower ends of the guide plates (111) inside the guide rails (1111); Sliders (115), slidably connected inside the guide rails (1111), for grasping and adjusting the thickness adjustment component (12).
4. The double-twisting machine pulley disc removal tooling according to claim 3, wherein: The diameter adjustment component (11) further includes: Support rods (112), fixedly connected to the upper ends of the guide plates (111), the support rods (112) are in an n shape, and a first threaded hole (1121) runs through the middle of the upper end thereof; A T-shaped shaft (113), threadedly connected to the first threaded hole (1121); A top rod (114), slidably inserted up and down inside the guide plates (111) and located above the slider (115), for tightly limiting the slider (115).
5. The double-twisting machine pulley disc removal tooling according to claim 4, wherein: A limiting disc (1131) is fixedly connected to the lower end of the T-shaped shaft (113); A circular groove (1141) is provided inside the top rod (114) for vertically limiting the limiting disc (1131).
6. The double-twisting machine pulley disc removal tooling according to claim 3, wherein: The thickness adjustment component (12) includes: Link rods (121), fixedly connected to the lower ends of the sliders (115), and a receiving hole (1212) is provided near the lower part inside the link rods (121); The rotating shaft (122) is rotatably connected inside the receiving hole (1212). A limiting groove (1221) is provided on the outer side of the rotating shaft (122) and inside the connecting rod (121). A limiting hole (1211) for limiting the rotating shaft (122) is provided inside the connecting rod (121) and outside the limiting groove (1221); The lifting block (123) is fixedly connected to the lower end of the rotating shaft (122); The grasping block (124) is fixedly connected to one end of the lifting block (123) and is used to pull out the belt pulley part (101); The grasping disc (125) is arranged at one end of the lifting block (123) opposite to the grasping block (124) and is used to pull out the belt pulley part (101) that the grasping block (124) cannot be inserted into.
7. The belt pulley removing tooling for a doubling frame according to claim 6, wherein: The grasping disc (125) includes: The arc-shaped top plate (1251) is fixedly connected to the lower part inside the grasping disc (125). The radian of the arc-shaped top plate (1251) is equal to the radian of the grasping disc (125), and the thickness of the arc-shaped top plate (1251) is less than the thickness of the first grasping mechanism; The receiving groove (1252) is arranged inside the arc-shaped top plate (1251). The receiving groove (1252) is set as an arc shape coaxial with the grasping disc (125) and is used to receive the doubling frame transmission shaft (100).