A high-altitude cantilever truss positioning and installation auxiliary device
By designing the positioning and installation auxiliary device of high-altitude cantilever truss, the precise docking and stable clamping of trusses is achieved using components such as rotating motors and electric push rods, the problem of shaking and alignment of high-altitude cantilever steel trusses during the lifting process is solved, and construction safety and efficiency are improved.
Patent Information
- Application Number
- CN202510744693.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-05
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2045-06-05
AI Technical Summary
The prior art cannot effectively locate and install high-altitude cantilever steel trusses, especially in high-altitude environments, easily shaken during lifting, and it is difficult to align with embedded steel columns, which poses safety hazards and is low in construction efficiency.
A high-altitude cantilever truss positioning and installation auxiliary device is designed, including positioning and installation components and strengthening and stabilizing components. Components such as rotary motors, swing electric push rods, fine-tuned electric push rods and mobile motors are used to achieve accurate docking and stable clamping of trusses, combining pressure sensors and airbags to enhance stability.
It realizes precise butt installation of trusses, avoids collision with other components, improves construction safety and efficiency, reduces manual labor intensity, has a wide range of application, and has high clamping stability.
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Figure CN120250947B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel structure installation, in particular to a high-altitude cantilever truss positioning and installation auxiliary device. Background Art
[0002] A truss is a structure made up of rods connected to each other at both ends with hinges. A truss is a planar or spatial structure composed of straight rods, generally with triangular units. The truss rods mainly bear axial tension or compression, thereby making full use of the strength of the material. When the span is large, it can save material compared to a solid beam, reduce its own weight and increase stiffness.
[0003] In the Chinese patent application number 202311451069.1, entitled “A Cantilever Beam-Column Docking Positioning Device,” a movable box is driven downward by manually rotating a screw rod. The movable box cooperates with an auxiliary support seat to limit the displacement of the outer side of the cantilever beam column. Two sets of rotating rollers cooperate with auxiliary rollers to facilitate adjustment of the cantilever beam-column docking position.
[0004] However, this patent uses a motor to drive the screw to rotate to lift the fixed cantilever beam column, and the lifting height is relatively low. The existing cantilever trusses are fixed at a high height. This patent cannot assist in the positioning and installation of trusses at higher heights. The existing high-altitude cantilever steel trusses are mostly hoisted by cranes during installation, but during the hoisting process, they are only suspended by steel wire ropes. During the hoisting process, the steel trusses are easily shaken by wind and crane swing. On the one hand, simply controlling the swing speed by crane is slow and easy to collide with other components, causing damage to the finished product and safety hazards. On the other hand, it is difficult to control the alignment and welding of the steel truss ends with the embedded steel columns. Summary of the Invention
[0005] The present invention provides a high-altitude cantilever truss positioning and installation auxiliary device, which can effectively solve the problem in the above-mentioned background technology that the patent uses a motor to drive the screw to rotate to lift the fixed cantilever beam column, and the lifting height is relatively low. The existing cantilever trusses are fixed at a high height. This patent cannot assist in the positioning and installation of trusses at higher heights. The existing high-altitude cantilever steel trusses are mostly hoisted by cranes during installation, but during the hoisting process, only steel wire ropes are used for suspension. During the hoisting process, the steel trusses are easily shaken by wind and crane swing. On the one hand, simply controlling the swing speed by a crane is slow and easy to collide with other components, causing damage to the finished product and safety hazards. On the other hand, it is difficult to control the alignment and welding of the steel truss ends with the embedded steel columns.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a high-altitude cantilever truss positioning and installation auxiliary device, comprising a vehicle seat, a positioning and installation assembly is provided on the top of the vehicle seat, and the positioning and installation assembly includes a support base;
[0007] A support base is installed on the top of the seat, a gear seat is rotatably installed on the top of the support base, an assembly seat is connected to the top of the gear seat, and a plurality of lattice frames are connected to the top of the assembly seat in sequence by bolts. Two lifting profiles are connected to the outside of one lattice frame by bolts, and a swing gear is rotatably installed in the middle of one side of the lifting profile, and a swing shaft is connected to the top of the swing gear, and clamping strips are welded at equal intervals on the outside of the swing shaft, and sliding sleeves are slidably sleeved on the outside of the swing shaft and the clamping strips;
[0008] Adjustment plates are welded on both sides of the sliding sleeve, and an adjusting sleeve is connected to the outside of the adjusting plate. The top of the adjusting sleeve is connected to a supporting suspension, and the top of the supporting suspension is connected to a clamping slide rail. A clamping motor is installed on the top of the clamping slide rail, and clamping sliders are slidably installed at both ends of the clamping slide rail. A bidirectional screw is rotatably installed inside the clamping slide rail, and the clamping slider is connected to the two ends of adjacent bidirectional screws through threaded holes. The output end of the clamping motor is connected to one end of the adjacent bidirectional screw, and one end of the clamping slider is connected to a roller frame, and movable rollers are rotatably installed on one side of the roller frame at equal intervals.
[0009] According to the above technical solution, two rotating motors are installed at the bottom of the support base, and the output ends of the rotating motors are connected to rotating gears, which are meshed with the gear seat.
[0010] According to the above technical solution, a swinging electric push rod is installed at the bottom of the swinging gear on one side of the lifting frame, and the output end of the swinging electric push rod is connected to a swinging rack, which is meshed with the swinging gear.
[0011] According to the above technical solution, positioning holes are opened at equal intervals on one side of the adjustment plate, and docking holes are opened at equal intervals on one side of the adjustment sleeve. Positioning bolts are connected between several adjacent positioning holes and docking holes.
[0012] According to the above technical solution, one end of the movable roller rotating shaft is connected to a driven bevel gear, a movable motor is installed on one side of the roller frame, and the output end of the movable motor is connected to several driving bevel gears one by one, and the driven bevel gears are meshed with adjacent driving bevel gears.
[0013] According to the above technical solution, a connecting sleeve is welded on the top of the sliding sleeve, and a swinging opening is opened on one side of the lifting frame at the top of the swinging gear. A limiting wheel is clamped inside the swinging opening, and a fine-tuning electric push rod is connected to the inside of the limiting wheel for rotation. The output end of the fine-tuning electric push rod is connected to a connecting seat, and the connecting seat is embedded in the connecting sleeve and connected through a connecting pin.
[0014] According to the above technical solution, a number of rolling wheels are installed on both sides of the interior of the lifting frame, and the rolling wheels are attached to one side of the adjacent lattice frame.
[0015] According to the above technical solution, strengthening and stabilizing components are provided on both sides of the lattice frame, and the strengthening and stabilizing components include supporting slide bars;
[0016] Another side of the lifting profile frame is equipped with supporting slide bars on both sides, and a counterweight frame is slidably installed between the two supporting slide bars. A plurality of partition chambers are opened inside the counterweight frame, and a plurality of balancing counterweight blocks are placed inside the partition chambers. A connecting ear is connected to one side of the counterweight frame, and a stabilizing screw is connected to the inside of the connecting ear through a threaded hole. A stabilizing motor is installed on one side of the lifting profile frame near one end of the stabilizing screw, and the output end of the stabilizing motor is connected to one end of the stabilizing screw;
[0017] A pressure sensor is installed at the connection between the support suspension and the adjustment sleeve, and connecting holes are opened at equal intervals on the outside of the movable roller. An air bag is fixedly sleeved on the outside of the movable roller. The other end of the movable roller is connected to one end of the rotary connector, and the other end of the adjacent rotary connector is connected to an air box. An air pump is installed on the other side of the roller frame, and the air outlet end of the air pump is connected to the adjacent air box through an air pipe.
[0018] Supporting frames are fixed to both sides of the top of the assembly seat by fixing pins, and stabilizing frames are fixed to the four sides of the seat by bolts. A supporting cylinder is installed on the top of the stabilizing frame, and the output end of the supporting cylinder is connected to a supporting plate.
[0019] According to the above technical solution, counterweight boxes are fixed to the four sides of the support base by bolts, and base counterweight blocks are placed inside the counterweight boxes.
[0020] According to the above technical solution, the rotating motor, swinging electric push rod, clamping motor, moving motor, fine-tuning electric push rod, stabilizing motor and air pump input end are electrically connected to the output end of the external controller, the pressure sensor signal output end is electrically connected to the external controller signal receiving end, and the external controller input end is electrically connected to the external power supply output end.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. A positioning installation component is provided to connect the steel wire rope of the crane hoisting end to the two supporting suspensions respectively. The crane hoisting end drives the truss to rise, and the rolling wheel rises rapidly along the lattice frame. Under the limiting effect of the lattice frame, the truss will not swing when rising, avoiding collision between the truss and other components, avoiding damage to the finished product, and ensuring construction safety;
[0023] When the truss moves to the installation position, the swing electric push rod drives the swing gear and the swing shaft to rotate. Under the limiting action of the clamping bar, the sliding sleeve is driven to rotate. The rotating motor drives the assembly seat and the lattice frame to rotate, realizing the rotation adjustment of the truss, so that the clamped truss angle matches the installation angle. There is no need to manually pull the steel truss to adjust the installation angle, which reduces the labor intensity.
[0024] Subsequently, the fine-tuning electric push rod drives the sliding sleeve to move on the swing shaft, so that the clamped truss end is aligned with the embedded steel column. After alignment, the mobile motor drives the driving bevel gear to rotate, and the driven bevel gear and the mobile roller are driven to rotate under the drive of the gear. The rotation of the mobile roller drives the clamped truss to move, so that the truss end is fitted with the embedded steel column. The worker then connects the truss to the embedded steel column. During the lifting process, the steel truss can be lifted quickly, and the precise docking and installation of the steel truss can be achieved by coordinating the swing electric push rod, the fine-tuning electric push rod and the mobile motor, which further reduces the labor intensity. Compared with the existing installation method, the construction efficiency is higher.
[0025] The truss is placed on top of the moving roller at the bottom, and the clamping motor drives the bidirectional screw to rotate. Under the limiting guidance of the clamping slide rail, the clamping motor drives the bottom and top roller frames and the moving rollers to approach each other, and the truss is fixed under the clamping of the bottom and top moving rollers. The bottom and top moving rollers can be adjusted up and down to clamp trusses of various sizes, and it has a wide range of applications.
[0026] 2. It is equipped with a reinforced stabilizing component. The pressure sensor senses the weight of the clamped truss and feeds back the pressure data to the controller. The controller controls the stabilizing motor to drive the stabilizing screw to rotate. Driven by the stabilizing motor, the counterweight frame moves along the supporting slide rod. The movement of the counterweight frame changes the torque of the counterweight. Through the feedback of the pressure sensor, the stabilizing motor performs adaptive adjustment to make the weight on both sides of the lifting frame more balanced. When the truss is lifted, the truss can be lifted stably and the device has good operating stability.
[0027] With the air pipe and the air box connected, the air pump delivers air to the inside of the moving roller. The air flows through the connecting hole and enters the airbag. The airbag expands and wraps the truss clamped by the moving roller, increasing the contact area of the clamping, making the truss clamping more stable and achieving a better clamping and fixing effect.
[0028] Placing the counterweight block inside the counterweight box can increase the weight of the support base, making the overall device more stable. Starting the support cylinder, the support cylinder drives the support plate to fit into the ground. The support plate increases the support area of the overall device and further improves stability.
[0029] To sum up, the seat in the positioning and installation assembly can drive the entire device to move, which makes it more convenient to move when installing the truss. By stacking multiple lattice frames, trusses of higher heights can be positioned and installed. Compared with the existing technology, the scope of application is wider and the movement is more convenient. The strengthened stabilization assembly increases the contact area of the clamping, which makes the clamping of the truss more stable and the overall stability higher than the existing technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0031] In the attached figure:
[0032] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0033] Figure 2 It is a structural schematic diagram of the positioning and installation assembly of the present invention;
[0034] Figure 3 This is a schematic diagram of the installation structure of the gear seat of the present invention;
[0035] Figure 4 Schematic diagram of the installation structure of the lifting bracket of the present invention;
[0036] Figure 5 This is a schematic diagram of the installation structure of the rolling wheel of the present invention;
[0037] Figure 6 Schematic diagram of the installation structure of the sliding sleeve of the present invention;
[0038] Figure 7 This is a schematic diagram of the installation structure of the movable roller of the present invention;
[0039] Figure 8 It is a schematic structural diagram of the strengthening and stabilizing component of the present invention;
[0040] Figure 9 This is a schematic diagram of the installation structure of the balance weight block of the present invention;
[0041] Figure 10 This is a schematic diagram of the installation structure of the counterweight box of the present invention;
[0042] Numbers in the figure: 1, seat;
[0043] 2. Positioning and mounting assembly; 201. Support base; 202. Gear seat; 203. Assembly seat; 204. Lattice frame; 205. Rotating motor; 206. Rotating gear; 207. Lifting frame; 208. Swinging gear; 209. Swinging shaft; 210. Connecting strip; 211. Swinging electric push rod; 212. Swinging rack; 213. Sliding sleeve; 214. Adjustment plate; 215. Positioning hole; 216. Adjustment sleeve; 217. Docking hole; 2 18. Positioning bolt; 219. Support suspension; 220. Clamping rail; 221. Clamping motor; 222. Clamping slider; 223. Bidirectional screw; 224. Roller frame; 225. Moving roller; 226. Driven bevel gear; 227. Moving motor; 228. Driving bevel gear; 229. Connecting sleeve; 230. Swing opening; 231. Fine-tuning electric push rod; 232. Limiting wheel; 233. Connecting seat; 234. Connecting pin; 235. Rolling wheel;
[0044] 3. Strengthening and stabilizing components; 301. Support slide bar; 302. Counterweight frame; 303. Partition chamber; 304. Balance counterweight block; 305. Connecting ear; 306. Stabilizing motor; 307. Stabilizing screw; 308. Pressure sensor; 309. Connecting hole; 310. Air bag; 311. Rotary connector; 312. Air box; 313. Air pump; 314. Air pipe; 315. Support profile frame; 316. Fixing pin; 317. Counterweight box; 318. Base counterweight block; 319. Stabilizing frame; 320. Support cylinder; 321. Support plate. DETAILED DESCRIPTION
[0045] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0046] Example: Figure 1-10As shown, the present invention provides a technical solution for a high-altitude cantilever truss positioning and installation auxiliary device, including a vehicle seat 1, a positioning and installation component 2 is provided on the top of the vehicle seat 1, and the positioning and installation component 2 includes a support base 201, a gear seat 202, an assembly seat 203, a lattice frame 204, a rotating motor 205, a rotating gear 206, a lifting frame 207, a swing gear 208, a swing shaft 209, a clamping strip 210, a swing electric push rod 211, a swing rack 212, a sliding sleeve 213, and an adjustment plate 2 14. Positioning hole 215, adjusting sleeve 216, docking hole 217, positioning bolt 218, supporting suspension 219, clamping rail 220, clamping motor 221, clamping slider 222, bidirectional screw 223, roller frame 224, movable roller 225, driven bevel gear 226, movable motor 227, driving bevel gear 228, connecting sleeve 229, swing opening 230, fine-tuning electric push rod 231, limiting wheel 232, connecting seat 233, connecting pin 234, and rolling wheel 235;
[0047] A support base 201 is installed on the top of the vehicle seat 1. A gear seat 202 is rotatably installed on the top of the support base 201. The top of the gear seat 202 is connected to an assembly seat 203. The top of the assembly seat 203 is sequentially connected to a plurality of lattice frames 204 via bolts. Two rotating motors 205 are installed at the bottom of the support base 201. The output end of the rotating motor 205 is connected to a rotating gear 206. The rotating gear 206 is meshed with the gear seat 202. The rotating motor 205 can drive the assembly seat 203 and the lattice frame 204 to rotate, thereby changing the angle of the lattice frame 204.
[0048] The outside of a lattice frame 204 is connected to two lifting profile frames 207 by bolts. Several rolling wheels 235 are installed on both sides of the lifting profile frame 207. The rolling wheels 235 are attached to one side of the adjacent lattice frame 204. When the lifting profile frame 207 moves outside the lattice frame 204, the rolling wheels 235 roll against the outside of the qualified frame 204, so that the lifting profile frame 207 can move up and down along the lattice frame 204 stably and smoothly. A swing gear 208 is installed in the middle of one side of the lifting profile frame 207. The top of the swing gear 208 is connected to a swing shaft 209. The swing shaft 209 The outer side is welded with a clamping strip 210 at equal intervals, and a sliding sleeve 213 is slidably sleeved on the outer side of the swing shaft 209 and the clamping strip 210. A swinging electric push rod 211 is installed at the bottom of the swing gear 208 on one side of the lifting frame 207. The output end of the swinging electric push rod 211 is connected to a swing rack 212, and the swing rack 212 is engaged with the swing gear 208. The swinging electric push rod 211 can drive the swing rack 212 to move, thereby driving the swing gear 208 and the swing shaft 209 to rotate. Under the limiting action of the clamping strip 210, the sliding sleeve 213 can be driven to rotate;
[0049] A connecting sleeve 229 is welded to the top of the sliding sleeve 213, and a swing opening 230 is penetrated and opened on one side of the lifting frame 207 at the top of the swing gear 208. A limiting wheel 232 is clamped inside the swing opening 230, and a fine-tuning electric push rod 231 is connected to the inner rotation of the limiting wheel 232. When the swinging electric push rod 211 drives the sliding sleeve 213 to rotate, under the limiting guidance of the limiting wheel 232, the swinging electric push rod 211 also drives the fine-tuning electric push rod 231 to move along the swing opening 230. The output end of the fine-tuning electric push rod 231 is connected to a connecting seat 233, which is embedded in the connecting sleeve 229 and connected by a connecting pin 234. The fine-tuning electric push rod 231 can drive the sliding sleeve 213 to move along the outside of the swing shaft 209;
[0050] Adjustment plates 214 are welded on both sides of the sliding sleeve 213, and an adjustment sleeve 216 is connected to the outside of the adjustment plate 214. The top of the adjustment sleeve 216 is connected to a support suspension 219. Positioning holes 215 are evenly spaced through one side of the adjustment plate 214, and docking holes 217 are evenly spaced through one side of the adjustment sleeve 216. Positioning bolts 218 are connected between several adjacent positioning holes 215 and the docking holes 217. The adjusting sleeve 216 moves along the adjustment plate 214, and the positioning bolts 218 can be used to fix the adjusting sleeve 216 at different positions. A clamping slide rail 220 is connected to the top of the support suspension 219, and a clamping motor 221 is installed on the top of the clamping slide rail 220. Clamping sliders 222 are slidably installed at both ends of the clamping slide rail 220, and a bidirectional screw 223 is rotatably installed inside the clamping slide rail 220. The holding slider 222 is connected to the two ends of the adjacent bidirectional screw 223 through threaded holes, the output end of the clamping motor 221 is connected to one end of the adjacent bidirectional screw 223, one end of the clamping slider 222 is connected to a roller frame 224, and a moving roller 225 is installed on one side of the roller frame 224 for rotation at equal intervals. One end of the rotating shaft of the moving roller 225 is connected to a driven bevel gear 226, and a moving motor 227 is installed on one side of the roller frame 224. The output end of the moving motor 227 is connected to a plurality of driving bevel gears 228 one by one, and the driven bevel gears 226 are meshed with the adjacent driving bevel gears 228. The truss to be hoisted is placed on the top of the bottom moving roller 225, the clamping motor 221 is started, and the two clamping sliders 222 inside the clamping slide rail 220 approach each other. The truss can be fixed under the clamping of the bottom and top moving rollers 225;
[0051] A strengthening and stabilizing assembly 3 is provided on both sides of the lattice frame 204. The strengthening and stabilizing assembly 3 includes a supporting slide 301, a counterweight frame 302, a partition chamber 303, a balancing counterweight block 304, a connecting ear 305, a stabilizing motor 306, a stabilizing screw 307, a pressure sensor 308, a connecting hole 309, an air bag 310, a rotary connector 311, an air delivery box 312, an air delivery pump 313, an air delivery pipe 314, a supporting profile 315, a fixing pin 316, a counterweight box 317, a base counterweight block 318, a stabilizing frame 319, a supporting cylinder 320, and a supporting plate 321.
[0052] Another lifting profile frame 207 is provided with support slides 301 on both sides, a counterweight frame 302 is slidably installed between the two support slides 301, a plurality of partition chambers 303 are provided inside the counterweight frame 302, a plurality of balancing counterweight blocks 304 are placed inside the partition chambers 303, a connecting ear 305 is connected to one side of the counterweight frame 302, a stabilizing screw 307 is connected to the inside of the connecting ear 305 through a threaded hole, a stabilizing motor 306 is installed on one side of the lifting profile frame 207 near one end of the stabilizing screw 307, and the output end of the stabilizing motor 306 is connected to one end of the stabilizing screw 307;
[0053] A pressure sensor 308 is installed at the connection between the support suspension 219 and the adjustment sleeve 216. Communication holes 309 are opened at equal intervals on the outside of the movable roller 225. An air bag 310 is fixedly sleeved on the outside of the movable roller 225. The other end of the movable roller 225 is connected to one end of a rotary connector 311. The other end of the adjacent rotary connector 311 is connected to an air box 312. An air pump 313 is installed on the other side of the roller frame 224. The air outlet of the air pump 313 is connected to the adjacent air box 312 through an air pipe 314.
[0054] The top sides of the assembly seat 203 are fixed with support frames 315 by fixing pins 316, and the four sides of the support base 201 are fixed with counterweight boxes 317 by bolts. The base counterweight block 318 is placed inside the counterweight box 317. When the equipment is in use, the base counterweight block 318 is placed inside the counterweight box 317. The base counterweight block 318 can increase the weight of the support base 201, making the overall device more stable. The four sides of the seat 1 are fixed with stable frames 319 by bolts. The top of the stable frame 319 is installed with a support cylinder 320. The output end of the support cylinder 320 is connected to a support plate 321. The support cylinder 320 drives the support plate 321 to fit with the ground. The support plate 321 increases the support area of the overall device, further improving the stability.
[0055] The input ends of the rotating motor 205, the swinging electric push rod 211, the clamping motor 221, the moving motor 227, the fine-tuning electric push rod 231, the stabilizing motor 306 and the air pump 313 are electrically connected to the output end of the external controller, the signal output end of the pressure sensor 308 is electrically connected to the signal receiving end of the external controller, and the input end of the external controller is electrically connected to the output end of the external power supply. The pressure sensor 308 feeds back the pressure data of the weight of the clamping truss to the controller, and the controller controls the corresponding electrical components according to the feedback data to realize automatic adaptive control of the device.
[0056] The working principle and usage process of the present invention are as follows: the device is assembled, the seat 1 is moved to the steel truss installation position, the counterweight box 317 is connected to the support base 201 with bolts, and the base counterweight block 318 is placed inside the counterweight box 317. The base counterweight block 318 can increase the weight of the support base 201, making the overall device more stable. The support cylinder 320 is started, and the support cylinder 320 drives the support plate 321 to fit with the ground. The support plate 321 increases the support area of the entire device, further improves the stability, and realizes the installation of the device base;
[0057] Next, multiple lattice frames 204 are connected and assembled with bolts according to the height of the steel trusses to be hoisted. After the lattice frames 204 are connected and assembled, they are lifted by a crane, and one end of the bottom of the lattice frame 204 is connected to the assembly base 203 with bolts. The lattice frame 204 is stably fixed on the top of the assembly base 203, and the support profiles 315 are fixed on both sides of the top of the assembly base 203 with fixing pins 316.
[0058] Then, the two lifting profiles 207 are placed on the top of the supporting profile 315, and the two lifting profiles 207 are fixed to the two sides of the bottom lattice frame 204 by bolts, the sliding sleeve 213 is sleeved on the outside of the swing shaft 209, the connecting seat 233 is embedded in the connecting sleeve seat 229 and fixed with the connecting pin 234, and the position of the adjusting sleeve 216 on the adjusting plate 214 is adjusted according to the length of the steel truss to be clamped, and the corresponding positioning holes 215 and the docking holes 217 are aligned, and the adjusting sleeve 216 is fixed with the positioning bolts 218 so that the moving rollers 225 at both ends of the two adjusting sleeves 216 can stably clamp the steel truss. Subsequently, several balancing weights 304 are placed inside the partition chamber 303 in the counterweight frame 302 to complete the assembly of the entire device. The entire device is assembled in blocks using bolts, which is convenient to install. After the construction is completed, the device is easy to disassemble, easy to transport, and easy to reuse.
[0059] After the assembly is completed, the truss is placed on top of the bottom movable roller 225, and the clamping motor 221 is started. The clamping motor 221 drives the bidirectional screw 223 to rotate. Under the limiting guidance of the clamping slide rail 220, the clamping motor 221 drives the two clamping sliders 222 inside the clamping slide rail 220 to approach each other, thereby driving the bottom and top roller frames 224 and the movable roller 225 to approach each other. The truss is fixed under the clamping of the bottom and top movable rollers 225. The bottom and top movable rollers 225 can be adjusted up and down to clamp trusses of various sizes, and have a wide range of applications.
[0060] Subsequently, the air pump 313 is started. With the air pipe 314 and the air box 312 connected, the air pump 313 delivers air to the interior of the movable roller 225. The air flows through the connecting hole 309 and enters the interior of the airbag 310. The airbag 310 expands and wraps around the truss clamped by the movable roller 225, increasing the contact area of the clamping, making the truss clamping more stable and achieving a better clamping and fixing effect.
[0061] After the clamping is completed, the pressure sensor 308 senses the weight of the clamped truss and feeds back the pressure data to the controller. The controller controls the operation of the stabilizing motor 306, and the stabilizing motor 306 drives the stabilizing screw 307 to rotate. Under the drive of the stabilizing motor 306, the counterweight frame 302 moves along the supporting slide bar 301. The movement of the counterweight frame 302 changes the torque of the counterweight. Through the feedback of the pressure sensor 308, the stabilizing motor 306 performs adaptive adjustment to make the weight on both sides of the lifting frame 207 more balanced. When the truss is lifted later, the truss can be lifted stably, making the operation stability of the device better.
[0062] Subsequently, the steel wire ropes at the lifting end of the crane are connected to the two supporting suspensions 219 respectively, and the lifting end of the crane is started to drive the truss to rise, and the rolling wheel 235 rises rapidly along the lattice frame 204. Under the limiting action of the lattice frame 204, the truss will not swing when rising, thereby avoiding collision between the truss and other components, avoiding damage to the finished product, and ensuring construction safety. When the truss moves to the installation position, the crane stops lifting, and the swing electric push rod 211 and the fine-tuning electric push rod 231 are operated. The swing electric push rod 211 drives the swing rack 212 to move, and then drives the swing gear 208 and the swing shaft 209 to rotate. Under the limiting action of the clamping strip 210, the sliding sleeve 213 is driven to rotate. At the same time, the rotating motor 205 drives the assembly seat 203 and the lattice frame 204 to rotate, thereby realizing the rotation adjustment of the truss, so that the clamped truss angle matches the installation angle.
[0063] Then, the fine-tuning electric push rod 231 drives the sliding sleeve 213 to move on the swing shaft 209, so that the clamped truss end is aligned with the embedded steel column. After alignment, the moving motor 227 is operated, and the moving motor 227 drives the driving bevel gear 228 to rotate. Under the drive of the gear, the driven bevel gear 226 and the moving roller 225 are driven to rotate. The rotation of the moving roller 225 drives the clamped truss to move, so that the truss end is fitted with the embedded steel column. The worker then connects the truss to the embedded steel column. During the hoisting process, the steel truss can be quickly lifted, and the precise docking and installation of the steel truss can be achieved by cooperating with the swing electric push rod 211, the fine-tuning electric push rod 231 and the moving motor 227. The construction efficiency is high. Compared with the existing installation method, there is no need to manually pull the steel truss to adjust the installation angle, which reduces the labor intensity.
[0064] After the connection is completed, the clamping motor 221 drives the top and bottom moving rollers 225 away from each other, the support cylinder 320 drives the support plate 321 to separate from the ground, and the seat 1 drives the lattice frame 204 to move, so that the top and bottom moving rollers 225 are free from the installed trusses. Then the crane hoisting end drives the lifting frame 207 to descend along the lattice frame 204, and the seat 1 moves to the next truss installation position. Repeat the above truss installation steps to install the trusses one by one.
[0065] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A high-altitude cantilever truss positioning and installation auxiliary device, comprising a vehicle seat (1), characterized in that: A positioning and mounting assembly (2) is provided on the top of the vehicle seat (1), and the positioning and mounting assembly (2) comprises a support base (201); The seat (1) is provided with a support base (201) on the top, a gear seat (202) is rotatably mounted on the top of the support base (201), an assembly seat (203) is connected to the top of the gear seat (202), a plurality of lattice frames (204) are sequentially connected to the top of the assembly seat (203) by bolts, two lifting profile frames (207) are connected to the outside of one of the lattice frames (204) by bolts, a swing gear (208) is rotatably mounted in the middle of one side of one of the lifting profile frames (207), a swing gear (208) is connected to the top of the swing gear (208) by a swing shaft (209), a clamping strip (210) is welded to the outside of the swing shaft (209) at equal intervals, and a sliding sleeve (213) is slidably sleeved on the outside of the swing shaft (209) and the clamping strip (210); Adjustment plates (214) are welded on both sides of the sliding sleeve (213), an adjustment sleeve (216) is connected to the outside of the adjustment plate (214), a top end of the adjustment sleeve (216) is connected to a support suspension (219), a top end of the support suspension (219) is connected to a clamping rail (220), a clamping motor (221) is installed on the top of the clamping rail (220), clamping sliders (222) are slidably installed at both ends of the clamping rail (220), a bidirectional screw (223) is rotatably installed inside the clamping rail (220), the clamping slider (222) is connected to both ends of the adjacent bidirectional screw (223) through threaded holes, the output end of the clamping motor (221) is connected to one end of the adjacent bidirectional screw (223), one end of the clamping slider (222) is connected to a roller frame (224), and a movable roller (225) is rotatably installed on one side of the roller frame (224) at equal intervals; A connecting sleeve (229) is welded on the top of the sliding sleeve (213), and a swing opening (230) is provided on one side of the lifting frame (207) at the top of the swing gear (208). A limiting wheel (232) is clamped inside the swing opening (230), and a fine-tuning electric push rod (231) is connected to the inside of the limiting wheel (232). The output end of the fine-tuning electric push rod (231) is connected to a connecting seat (233), and the connecting seat (233) is embedded in the connecting sleeve (229) and connected through a connecting pin (234).
2. The high altitude cantilever truss positioning and installation auxiliary device according to claim 1, characterized in that: Two rotating motors (205) are installed at the bottom of the support base (201), and the output ends of the rotating motors (205) are connected to rotating gears (206), which are meshed with the gear seat (202).
3. The high altitude cantilever truss positioning and installation auxiliary device according to claim 2, characterized in that: A swing electric push rod (211) is installed on one side of the lifting frame (207) at the bottom of the swing gear (208), and the output end of the swing electric push rod (211) is connected to a swing rack (212), and the swing rack (212) is meshed with the swing gear (208).
4. The high altitude cantilever truss positioning and installation auxiliary device according to claim 1, characterized in that: Positioning holes (215) are formed through one side of the adjustment plate (214) at equal intervals, and docking holes (217) are formed through one side of the adjustment sleeve (216) at equal intervals. Positioning bolts (218) are connected between a plurality of adjacent positioning holes (215) and docking holes (217).
5. The high altitude cantilever truss positioning and installation auxiliary device according to claim 3, characterized in that: One end of the rotating shaft of the movable roller (225) is connected to a driven bevel gear (226), one side of the roller frame (224) is installed with a movable motor (227), the output end of the movable motor (227) is connected to a plurality of driving bevel gears (228) one by one, and the driven bevel gears (226) are meshed with adjacent driving bevel gears (228).
6. The high altitude cantilever truss positioning and installation auxiliary device according to claim 5, characterized in that: A plurality of rolling wheels (235) are installed on both sides of the interior of the lifting frame (207), and the rolling wheels (235) are attached to one side of the adjacent lattice frame (204).
7. The high altitude cantilever truss positioning and installation auxiliary device according to claim 6, characterized in that: Strengthening and stabilizing components (3) are provided on both sides of the lattice frame (204), and the strengthening and stabilizing components (3) include supporting slide bars (301); Another lifting frame (207) is provided with support slides (301) on both sides, a counterweight frame (302) is slidably installed between the two support slides (301), a plurality of partition chambers (303) are provided inside the counterweight frame (302), a plurality of balancing counterweights (304) are placed inside the partition chambers (303), a connecting ear (305) is connected to one side of the counterweight frame (302), a stabilizing screw (307) is connected to the inside of the connecting ear (305) through a threaded hole, a stabilizing motor (306) is installed on one side of the lifting frame (207) near one end of the stabilizing screw (307), and an output end of the stabilizing motor (306) is connected to one end of the stabilizing screw (307); A pressure sensor (308) is installed at the connection between the support suspension (219) and the adjustment sleeve (216); communication holes (309) are opened at equal intervals on the outside of the movable roller (225); an air bag (310) is fixedly sleeved on the outside of the movable roller (225); the other end of the movable roller (225) is connected to one end of a rotary connector (311); the other end adjacent to the rotary connector (311) is connected to an air delivery box (312); an air delivery pump (313) is installed on the other side of the roller frame (224); the air outlet end of the air delivery pump (313) is connected to the adjacent air delivery box (312) via an air delivery pipe (314); Supporting frames (315) are fixed to both sides of the top of the assembly seat (203) via fixing pins (316), and stabilizing frames (319) are fixed to the four sides of the seat (1) via bolts. A supporting cylinder (320) is installed at the top of the stabilizing frame (319), and an output end of the supporting cylinder (320) is connected to a supporting plate (321).
8. The high altitude cantilever truss positioning and installation auxiliary device according to claim 7, characterized in that: The four sides of the support base (201) are fixed with counterweight boxes (317) by bolts, and a base counterweight block (318) is placed inside the counterweight box (317).
9. The high altitude cantilever truss positioning and installation auxiliary device according to claim 7, characterized in that: The input ends of the rotating motor (205), the swinging electric push rod (211), the clamping motor (221), the moving motor (227), the fine-tuning electric push rod (231), the stabilizing motor (306) and the air pump (313) are electrically connected to the output end of the external controller, the signal output end of the pressure sensor (308) is electrically connected to the signal receiving end of the external controller, and the input end of the external controller is electrically connected to the output end of the external power supply.
Citation Information
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