BIM Model Intelligent Prefabrication Detailed Design Methods, Equipment and Storage Media
By using BIM model-based intelligent prefabrication and detailed design methods, establishing standardized design family libraries and automated segmented design principles, the non-standardization problem of building electromechanical design has been solved, achieving efficient industrialized production and green construction, and improving the level of intelligent manufacturing in building electromechanical systems.
Patent Information
- Application Number
- CN202510328559.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2045-03-19
AI Technical Summary
In the field of building electromechanical systems, there is a lack of industrial standards at the design source, and the BIM model design has a low level of intelligence, resulting in serious non-standardization, making it difficult to achieve efficient industrialized production. Design data cannot effectively guide production, and there is a disconnect between design and production.
By adopting the intelligent prefabrication detailed design method of BIM model, and by establishing a standardized design family library, parametric settings, automatic replacement and generation functions, the standardized management of electromechanical models and one-to-one data restoration are achieved. Combined with national standards and industrial production requirements, automatic segmentation design principles are formulated to generate standardized prefabricated products.
The standardization of electromechanical models has been achieved, improving the accuracy and efficiency of design data, transforming nearly 100% of non-standard products into standard ones, enhancing production and installation efficiency, and enabling green construction without welding or cutting.
Smart Images

Figure CN120257429B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of BIM model design technology, specifically to a method, equipment, and storage medium for intelligent prefabrication detailed design of BIM models. Background Technology
[0002] Currently, the construction industry is characterized by extensive production methods, requiring individual design for each building, resulting in unique structures and electromechanical components. This demand for personalization presents a significant challenge to the construction industry's transformation towards a new type of industrialization.
[0003] In the field of building electromechanical systems, the processing and production of prefabricated components are characterized by small batches, multiple production runs, high non-standardization, and customization. These prefabricated components vary greatly in size, shape, type, and quantity. Currently, the typical application scenario for industrialized building electromechanical installation is the fully prefabricated assembly room, which presents the following design challenges.
[0004] 1. The lack of industry standard requirements for the basic design data of the BIM model at the design source means that the basic design data calculated from the BIM model cannot guide production and processing management.
[0005] 2. Currently, the electromechanical industry typically uses traditional BIM design and detailing software, which generally suffers from low levels of intelligence, long manual design cycles, and low work efficiency, making it difficult to achieve efficient, high-precision prefabrication detailing at the industrial level.
[0006] 3. The lack of industry standards and guidance at the source of BIM design leads to the unlimited non-standardization of prefabricated products, making it difficult to meet the needs of industrialized, digitalized, and efficient production.
[0007] 4. BIM models are closed at the design stage, and data is disconnected from the production stage and subsequent stages. They rely entirely on manual, inefficient analysis and transfer, which cannot meet the requirements of industrialization and hinders the implementation of BIM models from start to finish. Summary of the Invention
[0008] This invention proposes a BIM model intelligent prefabrication detailed design method, equipment and storage medium, which solves problems such as low intelligence level of design software, unlimited non-standardization of design results and design data not meeting the requirements of industrial processing.
[0009] To achieve the above objectives, the present invention adopts the following technical solution:
[0010] A BIM model-based intelligent prefabrication detailed design method includes the following steps:
[0011] S1. Design a refined and standardized governance algorithm for basic design data of electromechanical models;
[0012] S2. Based on step S1, design a rapid prefabrication detailed design algorithm.
[0013] Furthermore, step S1 specifically includes:
[0014] S11. Establish a standard-specific design family library for computer rooms, covering two categories: computer room piping connection family library and computer room piping valve family library. The key design parameters for computer room piping connection parts are set according to national standard specifications and drawings, while the key design parameters for computer room valve family library are set according to the requirements affecting processing and production.
[0015] S12. Review the key design parameters of the original design drawings and design specifications of the computer room pipelines, and organize the key design parameter information of the materials used for different pipe diameters of prefabricated pipes in the computer room and their corresponding connection methods, as well as the outer diameter and wall thickness of the pipes corresponding to the nominal diameter of the pipes under various materials.
[0016] S13. Input the design parameters of pipe outer diameter and wall thickness corresponding to the nominal diameter of pipes for various materials into the Revit design software;
[0017] S14. In Revit design software, use the information setting function to parameterize the materials and corresponding connection methods used for different pipe diameters of prefabricated pipes. At the same time, retrieve the parameter information in S12 to realize the basic design information setting of the model, export the design information list, and clear the original incorrect basic design information.
[0018] S15. Using the pipe type replacement function, import the design information list, identify the basic settings of the pipe type parameters in the original BIM model, match them with the parameter settings in the design list, retrieve the standard pipe section types and connectors in the design list, and replace the model.
[0019] S16. Using the valve accessory replacement function, extract the valve connection family model in the original design model. By setting keywords, realize the intelligent matching of the valve family parts in the original model with the special valve family library of the computer room pipeline. Using the replacement function, replace the valve family in the original design model to generate a standard valve family with special prefabricated design parameters.
[0020] S17. Using the valve accessory size parameter adjustment function, extract the key design parameters that affect prefabrication production and processing from the valve family model that carries special prefabrication design parameters after replacement, and import them in batches according to the actual measurement data of engineering procurement, so as to realize the one-to-one restoration of BIM model design data and improve the work efficiency of writing design model data.
[0021] S18. By using the above standard family library, design information settings, two identification and replacement functions, and one parameterized batch adjustment function, the original electromechanical BIM model transferred by the design institute can be replaced with a standard BIM family model, and the original design basic model data and procurement basic design data can be quickly imported, ultimately achieving standardized governance of BIM model design data.
[0022] Further, step S2 includes,
[0023] S21. Based on national standards, a standard BIM family model of flanges and bolts commonly used in computer rooms under different pressures was established. In the BIM model, the theoretical parameter data of the national standard is used as the basic model design data. After the flange materials of the project arrive on site, the accurate design data is accurately re-measured to determine the final measured design parameters. Through the table import and export function, the accurate design data can be brought into the BIM model.
[0024] S22. Based on the requirements of industrialized prefabrication of air conditioning water pipes and the connection method of balanced flanges and pipes, the key basic design parameter setting of pipe insertion depth into flat welding flanges was introduced. The distance parameter of pipe insertion into flange under different pipe diameters was set, so as to achieve consistency between the pipe design process based on BIM model and the process parameters of production line processing, cutting and assembly.
[0025] S23. Formulate design principles for the connection of piping and commonly used valves in the fully prefabricated machine room, as the basis for the automatic generation design of rapid prefabricated segmented flanges at the valve locations in the fully prefabricated machine room.
[0026] S24. To address the issue of unlimited non-standardization of prefabricated pipe sections in data centers due to the lack of component-level standard constraints during the detailed design stage, the industry's first design process standard library for prefabricated pipe sections in data centers has been established, comprising 5 major categories (I, L, F, T, and Z) and 65 sub-items. Standardization rules have been defined for prefabricated pipe sections based on parameters such as product type, assembly form, and geometric dimensions. This transforms the unlimited non-standardized pipe sections into standard products that can be parameterized, providing a product standard basis for the detailed design of digital prefabricated data centers.
[0027] By standardizing the design parameter codes for various design parameters such as pipe outer diameter, wall thickness, length, flange thickness, depth, elbow outer diameter, and center radius, a standard library of design process data is formed.
[0028] S25. Based on the design process standard library of 4 major categories and 65 sub-items of prefabricated pipe sections for computer room, reverse-engineer the design flange generation principle for prefabricated segmented design of fully prefabricated computer room pipes, and formulate relevant prefabricated products as the basis for the generation design of segmented pipe connections.
[0029] S26. Based on the types of prefabricated pipes in the fully prefabricated machine room and the connection relationship between the main and branch pipes, the automatic segmentation priority design principle for industrialized products of electromechanical installation was formulated as the design mechanism for the sequential generation of flanges for the rapid prefabrication and segmentation design of all pipes and valve components in the machine room.
[0030] S27. Extract the segmented range of the fully prefabricated computer room pipeline in the BIM model. According to the design scenario, extract the pipeline item by item in batches according to the whole connecting pipeline, or extract it in batches according to similar systems. Combined with the automatic segmentation algorithm of computer room pipeline and the two flange generation design principles, the automatic generation of flange connection parts of the computer room electromechanical pipeline BIM model can be realized.
[0031] S28. Establish product numbering principles. Based on the principle that each piping system independently identifies all connected pipes, connectors and their corresponding flanges in the machine room, the product numbering algorithm will number all selected components starting from the equipment port, first numbering branch pipes and then main pipes, and freely combining them. It will match the design process standard library of prefabricated pipe sections in the machine room. After successful matching, the automatic software will start the grouping function to form each prefabricated product, and assign product numbers and write product information data into the new BIM model attributes.
[0032] S29. Extract the model of each prefabricated product with a number, develop the function of automatically generating processing drawings for prefabricated products, automatically generate front view, side view, top view and three-dimensional view for each prefabricated product, and automatically generate design information statistics and writing such as design annotations, production instructions, drawing frames and drawing names, and key design statistics tables according to production and processing requirements.
[0033] S210. First, set the cutting parameters for the pipe material. The cutting length parameter is set according to the material loss length after cutting by the factory cutting machine, and the raw material cutting length parameter is the length of the pipe raw material purchased.
[0034] S211. Establish an intelligent material placement algorithm for prefabricated pipe products in the computer room, extract the design data of the processed pipe sections in the prefabricated products in the model, and reasonably summarize the number and sub-number of each processed product according to the loss of pipe raw materials and cutting length parameters. In the raw materials, perform BOM-driven data statistics on the cutting sequence and key cutting process parameters, and export the BOM list to the factory for cutting to realize model data driving.
[0035] S212. Utilize the intelligent compilation and statistical function of the prefabricated pipeline product model data in the computer room to formulate a standard model-driven statistical data BOM list around the material procurement, AGV automatic material picking and preparation, product quality inspection, and product on-site delivery. Use the intelligent compilation and statistical function to extract and compile model design data.
[0036] Furthermore, the design principles for the connection of piping and commonly used valves in the fully prefabricated machine room in step S23 are as follows:
[0037] a. The pipes on both sides of the reducer or reducer are connected using butterfly valve flanges;
[0038] b. The pipes on both sides of the wafer-type butterfly valve and the flange-type butterfly valve are connected by butterfly valve flanges.
[0039] c. Flat-welded flanges are used to connect the pipe sections.
[0040] d. The piping on both sides of the Y-type filter, check valve, energy meter, and balancing valve is connected by flat-welded flanges;
[0041] e. The flanges connecting the equipment are generally connected using the flanges that come with the equipment itself.
[0042] Furthermore, the flange generation design principles in step S25 are as follows:
[0043] a. Main pipe prefabrication segmented design principle: The flanges at the main pipe locations are automatically generated according to the following product length parameters;
[0044] b. Main and branch pipe prefabricated segmented design principle: The flanges at the main pipe positions are automatically generated according to the distance between the outer wall of the branch pipe and the main pipe.
[0045] c. Intersecting line branch pipe prefabrication segmented design principle: The flanges at the branch pipe positions are automatically generated according to the length parameters of T-class and F-class products.
[0046] d. Branch pipe segment design principle: For type I and type L products, flanges are intelligently generated based on length parameters.
[0047] Furthermore, the automatic segmentation priority design principle in step S26 is as follows:
[0048] Priority 1: Main pipe bends, main and branch pipe connections, and branch pipes.
[0049] Priority 2: Main elbows and intersecting lines;
[0050] Priority 3: Main product for direct pipeline section, serving as a segmented connection.
[0051] Furthermore, the algorithm calculation principles in S211 are as follows:
[0052] (1) Global cloth distribution in the model:
[0053] a. This method is consistent with the original fabric format, and a fabric count is performed on all products for which designs have been produced;
[0054] b. Ignore the numbering order and calculate the material placement based on the method of minimizing the number of cuts and the amount of remaining pipe material consumed;
[0055] c. The length of a single finished pipe is ≥ ∑ (pipe length) + number of cuts * cutting loss.
[0056] (2) Product Number Fabric:
[0057] a) This method uses the product numbers in ascending order to select fabric. One fabric data contains n complete or adjacent products.
[0058] b. While maintaining the product number in ascending order, use the method of cutting the least and consuming the least amount of remaining pipe material for material placement;
[0059] c. If, after a product is finished, there is leftover material that can be used for some of the pipes in adjacent numbered products, the pipes in the adjacent numbered products can be included in the fabric. The adjacent numbers are also fabricated in ascending order.
[0060] d. The length of a single finished pipe is ≥ ∑ (the length of the pipe in a single product) + ∑ (the length of the pipe in adjacent numbered products) + the number of cuts * cutting loss.
[0061] (3) Production line fabrication in stages and batches:
[0062] a. This method filters pipelines by production line, production period, and batch, and then distributes materials according to the ascending product number.
[0063] b. First, screen the pipes from the same production line and batch;
[0064] c. In the case of the same production line and the same batch, ignore the numbering order and calculate the material layout based on the method of cutting the least and having the least amount of remaining pipe material consumed.
[0065] d. The length of a single finished pipe is ≥ ∑ (the length of pipes in the same product period and batch) + the number of cuts * cutting loss.
[0066] (4) Fabrics produced in phases and batches with adjacent serial numbers on the production line:
[0067] a. This method involves screening the pipelines based on production line, production period, and batch, and then placing the materials according to the product's adjacent number.
[0068] b. First, select pipes from the same production line and batch; while maintaining the product number in ascending order, use the method of cutting the least and consuming the least amount of remaining pipe material for material placement.
[0069] c. If, after a product is finished, there is leftover material that can be used for some of the pipes in adjacent numbered products, the pipes in the adjacent numbered products can be included in the fabric. The adjacent numbers are also fabricated in ascending order.
[0070] d. The length of a single finished pipe is ≥ ∑ (the length of pipes in a single product of the same production line and batch) + ∑ (the length of pipes in adjacent numbered products of the same production line and batch) + number of cuts * cutting loss
[0071] In another aspect, the present invention also discloses a computer-readable storage medium storing a computer program, which, when executed by a processor, causes the processor to perform the steps of the method described above.
[0072] In another aspect, the present invention also discloses a computer device, including a memory and a processor, wherein the memory stores a computer program, and when the computer program is executed by the processor, the processor performs the steps of the method described above.
[0073] This invention solves the problem of the inability to industrialize and digitize prefabricated pipe sections due to the lack of standardization of prefabricated components, transforming nearly 100% non-standard products into standardized products. By creating a series of modular prefabricated machine room products, on-site assembly and construction achieves green and safe construction without welding or cutting, and with a modular approach, improving installation efficiency by more than 70% compared to traditional methods.
[0074] It can solve current industry problems:
[0075] This technological achievement solves the problems of low efficiency in traditional manual prefabrication decomposition design based on BIM / CAD, low utilization rate of BIM design data when design information is transferred through two-dimensional drawings, lack of processing technology information in the design model, and high non-standard rate of traditional prefabricated product design.
[0076] This technology has been applied to the construction of the Shenzhen China Construction Greater Bay Area Smart Industrial Park and has been promoted and applied in eight other construction projects, including the Shenzhen Liuxiandong Strategic Emerging Industries Headquarters Base and the Zhuhai Hengqin Science City Phase II. This has significantly improved my country's industrialized intelligent manufacturing technology in the construction electromechanical sector, achieving substantial social and economic benefits. According to evaluations by Academician Ding Lieyun and other industry professionals, this technology has reached an internationally leading level in the construction industry as a whole. Attached Figure Description
[0077] Figure 1 This is a flowchart of the present invention. Detailed Implementation
[0078] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of the present invention, but not all embodiments.
[0079] like Figure 1 As shown in this embodiment, the intelligent prefabrication detailed design method for BIM models includes the following steps:
[0080] 1. A refined and standardized governance algorithm for basic design data of electromechanical models was developed.
[0081] Step 1: Establish a standard-specific design family library for computer rooms, covering two categories: computer room piping connection family library and computer room piping valve family library. The key design parameters for computer room piping connection family library are set according to the national standard specification atlas (XXX), while the key design parameters for computer room valve family library are set according to the requirements affecting processing and production.
[0082] Step 2: Review the original design drawings and design specifications for the computer room pipelines, and compile information on the materials used for different pipe diameters of prefabricated pipes in the computer room, their corresponding connection methods, and the key design parameters of the pipe outer diameter and wall thickness corresponding to the nominal diameter of the pipes for each material.
[0083] Step 3: Input the design parameters of pipe outer diameter and wall thickness corresponding to the nominal diameter of pipes for various materials into the Revit design software.
[0084] Step 4: In Revit design software, use the information settings function to parameterize the materials and corresponding connection methods used for different pipe diameters of prefabricated pipes. Simultaneously, retrieve the parameter information from Step 2 to complete the basic design information settings for the model, export the design information list, and clear any erroneous basic design information. (Highlight of this technology: This setting allows for standardized setting of original design information parameters, and the exported list can clear non-standard design information from the original design institute's BIM model, improving the accuracy of the model's basic design parameters.)
[0085] Step 5: Using the pipe type replacement function, import the design information list, identify the basic settings of pipe type parameters in the original BIM model, match them with the parameter settings in the design list, retrieve the standard pipe section types and connectors from the design list, and replace the model. (Highlight of this technology: by identifying the standard design basic information list and standard pipes)
[0086] Step Six: Utilize the valve accessory replacement function to extract the valve connection family model from the original design model. By setting keywords, intelligently match the valve family components in the original model with the specialized valve family library for computer room piping. Then, use the replacement function to replace the valve families in the original design model, generating standard valve families carrying specialized pre-design parameters. (Highlight of this technology: By setting keywords, the original design valves in the model are quickly matched and replaced with valves in the specialized valve family library, achieving efficient utilization of valves in the original design model and improving model data management efficiency.)
[0087] Step 7: Utilize the valve accessory size parameter adjustment function to extract key design parameters affecting prefabrication and manufacturing from the replaced standard valve family model that carries specific prefabrication design parameters. Then, batch import these parameters based on actual measurement data from the engineering procurement process, achieving a one-to-one restoration of the BIM model design data and improving the efficiency of writing design model data. (Highlight of this technology: By setting key design parameters in the dedicated line family and combining them with the batch adjustment function, the design parameters of the replaced BIM model can be quickly adjusted, improving the efficiency of writing BIM model design parameters.)
[0088] Step 8: By using the above standard family library, design information settings, two identification and replacement functions, and one parameterized batch adjustment function, the original electromechanical BIM model transferred by the design institute can be replaced with a standard BIM family model. The original design basic model data and procurement basic design data can be quickly imported, ultimately achieving standardized governance of BIM model design data.
[0089] 2. Rapid prefabrication detailed design technology was developed.
[0090] Step 1: Based on the national standard GB / T 9124.1-2019 "Steel Pipe Flanges Part 1: PN Series", a standard BIM family model of flanges and bolts commonly used in computer rooms under different pressures was established. In the BIM model, the theoretical parameter data of the national standard is used as the basic model design data. After the flange materials for the project arrive on site, the accurate design data is accurately measured to determine the final measured design parameters. Through the table import and export function, the accurate design data can be brought into the BIM model to ensure the accuracy of the basic design of the BIM model.
[0091] Step 2: Based on the requirements for industrial prefabrication of air conditioning water pipes and the connection method between the balance flange and the pipe, key basic design parameters for the depth of pipe insertion into the flat welding flange were introduced. The distance parameters for pipe insertion into the flange under different pipe diameters were set, which ensured that the pipe design process based on the BIM model was consistent with the process parameters of material cutting and assembly on the production line, thereby improving the accuracy of the BIM model design data.
[0092] Step 3: Develop design principles for the connection of piping and commonly used valves in the fully prefabricated machine room, serving as the basis for the automated generation design of rapidly prefabricated segmented flanges at valve locations. The design principles for the connection of piping and commonly used valves in the fully prefabricated machine room are as follows:
[0093] a. The pipes on both sides of the reducer or reducer are connected using butterfly valve flanges;
[0094] b. The pipes on both sides of the wafer-type butterfly valve and the flange-type butterfly valve are connected by butterfly valve flanges.
[0095] c. Flat-welded flanges are used to connect the pipe sections.
[0096] d. The piping on both sides of the Y-type filter, check valve, energy meter, and balancing valve is connected by flat-welded flanges;
[0097] e. The flanges connecting the equipment are generally connected using the flanges that come with the equipment itself.
[0098] Step Four: Addressing the issue of unlimited non-standardization in prefabricated pipe sections for data centers due to the lack of component-level standards during the detailed design phase, this study established the industry's first design process standard library for prefabricated pipe sections for data centers, comprising 5 major categories (I, L, F, T, and Z) and 65 sub-items. Standardization rules were defined for prefabricated pipe sections based on product type, assembly form, and dimensional parameters, transforming the unlimited non-standardization of pipe sections into parameterizable standard products, providing a product standard foundation for the detailed design of digital prefabricated data centers. By standardizing the codes for various design parameters such as pipe outer diameter, wall thickness, length, flange thickness, depth, elbow outer diameter, and center radius, a design process data standard library was formed.
[0099] Step 5: Based on the design process standard library of 4 major categories and 65 sub-items of prefabricated piping components for the computer room, reverse-engineer the flange generation principles for the prefabricated segmented design of the fully prefabricated computer room piping, and formulate relevant prefabricated components as the basis for the segmented connection generation design of the piping. The flange generation design principles are as follows:
[0100] a. Main pipe pre-made segmented design principle: The flanges at the main pipe positions are automatically generated according to the following product length parameters.
[0101] b. Main and branch pipe prefabricated segmented design principle: The flanges at the main pipe positions are automatically generated according to the distance between the outer wall of the branch pipe and the main pipe.
[0102] c. Intersecting line branch pipe prefabrication segmented design principle: The flanges at the branch pipe locations are automatically generated according to the length parameters of T-class and F-class products.
[0103] d. Branch pipe segment design principle: For type I and type L products, flanges are intelligently generated based on length parameters.
[0104] Step Six: Based on the types of prefabricated piping in the fully prefabricated machine room and the connection relationships between main and branch pipes, an automatic segmentation priority design principle for industrialized electromechanical installation products was established. This principle serves as the design mechanism for the sequential generation of flanges in the rapid prefabrication and segmentation design of all piping and valve components in the machine room. The automatic segmentation priority design principle is as follows:
[0105] Priority 1: Main pipe bends, main and branch pipe connections, and branch pipes.
[0106] Priority 2: Main elbows and intersecting lines;
[0107] Priority 3: Main product for direct pipeline section, serving as a segmented connection.
[0108] Step 7: Extract segmented ranges of the prefabricated equipment room piping from the BIM model. Depending on the design scenario, extraction can be performed item by item along the entire connecting pipe section, or in batches based on similar systems. Combining the automatic segmentation algorithm for equipment room piping with two flange generation design principles, the automatic generation of flange connections for the equipment room's electromechanical pipelines in the BIM model can be achieved. (This technology's highlight: By setting rules such as a 4-category, 65-item design process standard library for prefabricated equipment room pipe sections, key product parameter setting principles, and main and branch pipeline segmentation design priorities, the algorithm transforms the traditional non-standardized segmented design of prefabricated equipment room piping into a standardized prefabricated design. This improves design standardization at the design source, thereby driving batch processing and production.)
[0109] Step 8: Establish product numbering principles. For each piping system, independently identify all connected pipes, connectors, and corresponding flanges within the machine room. The product numbering algorithm will number all selected components starting from the equipment outlet, first numbering branch pipes, then main pipes, allowing for free combination. This is matched against the machine room's prefabricated pipe section design process standard library. Upon successful matching, the automatic software grouping function is activated, forming each prefabricated product and assigning it a product number. The product name is set as (system abbreviation XXX-01 / N). The number increments according to the system's product quantity. Product information data is then written into the newly added BIM model attributes. (This technical highlight: Through the free product grouping algorithm and the automatic numbering parameter writing algorithm, productized design of building mechanical and electrical piping can be achieved.)
[0110] Step Nine: Extract the prefabricated product model for each number and develop a function to automatically generate processing drawings for the prefabricated products. This function automatically generates front, side, top, and 3D views for each prefabricated product. Simultaneously, it automatically generates design annotations, production instructions, drawing frames and titles, key design statistics tables, and other design information statistics according to production and processing requirements. (Highlight of this technology: The automatic product drawing generation function enables standardized drawing generation for each product, improving design drawing efficiency by over 95%).
[0111] Step 10: First, set the cutting parameters for the pipe material. The cutting length parameter is set according to the material loss length after cutting by the factory cutting machine, and the raw material cutting length parameter is the length of the pipe raw material purchased, which is usually 12m / 6m by default.
[0112] Step 11: Establish an intelligent material placement algorithm for prefabricated piping products in the computer room. Extract design data of processed pipe sections from the prefabricated products in the model. Based on the material loss of pipe raw materials and cutting length parameters, rationally summarize the product number and sub-number for each processed product. In the raw materials, perform BOM-driven data statistics on the cutting sequence and key cutting process parameters, and export the BOM list for factory cutting to achieve model data-driven operation. (Highlights of this intelligent material placement algorithm for prefabricated piping products in the computer room: Through intelligent material placement statistics, it is possible to effectively plan the processing cycle, cutting process, and cutting procedures required for the prefabricated products of the project, and export relevant driving BOM data, which can drive plasma cutting, automatic rust removal machines, and automatic material feeding warehouses for automated production of material feeding, rust removal, and cutting.) The algorithm calculation principles are as follows:
[0113] (1) Global cloth distribution in the model:
[0114] a. This method is consistent with the original fabric format, and a fabric count is performed on all products for which designs have been produced;
[0115] b. Ignore the numbering order and calculate the material placement based on the method of minimizing the number of cuts and the amount of remaining pipe material consumed;
[0116] c. The length of a single finished pipe is ≥ ∑ (pipe length) + number of cuts * cutting loss.
[0117] (2) Product Number Fabric:
[0118] a) This method uses the product numbers in ascending order to select fabric. One fabric data contains n complete or adjacent products.
[0119] b. While maintaining the product number in ascending order, use the method of cutting the least and consuming the least amount of remaining pipe material for material placement;
[0120] c. If, after a product is finished, there is leftover material that can be used for some of the pipes in adjacent numbered products, the pipes in the adjacent numbered products can be included in the fabric. The adjacent numbers are also fabricated in ascending order.
[0121] d. The length of a single finished pipe is ≥ ∑ (the length of the pipe in a single product) + ∑ (the length of the pipe in adjacent numbered products) + the number of cuts * cutting loss.
[0122] (3) Production line fabrication in stages and batches:
[0123] a. This method filters pipelines by production line, production period, and batch, and then distributes materials according to the ascending product number.
[0124] b. First, screen the pipes from the same production line and batch;
[0125] c. In the case of the same production line and the same batch, ignore the numbering order and calculate the material layout based on the method of cutting the least and having the least amount of remaining pipe material consumed.
[0126] d. The length of a single finished pipe is ≥ ∑ (the length of pipes in the same product period and batch) + the number of cuts * cutting loss.
[0127] (4) Fabrics produced in phases and batches with adjacent serial numbers on the production line:
[0128] a. This method involves screening the pipelines based on production line, production period, and batch, and then placing the materials according to the product's adjacent number.
[0129] b. First, select pipes from the same production line and batch; while maintaining the product number in ascending order, use the method of cutting the least and consuming the least amount of remaining pipe material for material placement.
[0130] c. If, after a product is finished, there is leftover material that can be used for some of the pipes in adjacent numbered products, the pipes in the adjacent numbered products can be included in the fabric. The adjacent numbers are also fabricated in ascending order.
[0131] d. The length of a single finished pipe is ≥ ∑ (the length of pipe in a single product of the same production line and batch) + ∑ (the length of pipe in adjacent numbered products of the same production line and batch) + number of cuts * cutting loss.
[0132] Step 12: Utilize the intelligent statistical compilation function of the prefabricated pipeline product model data in the computer room to formulate a standard model-driven statistical data BOM list around the material procurement, AGV automatic material picking and preparation, product quality inspection, and product on-site delivery. Use the intelligent statistical compilation function to extract and compile model design data.
[0133] In summary, the embodiments of the present invention solve the problem of the inability to industrialize and digitize prefabricated pipe sections due to the lack of standardization of prefabricated components, transforming nearly 100% non-standard products into standardized products; by creating a series of modular prefabricated machine room products, on-site assembly and construction achieves green and safe construction without welding or cutting, and with a modular approach, improving installation efficiency by more than 70% compared to traditional methods.
[0134] It can solve current industry problems:
[0135] This technological achievement solves the problems of low efficiency in traditional manual prefabrication decomposition design based on BIM / CAD, low utilization rate of BIM design data when design information is transferred through two-dimensional drawings, lack of processing technology information in the design model, and high non-standard rate of traditional prefabricated product design.
[0136] This technology has been applied to the construction of the Shenzhen China Construction Greater Bay Area Smart Industrial Park and has been promoted and applied in eight other construction projects, including the Shenzhen Liuxiandong Strategic Emerging Industries Headquarters Base and the Zhuhai Hengqin Science City Phase II. This has significantly improved my country's industrialized intelligent manufacturing technology in the construction electromechanical sector, achieving substantial social and economic benefits. According to evaluations by Academician Ding Lieyun and other industry professionals, this technology has reached an internationally leading level in the construction industry as a whole.
[0137] In another aspect, the present invention also discloses a computer-readable storage medium storing a computer program, which, when executed by a processor, causes the processor to perform the steps of the method described above.
[0138] In another aspect, the present invention also discloses a computer device, including a memory and a processor, wherein the memory stores a computer program, and when the computer program is executed by the processor, the processor performs the steps of the method described above.
[0139] In another embodiment provided in this application, a computer program product containing instructions is also provided, which, when run on a computer, causes the computer to execute any of the BIM model intelligent prefabrication detailed design methods described in the above embodiments.
[0140] It is understood that the systems, devices, and storage media provided in the embodiments of the present invention correspond to the methods provided in the embodiments of the present invention, and the explanations, examples, and beneficial effects of the relevant content can be referred to the corresponding parts of the above methods.
[0141] In the above embodiments, implementation can be achieved entirely or partially through software, hardware, firmware, or any combination thereof. When implemented using software, it can be implemented entirely or partially as a computer program product. The computer program product includes one or more computer instructions. When the computer program instructions are loaded and executed on a computer, all or part of the processes or functions described in the embodiments of this application are generated. The computer can be a general-purpose computer, a special-purpose computer, a computer network, or other programmable device. The computer instructions can be stored in a computer-readable storage medium or transmitted from one computer-readable storage medium to another. For example, the computer instructions can be transmitted from one website, computer, server, or data center to another website, computer, server, or data center via wired (e.g., coaxial cable, fiber optic, digital subscriber line (DSL)) or wireless (e.g., infrared, wireless, microwave, etc.) means. The computer-readable storage medium can be any available medium that a computer can access or a data storage device such as a server or data center that integrates one or more available media. The available medium can be a magnetic medium (e.g., floppy disk, hard disk, magnetic tape), an optical medium (e.g., DVD), or a semiconductor medium (e.g., solid state disk (SSD)).
[0142] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0143] The various embodiments in this specification are described in a related manner. Similar or identical parts between embodiments can be referred to mutually. Each embodiment focuses on describing the differences from other embodiments. In particular, the system embodiments are basically similar to the method embodiments, so the description is relatively simple; relevant parts can be referred to the descriptions of the method embodiments.
[0144] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A BIM model intelligent prefabricated deepening design method, characterized in that, It comprises the following steps, S1, design electromechanical model basic design data refinement standardization management algorithm; S2, based on step S1 design fast prefabrication deepening design algorithm; Step S1 specifically includes: S11, establish a standard special design family library for machine rooms, covering two items of machine room pipeline connecting piece special family library and machine room pipeline valve special family library, wherein the key design parameters of machine room pipeline connecting piece are set according to the national standard specification atlas, and the key design parameters of machine room valve special family are set according to the influence of processing and production requirements; S12, comb the key design parameters of the original design drawings and design description of the machine room pipeline, and sort out the materials used under different pipe diameters of prefabricated processing pipeline in the machine room and their corresponding connection methods, as well as the pipe outer diameter and wall thickness corresponding to the pipe nominal diameter under various materials; S13, the pipe outer diameter and wall thickness design parameter information corresponding to the pipe nominal diameter under various materials is recorded in the Revit design software; S14, in the Revit design software, use the information setting function to parameterize set the materials used under different pipe diameters of prefabricated processing pipeline and their corresponding connection methods, and call the parameter information in S12, realize the model basic design information setting, and export the design information list, and clear the original error design basic information; S15, use the pipe type replacement function, import the design information list, identify the original BIM model pipe type parameter basic setting, match with the design list parameter setting, call the standard pipe section type and connecting piece in the design list, and replace the model; S16, use the valve accessory replacement function, extract the valve connecting piece family model in the original design model, set the key word, realize the intelligent matching of the valve family in the original model with the machine room pipeline valve special family library, use the replacement function to replace the valve family in the original design model, and generate the standard valve family carrying special prefabricated design parameters; S17, use the valve accessory size parameter adjustment function, extract the key design parameters affecting prefabricated production and processing in the standard valve family model carrying special prefabricated design parameters after replacement, and batch import according to the engineering bidding and procurement measured data, realize one-to-one restoration of BIM model design data, and improve the work efficiency of design model data writing; S18, through the standard family library, design information setting, recognition and replacement function and parameterized batch adjustment function, the original electromechanical BIM model handed over by the original design institute can be replaced by the standard BIM family model, the original design basic model data and the bidding basic design data can be quickly imported, and finally the BIM model design data standardization management is realized.
2. The BIM model intelligent prefabrication deepening design method according to claim 1, wherein: Step S2 includes, S21, According to the national standard, the standard BIM family model of flange and bolt commonly used in machine room under different pressure is established. In the BIM model, the design data is based on the theoretical parameter data of national standard. After the project flange material is on site, the accurate design data is accurately measured, and the final measured design parameter is determined. Through the table import and export function, the accurate design data can be brought into the BIM model; S22, According to the industrial prefabrication processing and production requirements of air conditioning water pipeline, combined with the connection mode of balanced flange and pipeline, the key basic design parameter setting of pipeline insertion flat welding flange depth is introduced. The distance parameter of pipeline deep into flange under different pipe diameter is set, and the pipeline design process based on BIM model is realized, which is consistent with the process parameter constraint of production line cutting and matching; S23, The design principle of full prefabricated machine room pipeline and common valve connection is formulated, which is the basis for automatic generation of quick prefabricated sectional flange at valve position in full prefabricated machine room; S24, In view of the problem of unlimited non-standard product caused by lack of standard constraint at part level in deepening design stage of machine room prefabricated pipe section, the first 5 categories of machine room pipe section prefabricated product in the industry, namely I, L, F, T and Z, are established. 65 sub item design process standard library. According to product type, matching form, shape size and other parameters, the standardization rules of pipe section prefabricated product are defined, and the unlimited non-standard product of pipe section is converted into parameterized standard product, which provides product standard basis for digital prefabrication deepening design of machine room; Through the unified design parameter code of pipeline outer diameter, wall thickness, length, flange thickness, depth, elbow outer diameter and center radius, the design process data standard library is formed; S25, According to the design process standard library of 4 categories and 65 sub items of machine room pipe section prefabricated product, the generation principle of prefabricated sectional design flange of full prefabricated machine room pipeline is formulated, and the related prefabricated product is formulated, which is the basis for pipeline sectional connection generation design; S26, According to the classification of prefabricated product pipeline in full prefabricated machine room and the connection relationship between main pipe and branch pipe, the automatic sectional priority design principle of industrialized product in full prefabricated machine room is formulated, which is the design mechanism of the generation order of quick prefabricated sectional design flange of all pipelines and valve parts in machine room; S27, The sectional range of BIM model of full prefabricated machine room pipeline is extracted. According to the design scene needs, the whole section connection pipeline is extracted item by item in batches, or the same system is extracted in batches. Combined with the automatic sectional algorithm of machine room pipeline and the two flange generation design principles, the automatic generation of flange connecting piece of machine room electromechanical pipeline BIM model can be realized; S28, The product number principle is established. According to the independent identification of all connected pipelines, connecting pieces and their corresponding flanges in machine room of each pipeline system, the product number algorithm will number all the selected components from the equipment port, first number the branch pipe, then number the main pipe for free combination. Match with the design process standard library of machine room pipe section prefabricated product. After successful matching, the automatic software preparation function is started, and the product of each prefabrication processing and production is formed, and the product number is carried out. The product information data is written into the BIM model attribute addition. S29, extract each numbered precast product model, develop a precast product automatic processing drawing function, generate a front view, a side view, a top view and a three-dimensional view for each precast product, and simultaneously generate design annotations, production instructions, annotations, picture frames and picture names, and key design statistics according to production processing requirements, and design information statistics and writing; S210, first, set the pipe raw material cutting parameters, the cutting length parameter is set according to the material loss length after cutting by the factory cutting machine, and the raw material blanking length parameter is the pipe raw material purchase length; S211, establish an intelligent material distribution algorithm for prefabricated pipe products in the machine room, extract the design data of the prefabricated products in the model, reasonably summarize each processing product number and sub-number according to the pipe raw material and cutting length parameter loss, and perform BOM driven data statistics on the cutting sequence and cutting key process parameters in the raw material, and export the BOM list to the factory cutting to realize model data driving; S212, use the model data intelligent preparation and statistical function of prefabricated pipe products in the machine room, develop standard model driven statistical data BOM list around material procurement, AGV trolley automatic material taking and preparation, product quality inspection and product on-site delivery link, and use the intelligent preparation and statistical function to extract and prepare model design data. 3.The BIM model intelligent prefabricated deepening design method according to claim 2, characterized in that: The design principles for connecting the fully prefabricated machine room pipe with the commonly used valve in step S23 are as follows: a. The butterfly valve flange is used to connect the pipes on both sides of the large head and the small head; b. The butterfly valve flange is used to connect the pipes on both sides of the clamp type butterfly valve and the flange type butterfly valve; c. The pipe connection segmentation point is connected by using a flat welding flange; d. The flat welding flange is used to connect the pipes on both sides of the Y-type filter, check valve, energy meter and balance valve; e. The flange of the connected equipment is generally connected by using the flange provided by the equipment itself.
4. The BIM model intelligent prefabrication deepening design method according to claim 2, characterized in that: The design principles for generating the flange in step S25 are as follows: a. The main pipe prefabricated product generated segmentation design principle: the flange at the position of the main pipe is automatically generated according to the following product length parameters; b. The main branch pipe prefabricated product generated segmentation design principle: the flange at the position of the main pipe is automatically generated according to the distance between the outer wall of the branch pipe and the main pipe; c. The intersecting line branch pipe prefabricated product generated segmentation design principle: the flange at the position of the branch pipe is automatically generated according to the T-type and F-type product length parameter settings; d. The branch pipe segmentation design principle: the I-type product and the L-type product are intelligently generated flanges according to the length parameters.
5. The BIM model intelligent prefabrication deepening design method according to claim 2, characterized in that: The automatic segmentation priority design principles in step S26 are as follows: Priority 1: main pipe elbow product, main branch pipe connecting pipe, branch pipe; Priority 2: main pipe elbow and intersecting line product; Priority 3: main pipe straight pipe segment product, which plays a segmentation connection role.
6. The BIM model intelligent prefabrication deepening design method according to claim 2, characterized in that: The algorithm calculation principles in S211 are as follows: (1) Model global material distribution: a. This mode is consistent with the original material distribution form, and all products that have been drawn are subjected to material distribution statistics; b. Ignore the numbering order, and perform material distribution calculation in the manner of cutting the least and consuming the least amount of remaining pipe material; c. The length of a single finished pipe is greater than or equal to ∑(pipe length) + cutting times * cutting loss; (2) Product number cloth: a. This method is based on ascending product number cloth, and one cloth data contains n complete or adjacent numbered products; b. In the case of maintaining ascending product number, the least cutting and the smallest remaining pipe consumption are used to cloth; c. If one product cloth is completed, the remaining material can be used for part of the pipe in the adjacent numbered product, and the pipe in the adjacent numbered product can be counted in the cloth, and the adjacent number is also clothed in ascending order; d. The length of a single finished pipe is greater than or equal to ∑(single product pipe length) + ∑(pipe length in adjacent numbered products) + cutting times * cutting loss; (3) Production line staging and batch cloth: a. This method screens the pipe according to production line, stage and batch, and then according to ascending product number cloth; b. First, screen the pipe of the same production line, stage and batch; c. In the case of the same production line, stage and batch, ignore the number sequence, and use the least cutting and the smallest remaining pipe consumption to cloth; d. The length of a single finished pipe is greater than or equal to ∑(pipe length of the same product stage and batch) + cutting times * cutting loss; (4) Production line staging and batch adjacent number cloth: a. This method screens the pipe according to production line, stage and batch, and then according to product adjacent number cloth; b. First, screen the pipe of the same production line, stage and batch; in the case of maintaining ascending product number, use the least cutting and the smallest remaining pipe consumption to cloth; c. If one product cloth is completed, the remaining material can be used for part of the pipe in the adjacent numbered product, and the pipe in the adjacent numbered product can be counted in the cloth, and the adjacent number is also clothed in ascending order; d. The length of a single finished pipe is greater than or equal to ∑(single product pipe length of the same production line, stage and batch) + ∑(pipe length of adjacent numbered products of the same production line, stage and batch) + cutting times * cutting loss.
7. A computer readable storage medium storing a computer program, characterized in that, The computer program is executed by the processor, so that the processor executes the steps of the method of any one of claims 1 to 6.
8. A computer device comprising a memory and a processor, the memory storing a computer program, characterized in that, The computer program is executed by the processor, so that the processor executes the steps of the method of any one of claims 1 to 6.
Citation Information
Patent Citations
BIDA integral engineering technology system
CN107542161A