Disc spring positioning detection device and detection method
By designing a disc spring positioning detection device, using a rotating mechanism and clamping mechanism to fix the disc spring, and combining the detection system for all-round inspection and processing, the problem of the inability to comprehensively detect the disc spring in the prior art is solved, and the processing quality and efficiency are improved.
Patent Information
- Application Number
- CN202510779026.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2045-06-12
AI Technical Summary
In the prior art, the disc spring cannot be fully inspected during the processing process, and frequent clamping operations affect the processing accuracy and efficiency.
A disc spring positioning detection device is designed, including a rotating mechanism, a clamping mechanism, a processing component and a detection system. The disc spring is fixed through the rotating mechanism and a clamping mechanism, and the detection system is combined with the detection system to perform all-round inspection and processing to avoid repeated clamping.
The comprehensive inspection and processing of disc springs is realized, the processing quality and efficiency are improved, the process is simplified, and the impact of clamping operations on accuracy is reduced.
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Figure CN120269403B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of disc spring positioning detection, and in particular to a disc spring positioning detection device and a detection method. Background Art
[0002] Disc springs, also known as Belleville spring washers, are conical discs that can be used singly or in series or parallel. They withstand static or dynamic loads acting axially at their upper inner and lower outer edges. When compressed, they deform until flattened, storing energy as a live load. When necessary, this load is automatically converted into the additional compressive load required for sealing, reducing the need for continuous tightening of gaskets and packings.
[0003] To ensure precision during disc spring processing, today's disc springs require a positioning device to constrain their position. However, this constrained structure prevents comprehensive inspection of the disc spring, limiting the ability to assess its performance and quality. If performance and quality testing and evaluation are required, the disc spring must be removed from the positioning device, a cumbersome operation that can compromise precision during repeated installation and removal.
[0004] Therefore, it is necessary to provide a disc spring positioning detection device and detection method to solve the above problems. Summary of the Invention
[0005] The object of the present invention is to provide a disc spring positioning detection device and detection method, which can simplify the processing and detection process of the disc spring and solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a disc spring positioning detection device and detection method, comprising a support frame, a rotating mechanism arranged on the top of the support frame, a clamping mechanism, a processing component 1, a processing component 2, and a processing component 3,
[0007] The clamping mechanism is arranged on the periphery of the rotating mechanism. The processing components 1, 2 and 3 are arranged counterclockwise on the periphery of the clamping mechanism. The disc spring is installed on the rotating mechanism. According to actual use needs, the rotating mechanism and the clamping mechanism are selected to fix the disc spring. The processing component 1 is used to process the upper surface of the disc spring, and the processing components 2 and 3 are used to process the side of the disc spring.
[0008] The rotating mechanism includes a rotating table, the top center of the rotating table is fixedly connected to a limiting column, the bottom of the limiting column is convex, the top is cylindrical, the cylindrical part of the limiting column is a hollow structure, and four groups of through slots are opened on the limiting column;
[0009] The top of the limit column is fixedly connected to the cylinder 1 and four groups of guide columns. The four groups of guide columns are evenly arranged around the cylinder 1. A limit slot is provided on the guide column. The output end of the cylinder 1 is fixedly connected to a connecting plate. Four groups of connecting rods are hinged on the connecting plate. The hinge between the connecting plate and the connecting rod is set in the limit slot. The through slot, connecting rod and guide column are in corresponding positions. A baffle is hinged on the other end of the connecting rod.
[0010] The clamping mechanism includes a support seat, a driving part, three sets of clamping seats and four sets of clamping seats;
[0011] A detection assembly is fixedly connected to the support seat, and the detection assembly includes a second telescopic rod, a third ball bearing, and a pressure sensor. An L-shaped connecting block is fixedly connected to the side of the second telescopic rod, and a second cylinder and a camera are fixedly connected to the bottom of the connecting block;
[0012] The disc spring positioning detection device also includes a detection system, which includes an acquisition module, an analysis module, a control module and an alarm module. The acquisition module is used to collect the pressure data changes detected by the pressure sensor and the images captured by the camera when the ball is three-fitted to the upper surface of the disc spring, and feed them back to the analysis module. The analysis module is used to analyze the surface quality of the disc spring. The control module is used to control the clamping, processing and detection of the disc spring. The alarm module is used to issue an alarm prompt in case of abnormal circumstances.
[0013] According to the above technical solution, the output end of cylinder 2 is fixedly connected to a connecting seat, a groove is provided at the bottom of the connecting seat, a spring 2 is provided inside the groove, the pressure sensor is fixedly connected to the connecting seat, the spring 2 is fixedly connected to the pressure sensor, the other end of the spring 2 is fixedly connected to the base 2, and the ball 3 is provided at the bottom of the base 2.
[0014] According to the above technical solution, the rotating platform is fixed to the top of the support frame, and an anti-slip pad is provided on the bottom boss of the limiting column;
[0015] The side of the telescopic baffle is fixedly connected with a serration, which is made of anti-slip material. The bottom of the baffle is hinged to the limit column. The top of the baffle is fixedly connected with a magnetic block 1 and a protective cover. The protective cover is arranged on the outside of the magnetic block 1. The top of the limit column is fixedly connected with a magnetic block 2. The arrangement of the anti-slip pad, serration and protective cover can improve the stability of the disc spring fixation and has a wide applicability.
[0016] According to the above technical solution, the support seat is fixed to the top of the support frame, the support seat is arranged on the periphery of the bottom of the rotating table, the driving part three is fixed on the support seat, and the clamping seat is arranged on the support seat;
[0017] There are four sets of slide grooves on the support seat, and the slide seat is slidably connected inside the slide groove. The side of the slide seat is fixedly connected to a telescopic rod. The clamping seat is fixed to one side of the telescopic rod. The telescopic rod is used to adjust the position of the clamping seat to suit the clamping of disc springs of different diameters.
[0018] According to the above technical solution, several ball bearings are provided at the bottom of the clamping seat, a motor is fixedly connected to the side of the clamping seat, a clamping plate is hinged to the top of the clamping seat, and the output end of the motor is fixedly connected to the hinge of the clamping plate.
[0019] According to the above technical solution, a number of countersunk holes are opened at the bottom of the clamping plate, and a spring 1 is arranged inside the countersunk hole. The spring 1 is fixedly connected to the clamping plate. The other end of the spring 1 is fixedly connected to the base 1. The base 1 is slidably connected to the clamping plate. A ball 2 is arranged on the base 1. The clamping plate can be used to clamp disc springs of different diameters and inclinations.
[0020] According to the above technical solution, the processing component 1 includes a driving part 1, on which the processing part 1 is fixedly connected. The driving part 1 is an X and Z direction driving seat, and a tool 1 is provided at the output end of the processing part 1.
[0021] According to the above technical solution, the second processing component includes a second driving part, on which a second processing part is arranged. The second driving part is an X and Y direction driving seat, and a second tool is arranged at the output end of the second processing part.
[0022] According to the above technical solution, the acquisition module is electrically connected to the pressure sensor and the camera, and the control module is electrically connected to the rotating mechanism, the clamping mechanism, the processing component one, the processing component two and the processing component three.
[0023] Compared with the prior art, the present invention has the following beneficial effects: the present invention can fix and clamp disc springs of different heights and sizes by providing a rotating mechanism and a clamping mechanism, has wide applicability, and has various clamping and fixing methods, and can ensure all-round detection of disc springs;
[0024] By providing a processing component one, a processing component two, a processing component three and a detection component, processing and detection can be combined to avoid repeated clamping when processing and detecting disc springs, thereby facilitating improved processing quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 It is a schematic structural diagram of the rotating mechanism and the clamping mechanism of the present invention;
[0028] Figure 3 It is a schematic diagram of the front and cross-sectional structure of the rotating mechanism and the clamping mechanism of the present invention;
[0029] Figure 4It is a schematic diagram of the main cross-sectional structure of the rotating mechanism of the present invention;
[0030] Figure 5 It is a schematic side sectional structural diagram of the rotating mechanism and the clamping mechanism of the present invention;
[0031] Figure 6 The present invention Figure 2 Schematic diagram of the enlarged structure of area A in the middle;
[0032] Figure 7 The present invention Figure 5 Schematic diagram of the enlarged structure of the middle B area;
[0033] In the figure: 1. Support frame;
[0034] 2. Rotating mechanism; 21. Rotating table; 22. Limiting column; 221. Through slot; 23. Cylinder 1; 24. Connecting plate; 25. Connecting rod; 26. Baffle; 27. Sawtooth; 28. Magnetic block 1; 29. Guide column; 291. Limiting slot;
[0035] 3. Clamping mechanism; 31. Support seat; 311. Slide; 312. Slide; 313. Telescopic rod (1); 32. Driving unit (3); 33. Clamping seat; 331. Ball bearing (1); 332. Motor (1); 333. Clamping plate; 3331. Spring (1); 3332. Base (1); 3333. Ball bearing (2);
[0036] 4. Processing component 1; 41. Driving unit 1; 42. Processing unit 1; 43. Tool 1;
[0037] 5. Processing component 2; 51. Driving unit 2; 52. Processing unit 2; 53. Tool 2;
[0038] 6. Processing component three;
[0039] 7. Detection component; 71. Telescopic rod 2; 72. Connecting block; 73. Cylinder 2; 74. Connecting seat; 75. Spring 2; 76. Base 2; 77. Ball bearing 3; 78. Pressure sensor; 79. Camera. DETAILED DESCRIPTION
[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0041] See also Figure 1-7The present invention provides a technical solution: a disc spring positioning and detection device, comprising a support frame 1, a rotating mechanism 2 arranged on the top of the support frame 1, a clamping mechanism 3, a processing component 1 4, a processing component 2 5, and a processing component 3 6. The clamping mechanism 3 is arranged on the periphery of the rotating mechanism 2, and the processing component 1 4, the processing component 2 5, and the processing component 3 6 are arranged counterclockwise on the periphery of the clamping mechanism 3. The disc spring is installed on the rotating mechanism 2. According to actual use needs, the rotating mechanism 2 and the clamping mechanism 3 are selected to fix the disc spring. The processing component 1 4 is used to process the upper surface of the disc spring, and the processing component 2 5 and the processing component 3 6 are used to process the side of the disc spring.
[0042] See also Figures 1-4 The rotating mechanism 2 includes a rotating platform 21, which is fixed to the top of the support frame 1. The center of the top of the rotating platform 21 is fixedly connected to a limiting column 22. The bottom of the limiting column 22 is convex and the top is cylindrical. An anti-slip pad is provided on the bottom convex of the limiting column 22. The cylindrical part of the limiting column 22 is a hollow structure, and four groups of through grooves 221 are opened on the limiting column 22.
[0043] The top of the limiting column 22 is fixedly connected to the cylinder 1 23 and four groups of guide columns 29. The four groups of guide columns 29 are evenly arranged around the cylinder 1 23. The guide columns 29 are provided with limiting slots 291. The output end of the cylinder 1 23 is fixedly connected to the connecting plate 24. The connecting plate 24 is hinged with four groups of connecting rods 25. The hinged joints between the connecting plate 24 and the connecting rods 25 are set in the limiting slots 291. The through slots 221, the connecting rods 25 and the guide columns 29 are positioned correspondingly. The other end of the connecting rod 25 is hinged with a baffle 26.
[0044] The side of the baffle 26 is fixedly connected with a serration 27, which is made of anti-slip material. The bottom of the baffle 26 is hinged to the limiting column 22. The top of the baffle 26 is fixedly connected with a magnetic block 28 and a protective cover. The protective cover is arranged on the outside of the magnetic block 1 28. The top of the limiting column 22 is fixedly connected with a magnetic block 2.
[0045] It should be noted that the rotating platform 21 is preferably driven by a motor. The rotating platform 21 is an existing structure and will not be described in detail here.
[0046] In actual operation, initially, the cylinder 1 23 is in a retracted state, at which time the baffle 26 is located in the through slot 221 of the limiting post 22, and the magnetic block 1 28 at the end of the baffle 26 attracts the magnetic block connected to the top of the limiting post 22, which can prevent the baffle 26 from opening accidentally. When it is necessary to fix or test the disc spring, the center of the disc spring is placed on the limiting post 22, and then the cylinder 1 23 starts to extend, driving the connecting plate 24 to descend, so that the hinge between the connecting plate 24 and the connecting rod 25 slides down in the limiting slot 291, thereby opening and fixing the baffle 26. Determine the disc spring to be processed or tested; if the height of the disc spring is low, the baffle 26 can be fully opened and tilted downward. At this time, the protective cover at the end of the baffle 26 contacts the top of the disc spring to fix the disc spring; if the disc spring is made of iron, the magnetic block 28 can further fix the disc spring to prevent the disc spring from moving; if the height of the disc spring is high, the baffle 26 cannot be fully opened and tilted upward. At this time, the serrations 27 on the side of the baffle 26 contact the disc spring, which can fix the disc spring to prevent it from moving.
[0047] It should be noted that when the disc spring is at a low height, the inner circle of the disc spring can contact the bottom boss of the limiting column 22, and the protective pad on the boss provides greater friction to prevent the disc spring from moving.
[0048] See also Figure 1 and Figure 5-Figure 7 The clamping mechanism 3 includes a support seat 31, a driving unit 32 and four groups of clamping seats 33. The support seat 31 is fixed to the top of the support frame 1, and the support seat 31 is arranged on the outer periphery of the bottom of the rotating table 21. The driving unit 32 is fixed on the support seat 31, and the clamping seat 33 is arranged on the support seat 31. The support seat 31 is used to support the driving unit 32 and the clamping seat 33, and the driving unit 32 is used to drive the clamping seat 33 to adjust its position up and down.
[0049] The support base 31 is provided with four sets of slide grooves 311, the slide grooves 311 are slidably connected to the slide base 312, the side of the slide base 312 is fixedly connected to the telescopic rod 1 313, and the clamping base 33 is fixed to the side of the telescopic rod 1 313;
[0050] See also Figure 6 and Figure 7 , a plurality of ball bearings 331 are provided at the bottom of the clamping seat 33, a motor 332 is fixedly connected to the side of the clamping seat 33, a clamping plate 333 is hinged to the top of the clamping seat 33, an output end of the motor 332 is fixedly connected to the hinge of the clamping plate 333, the ball bearings 331 are used to contact the lower surface of the disc spring, and the motor 332 is used to drive the clamping plate 333 to rotate;
[0051] A plurality of countersunk holes are provided at the bottom of the clamping plate 333, and a spring 1 3331 is provided inside the countersunk hole. The spring 1 3331 is fixedly connected to the clamping plate 333, and the other end of the spring 1 3331 is fixedly connected to the base 1 3332. The base 1 3332 is slidably connected to the clamping plate 333, and a ball 2 3333 is provided on the base 1 3332. The ball 2 3333 is used to contact the upper surface of the disc spring. The spring 1 3331 is used to ensure that the ball 2 3333 can continue to maintain contact when the disc spring rotates.
[0052] See also Figure 3 and Figure 5 The driving part 32 adopts a motor-driven combined sprocket drive, a bevel gear drive and a screw drive mode to synchronously drive the four sets of slides 312 to slide up and down inside the slide groove 311.
[0053] After the cam 332 is in the upright position, the spring 333 is in the upright position and the spring 333 is in the upright position, so that the cam 333 is in the upright position and the spring 333 is in the upright position.
[0054] See also Figure 2 、 Figure 6 and Figure 7 , a detection component 7 is fixedly connected to the support seat 31, and the detection component 7 includes a second telescopic rod 71, a third ball 77 and a pressure sensor 78. The side of the second telescopic rod 71 is fixedly connected to an L-shaped connecting block 72, and the bottom of the connecting block 72 is fixedly connected to a second cylinder 73 and a camera 79. The output end of the second cylinder 73 is fixedly connected to a connecting seat 74, and a groove is provided at the bottom of the connecting seat 74. A second spring 75 is provided inside the groove. The pressure sensor 78 is fixedly connected to the connecting seat 74, and the second spring 75 is fixedly connected to the pressure sensor 78. The other end of the second spring 75 is fixedly connected to the second base 76. The third ball 77 is provided at the bottom of the second base 76. The third ball 77 is used to contact the upper surface of the disc spring. The pressure sensor 78 is used to detect the change in pressure when the third ball 77 contacts the upper surface of the disc spring. The camera 79 is used to record the image of the upper surface of the disc spring.
[0055] In actual operation, telescopic rod 2 71 is telescopically adjusted to the position of ball 3 77 corresponding to the disc spring, and cylinder 2 73 adjusts the height of ball 3 77 to ensure that ball 3 77 contacts the upper surface of the disc spring. When ball 3 77 is in contact with the upper surface of the disc spring, the pressure value detected by pressure sensor 78 changes to judge the concave and convex condition of the upper surface of the disc spring. At the same time, camera 79 records the image of the upper surface of the disc spring at this diameter.
[0056] It should be noted that the telescopic rod 1 313 and the telescopic rod 2 71 are both electric multi-stage telescopic rods.
[0057] See also Figure 1 The processing component 4 includes a driving part 41, and a processing part 42 is fixedly connected to the driving part 41. The driving part 41 is an X and Z direction driving seat. The driving part 41 can be driven by a cylinder or a motor screw. The processing part 42 is a motor-driven rotating structure. A tool 43 is provided at the output end of the processing part 42. The driving part 41 is used to adjust the left and right and up and down positions of the tool 43 on the processing part 42. The processing part 42 is used to drive the tool 43 to process the upper surface of the disc spring.
[0058] See also Figure 1 The processing component 2 5 includes a driving part 2 51, on which a processing part 2 52 is provided. The driving part 2 51 is an X and Y driving seat. The driving part 2 51 can be driven by a cylinder or a motor screw. The processing part 2 52 is a motor-driven rotating structure. A tool 2 53 is provided at the output end of the processing part 2 52. The driving part 2 51 is used to adjust the left and right and front and back positions of the tool 2 53 on the processing part 2 52. The processing part 2 52 is used to drive the tool 2 53 to process the side of the disc spring.
[0059] It should be noted that the tool 1 43 on the processing part 1 42 and the tool 2 53 on the processing part 2 52 are both selected according to actual needs, and can be drills, milling tools, grinding tools, chamfering tools, etc.
[0060] The disc spring positioning detection device also includes a detection system, which includes an acquisition module, an analysis module, a control module and an alarm module. The acquisition module is electrically connected to the pressure sensor 78 and the camera 79. The acquisition module is used to collect the pressure data changes detected by the pressure sensor 78 and the picture taken by the camera 79 when the ball three 77 is in contact with the upper surface of the disc spring, and feed it back to the analysis module. The analysis module is used to analyze the surface quality of the disc spring. The control module is electrically connected to the rotating mechanism 2, the clamping mechanism 3, the processing component 1 4, the processing component 2 5 and the processing component 3 6. The control module is used to control the clamping, processing and detection of the disc spring. The alarm module is used to issue an alarm prompt in case of abnormal circumstances.
[0061] Detection method of disc spring positioning detection device:
[0062] Step 1: Clamp the disc spring.
[0063] Fixing method 1: Using rotating mechanism 2 to fix the disc spring;
[0064] 1-1: The disc spring is directly mounted on the limiting column 22, and the friction between the protective pad on the bottom boss surface of the limiting column 22 and the inner circle of the disc spring is used to prevent the disc spring from moving;
[0065] One-two: Cylinder one 23 starts to extend, driving the connecting plate 24 to descend, causing the hinged connection between the connecting plate 24 and the connecting rod 25 to slide down in the limit slot 291, thereby expanding the baffle 26. When the baffle 26 is not fully expanded, the baffle 26 is tilted upward, and the serrations 27 on the side of the baffle 26 contact the disc spring, which can fix the disc spring and prevent it from moving;
[0066] One-three: When the cylinder one 23 is started to extend and drive the baffle 26 to be fully opened, the baffle 26 is tilted downward or horizontal, and the protective cover at the end of the baffle 26 contacts the top of the disc spring to fix the disc spring.
[0067] Fixing method 2: using the clamping mechanism 3 to fix the disc spring;
[0068] 2-1: The bottom of the disc spring contacts the ball 1 331 on the clamping seat 33, and the ball 2 3333 fits the upper surface of the disc spring. When both the ball 1 331 and the ball 2 3333 slightly fit the disc spring, the disc spring can be kept in a horizontal state when it rotates without affecting its normal rotation.
[0069] 2-2: When both ball 1 331 and ball 2 3333 fit tightly against the disc spring, they can be fixedly clamped.
[0070] It should be noted that the above fixing methods can be applied independently; the three fixing methods in fixing method one can be combined with fixing method two-one.
[0071] Step 2: Processing disc springs.
[0072] Specifically, when the fixing method of one-to-one is adopted, the processing component one 4 can process the upper surface of the disc spring, and the processing component two 5 and the processing component three 6 can process the side of the disc spring; when the fixing method of one-to-two and one-to-three is adopted, the processing component one 4 can process the outer circle of the upper surface of the disc spring, and the processing component two 5 and the processing component three 6 can process the side of the disc spring; when the fixing method of two-to-one is adopted, the upper and lower positions of the disc spring can be adjusted, or the disc spring can be auxiliary supported; when the fixing method of two-to-two is adopted, the processing component one 4 can process a specific position on the upper surface of the disc spring, and the processing component two 5 and the processing component three 6 can process a specific position on the side of the disc spring.
[0073] Step 3: Check the disc spring.
[0074] Specifically, the analysis module is provided with a pressure range, which is manually set. The control module controls the extension and contraction of the second telescopic rod 71 and the second cylinder 73 on the detection assembly 7, so that the third ball 77 fits the upper surface of the disc spring, while maintaining the initial actual pressure value detected by the pressure sensor 78 within the set pressure range.
[0075] Detection method 1: adopt the three fixing methods in the fixing method 1 to control the rotation of the rotating platform 21, and the acquisition module continuously acquires the pressure value detected by the pressure sensor 78.
[0076] Detection method 2: Using the two-two fixing method in the second fixing method, the staff sets the extension and contraction rate of the second telescopic rod 71 and the extension and contraction rate of the second cylinder 73 according to the inclination of the disc spring, so that the third ball 77 rolls from the edge of the disc spring to the center or from the center to the edge. The acquisition module continuously collects the pressure value detected by the pressure sensor 78;
[0077] The analysis module analyzes the quality of the upper surface of the disc spring based on the detected pressure value. If the actual pressure value detected continues to remain within the set pressure range, the upper surface of the disc spring is smooth and has no bumps. If the actual pressure value detected continues to be higher or lower than the set pressure range, it is a detection abnormality, and the control module readjusts the height of the ball three 77 against the upper surface of the disc spring and re-tests. If the actual pressure value detected is intermittently higher or lower than the set pressure range, it means that there are bumps on the upper surface of the disc spring, and the feedback is sent to the alarm module for an alarm prompt, and then the processing component 1 4 is driven to re-process the upper surface.
[0078] When detecting the unevenness of the disc spring surface, the acquisition module collects the images taken by the camera 79 and identifies whether there are cracks on the surface. If there are cracks, the alarm module is fed back to issue an alarm prompt, and then the processing component 4 is driven to reprocess the upper surface.
[0079] It should be noted that the processing is repeated only once. When pits or cracks are found during re-inspection, the staff will scrap it. When inspecting the roundness of the side of the disc spring, the inspection method 1 is to fit the ball 3 77 to the side.
[0080] Through the above method, the processing and testing process of the disc spring can be simplified, and the processing quality can be improved on the basis of improving the testing efficiency.
[0081] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0082] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A disc spring positioning detection device, comprising a support frame (1), a rotating mechanism (2) arranged on the top of the support frame (1), a clamping mechanism (3), a processing component 1 (4), a processing component 2 (5), and a processing component 3 (6), characterized in that: The clamping mechanism (3) is arranged on the periphery of the rotating mechanism (2), and the processing component 1 (4), processing component 2 (5), and processing component 3 (6) are arranged counterclockwise on the periphery of the clamping mechanism (3). The disc spring is installed on the rotating mechanism (2). According to actual use needs, the rotating mechanism (2) and the clamping mechanism (3) are selected to fix the disc spring. The processing component 1 (4) is used to process the upper surface of the disc spring, and the processing component 2 (5) and processing component 3 (6) are used to process the side of the disc spring. The rotating mechanism (2) comprises a rotating platform (21), the top center of the rotating platform (21) is fixedly connected to a limiting column (22), the bottom of the limiting column (22) is convex and the top is cylindrical, the cylindrical part of the limiting column (22) is a hollow structure, and four groups of through slots (221) are opened on the limiting column (22); The top of the limiting column (22) is fixedly connected to the cylinder 1 (23) and four groups of guide columns (29). The four groups of guide columns (29) are evenly arranged around the cylinder 1 (23). The guide column (29) is provided with a limiting groove (291). The output end of the cylinder 1 (23) is fixedly connected to the connecting plate (24). Four groups of connecting rods (25) are hinged on the connecting plate (24). The hinged portion between the connecting plate (24) and the connecting rod (25) is arranged in the limiting groove (291). The through groove (221), the connecting rod (25) and the guide column (29) are positioned correspondingly. The other end of the connecting rod (25) is hinged with a baffle (26). The clamping mechanism (3) comprises a support seat (31), a third driving part (32) and four groups of clamping seats (33); A plurality of balls (331) are provided at the bottom of the clamping seat (33), a motor (332) is fixedly connected to the side of the clamping seat (33), a clamping plate (333) is hingedly connected to the top of the clamping seat (33), an output end of the motor (332) is fixedly connected to the hinge of the clamping plate (333), and the balls (331) contact the lower surface of the disc spring; The clamping plate (333) is provided with a plurality of countersunk holes at the bottom thereof, wherein a spring (3331) is provided inside the countersunk hole, wherein the spring (3331) is fixedly connected to the clamping plate (333), and the other end of the spring (3331) is fixedly connected to a base (3332), wherein the base (3332) is slidably connected to the clamping plate (333), and a ball (3333) is provided on the base (3332), and the ball (3333) contacts the upper surface of the disc spring; The support seat (31) is fixedly connected to a detection assembly (7), the detection assembly (7) comprising a second telescopic rod (71), a third ball (77) and a pressure sensor (78), the side of the second telescopic rod (71) is fixedly connected to an L-shaped connecting block (72), the bottom of the connecting block (72) is fixedly connected to a second cylinder (73) and a camera (79), and the third ball (77) contacts the upper surface of the disc spring; The disc spring positioning detection device also includes a detection system, which includes an acquisition module, an analysis module, a control module and an alarm module. The acquisition module is used to collect the pressure data changes detected by the pressure sensor (78) and the image captured by the camera (79) when the ball three (77) is attached to the upper surface of the disc spring, and feed them back to the analysis module. The analysis module is used to analyze the surface quality of the disc spring. The control module is used to control the clamping, fixing, processing and detection of the disc spring. The alarm module is used to issue an alarm prompt in the event of an abnormal situation.
2. The disc spring positioning detection device according to claim 1, characterized in that: The output end of the second cylinder (73) is fixedly connected to a connecting seat (74), a groove is provided at the bottom of the connecting seat (74), a second spring (75) is provided inside the groove, the pressure sensor (78) is fixedly connected to the connecting seat (74), the second spring (75) is fixedly connected to the pressure sensor (78), the other end of the second spring (75) is fixedly connected to the second base (76), and the third ball (77) is provided at the bottom of the second base (76).
3. The disc spring positioning detection device according to claim 2, characterized in that: The rotating platform (21) is fixed to the top of the support frame (1), and an anti-slip pad is provided on the bottom boss of the limiting column (22); The side of the baffle (26) is fixedly connected with a sawtooth (27), and the sawtooth (27) is made of anti-slip material. The bottom of the baffle (26) is hinged to the limiting column (22). The top of the baffle (26) is fixedly connected with a magnetic block (28) and a protective cover, and the protective cover is arranged outside the magnetic block (28). The top of the limiting column (22) is fixedly connected with a magnetic block (2).
4. The disc spring positioning detection device according to claim 3, characterized in that: The support seat (31) is fixed to the top of the support frame (1), the support seat (31) is arranged on the periphery of the bottom of the rotating platform (21), the driving part (32) is fixed on the support seat (31), and the clamping seat (33) is arranged on the support seat (31); The support seat (31) is provided with four groups of slide grooves (311), the slide grooves (311) are slidably connected to the slide seat (312), the side of the slide seat (312) is fixedly connected to the telescopic rod (313), and the clamping seat (33) is fixed to the side of the telescopic rod (313).
5. The disc spring positioning detection device according to claim 1, characterized in that: The processing component 1 (4) includes a driving part 1 (41), a processing part 1 (42) is fixedly connected to the driving part 1 (41), the driving part 1 (41) is an X and Z direction driving seat, and a tool 1 (43) is provided at the output end of the processing part 1 (42).
6. The disc spring positioning detection device according to claim 1, characterized in that: The processing component 2 (5) includes a driving part 2 (51), a processing part 2 (52) is provided on the driving part 2 (51), the driving part 2 (51) is an X and Y direction driving seat, and a tool 2 (53) is provided at the output end of the processing part 2 (52).
7. The disc spring positioning detection device according to claim 1, characterized in that: The acquisition module is electrically connected to the pressure sensor (78) and the camera (79), and the control module is electrically connected to the rotating mechanism (2), the clamping mechanism (3), the processing component 1 (4), the processing component 2 (5) and the processing component 3 (6).
8. A method for detecting a disc spring positioning detection device, implemented based on the disc spring positioning detection device according to claim 4, characterized in that: The detection method of the disc spring positioning detection device is as follows: Step 1: Clamp the disc spring; Step 2: Processing disc spring; Step 3: Check the disc spring.
Citation Information
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