Movable dust removal device for tunnel construction
By designing a mobile dust removal device and using rotation and adjustment of the atomization position, the problem of fixing the atomization position of the atomization gun during tunnel construction is solved, and the uniform dust removal and cooling effect of the dust on the inner side of the tunnel is achieved.
Patent Information
- Application Number
- CN202510467857.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2025-07-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The atomization position of the atomization gun in the existing tunnel construction is fixed, resulting in poor atomization effect and reducing the dust removal effect in the tunnel construction.
A mobile dust removal device is designed, including a fixed base plate, a dust removal box, a rotating column, a dual-axis linear motor, a power transmission assembly, an atomization box and a pressurized atomization nozzle. By rotating and adjusting the atomization position, the atomization uniformity and dust removal effect are improved.
The uniform dust removal of dust on the inner side of tunnel construction is achieved, the dust reduction effect is improved, and the atomization and cooling effect is enhanced through the cooperation of multiple booster atomization nozzles and air coolers.
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Figure CN120251300A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tunnel construction, and particularly to a mobile dust removal device for tunnel construction. Background Technique
[0002] Tunnel construction refers to the general term for the construction methods, construction techniques, and construction management of tunnels and underground chambers. During tunnel construction, due to the complexity of geological conditions and the particularity of construction methods, a large amount of dust is often generated, seriously affecting the construction environment, the health of construction workers, and the construction progress. Therefore, an efficient and reliable dust removal device is particularly important in tunnel construction.
[0003] During the existing tunnel construction, an atomizing cannon is used to remove dust from the inner side of the tunnel construction. However, in actual use, usually the atomizing position of the atomizing cannon is fixed, resulting in poor atomizing effect of the air on both sides of the atomizing cannon during the atomizing process, reducing the dust removal effect inside the tunnel construction. Therefore, a mobile dust removal device for tunnel construction is proposed to solve the above-mentioned problems. Summary of the Invention
[0004] (I) Technical Problems to be Solved
[0005] Aiming at the deficiencies of the prior art, the present invention provides a mobile dust removal device for tunnel construction, which has the advantages of making the dust removal of the inner side of the tunnel construction more uniform and improving the dust reduction effect of the inner side of the tunnel construction, and solves the problem that during the existing tunnel construction, an atomizing cannon is used to remove dust from the inner side of the tunnel construction, but in actual use, usually the atomizing position of the atomizing cannon is fixed, resulting in poor atomizing effect of the air on both sides of the atomizing cannon during the atomizing process, reducing the dust removal effect inside the tunnel construction.
[0006] (II) Technical Solutions
[0007] The technical solution of the present invention to solve the above technical problems is as follows: A mobile dust removal device for tunnel construction, including a fixed bottom plate, a dust removal box is fixedly connected to the top end of the fixed bottom plate, a fixed frame is fixedly connected to the top end of the dust removal box, a rotating column is rotatably connected to the inner side of the fixed frame, a double-shaft linear motor is fixedly connected to the top end of the fixed frame, a power transmission component is fixedly connected to the outside of the top output shaft of the double-shaft linear motor through a coupling, an adjusting ring is fixedly connected to the top end of the rotating column, a central column is fixedly connected to the top end of the rotating column, a water guiding component is fixedly connected to the top end of the dust removal box, an atomizing box is rotatably connected to the outside of the central column, a pressurized atomizing nozzle is fixedly connected to the outside of the atomizing box, a connecting hose with the other end communicating with the outside of the central column is fixedly connected to the outside of the atomizing box, an up-and-down adjusting component is fixedly connected to the inner side of the adjusting ring, a connecting spring with the other end fixedly connected to the outside of the atomizing box is fixedly connected to the outside of the central column, and a dust removal liquid is arranged inside the dust removal box.
[0008] The beneficial effects of the present invention are:
[0009] This mobile dust removal device for tunnel construction has the advantages of making the dust removal inside the tunnel construction more uniform and improving the dust reduction effect inside the tunnel construction.
[0010] On the basis of the above technical solution, the present invention can be further improved as follows.
[0011] Further, four moving wheels are fixedly connected to the bottom end of the fixed bottom plate, a moving handle is fixedly connected to the top end of the fixed bottom plate, and an observation glass is fixedly connected to the inside of the dust removal box.
[0012] The beneficial effect of adopting the above further solution is that the moving wheels cooperate with the moving handle to enable the fixed bottom plate to move in position.
[0013] Further, the power transmission component includes a first gear fixedly connected to the outside of the top output shaft of the double-shaft linear motor, a second gear is fixedly connected to the outside of the rotating column, and the outside of the first gear and the second gear are meshed with each other.
[0014] The beneficial effect of adopting the above further solution is that the power transmission component makes the rotating column rotate.
[0015] Further, the water guiding component includes a water guiding pump fixedly connected to the top end of the dust removal box, a water inlet pipe extending to the inside of the dust removal box is fixedly connected to the outside of the water inlet end of the water guiding pump, and a water outlet pipe with the other end rotatably connected to the bottom end of the rotating column is fixedly connected to the outside of the water outlet end of the water guiding pump.
[0016] The beneficial effect of adopting the above further solution is that the water guiding component can introduce the dust removal liquid into the central column.
[0017] Furthermore, the number of the pressurized atomizing nozzles is multiple, and the multiple pressurized atomizing nozzles are evenly distributed on the outer side of the atomizing box. A connecting pipe is fixedly connected to the top end of the dust removal box, and a protective cover is sleeved on the outer side of the connecting pipe.
[0018] The beneficial effect of adopting the above further solution is that the multiple pressurized atomizing nozzles can increase the atomizing area.
[0019] Furthermore, the up-and-down adjusting assembly includes an adjusting hydraulic rod fixedly connected to the inner side of the adjusting ring. The top end of the telescopic end of the adjusting hydraulic rod is fixedly connected with a T-shaped connecting rod, and an adjusting spring with the other end fixedly connected to the outer side of the T-shaped connecting rod is fixedly connected to the inner side of the adjusting ring.
[0020] The beneficial effect of adopting the above further solution is that the up-and-down adjusting assembly can make the atomizing box...
[0021] Furthermore, the top end of the T-shaped connecting rod is arc-shaped, and the top end of the T-shaped connecting rod is in contact with the bottom end of the atomizing box. The number of the atomizing boxes is multiple, and the multiple atomizing boxes are distributed in an annular array on the outer side of the central column.
[0022] Furthermore, a cold air blower is fixedly connected to the top end of the fixed bottom plate. A cold air pipe extending to the inner side of the dust removal box is fixedly connected to the outer side of the air outlet end of the cold air blower. Cold air holes are formed in the outer side of the cold air pipe, and the number of the cold air holes is multiple, and the multiple cold air holes are evenly distributed on the outer side of the cold air pipe.
[0023] The beneficial effect of adopting the above further solution is that the cold air blower generates cold air.
[0024] Furthermore, a stirring rod is fixedly connected to the outer side of the lower output shaft of the double-shaft linear motor through a coupling, and stirring blades are fixedly connected to the outer side of the stirring rod.
[0025] The beneficial effect of adopting the above further solution is that the stirring blades can stir the dust removal liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a schematic structural diagram of the present invention;
[0027] Figure 2 is a structural sectional view of the present invention;
[0028] Figure 3 is a connection diagram of the first gear and the second gear of the present invention;
[0029] Figure 4 is a partial sectional view of the present invention;
[0030] Figure 5Connection diagram of the adjusting ring and the adjusting hydraulic rod of the present invention;
[0031] Figure 6 Connection diagram of the cold air duct and the cold air duct of the present invention.
[0032] In the figure: 1. Fixed bottom plate; 2. Dust removal box; 3. Fixed frame; 4. Rotating column; 5. Double-shaft linear motor; 6. Power transmission component; 61. First gear; 62. Second gear; 7. Adjusting ring; 8. Central column; 9. Water guiding component; 91. Water guiding pump; 92. Water inlet pipe; 93. Water outlet pipe; 10. Atomization box; 11. Boosting atomizing nozzle; 12. Connecting hose; 13. Up-and-down adjusting component; 131. Adjusting hydraulic rod; 132. T-shaped connecting rod; 133. Adjusting spring; 14. Moving wheel; 15. Moving handle; 16. Observation glass; 17. Dust removal liquid; 18. Connecting pipe; 19. Cold air blower; 20. Cold air duct; 21. Cold air hole; 22. Stirring rod; 23. Stirring blade; 24. Connecting spring. Detailed implementation manners
[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0034] Embodiment 1, given by Figures 1-3 A mobile dust removal device for tunnel construction. The present invention includes a fixed bottom plate 1. The top end of the fixed bottom plate 1 is fixedly connected with a dust removal box 2. The top end of the dust removal box 2 is fixedly connected with a fixed frame 3. The inner side of the fixed frame 3 is rotatably connected with a rotating column 4. The top end of the fixed frame 3 is fixedly connected with a double-shaft linear motor 5. The outer side of the top output shaft of the double-shaft linear motor 5 is fixedly connected with a power transmission component 6 through a coupling. The top end of the rotating column 4 is fixedly connected with an adjusting ring 7. The top end of the rotating column 4 is fixedly connected with a central column 8. The top end of the dust removal box 2 is fixedly connected with a water guiding component 9. The outer side of the central column 8 is rotatably connected with an atomization box 10. The outer side of the atomization box 10 is fixedly connected with a boosting atomizing nozzle 11. The outer side of the atomization box 10 is fixedly connected with a connecting hose 12 whose other end communicates with the outer side of the central column 8. The inner side of the adjusting ring 7 is fixedly connected with an up-and-down adjusting component 13. The outer side of the central column 8 is fixedly connected with a connecting spring 24 whose other end is fixedly connected with the outer side of the atomization box 10. The inner side of the dust removal box 2 is provided with a dust removal liquid 17.
[0035] Among them, the bottom end of the fixed bottom plate 1 is fixedly connected with four moving wheels 14. The top end of the fixed bottom plate 1 is fixedly connected with a moving handle 15. The inner side of the dust removal box 2 is fixedly connected with an observation glass 16.
[0036] The moving wheels 14 cooperate with the moving handle 15 to enable the fixed bottom plate 1 to move in position, so that the fixed bottom plate 1 can move in position in the tunnel. At the same time, the observation glass 16 can show the remaining amount of the dust removal liquid 17.
[0037] Among them, the power transmission component 6 includes a first gear 61 fixedly connected to the outer side of the output shaft at the top of the double-shaft linear motor 5. A second gear 62 is fixedly connected to the outer side of the rotating column 4, and the outer sides of the first gear 61 and the second gear 62 are meshed with each other.
[0038] Starting the double-shaft linear motor 5 can cause the first gear 61 to rotate, thereby driving the second gear 62 to rotate, and then the rotating column 4 will rotate.
[0039] Among them, the water guiding component 9 includes a water guiding pump 91 fixedly connected to the top of the dust removal box 2. A water inlet pipe 92 extending to the inside of the dust removal box 2 is fixedly connected to the outer side of the water inlet end of the water guiding pump 91, and a water outlet pipe 93 whose other end is rotatably connected to the bottom end of the rotating column 4 is fixedly connected to the outer side of the water outlet end of the water guiding pump 91.
[0040] Starting the water guiding pump 91 can introduce the dust removal liquid 17 into the central column 8 through the water outlet pipe 93 through the water inlet pipe 92.
[0041] Among them, the number of the pressurized atomizing nozzles 11 is multiple. The multiple pressurized atomizing nozzles 11 are evenly distributed on the outer side of the atomizing box 10. A connecting pipe 18 is fixedly connected to the top of the dust removal box 2, and a protective cover is sleeved on the outer side of the connecting pipe 18.
[0042] The multiple number of the pressurized atomizing nozzles 11 can increase the atomizing area, thereby improving the overall atomizing effect of the device.
[0043] Working principle:
[0044] After moving the fixed bottom plate 1 to the construction tunnel to be dust-removed through the cooperation of the moving wheels 14 and the moving handle 15, starting the water guiding pump 91 can introduce the dust removal liquid 17 into the central column 8 through the water outlet pipe 93 through the water inlet pipe 92, and at the same time introduce it into the atomizing box 10 through the connecting hose 12. The dust removal liquid 17 is atomized and sprayed out through the pressurized atomizing nozzles 11 on the outer side of the atomizing box 10, and the inner side of the construction tunnel can be dusted;
[0045] At the same time, starting the double-shaft linear motor 5 can cause the first gear 61 to rotate, thereby driving the second gear 62 to rotate, and then the rotating column 4 will rotate, which can cause the atomizing box 10 to rotate and make the overall atomizing effect of the device better.
[0046] Example two, by Figures 4-6Given that the up-and-down adjustment component 13 includes an adjustment hydraulic rod 131 fixedly connected to the inner side of the adjustment ring 7. The top end of the telescopic end of the adjustment hydraulic rod 131 is fixedly connected with a T-shaped connecting rod 132. An adjustment spring 133 is fixedly connected to the inner side of the adjustment ring 7, and the other end of the adjustment spring 133 is fixedly connected to the outer side of the T-shaped connecting rod 132.
[0047] Starting the adjustment hydraulic rod 131 can cause the T-shaped connecting rod 132 to move up and down, and then through the connecting spring 24, the atomization box 10 can move up and down.
[0048] The adjustment hydraulic rod 131 is driven by a battery.
[0049] Wherein, the top end of the T-shaped connecting rod 132 is arranged in an arc shape. The top end of the T-shaped connecting rod 132 is in contact with the bottom end of the atomization box 10. The number of atomization boxes 10 is multiple, and the multiple atomization boxes 10 are distributed in a circular array outside the central column 8.
[0050] The top end of the T-shaped connecting rod 132 being arranged in an arc shape can facilitate the rotation of the atomization box 10 and improve the rotation effect of the atomization box 10.
[0051] Wherein, a cold air blower 19 is fixedly connected to the top end of the fixed bottom plate 1. The outer side of the air outlet end of the cold air blower 19 is fixedly connected with a cold air duct 20 extending into the dust removal box 2. A plurality of cold air holes 21 are formed on the outer side of the cold air duct 20, and the plurality of cold air holes 21 are evenly distributed on the outer side of the cold air duct 20.
[0052] The cold air generated by the cold air blower 19 is introduced into the cold air holes 21 through the cold air duct 20. Thus, the dust removal liquid 17 can be cooled. At the same time, in summer, the construction tunnel can be cooled to a certain extent, improving the tunnel construction effect.
[0053] A plurality of through holes are formed on the outer side of the dust removal box 2, and the through holes can facilitate the discharge of the excess air inside the dust removal box 2.
[0054] Wherein, a stirring rod 22 is fixedly connected to the outer side of the output shaft at the lower end of the double-shaft linear motor 5 through a coupling. Stirring blades 23 are fixedly connected to the outer side of the stirring rod 22.
[0055] Starting the double-shaft linear motor 5 can cause the stirring rod 22 to rotate. Then, the stirring blades 23 can stir the dust removal liquid 17, which can improve the cooling effect of the dust removal liquid 17.
[0056] Working principle:
[0057] During the process of moving and dust-removing by the dust-removing box 2, the adjusting hydraulic rod 131 can be activated to move the T-shaped connecting rod 132 up and down. Under the action of the connecting spring 24, the atomizing box 10 can be rotated, thereby improving the overall atomizing effect of the device. The cold air generated by the cold air blower 19 enters the dust-removing liquid 17 through the cold air pipe 20. During the startup process of the double-shaft linear motor 5, the stirring rod 22 will rotate, and then the stirring blades 23 can stir the dust-removing liquid 17, improving the cooling effect of the dust-removing liquid 17.
[0058] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0059] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mobile dust removal device for tunnel construction, comprising a fixed bottom plate (1), characterized in that: The top end of the fixed bottom plate (1) is fixedly connected with a dust removal box (2), the top end of the dust removal box (2) is fixedly connected with a fixing frame (3), the inside of the fixing frame (3) is rotatably connected with a rotating column (4), the top end of the fixing frame (3) is fixedly connected with a double-shaft linear motor (5), the outside of the top output shaft of the double-shaft linear motor (5) is fixedly connected with a power transmission component (6) through a coupling, the top end of the rotating column (4) is fixedly connected with an adjusting ring (7), the top end of the rotating column (4) is fixedly connected with a central column (8), the top end of the dust removal box (2) is fixedly connected with a water guiding component (9), the outside of the central column (8) is rotatably connected with an atomizing box (10), the outside of the atomizing box (10) is fixedly connected with a pressurized atomizing nozzle (11), the outside of the atomizing box (10) is fixedly connected with a connecting hose (12) whose other end is communicated with the outside of the central column (8), the inside of the adjusting ring (7) is fixedly connected with an up-and-down adjusting component (13), the outside of the central column (8) is fixedly connected with a connecting spring (24) whose other end is fixedly connected with the outside of the atomizing box (10), and a dust removal liquid (17) is arranged inside the dust removal box (2).
2. The mobile dust removal device for tunnel construction according to claim 1, wherein: The bottom end of the fixed bottom plate (1) is fixedly connected with four moving wheels (14), the top end of the fixed bottom plate (1) is fixedly connected with a moving handle (15), and an observation glass (16) is fixedly connected inside the dust removal box (2).
3. The mobile dust removal device for tunnel construction according to claim 1, characterized in that: The power transmission component (6) includes a first gear (61) fixedly connected to the outside of the top output shaft of the double-shaft linear motor (5), a second gear (62) is fixedly connected to the outside of the rotating column (4), and the outside of the first gear (61) and the second gear (62) are meshed with each other.
4. The mobile dust removal device for tunnel construction according to claim 1, characterized in that: The water guiding component (9) includes a water guiding pump (91) fixedly connected to the top end of the dust removal box (2), a water inlet pipe (92) whose outside of the water inlet end is fixedly connected and extends to the inside of the dust removal box (2), and a water outlet pipe (93) whose outside of the water outlet end is fixedly connected and whose other end is rotatably connected to the bottom end of the rotating column (4).
5. The mobile dust removal device for tunnel construction according to claim 1, characterized in that: The number of the pressurized atomizing nozzles (11) is multiple, and the multiple pressurized atomizing nozzles (11) are evenly distributed on the outside of the atomizing box (10). A connecting pipe (18) is fixedly connected to the top end of the dust removal box (2), and a protective cover is sleeved on the outside of the connecting pipe (18).
6. The mobile dust removal device for tunnel construction according to claim 1, wherein: The up-and-down adjusting component (13) includes an adjusting hydraulic rod (131) fixedly connected to the inside of the adjusting ring (7), the top end of the telescopic end of the adjusting hydraulic rod (131) is fixedly connected with a T-shaped connecting rod (132), and an adjusting spring (133) whose other end is fixedly connected to the outside of the T-shaped connecting rod (132) is fixedly connected to the inside of the adjusting ring (7).
7. The mobile dust removal device for tunnel construction according to claim 6, wherein: The top end of the T-shaped connecting rod (132) is arranged in an arc shape, the top end of the T-shaped connecting rod (132) is in contact with the bottom end of the atomizing box (10), the number of the atomizing boxes (10) is multiple, and the multiple atomizing boxes (10) are distributed in an annular array on the outside of the central column (8).
8. The mobile dust removal device for tunnel construction according to claim 1, characterized in that: A cold air blower (19) is fixedly connected to the top end of the fixed bottom plate (1). The outer side of the air outlet end of the cold air blower (19) is fixedly connected with a cold air pipe (20) extending to the inner side of the dust removal box (2). Cold air holes (21) are formed in the outer side of the cold air pipe (20). The number of the cold air holes (21) is multiple, and the multiple cold air holes (21) are evenly distributed on the outer side of the cold air pipe (20).
9. The mobile dust removal device for tunnel construction according to claim 1, wherein: A stirring rod (22) is fixedly connected to the outer side of the lower output shaft of the double-shaft linear motor (5) through a coupling. Stirring blades (23) are fixedly connected to the outer side of the stirring rod (22).