Medicine mixing device

By designing the drug mixing device, the transmission shaft and sensor control with low rigidity and freely bent transmission shaft and sensor control are used to realize the automation and precise positioning of fireworks loading, solving the problems of low manual operation efficiency and poor safety, and improving production efficiency and safety.

CN120252437APending Publication Date: 2025-07-04百特(福建)智能装备科技有限公司
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Patent Information

Application Number
CN202510540390.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2025-07-04

AI Technical Summary

Technical Problem

The prior art firework loading process relies on manual operations, resulting in low efficiency and poor safety, and urgently needs automation equipment to replace it.

Method used

A drug mixing device is designed, including a base, a drug mixing mechanism, a belt conveying mechanism, a compression mechanism and a power mechanism. It uses a transmission shaft with low rigidity and freely bent freely connected to the power mechanism and the belt conveying mechanism. It combines sensors and blocking cylinders to achieve accurate positioning and control of the gunpowder bubble cake, and isolates the gunpowder powder in the sink to prevent combustibility.

Benefits of technology

It realizes the automated production of fireworks loading, improves efficiency and safety, ensures that the gunpowder is mixed evenly and accurately positioned, reduces vibration and noise, and ensures the fully automatic operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN120252437A_ABST
    Figure CN120252437A_ABST
Patent Text Reader

Abstract

The invention provides a medicine mixing device. The medicine mixing device comprises a base; a medicine mixing mechanism is arranged on the base, a belt conveying mechanism is arranged on the medicine mixing mechanism, and a pressing mechanism is arranged on the belt conveying mechanism; a power mechanism is arranged at the far ends of the belt conveying mechanism and the medicine mixing mechanism, and the power mechanism is used for providing power for the belt conveying mechanism and the medicine mixing mechanism; the power mechanism and the belt conveying mechanism are connected through a transmission shaft which is small in rigidity and can be freely bent. The transmission shaft which is small in rigidity and can be freely bent is adopted, and the problem that the relative positions of a motor shaft and a belt conveying roller shaft change all the time is effectively solved.
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Description

Technical Field

[0001] The present application relates to the field of fireworks production equipment, and particularly to a medicine mixing device. Background Art

[0002] Since the inner diameter of a single paper tube of fireworks is relatively large and the amount of gunpowder filled is required to be relatively accurate, the traditional manual gunpowder filling method has been used for filling gunpowder in fireworks in the prior art, which is slow, inefficient, requires a large number of operators and is unsafe. There is an urgent need for an automated fireworks filling mechanical production line to replace manual operation. Summary of the Invention

[0003] To achieve the above object, a medicine mixing device is proposed in the present application, including:

[0004] A base;

[0005] A medicine mixing mechanism is arranged on the base, a belt conveying mechanism is arranged on the medicine mixing mechanism, and a pressing mechanism is arranged on the belt conveying mechanism; a power mechanism is arranged at the far ends of the belt conveying mechanism and the medicine mixing mechanism, and the power mechanism is configured to provide power for the belt conveying mechanism and the medicine mixing mechanism; the power mechanism is connected to the belt conveying mechanism through a transmission shaft with small rigidity and free bendability.

[0006] Through the above technical solution, the power mechanism is connected to the belt conveying mechanism through a transmission shaft with small rigidity and free bendability, which can adapt to different installation positions and spatial layouts, and reduces vibration and noise during power transmission.

[0007] Specifically, it further includes: a sensor and a blocking cylinder; the sensor is arranged at one end of the belt conveying line and is configured to detect the position and quantity of gunpowder cake on the belt conveying line; the blocking cylinder is arranged at one end of the pressing mechanism and on the same side as the sensor; the blocking cylinder responds to the detection signal of the sensor, and the cylinder descends to block the gunpowder cake.

[0008] Through the above technical solution, the sensor can accurately detect the position and quantity of the gunpowder cake on the belt conveying line, providing accurate data for subsequent control; the blocking cylinder responds to the detection signal of the sensor, and the cylinder descends to block the gunpowder cake, which can achieve precise positioning and control of the gunpowder cake, facilitating subsequent medicine mixing operations or other treatments.

[0009] Specifically, the belt conveying mechanism includes a flat belt, a first bearing seat, a tensioning seat, a rigid coupling, a second bearing seat and a transmission shaft; the tensioning seat and the first bearing seat are mounted on the medicine mixing mechanism, and both the tensioning seat and the first bearing seat are installed with a roller shaft; the second bearing seat is connected to the first bearing seat through the transmission shaft and the rigid coupling, and the power of the power mechanism is transmitted to the roller shaft arranged between the first bearing seats through the transmission shaft and the rigid coupling, thereby driving the flat belt to move.

[0010] Through the above technical solution, the tensioning seat can adjust the tension of the flat belt, ensuring that the belt does not slip during operation, and improving the efficiency and stability of belt conveying.

[0011] Specifically, it further includes: a water tank; the water tank is installed above the base; the water tank is provided with a drain port, and a ball valve is installed below the drain port.

[0012] Through the above technical solution, a certain amount of water is stored in the water tank, and the gunpowder powder generated during the operation of the medicine mixing mechanism falls into the water in the water tank, thereby isolating and wetting the gunpowder from the air and hindering its flammability.

[0013] Specifically, the medicine mixing mechanism includes: side plates, the driving shaft and the driven shaft are rotatably arranged at both ends of the side plates and are at the same horizontal height. Synchronous wheels are respectively arranged at the same ends of the driving shaft and the driven shaft. A synchronous belt is sleeved on the synchronous wheels, and the pre-tightening force of the synchronous belt is adjusted by a tensioning mechanism fixed on the side wall of the water tank.

[0014] Specifically, the medicine mixing mechanism further includes: a bearing sleeved above the driving shaft, and an eccentric wheel arranged below the driving shaft; and the medicine mixing mechanism makes a circular motion under the action of the eccentric wheel.

[0015] The tensioning mechanism can adjust the pre-tightening force of the synchronous belt, ensuring that the synchronous belt does not slack during operation and improving the transmission efficiency.

[0016] Specifically, a detection block and a sensor are arranged between the driving shaft and the lower end surface of the belt conveying mechanism.

[0017] The arrangement of the detection block and the sensor can detect the position of the driving shaft, provide feedback information for the operation of the medicine mixing device, facilitate the precise control of the belt height, and ensure the smooth passing of the gun cake during loading and unloading.

[0018] Specifically, the power mechanism and the medicine mixing mechanism are connected by a rigid transmission shaft.

[0019] Specifically, the transmission shaft with small rigidity and free bending includes: a flexible shaft and an elastic coupling.

[0020] Compared with the prior art, the advantages of this application are as follows:

[0021] (1) The base is designed with a water tank and stores a certain amount of water. The gunpowder powder generated during the operation of the medicine mixing mechanism falls into the water in the water tank, thereby isolating and wetting the gunpowder from the air and hindering its flammability;

[0022] (2) The medicine mixing mechanism is an eccentric wheel mechanism, which makes the gun cake do a circular motion, and under the action of centrifugal force, the medicine powder in the gun cake is evenly mixed;

[0023] (3) The power mechanism is divided into the power of the belt conveyor line and the power of mixing medicine. Among them, the power transmission between the belt conveyor line and the motor adopts a flexible shaft drive, effectively solving the problem that the relative positions of the motor shaft and the belt conveyor drum shaft are constantly changing.

[0024] (4) The conveying unit adopts belt conveying to connect the bubble cakes of the incoming material conveying line and the blanking conveying line, ensuring the fully automated operation of the entire equipment.

[0025] (5) When the equipment stops mixing medicine, two control methods, namely sensors or encoders, are used to control the position of the equipment transmission shaft, and further control the accuracy of the belt height when mixing medicine stops. Description of the Drawings

[0026] The drawings are included to provide a further understanding of the embodiments and are incorporated into and constitute a part of this specification. The drawings illustrate the embodiments and, together with the description, are used to explain the principles of the present application. Other embodiments and many of the expected advantages of the embodiments will be readily recognized, as they become better understood by reference to the following detailed description. The elements of the drawings are not necessarily to scale with each other. The same reference numerals refer to corresponding similar components.

[0027] Figure 1 is a schematic diagram of the overall structure of a medicine mixing device according to an embodiment of the present application;

[0028] Figure 2 is a schematic diagram of the structure of the medicine mixing mechanism of a medicine mixing device according to an embodiment of the present application;

[0029] Figure 3 is a side view of the medicine mixing mechanism of a medicine mixing device according to an embodiment of the present application;

[0030] Figure 4 is a schematic diagram of the structure of the belt conveying mechanism of a medicine mixing device according to an embodiment of the present application.

[0031] The meanings of the numbers in the figure: 1, base; 2, medicine mixing mechanism; 3, pressing mechanism; 4, belt conveying mechanism; 5, power mechanism; 6, flexible shaft; 7, sensor; 8, blocking cylinder; 9, water tank; 10, side plate; 11, tensioning mechanism; 12, ball valve; 13, synchronous pulley; 14, synchronous belt; 15, driving shaft; 16, driven shaft; 17, bearing; 18, eccentric wheel; 19, detection block; 20, sensor; 21, synchronous pulley; 22, flat belt; 23, first bearing seat; 24, tensioning seat; 25, rigid coupling; 27, second bearing seat. Detailed Embodiments

[0032] In the following detailed description, reference is made to the accompanying drawings, which form a part of the detailed description and illustrate illustrative specific embodiments in which the present application can be practiced. In this regard, directional terms such as "top", "bottom", "left", "right", "upper", "lower", etc. are used with reference to the orientation of the described figures. Since the components of the embodiments can be positioned in several different orientations, the directional terms are used for the purpose of illustration and are in no way limiting. It should be understood that other embodiments can be utilized or logical changes can be made without departing from the scope of the present application. Therefore, the following detailed description should not be taken in a limiting sense, and the scope of the present application is defined by the appended claims.

[0033] As Figures 1 to 4 shown, a medicine mixing device includes:

[0034] A base 1;

[0035] A medicine mixing mechanism 2 is arranged on the base 1, a belt conveying mechanism 4 is arranged on the medicine mixing mechanism 2, and a pressing mechanism 3 is arranged on the belt conveying mechanism 4; a power mechanism 5 is arranged at the distal ends of the belt conveying mechanism 4 and the medicine mixing mechanism 2, and the power mechanism 5 is configured to provide power for the belt conveying mechanism 4 and the medicine mixing mechanism 2; the power mechanism 5 is connected to the belt conveying mechanism 4 through a transmission shaft with small rigidity and free bending.

[0036] A sensor 7 and a blocking air cylinder 8; the sensor 7 is arranged at one end of the belt conveying line and is configured to detect the position and quantity of the gunpowder cake on the belt conveying line; the blocking air cylinder 8 is arranged at one end of the pressing mechanism 3 and is on the same side as the sensor 207; the blocking air cylinder 8 responds to the detection signal of the sensor 207, so as to lower the air cylinder to block the gunpowder cake.

[0037] The belt conveying mechanism 4 includes a flat belt 22, a first bearing seat 23, a tensioning seat 24, a rigid coupling 25, a second bearing seat 27 and a transmission shaft; the tensioning seat 24 and the first bearing seat 23 are mounted on the medicine mixing mechanism 2, and both the tensioning seat 24 and the first bearing seat 23 are installed with roller shafts; the second bearing seat 27 is connected to the first bearing seat 23 through the transmission shaft and the rigid coupling 25, and the power of the power mechanism 5 is transmitted to the roller shafts arranged between the first bearing seats 23 through the transmission shaft and the rigid coupling 25, so as to drive the flat belt 22 to move.

[0038] A water tank 9 is installed above the base 1; the water tank 9 is provided with a drain port, and a ball valve 12 is installed below the drain port.

[0039] The medicine mixing mechanism 2 includes: side plates 10, a driving shaft 15 and a driven shaft 16 are rotatably arranged at both ends of the side plates 10 and are at the same horizontal height. Synchronous pulleys 2113 are respectively arranged at the same ends of the driving shaft 15 and the driven shaft 16. A synchronous belt 14 is sleeved on the synchronous pulleys 2113, and the pre-tightening force of the synchronous belt 14 is adjusted by a tensioning mechanism 11 fixed on the side wall of the water tank 9.

[0040] The medicine mixing mechanism 2 further includes: a bearing 17 sleeved above the driving shaft 15, and an eccentric wheel 18 arranged below the driving shaft 15; and the medicine mixing mechanism 2 makes a circular motion under the action of the eccentric wheel 18.

[0041] A detection block 19 and a sensor 20 are arranged between the lower end face of the driving shaft 15 and the belt conveying mechanism 4.

[0042] The power mechanism 5 is connected to the medicine mixing mechanism 2 through a universal joint.

[0043] The transmission shaft with low rigidity and free bending includes: a flexible shaft 6 and an elastic coupling.

[0044] In a specific embodiment, the empty cakes are automatically conveyed to the equipment belt conveying line 4 through the incoming material conveying line. When passing through the detection position of the sensor 7, the equipment blocking cylinder 8 descends. When the empty cakes are transported to the blocking position and the sensor 7 detects two bubble cakes, the equipment pressing mechanism 3 starts to press. After the pressing mechanism 3 presses the gun cakes, the medicine mixing mechanism 2 starts to make a circular motion under the action of the two eccentric wheel mechanisms, and the medicine powder is evenly mixed under the action of centrifugal force. After the medicine mixing is completed, the pressing mechanism 3 and the blocking cylinder 8 release the gun cakes, and the belt conveying line 4 starts to work to convey the gun cakes to the next process.

[0045] The power mechanism 5 is divided into the power of the belt conveying line and the power of medicine mixing. Among them, the power transmission between the belt conveying line and the motor adopts the flexible shaft 6 for transmission, effectively solving the change in the relative position with the motor shaft caused by the conveying belt of the roller shaft.

[0046] Obviously, those skilled in the art can make various modifications and changes to the embodiments of the present application without departing from the spirit and scope of the present application. In this way, if these modifications and changes are within the scope of the claims of the present application and their equivalent forms, the present application also aims to cover these modifications and changes. The word "comprising" does not exclude the existence of other elements or steps not listed in the claims. The simple fact that certain measures are recited in mutually different dependent claims does not indicate that the combination of these measures cannot be used to obtain benefits. Any reference signs in the claims should not be regarded as limiting the scope.

Claims

1. A medicine mixing device, characterized in that, Comprising: Base; A medicine mixing mechanism is arranged on the base, a belt conveying mechanism is arranged on the medicine mixing mechanism, and a pressing mechanism is arranged on the belt conveying mechanism; A power mechanism is arranged at the distal ends of the belt conveying mechanism and the medicine mixing mechanism, and the power mechanism is configured to provide power for the belt conveying mechanism and the medicine mixing mechanism; The power mechanism is connected to the belt conveying mechanism through a transmission shaft with small rigidity and free bendability.

2. A medicament mixing device according to claim 1, wherein, Further comprising: A sensor and a blocking cylinder; The sensor is arranged at one end of the belt conveying line and is configured to detect the position and quantity of the gunpowder cake on the belt conveying line; The blocking cylinder is arranged at one end of the pressing mechanism and on the same side as the sensor; The blocking cylinder responds to the detection signal of the sensor, so as to lower the cylinder to block the gunpowder cake.

3. The medicament mixing device according to claim 2, wherein The belt conveying mechanism comprises a flat belt, a first bearing seat, a tensioning seat, a rigid coupling, a second bearing seat and a transmission shaft; The tensioning seat and the first bearing seat are mounted on the medicine mixing mechanism, and both the tensioning seat and the first bearing seat are provided with roller shafts; The second bearing seat is connected to the first bearing seat through the transmission shaft and the rigid coupling, and the power of the power mechanism is transmitted to the roller shafts arranged between the first bearing seats through the transmission shaft and the rigid coupling, so as to drive the flat belt to move.

4. A medicament mixing device according to claim 2, characterized in that, Further comprising: Water tank; The water tank is installed above the base; The water tank is provided with a drain port, and a ball valve is installed below the drain port.

5. A medicament mixing device according to claim 4, characterized in that, The medicine mixing mechanism comprises: side plates, a driving shaft and a driven shaft are rotatably arranged at both ends of the side plates and are at the same horizontal height, synchronous wheels are respectively arranged at the same ends of the driving shaft and the driven shaft, a synchronous belt is sleeved on the synchronous wheels, and the pre-tightening force of the synchronous belt is adjusted by a tensioning mechanism fixed on the side wall of the water tank.

6. The medicament mixing device according to claim 5, characterized in that, The medicine mixing mechanism further comprises: a bearing sleeved above the driving shaft, and an eccentric wheel arranged below the driving shaft; And the medicine mixing mechanism makes a circular motion under the action of the eccentric wheel.

7. A medicament mixing device according to claim 6, characterized in that, A detection block and a sensor are arranged between the lower end face of the driving shaft and the belt conveying mechanism.

8. The medicament mixing device according to claim 1, wherein, The power mechanism is connected to the medicine mixing mechanism through a universal joint.

9. The medicine mixing device according to claim 1, characterized in that, The transmission shaft with small rigidity and free bendability comprises: a flexible shaft, an elastic coupling.