Still kettle for processing fiber reinforced calcium silicate board and use method
Through the design of steam collection, aggregation and steam diffusion mechanisms, the problem of steam waste in fiber-reinforced calcium silicate plate processing is solved, efficient collection and uniform distribution of steam is achieved, and energy utilization and environmental protection effect are improved.
Patent Information
- Application Number
- CN202510395202.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2045-03-31
AI Technical Summary
In the prior art, steam waste is severe and difficult to collect after preheating of the autoclave during fiber-reinforced calcium silicate plates, which affects energy utilization and environmental protection benefits.
The steam collection mechanism, aggregation mechanism and steam diffusion mechanism are designed, including the steam collection mechanism to collect the drifting steam. The aggregation mechanism prevents the steam from floating to both sides of the kettle body. The steam diffusion mechanism ensures that the steam is evenly distributed, and steam is collected and exported through the rotation of the pulley set and the impeller.
It realizes efficient collection and uniform distribution of steam, saves energy consumption, reduces greenhouse gas emissions, and improves autoclave efficiency and safety.
Smart Images

Figure CN120245183A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of autoclaves, in particular to an autoclave for processing fiber-reinforced calcium silicate boards and a use method thereof. Background Art
[0002] Fiber-reinforced calcium silicate board is a new type of lightweight board made of siliceous material and calcium material as the main body, with cellulose fiber, alkali-resistant glass fiber and other reinforcing fibers as the reinforcement, through molding, steam or high-pressure steam curing and other processes;
[0003] In the prior art, when using an autoclave to process fiber reinforced calcium silicate board, it is necessary to preheat the autoclave in advance, because in the production of fiber reinforced calcium silicate board, the main cementitious material will undergo hydration reaction in a high temperature and high pressure autoclave environment. Preheating the autoclave in advance can make the board blank be in a temperature environment more suitable for reaction when entering the autoclave stage, so that the hydration reaction can proceed more evenly and fully, thereby enhancing the internal structure of the board and improving the strength and durability of the board. After the autoclave is preheated and then opened, a large amount of steam will drift outward, which will cause waste of steam and make it inconvenient to collect it. Therefore, we propose an autoclave for processing fiber reinforced calcium silicate board and a method of use to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to provide an autoclave for processing fiber-reinforced calcium silicate board and a method of use, so as to solve the problems raised in the above-mentioned background technology. To achieve the above-mentioned purpose, the present invention provides the following technical solutions: comprising a kettle body, the bottom of the kettle body is fixedly connected to a base, the front side of the kettle body is rotatably connected to a sealing cover, a stand is fixedly installed on the top end of the kettle body close to the sealing cover, a steam collecting mechanism is arranged at the end where the stand and the sealing cover are close to each other, a condenser is arranged on the side of the kettle body, a gathering mechanism is arranged on the top of the kettle body, the kettle body also includes a steam valve and a steam diffusion mechanism arranged inside it, and a water collecting tank is arranged at the output end of the condenser;
[0005] A through hole is formed through the axis of the sealing cover, and a shallow ring opening is formed on the inner wall of the sealing cover near the through hole;
[0006] The steam collecting mechanism includes a curved rod, which is fixedly connected to the sealing cover. One end of the curved rod away from the sealing cover is rotatably connected to a first gear. The top of the first gear meshes with the inner surface of the vertical frame. A first pulley group is connected to the side of the first gear. One end of the first pulley group away from the first gear is rotatably connected to a mounting rod, and the mounting rod is rotatably connected to the sealing cover. One end of the side of the mounting rod is connected to a second pulley group. The bottom of the second pulley group is rotatably connected to a worm, and the bottom of the worm meshes with a worm wheel. The center of the worm wheel is hollow and communicates with one end of a hose. A rotating frame is arranged inside the sealing cover. One side of the rotating frame is fixedly connected to a first impeller. On the side of the rotating frame opposite to the first impeller, there is a connecting piece, and the connecting piece is hollow and fixedly connected to the worm wheel;
[0007] The diameter of the connecting piece is equal to the diameter of the through hole, and the diameter of the rotating frame near the connecting piece is equal to the diameter of the shallow annular opening, which is used to improve the sealing performance of the sealing cover and prevent steam from leaking out during the autoclaving process;
[0008] The hose is rotatably connected to the worm wheel, and the end of the hose away from the worm wheel is communicated with a condenser, which is used to collect the steam scattered when the sealing cover is opened.
[0009] Preferably, the gathering mechanism includes a third pulley group rotatably arranged on the top of the kettle body. One end of the third pulley group is connected to the top of the sealing cover, and the other end of the third pulley group is connected to a second gear. The bottom of the second gear meshes with a rack, and the bottom of the rack is fixedly connected to a gathering cover. The gathering cover is slidably connected to the kettle body. A sliding rod is slidably connected to the top of the gathering cover, and the sliding rod is fixedly connected to the vertical frame and sleeved with a spring.
[0010] Preferably, the steam diffusion mechanism includes a steam delivery pipe, which is fixedly installed on both sides inside the kettle body. One end of the steam delivery pipe is communicated with a steam valve, and a plurality of steam nozzles are communicated with the top of the steam delivery pipe. The tops of the plurality of steam nozzles are fixedly connected to a steam guide cylinder.
[0011] Preferably, a rotating rod is arranged at the center of the steam nozzle, and the rotating rod is rotatably connected to the steam delivery pipe. The top of the rotating rod is fixedly connected to a second impeller, and the top of the second impeller is fixedly connected to a thin plate drum. The function of the second impeller is to be driven by steam to rotate, so that the steam is evenly guided out by the thin plate drum when rising.
[0012] Preferably, a front steam outlet is opened on the front side of the steam guide cylinder, and a side steam outlet is opened at one end of the side of the steam guide cylinder. The front steam outlet is used to conduct steam between adjacent two groups of calcium silicate boards, and the side steam outlet is used to conduct steam to the side of the calcium silicate board.
[0013] Preferably, a dial rod is fixedly connected to the top of the thin plate roller. A first rotating plate and a second rotating plate are respectively movably installed between two adjacent steam guide cylinders. A resisting head is fixedly provided on the top of the first rotating plate near one side of the second rotating plate, and a supporting plate is fixedly provided on the top of the second rotating plate near one side of the resisting head.
[0014] Preferably, the bottoms of the first rotating plate and the second rotating plate are both rotatably connected to the steam conveying pipe, and the connection parts are both far away from the centers of the bottoms of the first rotating plate and the second rotating plate. The dial rod abuts against the first rotating plate, and its function is to drive the first rotating plate to swing when rotating.
[0015] Preferably, tension springs are fixedly connected to the sides of the first rotating plate and the second rotating plate close to the inner wall of the autoclave. The other ends of the tension springs are fixedly connected to the inner wall of the autoclave. A first pushing block is arranged on the top of the first rotating plate. The first pushing block abuts against the resisting head. A second pushing block abuts against the side of the first pushing block. A top rod is fixedly connected to one end of the second pushing block close to the supporting plate. The top rod abuts against the supporting plate. The first pushing block and the second pushing block are both slidably connected to the inner wall of the autoclave.
[0016] Preferably, it further includes a pushing frame. Calcium silicate boards are equidistantly arranged on the pushing frame, and the steam guide cylinder is close to the space between two adjacent calcium silicate boards.
[0017] Preferably, a using method of an autoclave for processing fiber-reinforced calcium silicate boards includes the following steps:
[0018] S1: When the autoclave is in use, first open the steam valve and convey steam into the autoclave to preheat the autoclave. After the preheating is completed, control the sealing cover to open upward. During this process, a large amount of steam drifts outwards and rises. When the sealing cover is opened, the curved rod drives the first gear to rotate around the connection part between the sealing cover and the autoclave. When rotating, the gear is driven to rotate. The installation rod is driven to rotate through the first pulley group. The installation rod drives the second pulley group to rotate, so that the worm drives the worm wheel to rotate. Through the worm wheel, the connecting piece, the rotating frame and the first impeller rotate. During this process, the first impeller rotates rapidly to collect the steam that drifts out, and conveys it into the hose through the rotating frame, the connecting piece and the through hole, and continuously conveys it into the condenser, and condensed water is generated through the condenser and collected in the collecting box;
[0019] S2: At the same time when the sealing cover is opened, one end of the third pulley group is connected to the sealing cover, so that the third pulley group operates, and the second gear on the other side rotates synchronously, so that the gathering cover slides forward towards the front side of the autoclave. At the same time when the sealing cover is opened, the gathering cover is pushed forward to block the steam that drifts out from both sides of the autoclave and make the steam rise upwards, and is collected by the rotating first impeller, further improving the steam collection effect;
[0020] S3: After the sealing cover is opened, the operator sends the push rack with the calcium silicate board into the interior of the kettle body, and controls the sealing cover to close. The steam valve sends steam to the two groups of steam pipes. When the steam is ejected from the steam nozzle, it contacts the second impeller, and drives the second impeller and the thin plate roller to rotate. The steam rises rapidly and is sent out of the steam guide tube by the thin plate swing on the thin plate roller. Part of the steam is output from the front steam outlet, and the other part of the steam is output from the side steam outlet. The steam output from the front steam outlet mainly contacts between the two groups of calcium silicate boards, and the steam output from the side steam outlet mainly contacts the side of a single group of calcium silicate boards to improve the uniformity of steam distribution. When rotating, the lever moves the rotating plate 1 to tilt the rotating plate 1. The side of the rotating plate 1 that contacts the lever is close to the inner wall of the kettle body, while the other side is relatively far away, so that the steam output from the side steam outlet is closer to the side of the calcium silicate board, accelerating the circulation speed of the steam, enhancing the heat exchange effect, and quickly heating the side of the calcium silicate board. When the rotating plate 1 rotates, the head moves forward to push the push block 1 in the direction of the push block 2. The top of the push block 1 pushes the push block 2 in the direction of the support plate when moving, so that the top rod touches the support plate, and the rotating plate 2 and the rotating plate 1 are tilted synchronously to keep the steam flowing forward quickly, and further improve the autoclaving effect.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. In the present invention, through the steam collecting mechanism, when the sealing cover is opened, a large amount of steam floats outward and rises, and the installation rod is driven to rotate by the pulley set, so that the worm drives the worm wheel to rotate. During the process, the impeller rotates rapidly to collect the floating steam, and transports it into the hose, and continuously transports it to the inside of the condenser, and generates condensed water through the condenser to the collection box. During the process of opening the kettle, the steam is collected, which can save energy consumption and reduce the emission of greenhouse gases, thereby achieving the effect of energy saving and environmental protection;
[0023] 2. In the present invention, by means of the gathering mechanism, when the sealing cover is opened, the gathering cover is pushed forward to block the steam drifting out from both sides of the kettle body, and make the steam rise upward to be collected by the rotating impeller, thereby further improving the steam collection effect and preventing the steam from drifting to both sides of the kettle body to prevent scalding of the operator;
[0024] 3. In the present invention, a part of the steam is output from the front steam outlet and the other part of the steam is output from the side steam outlet by means of the steam diffusion mechanism, so that steam flows in the gap between the two groups of calcium silicate boards, and steam also continuously flows on the side surface of the calcium silicate board close to the side of the kettle body, which can improve the uniformity of steam distribution, accelerate the heat exchange effect of steam, and improve the steam-compression efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1Schematic diagram of the overall structure of the present invention;
[0026] Figure 2 Schematic diagram of the sectional structure of the kettle body of the present invention;
[0027] Figure 3 Schematic diagram of the top view structure of the present invention;
[0028] Figure 4 Schematic diagram of the structure of the steam collecting mechanism of the present invention;
[0029] Figure 5 Schematic diagram of the structure of the through hole and the shallow ring opening of the present invention;
[0030] Figure 6 For the present invention Figure 3 Enlarged schematic diagram of area A in;
[0031] Figure 7 Schematic diagram of the structure of the steam diffusion mechanism of the present invention;
[0032] Figure 8 Schematic diagram of the sectional structure of the steam delivery pipe of the present invention;
[0033] Figure 9 Partial schematic diagram of the structure of the steam diffusion mechanism of the present invention.
[0034] In the figure: 1. Kettle body; 2. Base; 3. Sealing cover; 301. Through hole; 302. Shallow ring opening; 4. Vertical frame; 5. Steam collecting mechanism; 501. Curved rod; 502. Gear 1; 503. Pulley group 1; 504. Installation rod; 505. Pulley group 2; 506. Worm; 507. Worm gear; 508. Hose; 509. Rotary frame; 510. Impeller 1; 511. Connecting piece; 512. Worm gear; 6. Condenser; 7. Aggregation mechanism; 701. Pulley group 3; 702. Gear 2; 703. Rack; 704. Aggregation cover; 705. Slide bar; 706. Spring; 8. Steam valve; 9. Steam diffusion mechanism; 901. Steam delivery pipe; 902. Steam spraying head; 903. Steam guide cylinder; 904. Rotating rod; 905. Impeller 2; 906. Thin plate drum; 907. Front steam outlet; 908. Side steam outlet; 909. Poking rod; 910. Rotating plate 1; 911. Rotating plate 2; 912. Contact head; 913. Supporting plate; 914. Tension spring; 915. Pushing block 1; 916. Pushing block 2; 917. Jacking rod; 10. Pushing frame; 11. Water collecting tank. Detailed implementation manners
[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0036] Embodiment 1:
[0037] Please refer to Figures 1 to 9 , this embodiment provides a technical solution: including a kettle body 1, a base 2 is fixedly connected to the bottom of the kettle body 1, a sealing cover 3 is rotatably connected to the front side of the kettle body 1, a vertical frame 4 is fixedly installed at one end of the top of the kettle body 1 close to the sealing cover 3, a steam collecting mechanism 5 is arranged at the ends of the vertical frame 4 and the sealing cover 3 close to each other, a condenser 6 is arranged on the side of the kettle body 1, an aggregation mechanism 7 is arranged at the top of the kettle body 1, the kettle body 1 further includes a steam valve 8 and a steam diffusion mechanism 9 arranged inside it, and a water collecting tank 11 is arranged at the output end of the condenser 6;
[0038] A through hole 301 is penetrated through the center of the sealing cover 3, and a shallow ring groove 302 is opened on the inner wall of the sealing cover 3 near the through hole 301;
[0039] The steam collecting mechanism 5 includes a curved rod 501, the curved rod 501 is fixedly connected to the sealing cover 3, a first gear 502 is rotatably connected to the end of the curved rod 501 away from the sealing cover 3, the top of the first gear 502 meshes with the inner surface of the vertical frame 4, a first pulley group 503 is connected to the side of the first gear 502, a mounting rod 504 is rotatably connected to the end of the first pulley group 503 away from the first gear 502, the mounting rod 504 is rotatably connected to the sealing cover 3, a second pulley group 505 is connected to one end of the side of the mounting rod 504, a worm 506 is rotatably connected to the bottom of the second pulley group 505, a worm gear 507 is meshed with the bottom of the worm 506, the center of the worm gear 507 is hollow and communicates with one end of a hose 508, a rotating frame 509 is arranged inside the sealing cover 3, an impeller 510 is fixedly connected to one side of the rotating frame 509, a connecting piece 511 is fixedly connected to the side of the rotating frame 509 opposite to the impeller 510, the connecting piece 511 is hollow and fixedly connected to the worm gear 507;
[0040] The diameter of the connecting piece 511 is equal to the diameter of the through hole 301, and the diameter of the end of the rotating frame 509 close to the connecting piece 511 is equal to the diameter of the shallow ring groove 302, which is used to improve the sealing performance of the sealing cover 3 and prevent steam from leaking during the autoclaving process;
[0041] The hose 508 is rotatably connected to the worm gear 507, and the end of the hose 508 away from the worm gear 507 communicates with the condenser 6, which is used to collect the steam released when the sealing cover 3 is opened;
[0042] In this embodiment, the transmission ratio of the first gear 502 to the mounting rod 504 is one to three, which can enable the worm 506 to rotate rapidly, so as to improve the collection efficiency and effect of steam;
[0043] In this embodiment, a support rod for supporting the hose 508 is provided on the sealing cover 3, which can prevent the hose 508 from contacting the vertical frame 4 when the sealing cover 3 is opened;
[0044] Embodiment Two:
[0045] Please refer to Figure 3 、 Figure 6 In this embodiment, a technical solution is provided: The aggregation mechanism 7 includes a pulley group three 701 rotatably arranged on the top of the kettle body 1. One end of the pulley group three 701 is connected to the top of the sealing cover 3, and the other end of the pulley group three 701 is connected with a second gear 702. A rack 703 is engaged with the bottom of the second gear 702. The bottom of the rack 703 is fixedly connected with an aggregation cover 704. The aggregation cover 704 is slidably connected with the kettle body 1. A sliding rod 705 is slidably connected to the top of the aggregation cover 704. The sliding rod 705 is fixedly connected with the vertical frame 4 and sleeved with a spring 706;
[0046] In this embodiment, the shape of the aggregation cover 704 is an arc plate symmetrically arranged on both sides, and is adapted to the outer shape of the kettle body 1. In addition, there is no shelter at the top, which can enable the steam to quickly rise upward;
[0047] Embodiment Three:
[0048] Please refer to Figures 7 to 9 In this embodiment, a technical solution is provided: The steam diffusion mechanism 9 includes a steam transmission pipe 901 fixedly installed on both sides inside the kettle body 1. One end of the steam transmission pipe 901 is communicated with the steam valve 8, and a plurality of steam nozzles 902 are communicated with the top of the steam transmission pipe 901. A steam guide cylinder 903 is fixedly connected to the top of the plurality of steam nozzles 902;
[0049] A rotating rod 904 is arranged at the axis center of the steam nozzle 902. The rotating rod 904 is rotatably connected with the steam transmission pipe 901. A second impeller 905 is fixedly connected to the top of the rotating rod 904. A thin plate drum 906 is fixedly connected to the top of the second impeller 905. The function of the second impeller 905 is to be driven by the steam to rotate, so that the steam is evenly guided by the thin plate drum 906 when rising;
[0050] A front steam outlet 907 is opened on the front side of the steam guide cylinder 903, and a side steam outlet 908 is opened at one end of the side surface of the steam guide cylinder 903. The front steam outlet 907 is used for conducting steam between two adjacent groups of calcium silicate boards, and the side steam outlet 908 is used for conducting steam to the side surface of the calcium silicate board;
[0051] A lever 909 is fixedly connected to the top of the thin plate drum 906. A first rotating plate 910 and a second rotating plate 911 are respectively movably installed between two adjacent steam guide cylinders 903. A contact head 912 is fixedly provided on the top of the first rotating plate 910 near one side of the second rotating plate 911, and a support plate 913 is fixedly provided on the top of the second rotating plate 911 near one side of the contact head 912.
[0052] The bottoms of the first rotating plate 910 and the second rotating plate 911 are both rotatably connected to the steam delivery pipe 901, and the connection positions are both far from the centers of the bottoms of the first rotating plate 910 and the second rotating plate 911. The lever 909 abuts against the first rotating plate 910, and its function is to drive the first rotating plate 910 to swing when rotating.
[0053] On the sides of the first rotating plate 910 and the second rotating plate 911 close to the inner wall of the autoclave 1, tension springs 914 are fixedly connected, and the other ends of the tension springs 914 are fixedly connected to the inner wall of the autoclave 1. A first pushing block 915 is arranged on the top of the first rotating plate 910. The first pushing block 915 abuts against the contact head 912. A second pushing block 916 abuts against the side of the first pushing block 915. One end of the second pushing block 916 close to the support plate 913 is fixedly connected to a top rod 917, and the top rod 917 abuts against the support plate 913. Both the first pushing block 915 and the second pushing block 916 are slidably connected to the inner wall of the autoclave 1.
[0054] It further includes a pushing frame 10. Calcium silicate boards are equidistantly arranged on the pushing frame 10, and the steam guide cylinder 903 is located between two adjacent groups of calcium silicate boards.
[0055] In this embodiment, when steam flows in the steam delivery pipe 901 and sprays out from the nozzle, the steam has a certain speed and mass. When the steam sprays out, its momentum changes. The blades on the impeller 905 are located on the path of the steam spray. When the steam sprays onto the blades, part of the momentum will be transferred to the blades, thereby driving the impeller to rotate around the axis.
[0056] In this embodiment, the rotating thin plate drum 906 can break the original flow pattern of the steam, so that the steam is disturbed and pushed in different directions. During the rotation of the thin plate drum 906, the steam can be more evenly diffused into the surrounding space, avoiding the situation of too high or too low local steam concentration.
[0057] The usage method and advantages of the present invention: The autoclave for processing fiber-reinforced calcium silicate boards and its usage method are as follows:
[0058] As Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 shown:
[0059] S1: When the autoclave is in use, first open the steam valve 8 and send steam into the interior of the autoclave to preheat the autoclave. After the preheating is completed, control the sealing cover 3 to open upward. During this process, a large amount of steam drifts outward and rises. At this time, when the sealing cover 3 is opened, the curved rod 501 drives the first gear 502 to rotate around the connection point between the sealing cover 3 and the kettle body 1 as the axis. When rotating, the gear is driven to rotate. The installation rod 504 is driven to rotate through the first pulley group 503. The installation rod 504 drives the second pulley group 505 to rotate, so that the worm 506 drives the worm wheel 507 to rotate. Through the worm wheel 507, the connecting piece 511, the rotating frame 509 and the first impeller 510 rotate. During this process, the first impeller 510 rotates rapidly to collect the dispersed steam, and conveys it into the hose 508 through the rotating frame 509, the connecting piece 511 and the through hole 301, and continuously conveys it into the interior of the condenser 6, and condensed water is generated through the condenser 6 and sent to the collection box;
[0060] S2: While the sealing cover 3 is opened, one end of the third pulley group 701 is connected to the sealing cover 3, so that the third pulley group 701 operates, and the second gear 702 on the other side rotates synchronously, so that the gathering hood 704 slides forward to the front side of the kettle body 1. While the sealing cover 3 is opened, the gathering hood 704 is pushed forward to block the steam dispersed from both sides of the kettle body 1 and make the steam rise upward, and is collected by the rotating first impeller 510, further improving the steam collection effect;
[0061] S3: After the sealing cover 3 is opened, the operator sends the push rack 10 with the calcium silicate board into the interior of the kettle body 1, and controls the sealing cover 3 to close. The steam valve 8 sends steam to the two groups of steam pipes 901. When the steam is ejected from the steam nozzle, it contacts the second impeller 905, and drives the second impeller 905 and the thin plate roller 906 to rotate. The steam rises rapidly and is sent out of the steam guide tube 903 by the thin plate swing on the thin plate roller 906. Part of the steam is output from the front steam outlet 907, and the other part of the steam is output from the side steam outlet 908. The steam output from the front steam outlet 907 mainly contacts between the two groups of calcium silicate boards, and the steam output from the side steam outlet 908 mainly contacts the side of a single group of calcium silicate boards to improve the uniformity of steam distribution. When the thin plate roller 906 rotates, the dial The rod 909 moves the rotating plate 910 to tilt the rotating plate 910. The side of the rotating plate 910 that contacts the shifting rod 909 is close to the inner wall of the kettle body 1, and the other side is relatively far away, so that the steam output from the side steam outlet 908 is closer to the side of the calcium silicate board, accelerating the circulation speed of the steam, enhancing the heat exchange effect, and quickly heating the side of the calcium silicate board. When the rotating plate 910 rotates, the head 912 moves forward to push the push block 915 in the direction of the push block 2 916. The top of the push block 1 pushes the push block 2 916 in the direction of the support plate 913 when moving, so that the top rod 917 touches the support plate 913, so that the rotating plate 2 911 and the rotating plate 910 are tilted synchronously to keep the steam flowing forward quickly and further improve the autoclaving effect.
[0062] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An autoclave for processing fiber-reinforced calcium silicate boards, characterized in that, It includes a kettle body (1), a base (2) is fixedly connected to the bottom of the kettle body (1), a sealing cover (3) is rotatably connected to the front side of the kettle body (1), a vertical frame (4) is fixedly installed at one end of the top of the kettle body (1) close to the sealing cover (3), a steam collecting mechanism (5) is arranged at the ends of the vertical frame (4) and the sealing cover (3) close to each other, a condenser (6) is arranged on the side of the kettle body (1), an aggregation mechanism (7) is arranged at the top of the kettle body (1), the kettle body (1) further includes a steam valve (8) and a steam diffusion mechanism (9) arranged inside it, and a water collecting tank (11) is arranged at the output end of the condenser (6); A through hole (301) is penetrated through the axis center of the sealing cover (3), and a shallow annular opening (302) is opened on the inner wall of the sealing cover (3) close to the through hole (301); The steam collecting mechanism (5) includes a curved rod (501), the curved rod (501) is fixedly connected to the sealing cover (3), a first gear (502) is rotatably connected to the end of the curved rod (501) away from the sealing cover (3), the top of the first gear (502) is meshed with the inner surface of the vertical frame (4), a first pulley group (503) is connected to the side of the first gear (502), a mounting rod (504) is rotatably connected to the end of the first pulley group (503) away from the first gear (502), the mounting rod (504) is rotatably connected to the sealing cover (3), a second pulley group (505) is connected to one end of the side of the mounting rod (504), a worm (506) is rotatably connected to the bottom of the second pulley group (505), a worm gear (507) is meshed with the bottom of the worm (506), the axis center of the worm gear (507) is hollow and communicates with one end of a hose (508), a rotating frame (509) is arranged inside the sealing cover (3), an impeller one (510) is fixedly connected to one side of the rotating frame (509), a connecting piece (511) is fixedly connected to the side of the rotating frame (509) opposite to the impeller one (510), the connecting piece (511) is hollow and fixedly connected to the worm gear (507); The diameter of the connecting piece (511) is equal to the diameter of the through hole (301), and the diameter of the end of the rotating frame (509) close to the connecting piece (511) is equal to the diameter of the shallow annular opening (302), which is used to improve the sealing performance of the sealing cover (3) and prevent steam from leaking out during the autoclaving process; The hose (508) is rotatably connected to the worm gear (507), and the end of the hose (508) away from the worm gear (507) is communicated with the condenser (6), which is used to collect the steam released when the sealing cover (3) is opened.
2. The autoclave for processing fiber-reinforced calcium silicate board according to claim 1, characterized in that: The aggregating mechanism (7) includes a pulley set three (701) rotatably arranged at the top of the kettle body (1). One end of the pulley set three (701) is connected to the top of the sealing cover (3), and the other end of the pulley set three (701) is connected with a gear two (702). A rack (703) is engaged with the bottom of the gear two (702). The bottom of the rack (703) is fixedly connected with an aggregating cover (704). The aggregating cover (704) is slidably connected with the kettle body (1). A sliding rod (705) is slidably connected to the top of the aggregating cover (704). The sliding rod (705) is fixedly connected with the vertical frame (4) and sleeved with a spring (706).
3. The autoclave for processing fiber-reinforced calcium silicate boards according to claim 1, wherein: The steam diffusion mechanism (9) includes a steam pipe (901). The steam pipe (901) is fixedly installed on both sides inside the kettle body (1). One end of the steam pipe (901) is communicated with a steam valve (8). A plurality of steam nozzles (902) are communicated with the top of the steam pipe (901). A steam guide cylinder (903) is fixedly connected to the top of the plurality of steam nozzles (902).
4. An autoclave for processing fiber-reinforced calcium silicate boards according to claim 3, characterized in that: A rotating rod (904) is arranged at the axis center of the steam nozzle (902). The rotating rod (904) is rotatably connected with the steam pipe (901). An impeller two (905) is fixedly connected to the top of the rotating rod (904). A thin plate drum (906) is fixedly connected to the top of the impeller two (905). The function of the impeller two (905) is to be driven by steam to rotate, so that the steam is evenly led out by the thin plate drum (906) when rising.
5. The autoclave for processing fiber-reinforced calcium silicate boards according to claim 3, characterized in that: A front steam outlet (907) is opened on the front side of the steam guide cylinder (903). A side steam outlet (908) is opened at one end of the side surface of the steam guide cylinder (903). The front steam outlet (907) is used for conducting steam between two adjacent calcium silicate plates. The side steam outlet (908) is used for conducting steam to the side surface of the calcium silicate plate.
6. The autoclave for processing fiber-reinforced calcium silicate boards according to claim 4, wherein: A dial rod (909) is fixedly connected to the top of the thin plate drum (906). A rotating plate one (910) and a rotating plate two (911) are respectively movably installed between two adjacent steam guide cylinders (903). A resisting head (912) is fixedly provided on the top of the rotating plate one (910) close to one side of the rotating plate two (911). A supporting plate (913) is fixedly provided on the top of the rotating plate two (911) close to one side of the resisting head (912).
7. An autoclave for processing fiber-reinforced calcium silicate boards according to claim 6, characterized in that: The bottoms of the rotating plate one (910) and the rotating plate two (911) are both rotatably connected with the steam pipe (901), and the connection parts are both far away from the center of the bottoms of the rotating plate one (910) and the rotating plate two (911). The dial rod (909) abuts against the rotating plate one (910), and its function is to drive the rotating plate one (910) to swing when rotating.
8. An autoclave for processing fiber-reinforced calcium silicate boards according to claim 7, characterized in that: On one side of the first rotating plate (910) and the second rotating plate (911) close to the inner wall of the autoclave body (1), a tension spring (914) is fixedly connected. The other end of the tension spring (914) is fixedly connected to the inner wall of the autoclave body (1). A first pushing block (915) is arranged at the top of the first rotating plate (910). The first pushing block (915) abuts against the abutting head (912). A second pushing block (916) abuts against the side of the first pushing block (915). One end of the second pushing block (916) close to the support plate (913) is fixedly connected with a ejector rod (917). The ejector rod (917) abuts against the support plate (913). Both the first pushing block (915) and the second pushing block (916) are slidably connected with the inner wall of the autoclave body (1).
9. An autoclave for processing fiber-reinforced calcium silicate boards according to claim 1, characterized in that: It further includes a pushing frame (10). Calcium silicate plates are equidistantly arranged on the pushing frame (10), and the steam guide cylinder (903) is close to the space between two adjacent calcium silicate plates.
10. The usage method of an autoclave for processing fiber-reinforced calcium silicate boards according to claim 1, characterized in that, It includes the following steps: S1: When the autoclave is in use, first open the steam valve (8), and convey steam into the autoclave to preheat the autoclave. After the preheating is completed, control the sealing cover (3) to open upward. During this process, a large amount of steam drifts outwards and rises. When the sealing cover (3) is opened, the curved rod (501) drives the first gear (502) to rotate around the connection between the sealing cover (3) and the autoclave body (1) as the axis. When rotating, the gear is driven to rotate. The installation rod (504) is driven to rotate through the first pulley group (503). The installation rod (504) drives the second pulley group (505) to rotate, so that the worm (506) drives the worm wheel (507) to rotate. Through the worm wheel (507), the connecting piece (511), the rotating frame (509) and the first impeller (510) rotate. During this process, the first impeller (510) rotates rapidly to collect the drifted steam, and conveys it into the hose (508) through the rotating frame (509), the connecting piece (511) and the through hole (301), and continuously conveys it into the condenser (6), and condensed water is generated through the condenser (6) and collected into the collection box; S2: While the sealing cover (3) is opened, one end of the third pulley group (701) is connected to the sealing cover (3), so that the third pulley group (701) operates. The second gear (702) on the other side rotates synchronously, so that the gathering hood (704) slides forward to the front side of the autoclave body (1). While the sealing cover (3) is opened, the gathering hood (704) is pushed forward to block the steam drifting out from both sides of the autoclave body (1), and make the steam rise upward and be collected by the rotating first impeller (510), further improving the steam collection effect; S3: After the sealing cover (3) is opened, the operator puts the push rack (10) on which the calcium silicate boards are placed into the interior of the kettle body (1), and controls the sealing cover (3) to close. The steam valve (8) delivers steam to the two groups of steam pipes (901). When the steam is ejected from the steam jet, it contacts the second impeller (905), and drives the second impeller (905) and the thin plate roller (906) to rotate. The steam rises rapidly and is sent out of the steam guide tube (903) by the thin plate swing on the thin plate roller (906). A part of the steam is output from the front steam outlet (907), and the other part of the steam is output from the side steam outlet (908). The steam output from the front steam outlet (907) mainly contacts between the two groups of calcium silicate boards, and the steam output from the side steam outlet (908) mainly contacts the side of a single group of calcium silicate boards, so as to improve the uniformity of steam distribution. When the thin plate roller (906) rotates, the lever (909) moves the rotating plate 1 (910) to tilt the rotating plate 1 (910). The side of the rotating plate 1 (910) in contact with the shifting rod (909) is close to the inner wall of the kettle body (1), while the other side is relatively far away, so that the steam output from the side steam outlet (908) is closer to the side of the calcium silicate board, accelerating the circulation speed of the steam, enhancing the heat exchange effect, and causing the side of the calcium silicate board to heat up quickly. When the rotating plate 1 (910) rotates, the butt head (912) moves forward to push the push block 1 (915) in the direction close to the push block 2 (916). When the top of the push block 1 moves, it pushes the push block 2 (916) in the direction close to the support plate (913), so that the top rod (917) touches the support plate (913), so that the rotating plate 2 (911) and the rotating plate 1 (910) are tilted synchronously, so as to keep the steam flowing forward quickly and further improve the steam pressure effect.
Citation Information
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