Environment-friendly electric vehicle frame paint spraying device and using method
By introducing purification components and anti-blocking components into the electric vehicle frame painting device, the problems of air pollution and spray head blockage during the painting process are solved, and an environmentally friendly and efficient painting process is achieved.
Patent Information
- Application Number
- CN202510394536.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-07-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the painting process, the existing electric vehicle frame painting device has problems such as volatile organic compounds that harm the environment and human health, direct emission of exhaust gases affects air quality, and easy blockage of spray heads, resulting in low spray painting efficiency.
Purification components are used to clean and dry air, set up anti-blocking components to switch spare nozzles, and monitor the spraying process in real time in combination with observation components, and realize air circulation filtration and frame surface drying through vacuum pumps and heating rods.
It reduces air pollution during the painting process, improves production efficiency, avoids sprinkler head blockage, and ensures the continuity and efficiency of the painting process.
Smart Images

Figure CN120268593A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of frame painting devices, and in particular to an environment-friendly electric vehicle frame painting device and a using method thereof. Background Technique
[0002] An electric vehicle, that is, an electric drive vehicle, also known as an electric car, is a vehicle that uses a battery as an energy source. It converts electrical energy into mechanical energy through components such as a controller and a motor, and then drives the vehicle forward. By controlling the magnitude of the current, the speed of the vehicle can be changed. An electric vehicle frame painting device is a workshop spraying device designed specifically for electric vehicle frames. Such devices aim to improve spraying efficiency, ensure spraying quality, and minimize the impact on the workshop environment. However, although existing electric vehicle frame painting devices can perform high-efficiency automatic and uniform spraying on the frame, the paint on the surface cannot dry and solidify quickly after spraying. At the same time, there is no shielding structure, and the sprayed paint is likely to fall onto the working area, resulting in difficulty in cleaning.
[0003] In response to the above problems, in the "A Painting Device for Electric Bicycle Frames" with Chinese Publication No.: CN220573851U, the setting of the blowing component can make the paint on the surface of the frame dry and solidify quickly after spraying, facilitating the next process. Through the setting of the lifting component, it is convenient for the blowing component to lift and lower, and can comprehensively air-dry the surface of the frame. And through the clamping and rotating component, the frame can be rotated, facilitating the painting and air-drying of the frame surface.
[0004] However, when this kind of frame painting device is in use, there are still certain defects. For example, the paint contains volatile organic compounds, and these compounds will volatilize into the air during the spraying process, causing harm to the environment and human health. When this kind of frame painting device is in use, the waste gas generated during the painting and drying processes is directly discharged into the atmosphere, which will have a negative impact on air quality. In addition, impurities may be mixed in during the production process of the paint or when it is poured into the painting device. During painting, it is easy to cause the nozzle to be blocked, resulting in downtime and seriously affecting the painting efficiency. Summary of the Invention
[0005] In view of the above situation, to overcome the defects of the prior art, the embodiments of the present invention provide an environment-friendly electric vehicle frame painting device and a using method thereof, which at least partially solve the above technical problems.
[0006] To achieve the above object, the present invention provides the following technical solutions, an environment-friendly electric vehicle frame painting device and a use method, including: a spraying base, a painting block is arranged above the spraying base, a top cover is arranged above the spraying base, a transparent protection cover is arranged inside the top cover, a purification component arranged between the spraying base and the top cover, for air purification and frame drying, the purification component includes: a water washing chamber opened inside the spraying base, a vacuum pump is arranged inside the spraying base, a dust filter cover is arranged on the top of the spraying base, an air extraction pipe is arranged on the top of the vacuum pump, and the top end of the air extraction pipe extends into the dust filter cover, a duct is arranged at the bottom of the air extraction pipe, and the bottom end of the duct extends into the water washing chamber, a liquid inlet pipe is connected to one side of the water washing chamber, a liquid discharge pipe is connected to one side of the water washing chamber, a gas guiding hose is arranged on one side inner wall of the water washing chamber, a drying box is arranged inside the top cover, an electric telescopic rod a is arranged on the top of the spraying base, the bottom end of the electric telescopic rod a extends into the top cover and is fixedly connected to the drying box, and one end of the gas guiding hose is fixedly connected to the drying box, a plurality of heating rods arranged inside the drying box, an air outlet is opened on one side of the drying box, a plurality of the electric telescopic rods b are arranged between the spraying base and the top cover, a display screen is arranged on one side of the spraying base, and a rubber ring is arranged at the bottom of the spraying base.
[0007] Further, an observation component is arranged inside the top cover, the observation component includes: a gear chamber is opened on the inner wall of the top cover, a main gear is arranged inside the gear chamber, a plurality of cameras are arranged inside the transparent protection cover, an electric push rod b is fixedly connected to the top of the top cover, the bottom end of the electric push rod b extends into the top cover and is fixedly connected to a connecting plate, a servo motor a is arranged inside the spraying base. Through the setting of the transparent protection cover and the cameras, the painting process of the frame can be photographed, and the photographed pictures can be transmitted to the display screen for the user to monitor in real time.
[0008] Further, a servo motor b is arranged inside the top cover, and the servo motor b is connected to the main gear through a rotating shaft, a ring-shaped tooth plate is fixedly connected to one side of the transparent protection cover, and a plurality of teeth are arranged on the outer side of the ring-shaped tooth plate, and the main gear meshes with the plurality of teeth on the outer side of the ring-shaped tooth plate. Through the setting of the main gear and the ring-shaped tooth plate, the transparent protection cover and the plurality of cameras are driven to rotate.
[0009] Furthermore, a connecting shaft is fixedly connected to the bottom end of the connecting plate, and the bottom end of the connecting shaft is connected to an upper clamping plate through a bearing. The bottom end of the servo motor a is connected to a lower clamping plate through a rotating shaft, and the lower clamping plate corresponds to the upper clamping plate in position. During use, the frame to be painted can be placed on the top of the lower clamping plate, and then the electric push rod b is controlled to extend. The connecting plate and the upper clamping plate are driven by the electric push rod b to move downward, and the bottom of the upper clamping plate is brought into contact with the top of the frame to clamp the frame.
[0010] Furthermore, an anti-blocking component is provided inside the paint spraying block. The anti-blocking component includes: a paint storage cavity opened inside the spraying base, a paint spraying pump provided inside the paint storage cavity, a temporary storage cavity a opened inside the paint spraying block, a main spray head connected to one side of the inner wall of the temporary storage cavity a, a temporary storage cavity b opened inside the paint spraying block, a spare spray head connected to one side of the inner wall of the temporary storage cavity b, and a spring cavity opened inside the paint spraying block. Through the setting of the spare spray head, when the main spray head is blocked, it can be switched to the spare spray head to prevent the problem that the paint cannot be discharged and the equipment is damaged.
[0011] Furthermore, a paint suction pipe is connected to one side of the paint spraying pump, an paint outlet pipe is connected to the top end of the paint spraying pump, one end of the paint outlet pipe is connected to a hose, a rubber sealing ring is provided between the paint spraying block and the main spray head, and a sealing rubber ring is provided between the paint spraying block and the spare spray head. During use, the paint spraying pump is turned on, and the paint enters the temporary storage cavity a through the paint suction pipe, the paint outlet pipe and the hose, and is sprayed onto the surface of the frame from the main spray head.
[0012] Furthermore, two fixing plates are provided inside the top cover, a scraping plate is fixedly connected between the two fixing plates, an electric push rod a is provided inside the spraying base, and the top end of the electric push rod a is fixedly connected to the paint spraying block.
[0013] Furthermore, a spring is provided inside the spring cavity, a limiting plate is provided inside the spring cavity, a connecting rod is fixedly connected to the bottom of the limiting plate, and a through hole is opened at the top of the inner wall of the temporary storage cavity a. Through the setting of the spring, the piston can be controlled to block and open the through hole.
[0014] Furthermore, the bottom end of the connecting rod extends into the through hole and is fixedly connected to a piston. A sealing ring is sleeved outside the piston, and the piston is located inside the through hole.
[0015] A method for using an environment-friendly electric vehicle frame painting device includes the following steps: S1. During use, place the frame on the top of the lower clamping plate, and then control the electric push rod b to make the upper clamping plate and the lower clamping plate clamp the frame; S2, then control the electric telescopic rod b to retract, so that a relatively sealed spraying space is formed between the spraying base and the top cover, and start the servo motor a to rotate the frame, and then start the paint pump to extract the paint inside the paint storage chamber and spray it onto the frame through the main nozzle; S3. Further, when the main nozzle is blocked, the paint can be introduced into the temporary storage chamber b through the setting of the piston and the spring, so as to start the spare nozzle and continue to spray the frame through the spare nozzle; S4. During the spraying process, multiple cameras can be turned on to shoot the frame spraying process in real time, and the captured images can be transmitted to the display screen. The servo motor b, the main gear and the annular tooth plate are set to facilitate the user to observe different positions of the frame; S5. Further, when it is necessary to form a relatively sealed spraying space between the spraying base and the top cover for air purification, the vacuum pump can be turned on to draw the exhaust gas in the spraying space into the water washing chamber, and the exhaust gas is filtered by the solution in the water washing chamber. The filtered air can be discharged back into the spraying space through the air guide hose; S6. When purifying the spraying space, the user turns on the multiple heating rods inside the drying box. At this time, the air sprayed from the air-filled hose can blow the heat to the surface of the frame. The servo motor a and the electric telescopic rod a can be used to fully dry the surface of the frame.
[0016] The present invention provides an environmentally friendly electric vehicle frame painting device and a use method, which has the following beneficial effects: The advantage of the present invention is that, by setting up the purification component, the frame can be dried while purifying the air inside the device, thereby reducing the waiting time between processes and making the entire painting process more compact and efficient.
[0017] By setting up the anti-blocking component, when the nozzle is blocked, it can immediately switch to the spare nozzle to resume the painting process, avoiding production line pauses, reducing production interruption time, and helping to maintain a continuous production process, thereby improving overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention.
[0019] Figure 2 It is a cross-sectional view of the overall structure of an embodiment of the present invention.
[0020] Figure 3 This is a cross-sectional view of the spray base structure according to an embodiment of the present invention.
[0021] Figure 4 4 is a cross-sectional view of a top cover structure according to an embodiment of the present invention.
[0022] Figure 5 Schematic diagram of the spray block structure according to an embodiment of the present invention.
[0023] Figure 6 Schematic cross-sectional view of the top cover structure according to an embodiment of the present invention.
[0024] Figure 7 Schematic diagram of the annular tooth plate structure according to an embodiment of the present invention.
[0025] Figure 8 For the embodiment of the present invention Figure 2 Enlarged view of part A.
[0026] Figure 9 For the embodiment of the present invention Figure 2 Enlarged view of part B.
[0027] Figure 10 For the embodiment of the present invention Figure 2 Enlarged view of part C.
[0028] Figure 11 For the embodiment of the present invention Figure 6 Enlarged view of part D.
[0029] Figures 1 - 11 In the figure: 1. Spraying base; 101. Paint storage cavity; 102. Paint spraying pump; 103. Paint suction pipe; 104. Paint outlet pipe; 105. Hose; 106. Electric push rod a; 2. Servo motor a; 201. Lower clamping plate; 202. Upper clamping plate; 203. Connecting shaft; 204. Connecting plate; 205. Electric push rod b; 3. Spray block; 301. Temporary storage cavity a; 302. Main spray head; 303. Through hole; 304. Piston; 305. Connecting rod; 306. Limiting plate; 307. Spring cavity; 308. Spring; 4. Temporary storage cavity b; 401. Spare spray head; 5. Water washing cavity; 501. Vacuum pump; 502. Air suction pipe; 503. Dust filter cover; 504. Air guide pipe; 6. Drying box; 601. Heating rod; 602. Air outlet; 603. Air guide hose; 604. Electric telescopic rod a; 7. Top cover; 701. Gear cavity; 702. Main gear; 703. Annular tooth plate; 704. Servo motor b; 8. Transparent protective cover; 801. Camera; 802. Fixed plate; 803. Scraper; 9. Electric telescopic rod b; 901. Display screen. Detailed implementation manners
[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the embodiments of the present invention.
[0031] The following disclosure provides many different embodiments or examples for implementing different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, the components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the embodiments of the present invention. In addition, the embodiments of the present invention may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.
[0032] The embodiments of the present invention provide an environment-friendly electric vehicle frame painting device and a usage method. The following provides a detailed description of the environment-friendly electric vehicle frame painting device and the usage method. It should be noted that the description order of the following embodiments does not limit the preferred order of the embodiments.
[0033] The embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0034] Please refer to Figures 1 - 2 In this embodiment, an environment-friendly electric vehicle frame painting device is provided, including: a spraying base 1, a painting block 3 is arranged above the spraying base 1, a top cover 7 is arranged above the spraying base 1, and a transparent protection cover 8 is arranged inside the top cover 7; a purification component arranged between the spraying base 1 and the top cover 7 for air purification and frame drying; the purification component includes: a water washing chamber 5 opened inside the spraying base 1, a vacuum pump 501 is arranged inside the spraying base 1, a dust filter cover 503 is arranged on the top of the spraying base 1, a suction pipe 502 is arranged on the top of the vacuum pump 501, and the top end of the suction pipe 502 extends into the dust filter cover 503, a guide air pipe 504 is arranged at the bottom of the suction pipe 502, the bottom end of the guide air pipe 504 extends into the water washing chamber 5, a liquid inlet pipe is connected to one side of the water washing chamber 5, a liquid discharge pipe is connected to one side of the water washing chamber 5, a guide air hose 603 is arranged on one inner wall side of the water washing chamber 5, a drying box 6 is arranged inside the top cover 7, an electric telescopic rod a 604 is arranged on the top of the spraying base 1, the bottom end of the electric telescopic rod a 604 extends into the top cover 7 and is fixedly connected to the drying box 6, and one end of the guide air hose 603 is fixedly connected to the drying box 6; a plurality of heating rods 601 arranged inside the drying box 6, an air outlet 602 is opened on one side of the drying box 6, a plurality of electric telescopic rods b 9 are arranged between the spraying base 1 and the top cover 7, a display screen 901 is arranged on one side of the spraying base 1, and a rubber ring is arranged at the bottom of the spraying base 1.
[0035] Further, when spraying paint, the vacuum pump 501 can be turned on to extract the air from the spraying space formed by the spraying base 1 and the top cover 7, so as to extract the paint particles floating in the spraying space and the volatile waste gas in the paint, and enable the particles and waste gas in the air to enter the water washing cavity 5 through the suction pipe 502 and the air guide pipe 504, so as to filter these particles and waste gas through the solution in the water washing cavity 5. And these filtered air can be introduced into the drying box 6 through the air guide hose 603, and discharged into the spraying space through the air outlet 602, and then be extracted by the vacuum pump 501 again, so that these air circulates and filters inside to improve the filtering effect.
[0036] Meanwhile, when it is necessary to dry the paint on the surface of the vehicle frame, the painting pump 102 is turned off, the air inside the spraying space is continuously extracted by the vacuum pump 501, then multiple heating rods 601 inside the drying box 6 are turned on, and the vehicle frame is rotated by the servo motor a2. At the same time, the electric telescopic rod a604 is controlled to extend, so that the drying box 6 moves up and down along the vehicle frame. At this time, the air discharged through the air guide hose 603 enters the drying box 6, and drives the heat of the multiple heating rods 601 to blow towards the vehicle frame to dry the paint on the surface of the vehicle frame.
[0037] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 10 In [references], an observation component is provided inside the top cover 7. The observation component includes: a gear cavity 701 is provided on the inner wall of the top cover 7, and a main gear 702 is provided inside the gear cavity 701; multiple cameras 801 are provided inside the transparent protection cover 8. A power push rod b205 is fixedly connected to the top of the top cover 7. The bottom end of the power push rod b205 extends into the top cover 7 and is fixedly connected to a connecting plate 204. A servo motor a2 is provided inside the spraying base 1. Through the setting of the transparent protection cover 8 and the cameras 801, the painting process of the vehicle frame can be photographed, and the photographed images can be transmitted to the display screen 901 for the user to monitor in real time.
[0038] Please refer to Figure 2 、 Figure 7 and Figure 10 In [references], a servo motor b704 is provided inside the top cover 7, and the servo motor b704 is connected to the main gear 702 through a rotating shaft. One side of the transparent protection cover 8 is fixedly connected to an annular toothed plate 703, and multiple teeth are provided on the outside of the annular toothed plate 703, and the main gear 702 is meshed with the multiple teeth on the outside of the annular toothed plate 703. Through the setting of the main gear 702 and the annular toothed plate 703, the transparent protection cover 8 and the multiple cameras 801 are driven to rotate.
[0039] Please refer to Figure 2 and Figure 4In it, a connecting shaft 203 is fixedly connected to the bottom end of the connecting plate 204, and the bottom end of the connecting shaft 203 is connected to the upper clamping plate 202 through a bearing. The bottom end of the servo motor a2 is connected to the lower clamping plate 201 through a rotating shaft, and the lower clamping plate 201 corresponds to the position of the upper clamping plate 202. During use, the vehicle frame to be painted can be placed on the top of the lower clamping plate 201, and then the electric push rod b205 is controlled to extend. The connecting plate 204 and the upper clamping plate 202 are driven by the electric push rod b205 to move downward, and the bottom of the upper clamping plate 202 is brought into contact with the top of the vehicle frame to clamp the vehicle frame.
[0040] Please refer to Figure 2 , Figure 5 and Figure 8 In FIGS.
[0041] Please refer to Figure 2 , Figure 3 and Figure 8 In it, an anti-blocking component is provided inside the paint spraying block 3. The anti-blocking component includes: a paint storage cavity 101 opened inside the spraying base 1, a paint spraying pump 102 provided inside the paint storage cavity 101, a temporary storage cavity a301 opened inside the paint spraying block 3, and a main spray head 302 connected to one side of the inner wall of the temporary storage cavity a301; a temporary storage cavity b4 opened inside the paint spraying block 3, and a spare spray head 401 connected to one side of the inner wall of the temporary storage cavity b4. A spring cavity 307 is opened inside the paint spraying block 3. Through the setting of the spare spray head 401, when the main spray head 302 is blocked, it can be switched to the spare spray head 401 to prevent the problem that the paint cannot be discharged and the equipment is damaged.
[0042] Please refer to Figure 3 and Figure 5 In FIGS.
[0043] Please refer to Figure 2 and Figure 8Inside, a spring 308 is provided inside the spring chamber 307, a limiting plate 306 is provided inside the spring chamber 307, a connecting rod 305 is fixedly connected to the bottom of the limiting plate 306, a through hole 303 is opened at the top of the inner wall of the temporary storage chamber a301. Through the setting of the spring 308, the plugging and opening of the through hole 303 by the piston 304 can be controlled.
[0044] Please refer to Figure 8 Inside, the bottom end of the connecting rod 305 extends into the through hole 303 and is fixedly connected to a piston 304. A sealing ring is sleeved outside the piston 304, and the piston 304 is located inside the through hole 303.
[0045] When impurities in the paint cause the main nozzle 302 to be blocked, the paint spraying pump 102 continuously injects paint into the temporary storage chamber a301. At this time, the paint gradually accumulates inside the temporary storage chamber a301. When it accumulates to a certain extent, the paint inside the temporary storage chamber a301 will exert an upward thrust on the through hole 303, thereby driving the connecting rod 305 and the limiting plate 306 to squeeze the spring 308, and further moving the piston 304 into the temporary storage chamber b4, and making the temporary storage chamber a301 communicate with the temporary storage chamber b4. At this time, the paint inside the temporary storage chamber a301 can enter the temporary storage chamber b4 through the through hole 303 and reach the vehicle frame from the spare nozzle 401. In addition, both sides of the paint spraying block 3 are connected to the sealing plate by bolts. When it is necessary to clean the inside of the paint spraying block 3, the user can remove the bolts and the sealing plate, and then the inside of the paint spraying block 3 can be rinsed.
[0046] The working principle is as follows: During use, the user can place the vehicle frame to be painted on the top of the lower clamping plate 201, and then control the electric push rod b205 to extend. By driving the connecting plate 204 and the upper clamping plate 202 to move downward through the electric push rod b205, and making the bottom of the upper clamping plate 202 contact the top of the vehicle frame to clamp the vehicle frame.
[0047] Then control multiple electric telescopic rods b9 to retract, drive the top cover 7 to move downward, and make the rubber ring at the bottom of the top cover 7 contact the top of the spraying base 1, so as to form a relatively sealed spraying space between the spraying base 1 and the top cover 7. Then start the servo motor a2, drive the lower clamping plate 201 to rotate through the servo motor a2, and drive the vehicle frame to rotate. At this time, start the paint spraying pump 102 inside the paint storage chamber 101, and then make the paint enter the temporary storage chamber a301 through the paint suction pipe 103, the paint outlet pipe 104 and the hose 105, and be sprayed onto the surface of the vehicle frame from the main nozzle 302. At this time, cooperate with the servo motor a2 to rotate the vehicle frame, and at the same time start the electric push rod a106 to control retraction to spray the vehicle frame comprehensively.
[0048] When impurities in the paint cause the main nozzle 302 to become blocked, the paint spraying pump 102 continuously injects paint into the temporary storage chamber a301. At this time, the paint gradually accumulates inside the temporary storage chamber a301. When it accumulates to a certain extent, the paint inside the temporary storage chamber a301 exerts an upward thrust on the through hole 303, thereby driving the connecting rod 305 and the limiting plate 306 to squeeze the spring 308, and then causing the piston 304 to move into the temporary storage chamber b4, and making the temporary storage chamber a301 communicate with the temporary storage chamber b4. At this time, the paint inside the temporary storage chamber a301 can enter the temporary storage chamber b4 through the through hole 303 and reach the vehicle frame from the spare nozzle 401. In addition, both sides of the paint spraying block 3 are connected to the sealing plate by bolts. When it is necessary to clean the inside of the paint spraying block 3, the user can remove the bolts and the sealing plate, and then can wash the inside of the paint spraying block 3.
[0049] When spraying paint on the vehicle frame, the user can turn on the servo motor b704, rotate the main gear 702 through the servo motor b704, and then drive the annular toothed plate 703 through the main gear 702, thereby driving the transparent protective cover 8 and the camera 801 to rotate inside the top cover 7. At this time, turn on the transparent protective cover 8 and the camera 801, and the spraying process of the vehicle frame can be photographed, and the photographed image can be transmitted to the display screen 901 for the user to monitor in real time. At the same time, since a scraping plate 803 is provided inside the top cover 7 and one side of the scraping plate 803 is in contact with one side of the transparent protective cover 8, when the transparent protective cover 8 rotates, the scraping plate 803 can scrape off the paint adhering to the surface of the transparent protective cover 8 to prevent the paint from adhering to one side of the transparent protective cover 8 and affecting the image shooting of the camera 801.
[0050] Furthermore, when spraying paint, the vacuum pump 501 can be turned on to evacuate the spraying space formed by the spraying base 1 and the top cover 7, so as to extract the paint particles floating in the spraying space and the volatile waste gas in the paint, and make the particles and waste gas in the air enter the water washing chamber 5 through the suction pipe 502 and the air duct 504, so as to filter these particles and waste gas through the solution inside the water washing chamber 5. And these filtered air can be introduced into the drying box 6 through the air duct hose 603 and discharged into the spraying space from the air outlet 602, and be extracted by the vacuum pump 501 again, so that these air circulates and filters inside to improve the filtering effect.
[0051] Meanwhile, when it is necessary to dry the paint on the frame surface, the paint spraying pump 102 is turned off, the air inside the spraying space is continuously extracted by the vacuum pump 501, and then multiple heating rods 601 inside the drying box 6 are turned on. The frame is rotated by the servo motor a2, and at the same time, the electric telescopic rod a604 is controlled to extend, so that the drying box 6 moves up and down along the frame. At this time, the air discharged through the air guide hose 603 enters the drying box 6 and drives the heat of the multiple heating rods 601 to blow towards the frame to dry the paint on the frame surface.
[0052] In addition, a control panel is provided on one side of the spraying base 1. The control panel can control the opening and closing of the paint spraying pump 102, the electric push rod a106, the servo motor a2, the electric push rod b205, the vacuum pump 501, the heating rods 601, the electric telescopic rod a604, the servo motor b704, the camera 801, and the electric telescopic rod b9, and the electric energy of this device is provided by an external power source.
[0053] The control programs involved in the present invention can be realized by those skilled in the art according to the same or similar principles in the prior art. This part is not the innovation of the present invention.
[0054] In the above embodiments, the descriptions of each embodiment have their own focuses. For the parts not detailed in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0055] The above has introduced in detail an environment-friendly electric vehicle frame paint spraying device and its usage method provided by the embodiments of the present invention. Specific examples are used in this article to elaborate on the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present invention; those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. An environment-friendly electric vehicle frame painting device, characterized in that, Including: A spraying base (1), above which there is a paint spraying block (3), above which there is a top cover (7), and inside the top cover (7) there is a transparent protective cover (8); A purification component arranged between the spraying base (1) and the top cover (7) for purifying air and drying the vehicle frame; The purification component includes: A water washing chamber (5) opened inside the spraying base (1), inside the spraying base (1) there is a vacuum pump (501), on the top of the spraying base (1) there is a dust filter cover (503), on the top of the vacuum pump (501) there is an air extraction pipe (502), and the top end of the air extraction pipe (502) extends into the inside of the dust filter cover (503), at the bottom of the air extraction pipe (502) there is an air guide pipe (504), the bottom end of the air guide pipe (504) extends into the inside of the water washing chamber (5), one side of the water washing chamber (5) is connected with a liquid inlet pipe, one side of the water washing chamber (5) is connected with a liquid discharge pipe, on one side of the inner wall of the water washing chamber (5) there is an air guide hose (603), inside the top cover (7) there is a drying box (6), on the top of the spraying base (1) there is an electric telescopic rod a (604), the bottom end of the electric telescopic rod a (604) extends into the inside of the top cover (7) and is fixedly connected with the drying box (6), and one end of the air guide hose (603) is fixedly connected with the drying box (6); Multiple heating rods (601) arranged inside the drying box (6), on one side of the drying box (6) there is an air outlet (602), between the spraying base (1) and the top cover (7) there are multiple electric telescopic rods b (9), on one side of the spraying base (1) there is a display screen (901), and at the bottom of the spraying base (1) there is a rubber ring.
2. The environmentally friendly electric vehicle frame painting device according to claim 1, characterized in that, Inside the top cover (7) there is an observation component, and the observation component includes: A gear chamber (701) opened on the inner wall of the top cover (7), and inside the gear chamber (701) there is a main gear (702); Multiple cameras (801) arranged inside the transparent protective cover (8), on the top of the top cover (7) there is an electric push rod b (205) fixedly connected, the bottom end of the electric push rod b (205) extends into the inside of the top cover (7) and is fixedly connected with a connecting plate (204), and inside the spraying base (1) there is a servo motor a (2).
3. The environmentally friendly electric vehicle frame painting device according to claim 2, wherein, Inside the top cover (7) there is a servo motor b (704), and the servo motor b (704) is connected with the main gear (702) through a rotating shaft, on one side of the transparent protective cover (8) there is an annular toothed plate (703) fixedly connected, and on the outside of the annular toothed plate (703) there are multiple teeth, and the main gear (702) is meshed with the multiple teeth on the outside of the annular toothed plate (703).
4. The environmentally friendly electric vehicle frame painting device according to claim 2, characterized in that, The bottom end of the connecting plate (204) is fixedly connected with a connecting shaft (203), and the bottom end of the connecting shaft (203) is connected with an upper clamping plate (202) through a bearing. The bottom end of the servo motor a (2) is connected with a lower clamping plate (201) through a rotating shaft, and the lower clamping plate (201) corresponds to the upper clamping plate (202) in position.
5. The environmentally friendly electric vehicle frame painting device according to claim 1, characterized in that, An anti-blocking component is provided inside the paint spraying block (3). The anti-blocking component includes: A paint storage cavity (101) opened inside the spraying base (1). A paint spraying pump (102) is provided inside the paint storage cavity (101). A temporary storage cavity a (301) is opened inside the paint spraying block (3). One side of the inner wall of the temporary storage cavity a (301) is connected with a main spray head (302); A temporary storage cavity b (4) is opened inside the paint spraying block (3). One side of the inner wall of the temporary storage cavity b (4) is connected with a spare spray head (401). A spring cavity (307) is opened inside the paint spraying block (3).
6. The environmentally friendly electric vehicle frame painting device according to claim 5, characterized in that, One side of the paint spraying pump (102) is connected with a paint suction pipe (103). The top end of the paint spraying pump (102) is connected with a paint outlet pipe (104). One end of the paint outlet pipe (104) is connected with a hose (105). A rubber sealing ring is provided between the paint spraying block (3) and the main spray head (302). A sealing rubber ring is provided between the paint spraying block (3) and the spare spray head (401).
7. The environmentally friendly electric vehicle frame painting device according to claim 1, characterized in that, Two fixing plates (802) are provided inside the top cover (7). A scraping plate (803) is fixedly connected between the two fixing plates (802). An electric push rod a (106) is provided inside the spraying base (1), and the top end of the electric push rod a (106) is fixedly connected with the paint spraying block (3).
8. The environmentally friendly electric vehicle frame painting device according to claim 5, characterized in that, A spring (308) is provided inside the spring cavity (307). A limiting plate (306) is provided inside the spring cavity (307). The bottom of the limiting plate (306) is fixedly connected with a connecting rod (305). A through hole (303) is opened at the top of the inner wall of the temporary storage cavity a (301).
9. The environmentally friendly electric vehicle frame painting device according to claim 8, wherein, The bottom end of the connecting rod (305) extends into the through hole (303) and is fixedly connected with a piston (304). A sealing ring is sleeved outside the piston (304), and the piston (304) is located inside the through hole (303).
10. A method for using a painting device for an environment-friendly electric vehicle frame, characterized in that, It includes the following steps: S1. During use, place the vehicle frame on the top of the lower clamping plate (201), and then control the electric push rod b (205) to clamp the vehicle frame with the upper clamping plate (202) and the lower clamping plate (201). S2. Then control the electric telescopic rod b (9) to retract, so as to form a relatively sealed spraying space between the spraying base (1) and the top cover (7), start the servo motor a (2) to rotate the vehicle frame, and then start the paint spraying pump (102) to extract the paint inside the paint storage cavity (101) and spray it onto the vehicle frame through the main spray head (302). S3. Further, when the main spray head (302) is blocked, through the settings of the piston (304) and the spring (308), the paint can be introduced into the temporary storage cavity b (4), so as to start the spare spray head (401) and continue to spray the vehicle frame through the spare spray head (401). S4. During the spraying process, multiple cameras (801) are turned on to take real-time pictures of the frame spraying process, and the captured images are transmitted to the display screen (901). With the settings of the servo motor b (704), the main gear (702), and the annular toothed plate (703), it is convenient for the user to observe different positions of the frame. S5. Further, when it is necessary to purify the air in a relatively sealed spraying space formed between the spraying base (1) and the top cover (7), the vacuum pump (501) can be turned on to suck the waste gas in the spraying space into the water washing chamber (5) and filter it through the solution in the water washing chamber (5). The filtered air is then re-discharged into the spraying space through the air guiding hose (603). S6. When purifying the spraying space, the user turns on multiple heating rods (601) inside the drying box (6). At this time, the air ejected through the air guiding hose (603) can blow this heat to the surface of the frame, and together with the servo motor a (2) and the electric telescopic rod a (604), it can fully dry the surface of the frame.
Citation Information
Patent Citations
Paint spraying device for electric bicycle frame
CN220573851U