Anti-deviation cutting device for quartz ceramic cover plate machining
By designing a quartz ceramic cover cutting device that automatically clamps and unloads, the problem of manual clamping and cutting efficiency is solved, and automated operation and cost reduction is achieved.
Patent Information
- Application Number
- CN202510663787.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2025-07-04
AI Technical Summary
During the processing of quartz ceramic cover plates, manual clamping and loading and unloading operations increase the cost of use and low cutting efficiency.
A cutting device for anti-offset quartz ceramic cover plate processing is designed, using cylinders, electric push rods and motor-driven cutting sheets, combining clamping components and unloading components to realize automatic clamping and fixing and automatic unloading after cutting is completed.
Improve cutting efficiency, reduce manual participation, and reduce operating costs.
Smart Images

Figure CN120245223A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of quartz ceramic cover plate processing, and particularly relates to a cutting device for processing quartz ceramic cover plates with anti-offset function. Background Art
[0002] A quartz ceramic cover plate is a cover plate mainly made of quartz ceramic. It has the characteristics of high purity, high temperature resistance, good thermal stability, high mechanical strength, excellent insulation performance, etc. It is widely used in the fields of semiconductors, photovoltaics, aerospace, etc. It can be used to protect precision components, as a bearing platform in high-temperature environments or an insulating and isolating component, etc., which can effectively improve the performance and stability of equipment, and is an important industrial material; In some small enterprises, generally, the workpiece is manually clamped and fixed on the surface of the cutting device, and the loading and unloading of the workpiece also require manual participation. Due to the large number of manual participations, the labor cost will increase. Summary of the Invention
[0003] The purpose of the present invention is to provide a cutting device for processing quartz ceramic cover plates with anti-offset function, and its advantage is that it can clamp and fix quartz ceramic cover plates of various specifications, automatically release the clamping after cutting is completed, and automatically unload the material.
[0004] The above technical purpose of the present invention is achieved through the following technical solutions: A cutting device for processing quartz ceramic cover plates with anti-offset function, including a cutting device chassis. Both sides of the upper end of the cutting device chassis are bolted with cylinders. The piston ends of the cylinders are bolted with connecting plates. An electric push rod is bolted inside one group of the connecting plates. The piston end of the electric push rod is bolted with a first motor. The output end of the first motor is bolted with a cutting blade. A sliding rod is bolted on one side of the cutting blade, and the sliding rod is movably connected with the other group of connecting plates. A clamping assembly is arranged on the surface of the cutting device chassis, and a discharging assembly is arranged on the surface of the clamping assembly.
[0005] By adopting the above technical solutions, the operation of the electric push rod can drive the first motor and the cutting blade to move, so as to cut from different positions of the workpiece. When the cylinder drives the cutting blade and the first motor to move upward, it is convenient for the discharging assembly to pass through. During use, the workpiece is placed inside the clamping assembly, and then the clamping assembly is started. As the clamping assembly moves, the four corners and the upper end of the workpiece will be clamped and fixed. The clamping assembly can be adjusted to be applicable to workpieces of various sizes. When the clamping assembly is cut and moved to a suitable position at one end, the clamping assembly will automatically release the clamping of the workpiece, and as it continues to move, the discharging assembly will be used to push the workpiece away from the surface of the clamping assembly.
[0006] The present invention is further configured such that: the clamping assembly includes a second motor and a lead screw. The second motor is bolted to one end of the lower surface of the cutting device chassis. The lead screw is fixedly connected to the output end of the second motor through a coupling. One end of the lead screw is rotatably connected to a fixing plate, and the fixing plate is welded to one side of the lower end of the cutting device chassis. A moving plate is threadedly connected to the surface of the lead screw, and the moving plate is slidably connected to the upper end of the cutting device chassis.
[0007] With the above technical solution, when the second motor operates, it will drive the lead screw to rotate, thereby causing the moving plate to move on the surface of the lead screw.
[0008] The present invention is further configured such that: a connecting shell is welded to the upper end of the moving plate. A plurality of groups of rollers are rotatably connected inside the connecting shell. A threaded block is threadedly connected to the surface of the lead screw.
[0009] With the above technical solution, the threaded block will move along with the rotation of the lead screw, and the rollers facilitate unloading.
[0010] The present invention is further configured such that: telescopic rods are welded to both sides of the threaded block. A connecting rod is welded to one end of the telescopic rod. Two groups of spheres are welded to the surface of the telescopic rod.
[0011] With the above technical solution, the telescopic rods can perform telescopic movement.
[0012] The present invention is further configured such that: a threaded rod is threadedly connected to the middle of the inside of the connecting rod. One end of the threaded rod is rotatably connected to a rotating shaft. A limiting rod is slidably connected to one side of the inside of the connecting rod.
[0013] With the above technical solution, the rotating shaft can be used to rotate the threaded rod. As the threaded rod moves forward, it will also drive the fixed rod to move forward. The limiting rod is used to limit the forward movement of the fixed rod.
[0014] The present invention is further configured such that: a fixed rod is fixedly connected to the limiting rod and one end of the rotating shaft. Slide columns are slidably connected to both sides of the inside of the fixed rod. A first tension spring is sleeved on the surface of the slide column, and both ends of the first tension spring are connected between the fixed rod and the slide column through spring fixing parts.
[0015] With the above technical solution, when the fixed rod moves to drive the inclined block to squeeze the workpiece, since one side of the inclined block is a slope and it is made of tempered glass material, the inclined block will move upward by using the slide column.
[0016] The present invention is further configured such that: an inclined block is welded to one end of the slide column. Adjusting plates are welded to both sides of the lower end of the cutting device chassis, and the adjusting plates are slidably connected to the telescopic rods and the spheres.
[0017] With the above technical solution, the spheres will drive the telescopic rods to move along the trajectory of the sliding holes on the surface of the adjusting plates.
[0018] The present invention is further configured that: the unloading assembly includes a sliding frame, and two groups of the sliding frames are respectively welded to both sides of the upper end of the moving plate, and one side of the inner wall of the sliding frame is connected with a second tension spring through a spring fixing member.
[0019] With the above technical solution, the second tension spring can pull the moved sliding plate to slide and reset in the sliding frame.
[0020] The present invention is further configured that: a sliding plate is slidably connected inside two groups of the sliding frames, and the sliding plate is connected with the second tension spring through a spring member. The middle part of the lower end of the sliding plate is welded with a pushing plate, and one side of the upper end of the moving plate is welded with a vertical rod.
[0021] With the above technical solution, the sliding of the sliding plate will drive the pushing plate to move, and the pushing plate will push the workpiece away from the device.
[0022] The present invention is further configured that: a rotating rod is rotatably connected to the surface of the vertical rod, and the rotating rod is detachably connected to the sliding plate. One side of the bottom frame of the cutting device is welded with a mounting frame, and the lower end of the mounting frame is welded with a pushing column for cooperating with the rotating rod.
[0023] With the above technical solution, when the moving plate moves to a certain position, one end of the rotating rod will be pushed by the pushing column, so that the rotating rod rotates on the surface of the vertical rod, thereby pushing the sliding plate and the pushing plate to move.
[0024] In summary, the present invention has the following beneficial effects: The operation of the electric push rod can drive the first motor and the cutting blade to move, so that cutting can be performed from multiple positions of the workpiece. The model of the first motor is: Italian oemer three-phase asynchronous servo motor QCAVS series, which can dissipate heat from the side. When the air cylinder drives the cutting blade and the first motor to move upward, it is convenient for the unloading assembly to pass through. During use, the workpiece is placed inside the clamping assembly, and then the clamping assembly is started. As the clamping assembly moves, the four corners and the upper end of the workpiece will be clamped and fixed. The clamping assembly can be adjusted to be applicable to workpieces of various sizes. When the clamping assembly is cut and moved to a suitable position at one end, the clamping assembly will automatically release the clamping of the workpiece. As it continues to move, the unloading assembly will push the workpiece away from the surface of the clamping assembly, achieving the effect of improving the cutting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is the schematic three-dimensional view of the overall structure of the present invention; Figure 2 is the schematic three-dimensional view of the adjusting plate structure of the present invention; Figure 3 is the schematic three-dimensional view of the connecting rod structure of the present invention; Figure 4 is the schematic three-dimensional view of the sliding frame structure of the present invention.
[0026] Reference numerals: 1. Cutting device chassis; 2. Cylinder; 3. Connecting plate; 4. Electric push rod; 5. First motor; 6. Cutting blade; 7. Slide rod; 8. Unloading assembly; 801. Slide rack; 802. Slide plate; 803. Second tension spring; 804. Vertical pole; 805. Rotating rod; 806. Push plate; 807. Mounting frame; 808. Push column; 9. Clamping assembly; 901. Second motor; 902. Screw rod; 903. Fixed plate; 904. Adjusting plate; 905. Moving plate; 906. Connecting shell; 907. Threaded block; 908. Telescopic rod; 909. Ball; 910. Connecting rod; 911. Threaded rod; 912. Limiting rod; 913. Rotating shaft; 914. First tension spring; 915. Sliding column; 916. Oblique block; 917. Fixed rod; 918. Roller. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0028] Embodiment 1: refer to Figures 1-4 A cutting device for processing a quartz ceramic cover plate with an anti-deviated structure comprises a cutting device chassis 1, cylinders 2 are bolted to both sides of the upper end of the cutting device chassis 1, connecting plates 3 are bolted to the piston ends of the cylinders 2, an electric push rod 4 is bolted to the inner part of one group of connecting plates 3, a first motor 5 is bolted to the piston end of the electric push rod 4, a cutting blade 6 is bolted to the output end of the first motor 5, a sliding rod 7 is bolted to one side of the cutting blade 6, and the sliding rod 7 is movably connected to the other group of connecting plates 3, a clamping assembly 9 is arranged on the surface of the cutting device chassis 1, and a discharging assembly 8 is arranged on the surface of the clamping assembly 9.
[0029] Brief description of the use process: The operation of the electric push rod 4 can drive the first motor 5 and the cutting disc 6 to move, so that cutting can be performed from multiple positions of the workpiece. The model of the first motor 5 is: Italian oemer three-phase asynchronous servo motor QCAVS series, which can use the side for heat dissipation. When the cylinder 2 drives the cutting disc 6 and the first motor 5 to move upward, it is convenient for the unloading component 8 to pass through. When in use, the workpiece is placed inside the clamping component 9, and then the clamping component 9 is started. As the clamping component 9 moves toward the workpiece side, the four corners and the upper end of the workpiece will be clamped and fixed. The clamping component 9 can be adjusted to be suitable for workpieces of various sizes. When the clamping component 9 is finished cutting, the clamping component 9 will automatically release the clamping of the workpiece. As the clamping component 9 continues to move forward, the unloading component 8 will be used to push the workpiece away from the surface of the clamping component 9, thereby achieving the effect of improving the cutting efficiency.
[0030] Embodiment 2: Based on Example 1, Figures 1-3, the clamping assembly 9 includes a second motor 901 and a lead screw 902. The second motor 901 is bolted to one end of the lower surface of the cutting device chassis 1. The lead screw 902 is fixedly connected to the output end of the second motor 901 through a coupling. One end of the lead screw 902 is rotatably connected to a fixing plate 903, and the fixing plate 903 is welded to one side of the lower end of the cutting device chassis 1. A moving plate 905 is threadedly connected to the surface of the lead screw 902, and the moving plate 905 is slidably connected to the upper end of the cutting device chassis 1; a connecting shell 906 is welded to the upper end of the moving plate 905. A number of groups of rollers 918 are rotatably connected inside the connecting shell 906. A threaded block 907 is threadedly connected to the surface of the lead screw 902; telescopic rods 908 are welded on both sides of the threaded block 907. One end of the telescopic rod 908 is welded to a connecting rod 910, and two groups of spheres 909 are welded to the surface of the telescopic rod 908; a threaded rod 911 is threadedly connected to the middle of the inside of the connecting rod 910. One end of the threaded rod 911 is rotatably connected to a rotating shaft 913, and a limiting rod 912 is slidably connected to one side of the inside of the connecting rod 910; a fixing rod 917 is fixedly connected to one end of the limiting rod 912 and the rotating shaft 913. Slide columns 915 are slidably connected to both sides of the inside of the fixing rod 917. A first tension spring 914 is sleeved on the surface of the slide column 915, and both ends of the first tension spring 914 are connected between the fixing rod 917 and the slide column 915 through spring fixing parts; an inclined block 916 is welded to one end of the slide column 915. Adjusting plates 904 are welded to both sides of the lower end of the cutting device chassis 1, and the adjusting plates 904 are slidably connected to the telescopic rods 908 and the spheres 909.
[0031] Brief description of the usage process: During use, place the workpiece on the surface of the roller 918, and then start the second motor 901. The second motor 901 drives the lead screw 902 to rotate, and the lead screw 902 drives the moving plate 905 and the threaded block 907 to move synchronously. When the threaded block 907 drives the telescopic rod 908 to move to the inwardly bent position of the sliding hole inside the adjusting plate 904, since the spheres 909 are arranged on both sides of the adjusting plate 904 and are limited, the spheres 909 will drive the telescopic rod 908 to retract along the track of the sliding hole inside the adjusting plate 904, and the two telescopic rods 908 will drive the fixed rods 917 at one end of the connecting rod 910 to move towards each other from both sides of the workpiece to clamp and fix the workpiece. During the clamping and fixing process, since one side of the inclined block 916 is an inclined surface and the surface is relatively smooth due to the tempered glass material, when the workpiece presses the inclined block 916, the inclined block 916 will move upward by using the sliding column 915. When the fixed rod 917 continues to move to a suitable position, the first tension spring 914 will pull the inclined block 916 to assist in limiting the workpiece, and the fixed rod 917 can also squeeze and fix the workpiece inward. The threaded rod 911 can be rotated by using the rotating shaft 913, so that the threaded rod 911 pushes the fixed rod 917 forward. The limiting rod 912 is used to limit the movement of the fixed rod 917 to prevent the fixed rod 917 from rotating with the threaded rod 911. In this way, it can be applicable to the clamping and fixing of workpieces of various specifications. When the moving plate 905 continues to move forward along with the lead screw 902 to the bending position at the other end of the adjusting plate 904, since the adjusting plate 904 will bend outward, the two fixed rods 917 will be separated from clamping and fixing the workpiece, achieving the effect of facilitating the clamping and cancellation of clamping of the workpiece.
[0032] Embodiment 3: On the basis of Embodiment 2, referring to Figure 2 、 Figure 4 , the unloading assembly 8 includes a sliding frame 801. The two sliding frames 801 are respectively welded to both sides of the upper end of the moving plate 905. One side of the inner wall of the sliding frame 801 is connected with a second tension spring 803 through a spring fixing member; two sliding frames 801 are jointly connected with a sliding plate 802 in a sliding manner, and the sliding plate 802 is connected with the second tension spring 803 through a spring member. The middle part of the lower end of the sliding plate 802 is welded with a push plate 806, and one side of the upper end of the moving plate 905 is welded with a vertical rod 804; a rotating rod 805 is rotatably connected to the surface of the vertical rod 804, and the rotating rod 805 and the sliding plate 802 are detachably connected. One side of the bottom frame 1 of the cutting device is welded with a mounting frame 807, and the lower end of the mounting frame 807 is welded with a push post 808 that is used in cooperation with the rotating rod 805.
[0033] Brief description of the usage process: When the moving plate 905 moves forward, it will drive the vertical rod 804 to move forward. After the workpiece is cut, the vertical rod 804 will contact the push rod 808, so that the push rod 808 limits the rotating rod 805 and makes the rotating rod 805 unable to move forward. At this time, the rotating rod 805 will rotate around the vertical rod 804, and then the rotating rod 805 will push the sliding plate 802 to slide inside the sliding frame 801, and will drive the push plate 806 to push the workpiece away from the surface of the roller 918. The roller 918 facilitates the workpiece to be pushed away faster. When the push rod 808 is separated from the extrusion of the rotating rod 805, the second tension spring 803 will pull the sliding plate 802 and the rotating rod 805 back to their original positions, achieving the effect of facilitating automatic unloading.
[0034] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contributions according to needs after reading this specification, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.
Claims
1. A cutting device for processing a quartz ceramic cover plate to prevent deviation, comprising a cutting device chassis (1), characterized in that: On both sides of the upper end of the chassis (1) of the cutting device, cylinders (2) are bolted. The piston end of the cylinder (2) is bolted to a connecting plate (3). Inside one group of the connecting plates (3), an electric push rod (4) is bolted. The piston end of the electric push rod (4) is bolted to a first motor (5). The output end of the first motor (5) is bolted to a cutting blade (6). One side of the cutting blade (6) is bolted to a sliding rod (7), and the sliding rod (7) is movably connected to the other group of connecting plates (3). On the surface of the chassis (1) of the cutting device, a clamping assembly (9) is provided, and a discharging assembly (8) is provided on the surface of the clamping assembly (9).
2. The cutting device for processing the anti-offset quartz ceramic cover plate according to claim 1, wherein: The clamping assembly (9) includes a second motor (901) and a lead screw (902). The second motor (901) is bolted to one end of the lower surface of the chassis (1) of the cutting device. The lead screw (902) is fixedly connected to the output end of the second motor (901) through a coupling. One end of the lead screw (902) is rotatably connected to a fixing plate (903), and the fixing plate (903) is welded to one side of the lower end of the chassis (1) of the cutting device. A moving plate (905) is threadedly connected to the surface of the lead screw (902), and the moving plate (905) is slidably connected to the upper end of the chassis (1) of the cutting device.
3. A cutting device for processing an anti-offset quartz ceramic cover plate according to claim 2, wherein: A connecting shell (906) is welded to the upper end of the moving plate (905). Inside the connecting shell (906), several groups of rollers (918) are rotatably connected. A threaded block (907) is threadedly connected to the surface of the lead screw (902).
4. A cutting device for processing a quartz ceramic cover plate with anti-offset according to claim 3, characterized in that: On both sides of the threaded block (907), expansion rods (908) are welded. One end of the expansion rod (908) is welded to a connecting rod (910). On the surface of the expansion rod (908), two groups of spheres (909) are welded.
5. The cutting device for processing the anti-offset quartz ceramic cover plate according to claim 4, characterized in that: In the middle of the inside of the connecting rod (910), a threaded rod (911) is threadedly connected. One end of the threaded rod (911) is rotatably connected to a rotating shaft (913). Inside one side of the connecting rod (910), a limiting rod (912) is slidably connected.
6. A cutting device for processing an anti-offset quartz ceramic cover plate according to claim 5, characterized in that: The limiting rod (912) and one end of the rotating shaft (913) are jointly fixedly connected to a fixing rod (917). Inside both sides of the fixing rod (917), sliding columns (915) are slidably connected. A first tension spring (914) is sleeved on the surface of the sliding column (915), and both ends of the first tension spring (914) are connected between the fixing rod (917) and the sliding column (915) through spring fixing parts.
7. A cutting device for processing a quartz ceramic cover plate with anti-offset according to claim 6, characterized in that: One end of the sliding column (915) is welded to an inclined block (916). On both sides of the lower end of the chassis (1) of the cutting device, adjusting plates (904) are welded, and the adjusting plates (904) are slidably connected to the expansion rods (908) and the spheres (909).
8. A cutting device for processing a quartz ceramic cover plate with anti-offset according to claim 1, characterized in that: The discharging assembly (8) includes a sliding frame (801). The two sliding frames (801) are respectively welded to both sides of the upper end of the moving plate (905). On one side of the inner wall of the sliding frame (801), a second tension spring (803) is connected through a spring fixing part.
9. A cutting device for processing a quartz ceramic cover plate with anti-offset according to claim 8, characterized in that: A sliding plate (802) is slidably connected inside two groups of the carriage (801), and the sliding plate (802) is connected to the second tension spring (803) through a spring member. A push plate (806) is welded to the middle of the lower end of the sliding plate (802), and a vertical rod (804) is welded to one side of the upper end of the moving plate (905).
10. A cutting device for processing a quartz ceramic cover plate to prevent deviation, according to claim 9, characterized in that: A rotating rod (805) is rotatably connected to the surface of the vertical rod (804), and the rotating rod (805) is detachably connected to the sliding plate (802). An installation frame (807) is welded to one side of the bottom frame (1) of the cutting device, and a push column (808) that cooperates with the rotating rod (805) is welded to the lower end of the installation frame (807).