Power distribution cabinet detection device with carding and repairing functions

Abstract

The invention discloses a power distribution cabinet detection device with carding and repairing functions, and relates to the technical field of power distribution cabinets. The power distribution cabinet detection device with the carding and repairing functions comprises a supporting seat, an electric push rod and a conveying mechanism driven by a motor are assembled on the supporting seat, the bottom of the electric push rod is in transmission connection with a carding plate, and a tin welding gun is assembled on the side face of the carding plate. According to the power distribution cabinet detection device with the carding and repairing functions, after a power distribution cabinet plate and wires are preliminarily welded, the power distribution cabinet plate and the wires are placed on the conveying mechanism, and the conveying mechanism and an electric push rod are started; and a first hydraulic bin, a hydraulic device, a transmission rod, an arc-shaped rod, a rotating rod, a first gear, a second gear, a first cam, a stress rod, a first spring and a connecting rod are matched, equal-interval spot welding operation can be conducted between the power distribution cabinet plate and the wire rod, the device can be used under the condition, and meanwhile waste of welding materials is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of distribution cabinets, and specifically to a detection device for distribution cabinets with sorting and repair functions. Background Art

[0002] Distribution cabinets are divided into power distribution cabinets, lighting distribution cabinets, and metering cabinets, and are the end devices of the power distribution system. Distribution cabinets are collectively referred to as motor control centers. Distribution cabinets are used in occasions where the load is relatively dispersed and the number of circuits is small; motor control centers are used in occasions where the load is concentrated and the number of circuits is large. They distribute the electric energy of a certain circuit of the upper-level power distribution equipment to the nearby loads, and this level of equipment should provide protection, monitoring, and control for the load.

[0003] Chinese Patent CN110380353B, authorized and announced on January 15, 2021, discloses a detection device for distribution cabinets with sorting and repair functions. Among them, it includes: a distribution cabinet, instruments, and a wire detection device. An instrument is fixedly connected inside the distribution cabinet, and each instrument is connected by a wire. The wire detection device is fixedly connected to the wire. In the above application document, the wires connected between each instrument are sorted through the wire detection device, so that the wires will not be too messy and inconvenient to maintain during future maintenance, achieving the effect of facilitating future maintenance. However, when it comes to the wires initially welded to the distribution cabinet panel by soldering during the production of the distribution cabinet, it is difficult for this device to perform corresponding sorting and repair operations on them, and when the device performs secondary welding operations, there is waste of welding materials caused by excessive welding operations. Summary of the Invention

[0004] In view of the deficiencies of the prior art, the present invention provides a detection device for distribution cabinets with sorting and repair functions, which solves the problems raised in the above background art. To achieve the above objectives, the present invention is realized through the following technical solutions: A detection device for distribution cabinets with sorting and repair functions includes a support base, on which an electric push rod and a conveying mechanism driven by a motor are respectively assembled. The bottom of the electric push rod is drivingly connected to a sorting plate, and a soldering gun is assembled on the side of the sorting plate. A repair component is provided on the side of the support base. The repair component includes a first hydraulic chamber and a hydraulic device. One end of the first hydraulic chamber is slidably connected to a transmission rod, which is fixedly connected to the carding plate. The other end of the first hydraulic chamber is slidably connected to an arc rod. A through rotating rod is rotatably connected to the side of the arc rod. A first gear is drivingly connected to the side of the conveying mechanism. A second gear and a first cam are fixedly connected to the outer side of the rotating rod. The second gear meshes with the first gear. A force-bearing rod is slidably connected to the side of the hydraulic device. A first spring is assembled on the side of the force-bearing rod. A connecting rod is slidably connected to the end of the hydraulic device away from the force-bearing rod. Equal-spacing spot welding operations can be performed between the cabinet board and the wire of the power distribution cabinet, enabling the device to be used in this situation and reducing the waste of welding materials.

[0005] Preferably, after the repair component is activated, the force-bearing rod contacts the first cam.

[0006] Preferably, the connecting rod is located on the side of the soldering gun and is assembled on the soldering gun.

[0007] Preferably, a cleaning component is provided inside the support base. The cleaning component includes a third gear. A first sprocket is drivingly connected to the side of the third gear. A first chain is assembled on the outer side of the first sprocket. A through rotating rod is rotatably connected to the inside of the support base. A second sprocket is fixedly connected to the outer side of the rotating rod. A reciprocating lead screw is fixedly connected to the side of the rotating rod. A sliding block is threadedly connected to the outer side of the reciprocating lead screw. A cleaning brush is assembled at the bottom of the sliding block. The conveyor belt on the conveying mechanism can be cleaned to a certain extent, preventing welding slag from dripping onto the conveying mechanism and affecting the use of the device.

[0008] Preferably, when the cleaning component is activated, the third gear meshes with the second gear.

[0009] Preferably, the end of the first chain away from the first sprocket is assembled at the outer side position of the second sprocket.

[0010] Preferably, an auxiliary cleaning component is provided inside the support base. The auxiliary cleaning component includes a first bevel gear. A second bevel gear is rotatably connected to the side of the support base. A third sprocket is drivingly connected to the side of the second bevel gear. A second chain is assembled on the outer side of the third sprocket. A fourth sprocket is rotatably connected to the side of the support base. A second cam is drivingly connected to the side of the fourth sprocket. The subsequent cleaning effect of the cleaning brush is improved, making the device easier to use.

[0011] Preferably, the end of the second chain away from the third sprocket is assembled at the outer side position of the fourth sprocket.

[0012] The present invention provides a power distribution cabinet detection device with carding and repair functions, having the following beneficial effects: (1) For the power distribution cabinet detection device with carding and repair functions, after initially welding the cabinet board and wire of the power distribution cabinet, place the cabinet board and wire on the conveying mechanism. Start the conveying mechanism and the electric push rod, and then cooperate with hydraulic chamber 1, hydraulic device, transmission rod, arc rod, rotating rod, gear 1, gear 2, cam 1, stress rod, spring 1 and connecting rod to perform equally spaced spot welding operations between the cabinet board and wire of the power distribution cabinet, enabling the device to be used in this situation and reducing the waste of welding materials at the same time.

[0013] (2) After completing the carding and repair operations of a batch of materials for the power distribution cabinet detection device with carding and repair functions, start the electric push rod to return the device to the initial state. Then start the conveying mechanism again and cooperate with gear 3, sprocket 1, chain 1, rotating rod, sprocket 2, reciprocating lead screw, sliding block and cleaning brush to clean the conveyor belt on the conveying mechanism to a certain extent, preventing welding slag from dripping on the conveying mechanism and affecting the use of the device.

[0014] (3) When the repair component of the power distribution cabinet detection device with carding and repair functions is in the enabled state and the cleaning component is in the disabled state, cooperate with the rotating rod, bevel gear 1, bevel gear 2, sprocket 3, chain 2, sprocket 4 and cam 2 to strike the cleaning brush that is stationary on the side of cam 2 at this time, vibrating the welding slag on it and falling off, improving the subsequent cleaning effect of the cleaning brush and making the device easier to use. Description of the Drawings

[0015] Figure 1 is the three-dimensional structure schematic diagram of the overall appearance of the present invention; Figure 2 is the three-dimensional structure schematic diagram of the overall cross-section of the present invention; Figure 3 is the three-dimensional structure schematic diagram of the repair component of the present invention; Figure 4 is of the present invention Figure 3 the enlarged structure schematic diagram at A in; Figure 5 is the three-dimensional structure schematic diagram of the cleaning component of the present invention; Figure 6 is of the present invention Figure 5 the enlarged structure schematic diagram at B in; Figure 7 is the three-dimensional structure schematic diagram of the auxiliary cleaning component of the present invention; Figure 8 is of the present invention Figure 7 the enlarged structure schematic diagram at C in.

[0016] In the figure: 100, Support base; 200, Electric push rod; 300, Conveyor mechanism; 400, Carding plate; 500, Soldering gun; 600, Repair component; 601, First hydraulic chamber; 602, Hydraulic device; 603, Transmission rod; 604, Arc rod; 605, Rotating rod; 606, First gear; 607, Second gear; 608, First cam; 609, Stress rod; 610, First spring; 611, Connecting rod; 700, Cleaning component; 701, Third gear; 702, First sprocket; 703, First chain; 704, Rotating rod; 705, Second sprocket; 706, Reciprocating lead screw; 707, Sliding block; 708, Cleaning brush; 800, Auxiliary cleaning component; 801, First bevel gear; 802, Second bevel gear; 803, Third sprocket; 804, Second chain; 805, Fourth sprocket; 806, Second cam. Detailed implementation mode

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0018] Embodiment 1

[0019] Please refer to Figures 1 - 4 , a power distribution cabinet detection device with carding and repair functions, including a support base 100. An electric push rod 200 and a conveyor mechanism 300 driven by a motor are respectively assembled on the support base 100. The bottom of the electric push rod 200 is drivingly connected to a carding plate 400. A soldering gun 500 is assembled on the side of the carding plate 400. After initially welding the power distribution cabinet panel and wire, place the power distribution cabinet panel and wire on the conveyor mechanism 300 and start the conveyor mechanism 300 to drive the power distribution cabinet panel and wire to move. At this time, start the electric push rod 200 to drive the carding plate 400 connected to it to move downward to the wire. The protruding parts at both ends of the carding plate 400 perform corresponding carding operations on the wire, and the soldering gun 500 assembled on the side of the carding plate 400 performs repair welding operations between the power distribution cabinet panel and the wire; A repair component 600 is arranged on the side of the support base 100. The repair component 600 includes a first hydraulic chamber 601 and a hydraulic device 602. One end of the first hydraulic chamber 601 is slidably connected to a transmission rod 603. The transmission rod 603 is fixedly connected to the carding plate 400. The other end of the first hydraulic chamber 601 is slidably connected to an arc rod 604. Perform repair welding operations; the downward moving carding plate 400 synchronously drives the transmission rod 603 fixedly connected to it to move downward, increasing the pressure in the first hydraulic chamber 601 slidably connected to the transmission rod 603, and driving the arc rod 604 slidably connected to the first hydraulic chamber 601 to move.

[0020] A through rotating rod 605 is rotatably connected to the side surface of the arc-shaped rod 604. A first gear 606 is drivingly connected to the side surface of the conveying mechanism 300. A second gear 607 and a first cam 608 are fixedly connected to the outer side of the rotating rod 605 respectively. When the arc-shaped rod 604 moves, it can drive the rotating rod 605 rotatably connected thereto to move, so that the rotating rod 605 drives the second gear 607 and the first cam 608 fixedly connected thereto to move respectively. The second gear 607 meshes with the first gear 606. A force-bearing rod 609 is slidably connected to the side surface of the hydraulic device 602. After the repair assembly 600 is activated, the force-bearing rod 609 contacts the first cam 608. When the second gear 607 and the first cam 608 move, the first cam 608 immediately moves to the side position of the force-bearing rod 609 and contacts the force-bearing rod 609. After the second gear 607 moves, it still meshes with the first gear 606.

[0021] A first spring 610 is assembled on the side surface of the force-bearing rod 609. One end of the hydraulic device 602 away from the force-bearing rod 609 is slidably connected to a connecting rod 611. The connecting rod 611 is located at the side position of the soldering gun 500, and the connecting rod 611 is assembled on the soldering gun 500. At this time, after the conveying mechanism 300 is started, it can synchronously drive the first gear 606 drivingly connected thereto to rotate, so that the first gear 606 drives the second gear 607 meshing with it to rotate. The second gear 607 drives the rotating rod 605 fixedly connected thereto to rotate, so that the rotating rod 605 drives the first cam 608 fixedly connected thereto to rotate. When the protruding part of the first cam 608 rotates to the force-bearing rod 609, it can squeeze the force-bearing rod 609, so that the force-bearing rod 609 squeezes the first spring 610 and moves. When the protruding part of the first cam 608 moves away from the force-bearing rod 609 due to continuous rotation, the force-bearing rod 609 can be reset under the action of the first spring 610. Cooperating with the hydraulic device 602 slidably connected to the force-bearing rod 609, it can drive the connecting rod 611 slidably connected to the hydraulic device 602 to reciprocate horizontally. The connecting rod 611 drives the soldering gun 500 connected thereto to reciprocate, so as to perform equally spaced spot welding operations between the cabinet board of the power distribution cabinet and the wire, so that the device can be used in this case, and at the same time reduce the waste of welding materials.

[0022] During use, after initially welding the cabinet board and wire of the power distribution cabinet, place the cabinet board and wire of the power distribution cabinet on the conveying mechanism 300, and start the conveying mechanism 300 to drive the movement of the cabinet board and wire of the power distribution cabinet. At this time, start the electric push rod 200 to drive the combing plate 400 connected to it in a transmission manner to move downward to the wire. The protruding parts at both ends of the combing plate 400 perform corresponding combing operations on the wire, and the soldering gun 500 assembled on the side of the combing plate 400 performs a repair welding operation between the cabinet board and the wire of the power distribution cabinet; the downward moving combing plate 400 synchronously drives the transmission rod 603 fixedly connected to it to move downward, increasing the pressure in the hydraulic chamber 601 that is slidably connected to the transmission rod 603, driving the arc-shaped rod 604 that is slidably connected to the hydraulic chamber 601 to move. The arc-shaped rod 604 drives the rotating rod 605 that is rotatably connected to it to move, so that the rotating rod 605 drives the gear 607 and the cam 608 fixedly connected to it to move respectively. The cam 608 then moves to the side position of the stress rod 609 and contacts the stress rod 609. After the gear 607 moves, it still meshes with the gear 606; the started conveying mechanism 300 synchronously drives the gear 606 connected to it in a transmission manner to rotate, so that the gear 606 drives the gear 607 meshing with it to rotate. The gear 607 drives the rotating rod 605 fixedly connected to it to rotate, so that the rotating rod 605 drives the cam 608 fixedly connected to it to rotate. When the protruding part of the cam 608 rotates to the stress rod 609, it can squeeze the stress rod 609, so that the stress rod 609 squeezes the spring 610 and moves. When the protruding part of the cam 608 moves away from the stress rod 609 due to continuous rotation, the stress rod 609 can be reset under the action of the spring 610. Cooperating with the hydraulic device 602 that is slidably connected to the stress rod 609, it can drive the connecting rod 611 that is slidably connected to the hydraulic device 602 to reciprocate horizontally. The connecting rod 611 drives the soldering gun 500 connected to it to reciprocate, and can perform equally spaced spot welding operations between the cabinet board and the wire of the power distribution cabinet.

[0023] Embodiment 2

[0024] Please refer to Figures 1 - 6 , on the basis of Embodiment 1, a cleaning component 700 is arranged inside the support seat 100. The cleaning component 700 includes a gear 701. In the enabled state of the cleaning component 700, the gear 701 meshes with the gear 607. After completing the combing and repair operations of a batch of materials, start the electric push rod 200 to make the device return to the initial state. At this time, the gear 607 is reset between the gear 606 and the gear 701. When the conveying mechanism 300 is started at this time, the repair component 600 is in a stationary state, and the conveying mechanism 300 drives the gear 606 connected to it in a transmission manner to rotate, so that the gear 606 drives the gear 607 meshing with it to rotate, and the gear 607 drives the gear 701 meshing with it to rotate.

[0025] On the side of the third gear 701, a first sprocket 702 is drivingly connected. An endless chain 703 is assembled outside the first sprocket 702. Inside the support base 100, a through rotating rod 704 is rotatably connected. Outside the rotating rod 704, a second sprocket 705 is fixedly connected. One end of the endless chain 703 away from the first sprocket 702 is assembled at the outside position of the second sprocket 705. When the third gear 701 rotates, the third gear 701 drives the first sprocket 702 drivingly connected thereto to rotate. Cooperating with the endless chain 703 assembled outside the first sprocket 702, the second sprocket 705 drivingly connected to the first sprocket 702 through the endless chain 703 rotates.

[0026] On the side of the rotating rod 704, a reciprocating lead screw 706 is fixedly connected. Outside the reciprocating lead screw 706, a sliding block 707 is connected through a threaded arrangement. At the bottom of the sliding block 707, a cleaning brush 708 is assembled. When the second sprocket 705 rotates, it can drive the rotating rod 704 fixedly connected thereto to rotate, so that the rotating rod 704 drives the reciprocating lead screw 706 fixedly connected thereto to rotate. During the rotation of the reciprocating lead screw 706, the sliding block 707 assembled thereon can reciprocate horizontally, so that the sliding block 707 drives the cleaning brush 708 to move, thereby cleaning the conveyor belt on the bottom conveying mechanism 300 to a certain extent, preventing welding slag from dripping onto the conveying mechanism 300 and thus affecting the use of the device.

[0027] During use, on the basis of Embodiment 1, after completing the sorting and repair operation of a batch of materials, the electric push rod 200 is started. When the device returns to the initial state, the second gear 607 is reset between the first gear 606 and the third gear 701. At this time, when the conveying mechanism 300 is started, the repair assembly 600 is in a stationary state, while the conveying mechanism 300 drives the first gear 606 drivingly connected thereto to rotate, so that the first gear 606 drives the second gear 607 meshing therewith to rotate, the second gear 607 drives the third gear 701 meshing therewith to rotate, so that the third gear 701 drives the first sprocket 702 drivingly connected thereto to rotate. Cooperating with the endless chain 703 assembled outside the first sprocket 702, the second sprocket 705 drivingly connected to the first sprocket 702 through the endless chain 703 rotates, the second sprocket 705 drives the rotating rod 704 fixedly connected thereto to rotate, so that the rotating rod 704 drives the reciprocating lead screw 706 fixedly connected thereto to rotate. During the rotation of the reciprocating lead screw 706, the sliding block 707 assembled thereon can reciprocate horizontally, so that the sliding block 707 drives the cleaning brush 708 to move, thereby cleaning the conveyor belt on the bottom conveying mechanism 300 to a certain extent.

[0028] Embodiment 3

[0029] Please refer to Figures 1 - 8, on the basis of the first and second embodiments, an auxiliary cleaning assembly 800 is provided inside the support base 100. The auxiliary cleaning assembly 800 includes a first bevel gear 801, and a second bevel gear 802 is rotatably connected to the side surface of the support base 100. When the repair assembly 600 is in an enabled state and the cleaning assembly 700 is in a disabled state, the rotating rod 605 synchronously drives the first bevel gear 801 fixedly connected thereto to move, so that the first bevel gear 801 moves to a position meshed with the second bevel gear 802.

[0030] A third sprocket 803 is drivingly connected to the side surface of the second bevel gear 802. A second chain 804 is assembled outside the third sprocket 803. A fourth sprocket 805 is rotatably connected to the side surface of the support base 100. One end of the second chain 804 away from the third sprocket 803 is assembled outside the fourth sprocket 805. A second cam 806 is drivingly connected to the side surface of the fourth sprocket 805. When the first bevel gear 801 moves to a state meshed with the second bevel gear 802 and when the rotating rod 605 rotates, it can drive the first bevel gear 801 fixedly connected thereto to rotate, so that the first bevel gear 801 drives the second bevel gear 802 meshed therewith to rotate. The second bevel gear 802 drives the third sprocket 803 drivingly connected thereto to rotate. Cooperating with the second chain 804 assembled outside the third sprocket 803, the fourth sprocket 805 drivingly connected to the third sprocket 803 through the second chain 804 rotates. The fourth sprocket 805 then drives the second cam 806 drivingly connected thereto to rotate, thereby knocking on the cleaning brush 708 stationary on its side at this time, vibrating the welding slag on it and falling off, improving the subsequent cleaning effect of the cleaning brush 708, and making the device easier to use.

[0031] During use, on the basis of the first and second embodiments, when the repair assembly 600 is in an enabled state and the cleaning assembly 700 is in a disabled state, the rotating rod 605 synchronously drives the first bevel gear 801 fixedly connected thereto to move, so that the first bevel gear 801 moves to a position meshed with the second bevel gear 802. When the rotating rod 605 rotates, it can drive the first bevel gear 801 fixedly connected thereto to rotate, so that the first bevel gear 801 drives the second bevel gear 802 meshed therewith to rotate. The second bevel gear 802 drives the third sprocket 803 drivingly connected thereto to rotate. Cooperating with the second chain 804 assembled outside the third sprocket 803, the fourth sprocket 805 drivingly connected to the third sprocket 803 through the second chain 804 rotates. The fourth sprocket 805 then drives the second cam 806 drivingly connected thereto to rotate, thereby knocking on the cleaning brush 708 stationary on its side at this time, vibrating the welding slag on it and falling off.

[0032] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention should cover within the protection scope of the present invention by making equivalent substitutions or changes according to the technical solution and inventive concept of the present invention.

Claims

1. A power distribution cabinet detection device with carding and repair functions, including a support base (100). An electric push rod (200) and a conveying mechanism (300) driven by a motor are respectively assembled on the support base (100). The bottom of the electric push rod (200) is drivingly connected to a carding plate (400), and a soldering gun (500) is assembled on the side of the carding plate (400). It is characterized in that: A repair component (600) is arranged on the side of the support base (100). The repair component (600) includes a first hydraulic chamber (601) and a hydraulic device (602). A transmission rod (603) is slidably connected to one end of the first hydraulic chamber (601). The transmission rod (603) is fixedly connected to the carding plate (400). An arc-shaped rod (604) is slidably connected to the other end of the first hydraulic chamber (601). A through rotating rod (605) is rotatably connected to the side of the arc-shaped rod (604). A first gear (606) is drivingly connected to the side of the conveying mechanism (300). A second gear (607) and a first cam (608) are respectively fixedly connected to the outer side of the rotating rod (605). The second gear (607) meshes with the first gear (606). A stress rod (609) is slidably connected to the side of the hydraulic device (602). A first spring (610) is assembled on the side of the stress rod (609). A connecting rod (611) is slidably connected to the end of the hydraulic device (602) away from the stress rod (609).

2. The power distribution cabinet detection device with carding and repair functions according to claim 1, characterized in that: After the repair component (600) is activated, the stress rod (609) contacts the first cam (608).

3. The detection device for power distribution cabinets with carding and repair functions according to claim 1, wherein: The connecting rod (611) is located on the side of the soldering gun (500), and the connecting rod (611) is assembled on the soldering gun (500).

4. A power distribution cabinet detection device with carding and repair functions according to claim 1, characterized in that: A cleaning component (700) is arranged inside the support base (100). The cleaning component (700) includes a third gear (701). A first sprocket (702) is drivingly connected to the side of the third gear (701). A first chain (703) is assembled on the outer side of the first sprocket (702). A through rotating rod (704) is rotatably connected to the inside of the support base (100). A second sprocket (705) is fixedly connected to the outer side of the rotating rod (704). A reciprocating lead screw (706) is fixedly connected to the side of the rotating rod (704). A sliding block (707) is threadedly connected to the outer side of the reciprocating lead screw (706). A cleaning brush (708) is assembled on the bottom of the sliding block (707).

5. The detection device for a power distribution cabinet with carding and repair functions according to claim 4, wherein: When the cleaning component (700) is in the activated state, the third gear (701) meshes with the second gear (607).

6. The detection device for a power distribution cabinet with a carding and repair function according to claim 4, characterized in that: One end of the first chain (703) away from the first sprocket (702) is assembled on the outer side of the second sprocket (705).

7. The inspection device for a power distribution cabinet with carding and repair functions according to claim 1, characterized in that: An auxiliary cleaning component (800) is arranged inside the support base (100). The auxiliary cleaning component (800) includes a first bevel gear (801). A second bevel gear (802) is rotatably connected to the side surface of the support base (100). A third sprocket (803) is drivingly connected to the side surface of the second bevel gear (802). A second chain (804) is assembled on the outer side of the third sprocket (803). A fourth sprocket (805) is rotatably connected to the side surface of the support base (100). A second cam (806) is drivingly connected to the side surface of the fourth sprocket (805).

8. The power distribution cabinet detection device with carding and repair functions according to claim 7, characterized in that: One end of the second chain (804) away from the third sprocket (803) is assembled at the outer side position of the fourth sprocket (805).

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