Municipal environment sludge dewatering and curing device and method
By designing a municipal environmental sludge dewatering and solidification device with sludge pushing department, volume control mechanism and compression components, the problems of curing powder overflow and poor screen filtration are solved, and efficient sludge dehydration and secondary utilization of sludge are achieved.
Patent Information
- Application Number
- CN202510761935.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2045-06-09
AI Technical Summary
The existing sludge dehydration and curing devices have the problem that the curing powder feed port is prone to overflow into the air, causing waste and poor screen filtration effect, which affects the dehydration effect.
A municipal environmental sludge dewatering and solidification device is designed, including a sludge pushing part, a volume control mechanism and a compression component. The sludge and sewage are separated through the sludge pushing part, the diameter of the curing powder feed port is adjusted by the volume control mechanism, and the sludge is compressed with the compression component.
It effectively avoids the overflow of cured powder, improves the dehydration effect, reduces environmental pollution, and achieves efficient dehydration and secondary utilization of sludge.
Smart Images

Figure CN120271199A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sludge dewatering and solidification, and more specifically, to a municipal environmental sludge dewatering and solidification device and method. Background Art
[0002] Sludge refers to fine-grained soil deposited in static water and slow-flowing water environments and containing organic matter. It generally exists in river channels. Excessive accumulation of sludge in river channels will cause the riverbed to become shallower and the water storage capacity to decrease, which will deteriorate the water quality of the river channel and damage the water quality environment. Therefore, when there is too much sludge accumulated in the riverbed, a sludge dewatering and solidification device is needed to treat it.
[0003] When the existing sludge is dewatered and then solidified, solidifying powder needs to be added to the sludge. However, the general inlet circle of the solidifying powder is relatively large, and when the solidifying powder is fed, it is easy to overflow into the air, resulting in waste. And in the existing technology, when dewatering sludge, it is filtered through a sieve, but the fluidity of the sludge is relatively poor during the filtration of the sieve, which affects the dewatering effect. For this reason, we propose a sludge dewatering and solidification device. Summary of the Invention
[0004] The technical task of the present invention is to provide a municipal environmental sludge dewatering and solidification device and method to solve the above problems in view of the above deficiencies.
[0005] According to one aspect of the present invention, a municipal environmental sludge dewatering and solidification device is provided.
[0006] It includes a treatment tank. There is a protruding part on the upper right side of the treatment tank, and a sludge feeding funnel is provided on the top of the protruding part. A solidifying powder feeding port is provided on the top of the treatment tank near one side of the sludge feeding funnel. Inside the treatment tank, a sludge pushing part is provided at the protruding part, and an auxiliary power part is connected to the sludge pushing part. The auxiliary power part is located outside the treatment tank. A partition board I is longitudinally provided inside the treatment tank, and the partition board I divides the interior of the treatment tank into a left cavity and a right cavity. A sewage outlet is provided on one side of the bottom of the right cavity, and an inclined filter plate is provided at the lower part of the right cavity. A sludge fault refining part is provided at the top of the inclined filter plate. A first discharge inclined opening is provided at the upper part of the partition board I on the left side of the sludge fault refining part. The sludge fault refining part includes a number of fixed ladder plates. Fault pushing columns are provided on the right side of each fixed ladder plate. An outlet channel is provided at the upper right side of the top of the fault pushing column. A filter screen is provided at the top of the outlet channel. A support plate is provided at the bottom of the fault pushing column, and a driving part is provided at the bottom of the support plate. The driving part is connected to the auxiliary power part. A control mechanism is provided on the inner top wall of the treatment tank below the solidifying powder feeding port. The control mechanism includes a number of spiral limiting wheels. Connecting components are provided on the spiral limiting wheels, and the connecting components are driven by a cylinder and a pneumatic rod. A compression component is provided at the top of the left cavity. A second discharge inclined opening is provided at the lower part of the partition board I at the left end of the inclined filter plate. A sludge outlet is provided on one side of the bottom of the left cavity.
[0007] Preferably, an adsorption plate is provided on the left side of the first partition plate. A blanking port is provided at the lower part of the adsorption plate at the second discharge inclined port. The blanking port communicates with the second discharge inclined port. The top of the adsorption plate is provided with an inclined surface that slopes downward to the inside of the left cavity.
[0008] Preferably, a feed channel is provided inside the protruding part at the bottom of the sludge feed funnel. The feed channel is located above the sludge pushing part; a lower semi-circular groove is provided below the sludge pushing part. A blanking table is provided on the left side of the lower semi-circular groove. A second partition plate is provided at the bottom of the blanking table. A cabin is formed between the second partition plate and the inner wall of the treatment tank. The driving part is located in the cabin; a first activated carbon filter plate is provided below the inclined filter plate.
[0009] Preferably, the sludge pushing part includes a sludge driving wheel. A shaft is inserted through the middle of the sludge driving wheel. The shaft penetrates through the protruding part. A plurality of pushing grooves are provided on the side of the sludge driving wheel. One end of the shaft is connected to the auxiliary power part.
[0010] Preferably, the auxiliary power part includes a fourth pulley provided at the outer end of the shaft. A group of first outer support plates are provided on one side of the right side of the protruding part. A first rotating shaft is horizontally arranged between the first outer support plates. A third pulley and a first pulley are respectively provided on the left side of the first rotating shaft on both sides of the first outer support plates. The third pulley is connected to the fourth pulley through a second belt; a second outer support plate is provided on one side near the center on the right side of the treatment tank. A second pulley is provided on the left side of the second outer support plate. The second pulley is connected to the first pulley through a first belt. A second rotating shaft is inserted through the middle of the second pulley. One end of the second rotating shaft penetrates through the second outer support plate. A first bevel gear is provided at the other end of the second rotating shaft. A second bevel gear meshing with the first bevel gear is provided on the left side of the first bevel gear. A third rotating shaft is provided in the middle of the second bevel gear. The third rotating shaft penetrates through the treatment tank and is connected to the driving part.
[0011] Preferably, the driving part includes a second motor. A support seat is provided at the bottom of the second motor. The bottom of the support seat is fixed on the inclined filter plate. The output end of the second motor is connected with an output shaft. A fifth pulley is provided at the end of the output shaft away from the second motor; it includes a third fixing plate. The top of the third fixing plate is fixed on the bottom side of the support plate. A group of mounting plates are provided at the bottom of the third fixing plate. A connecting piece is provided between the mounting plates. A driving plate is provided on the connecting piece. An eccentric runner is provided at the other end of the driving plate. The inner end of the third rotating shaft is connected to the middle part of the side of the eccentric runner. A sixth pulley is sleeved on the third rotating shaft near the eccentric runner. The sixth pulley is connected to the fifth pulley through a third belt.
[0012] Preferably, the connecting component includes several groups of limiting blocks. A clamping block is arranged between any two groups of limiting blocks. The inner clamping grooves of the clamping blocks are all movably connected with spiral limiting wheels. The outer ends of the clamping blocks are provided with driving disks. The tops of the driving disks are provided with columns, and the tops of the columns are fixed on the inner top of the processing box. On one side of the bottoms of two adjacent driving disks, a first driving rod and a second driving rod are provided respectively. A V-shaped structure is formed between the first driving rod and the second driving rod. On one side of the bottom of another driving disk, a third driving rod is provided. Connecting rods are connected between the third driving rod and the adjacent first driving rod as well as between the other two second driving rods; One end of the air rod away from the air cylinder is connected to the end of the adjacent first driving rod.
[0013] Preferably, the compressing component includes a first motor, which is installed on one side of the top of the processing box. The output end of the first motor is connected with a connecting shaft, and the connecting shaft penetrates through the processing box. A middle gear is arranged at the bottom of the connecting shaft. A fixing disk is arranged on the connecting shaft, and the top of the fixing disk is fixed on the inner top wall of the processing box. A plurality of sleeves are arranged around the top of the fixing disk, and the sleeves penetrate through the processing box. Threaded lifting rods that match each other are inserted into the sleeves. A second disk is arranged at the bottom of the threaded lifting rod. A lower through hole is arranged in the middle of the second disk. An upper convex ring is arranged on the side of the top of the lower through hole around the top of the second disk; A first disk is arranged on the threaded lifting rod. An upper through hole is arranged in the middle of the first disk. A lower convex ring is arranged on the side of the top of the upper through hole around the top of the first disk. On the side of the bottom of the fixing disk, a side gear that meshes with the middle gear is arranged at the upper part of the threaded lifting rod.
[0014] According to another aspect of the present invention, a method for dewatering and solidifying sludge in the municipal environment is provided.
[0015] It includes the following steps:
[0016] Put the sludge into the sludge feeding funnel and enter the lower semi-circular groove;
[0017] By driving the driving part to operate, the driving part drives the sludge driving wheel to rotate under the drive of the auxiliary power part. The sludge driving wheel will drive the incoming sludge to roll, causing the sludge to tumble onto the blanking table and slide down the inclined surface of the blanking table onto the side fault pushing columns;
[0018] Drive multiple fault pushing columns to slide up and down together through the driving part. When the fault pushing columns push upwards, the inclination angle of the top surface is parallel to the top surface of the adjacent fixed ladder plate on the side, prompting the fault pushing columns to push the falling sludge upwards. Under the upward push, the sewage contained in the sludge flows down through the water outlet channel and enters the inclined filter plate below to achieve re-filtration;
[0019] The overflowing sewage is filtered multiple times through the first activated carbon filter plate below;
[0020] The sewage after multiple filtrations is discharged from the sewage outlet;
[0021] The filtered sludge is pushed forward section by section through the fault push column. After multiple pushes, the contained sewage is filtered out, and the remaining sludge is pushed to the first discharge inclined opening, enters the first disc, and is conveyed downward through the upper through hole in the middle.
[0022] When the first driving motor operates, the first motor drives the middle gear, which in turn drives the side gear to rotate. The side gear will drive the cooperating threaded lifting rod, causing the threaded lifting rod to perform a lifting motion.
[0023] The threaded lifting rod drives the second disc to move up and down reciprocally. The distance between the second disc and the first disc will constantly change. The sludge entering through the changing trajectory of the distance between them is compressed and stretched, better achieving the effect of sludge extraction.
[0024] The sludge inside the left cavity is pressed under the compression motion generated by the compression component and finally discharged from the sludge outlet.
[0025] Compared with the prior art, the advantages and positive effects of the present invention are as follows:
[0026] 1. In this device, a sludge pushing part is provided below the sludge feeding channel. During the operation of the sludge pushing part, the entering sludge and the contained sewage are lifted and rolled together. During the rolling and flipping, they are conveyed to one side, preventing the entering sludge from clogging and accumulating at the feeding channel. Then, along with the sludge pushing part on one side, the sludge and sewage are pushed step by step in a fault manner upwards. During the pushing process, the contained sewage will drain out, and the water will flow downward along the water outlet channel, while the remaining sludge is pushed step by step into the left cavity by the fault push column and is compressed by the compression component in the left cavity, effectively achieving the dehydration effect of the sludge.
[0027] 2. When the orifice of the solidifying powder feeding port is relatively large, it is adjusted by the metering mechanism below, thereby realizing the adjustment of the contact surface at the orifice diameter. When the diameter of the orifice changes during the entry of the solidifying powder, the entering solidifying powder is rolled into the lower part under the limitation of the spiral limiting wheel, thus being not likely to overflow into the air.
[0028] 3. When the compression component performs a compression motion, it will drive the entering sludge to be compressed, improving the treatment of the sludge, facilitating the secondary utilization of the sludge, having a good environmental protection effect, and avoiding directly discharging the sludge along with the sewage into the environment, which not only causes secondary waste but also burdens the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0030] Figure 1 is the overall external structure schematic diagram according to the embodiment of the present invention;
[0031] Figure 2 is the overall internal structure schematic diagram according to the embodiment of the present invention;
[0032] Figure 3 is the structure schematic diagram of the sludge fault refining part according to the embodiment of the present invention;
[0033] Figure 4 is the structure schematic diagram of the metering mechanism according to the embodiment of the present invention;
[0034] Figure 5 is the structure schematic diagram of the compression component according to the embodiment of the present invention.
[0035] In the figure:
[0036] 1. Treatment tank; 2. Bulging part; 3. Sludge feed funnel; 4. Solidifying powder feed port; 5. First partition board; 6. Sewage outlet; 7. Inclined filter plate; 8. First discharge inclined port; 9. Fixed ladder plate; 10. Fault push column; 11. Water outlet channel; 12. Filter screen; 13. Support plate; 14. Spiral limiting wheel; 15. Cylinder; 16. Air rod; 17. Second discharge inclined port; 18. Sludge outlet; 19. Adsorption plate; 20. Feeding port; 21. Feeding channel; 22. Lower semi-circular groove; 23. Feeding table; 24. Second partition board; 25. First activated carbon filter plate; 26. Sludge driving wheel; 27. Pushing groove; 28. Fourth belt pulley; 29. First outer support plate; 30. First rotating shaft; 31. Third belt pulley; 32. First belt pulley; 33. Second belt; 34. Second outer support plate; 35. Second belt pulley; 36. First belt; 37. Second rotating shaft; 38. First bevel gear; 39. Second bevel gear; 40. Third rotating shaft; 41. Second motor; 42. Bracket seat; 43. Fifth belt pulley; 44. Third fixing plate; 45. Installation plate; 46. Lower convex ring; 47. Driving plate; 48. Eccentric runner; 49. Sixth belt pulley; 50. Third belt; 51. Limiting block; 52. Clamping block; 53. Driving disc; 54. Cylinder body; 55. First driving rod; 56. Second driving rod; 57. Third driving rod; 58. Side gear; 59. First motor; 60. Connecting shaft; 61. Middle gear; 62. Fixed disc; 63. Sleeve; 64. Threaded lifting rod; 65. Second disc; 66. Lower through hole; 67. Upper convex ring; 68. First disc; 69. Upper through hole; 70. Connecting rod. Detailed implementation manners
[0037] In order to more clearly understand the above objects, features and advantages of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
[0038] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0039] According to an embodiment of the present invention, a municipal environmental sludge dewatering and solidifying device and method are provided, as Figures 1 to 5 shown, wherein,
[0040] The present invention provides a municipal environmental sludge dewatering and solidifying device, which includes a treatment tank 1. There is a protruding part 2 at the upper right side of the treatment tank 1, and a sludge feeding funnel 3 is arranged at the top of the protruding part 2. A solidifying powder feeding port 4 is arranged on the top of the treatment tank 1 near one side of the sludge feeding funnel 3; inside the treatment tank 1, a sludge pushing part is arranged at the protruding part, and an auxiliary power part is connected to the sludge pushing part. The auxiliary power part is located outside the treatment tank 1. A partition board 5 is longitudinally arranged inside the treatment tank 1. The partition board 5 divides the interior of the treatment tank 1 into a left cavity and a right cavity. A sewage outlet 6 is arranged at one side of the bottom of the right cavity, and an inclined filter plate 7 is arranged at the lower part of the right cavity. A sludge fault refining part is arranged at the top of the inclined filter plate 7. A first discharge inclined opening 8 is arranged at the upper part of the partition board 5 on the left side of the sludge fault refining part; the sludge fault refining part includes a plurality of fixed ladder plates 9. Fault pushing columns 10 are arranged on the right side of each fixed ladder plate 9. The number of fixed ladder plates 9 is adapted to the number of fault pushing columns 10. And both sides of the fixed ladder plate 9 are fixed on the inner wall of the treatment tank 1. The fixed ladder plate 9 and the fault pushing column 10 are in close contact. Both the fault pushing column 10 and the fixed ladder plate 9 form a stepped pattern. When pushing, several fault pushing columns 10 move up or down simultaneously. When moving up simultaneously, the top surface is exactly on the same horizontal plane as the top surface of the adjacent fixed ladder plate 9 on one side. A water outlet channel 11 is arranged at the upper right side of the top of the fault pushing column 10. A filter screen 12 is arranged at the top of the water outlet channel 11. A support plate 13 is arranged at the bottom of the fault pushing column 10. A driving part is arranged at the bottom of the support plate 13. The driving part is connected to the auxiliary power part; below the solidifying powder feeding port 4, a metering mechanism is arranged on the inner top wall of the treatment tank 1. The metering mechanism includes a plurality of spiral limiting wheels 14. Connecting components are arranged on the spiral limiting wheels 14. The connecting components are driven by a cylinder 15 and a pneumatic rod 16; a compression component is arranged at the top inside the left cavity. A second discharge inclined opening 17 is arranged at the lower part of the partition board 5 at the left end of the inclined filter plate 7. A sludge outlet 18 is arranged at one side of the bottom of the left cavity. An inspection door is arranged on the treatment tank 1 to facilitate the inspection and replacement of the internal structure of the treatment tank 1. And a plurality of supporting feet can be arranged at the bottom of the treatment tank 1. Universal wheels can be arranged on the supporting feet. Locking buckles can be arranged on the universal wheels to facilitate the movement of the device.
[0041] Among them, an adsorption plate 19 is provided on the left side of the first partition plate 5. The adsorption plate 19 is made of an elastic material. When the second disc 65 moves up and down, after the space between the second disc 65 and the first disc 68 is compressed, the internal sludge will be squeezed outwards and hit the adsorption plate 19 on the side. After being squeezed, the adsorption plate 19 deforms, the internal contact surface changes, and the fusion and extrusion property between the sludge increases, so that when the sludge is discharged, it will not be affected by excessive internal water content and increase the secondary utilization rate. In addition, the adsorption plate 19 can adsorb pollutants contained in the sludge. A blanking port 20 is provided at the lower part of the adsorption plate 19 at the second discharge inclined port 17. The blanking port 20 communicates with the second discharge inclined port 17. The top of the adsorption plate 19 is provided with an inclined surface that slopes downward to the lower left inside the left cavity. The bottom of the sludge feed funnel 3 is provided with a feed channel 21 inside the protruding part 2. The feed channel 21 is located above the sludge pushing part. The feed channel 21 is provided above the sludge driving wheel 26, and the feed channel 21 is a straight channel. When the sludge enters the lower semi-circular groove 22 from the feed channel 21, the blanking time and path are increased. In this way, the sludge will have a certain buffering effect during the blanking process and will not directly exert force on the lower semi-circular groove 22, avoiding the phenomenon of sludge overflow; a lower semi-circular groove 22 is provided below the sludge pushing part. A blanking platform 23 is provided on the left side of the lower semi-circular groove 22. A second partition plate 24 is provided at the bottom of the blanking platform 23. A cabin is formed between the second partition plate 24 and the inner wall of the treatment tank 1. The driving part is located in the cabin; a first activated carbon filter plate 25 is provided below the inclined filter plate 7. The sludge pushing part includes a sludge driving wheel 26. A shaft is inserted through the middle of the sludge driving wheel 26. The shaft penetrates through the protruding part 2. A number of pushing grooves 27 are provided on the side of the sludge driving wheel 26. One end of the shaft is connected to the auxiliary power part. The auxiliary power part includes a fourth pulley 28 provided at the outer end of the shaft. A group of first outer support plates 29 are provided on one side of the right side of the protruding part 2. A first rotating shaft 30 is horizontally arranged between the first outer support plates 29. A third pulley 31 and a first pulley 32 are respectively provided on the left sides of the two sides of the first rotating shaft 30 outside the first outer support plates 29. The third pulley 31 is connected to the fourth pulley 28 through a second belt 33; a second outer support plate 34 is provided on one side near the center on the right side of the treatment tank 1. A second pulley 35 is provided on the left side of the second outer support plate 34. The second pulley 35 is connected to the first pulley 32 through a first belt 36. A second rotating shaft 37 is inserted through the middle of the second pulley 35. One end of the second rotating shaft 37 penetrates through the second outer support plate 34. A first bevel gear 38 is provided at the other end of the second rotating shaft 37. A second bevel gear 39 meshing with the first bevel gear 38 is provided on the left side of the first bevel gear 38. A third rotating shaft 40 is provided in the middle of the second bevel gear 39. The third rotating shaft 40 penetrates through the treatment tank 1 and is connected to the driving part.
[0042] In addition, the driving part includes a second motor 41. A support base 42 is provided at the bottom of the second motor 41. The bottom of the support base 42 is fixed on the inclined filter plate 7. The output end of the second motor 41 is connected to an output shaft. A fifth pulley 43 is provided at one end of the output shaft away from the second motor 41; it includes a third fixing plate 44. The top of the third fixing plate 44 is fixed on one side of the bottom of the support plate 13. A group of mounting plates 45 are provided at the bottom of the third fixing plate 44. A connecting member is provided between the mounting plates 45. A driving plate 47 is provided on the connecting member. An eccentric runner 48 is provided at the other end of the driving plate 47. The inner end of the third rotating shaft 40 is connected to the middle of the side of the eccentric runner 48. A sixth pulley 49 is sleeved on the third rotating shaft 40 near the eccentric runner 48. The sixth pulley 49 is connected to the fifth pulley 43 through a third belt 50. The connecting part includes several groups of limiting blocks 51. A clamping block 52 is provided between any group of limiting blocks 51. The inner clamping grooves of the clamping blocks 52 are all movably connected to the spiral limiting wheel 14. A driving disc 53 is provided at the outer end of the clamping block 52. A cylinder 54 is provided at the top of the driving disc 53. The top of the cylinder 54 is fixed on the inner top of the processing box 1. A first driving rod 55 and a second driving rod 56 are provided on one side of the bottom of two adjacent driving discs 53. A V-shaped structure is formed between the first driving rod 55 and the second driving rod 56. The formed V-shaped connecting end is connected to the side end of the corresponding driving disc 53. Among them, the spiral limiting wheel 14 is movably connected to the clamping block 52. When the spiral limiting wheel 14 is affected by an external force, it will form a rotational motion. When rotating, it will be affected by the spiral structure on the surface to roll the solidified powder entering from above downward, so that the solidified powder under the feeding port 4 is limited. The rolling force of the conveying will be greater than that above. In this way, it can effectively avoid the phenomenon of solidified powder overflow caused by the factor of the size of the ring opening, protect the environment and reduce secondary pollution. A third driving rod 57 is provided on one side of the bottom of another driving disc 53. Connecting rods 70 are connected between the third driving rod 57 and the adjacent first driving rod 55 and between the other two second driving rods 56. One end of the air rod 16 away from the cylinder 15 is connected to the end of the adjacent first driving rod 55.
[0043] In addition, the compression component includes a first motor 59, which is installed on one side of the top of the processing box 1. The output end of the first motor 59 is connected to a connecting shaft 60. The connecting shaft 60 passes through the processing box 1. A middle gear 61 is provided at the bottom of the connecting shaft 60. A fixed disk 62 is provided on the connecting shaft 60. The top of the fixed disk 62 is fixed on the inner top wall of the processing box 1. A plurality of sleeves 63 are provided around the top of the fixed disk 62. The sleeves 63 pass through the processing box 1. A threaded lifting rod 64 is inserted into the sleeve 63. A second disk 65 is provided at the bottom of the threaded lifting rod 64. A lower through hole 66 is provided in the middle of the second disk 65. An upper convex ring 67 is provided on the top side of the top of the lower through hole 66 around the top of the second disk 65. A first disk 68 is provided on the threaded lifting rod 64. An upper through hole 69 is provided in the middle of the first disk 68. A lower convex ring 46 is provided on the top side of the top of the upper through hole 69 around the top of the first disk 68. A side gear 58 meshing with the middle gear 61 is provided on the upper part of the threaded lifting rod 64 at the bottom side of the fixed disk 62.
[0044] On the other hand, a method for dewatering and solidifying municipal environmental sludge includes the following steps:
[0045] S101: Put the sludge into the sludge feeding funnel 3 and enter the lower semi-circular groove 22;
[0046] S103: By driving the driving part to operate, the driving part drives the sludge driving wheel 26 to rotate under the drive of the auxiliary power part. The sludge driving wheel 26 will drive the incoming sludge to roll, causing the sludge to roll and fall onto the blanking table 23, and then slide into the side fault push column 10 along the inclined surface of the blanking table 23;
[0047] S105: Drive multiple fault push columns 10 to slide up and down together by the driving part. When the fault push column 10 is pushed upward, the inclination angle of the top surface is parallel to the top surface of the adjacent fixed ladder plate 9 on the side, so that the fault push column 10 pushes the falling sludge upward. Under the upward push, the sewage contained in the sludge flows downward through the water outlet channel 11 and enters the inclined filter plate 7 below to achieve re-filtration;
[0048] S107: The overflowing sewage passes through the first activated carbon filter plate 25 below for multiple filtrations;
[0049] S109: The sewage after multiple filtrations is discharged from the sewage outlet 6;
[0050] S1011: The filtered sludge is pushed forward section by section by the fault push column 10. After multiple pushes, the contained sewage is filtered out, and the remaining sludge is pushed to the first discharge inclined opening 8 and enters the first disk 68, and is conveyed downward through the upper through hole 69 in the middle;
[0051] S1013: The first driving motor 59 operates, driving the middle gear 61, which in turn drives the side gear 58 to rotate. The side gear 58 then drives the mating threaded lifting rod 64, causing the threaded lifting rod 64 to perform a lifting motion.
[0052] S1015: The threaded lifting rod 64 drives the second disc 65 to move up and down reciprocally. The distance between the second disc 65 and the first disc 68 will constantly change, and the sludge that enters through the changing distance trajectory is compressed and stretched, achieving a better sludge extraction effect.
[0053] S1017: The sludge inside the left cavity is pressed under the compression motion generated by the compression component and finally discharged from the sludge outlet 18.
[0054] To facilitate the understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in the actual process will be described in detail below.
[0055] In practical applications, the sludge is put into the sludge feeding funnel 3. The sludge falls from the feeding channel 21 and enters the sludge driving wheel 26 below. When the second motor 41 is driven, the second motor drives the fifth pulley 43 to rotate. The fifth pulley 43 drives the sixth pulley 49 to rotate through the third belt 50. The sixth pulley 49 drives the third rotating shaft 40 inserted in the middle to rotate. The third rotating shaft 40 drives the second bevel gear 39 at the end. After the second bevel gear 39 rotates, it drives the first bevel gear 38 meshing on the side to rotate. The first bevel gear 38 drives the second rotating shaft 37 connected on the side. The second rotating shaft 37 drives the second pulley 35 sleeved on the upper part. The second pulley 35 drives the first pulley 32 to rotate through the first belt 36. The first pulley 32 drives the first rotating shaft 30 inserted in the middle to rotate. The first rotating shaft 30 drives the third pulley 31 to rotate. The third pulley 31 drives the fourth pulley 28 to rotate through the second belt 33. After the fourth pulley 28 rotates, it drives the connected sludge driving wheel 26. After the sludge driving wheel 26 rotates, it rolls with the falling sludge. The sludge inside is lifted and conveyed to one side under the rolling and turning motion. The sludge enters the fault pushing column 10 on the side with the rolling motion. When the third rotating shaft 40 rotates, the third rotating shaft 40 drives the eccentric rotating wheel 48 at the other end to rotate. The eccentric rotating wheel 48 drives the driving plate 47 eccentrically connected on the side. The driving plate 47 pushes the fault pushing column 10 to move up and down. When the fault pushing column 10 moves up and down, the sludge falling above will be continuously lifted. Since the top surface of each fault pushing column 10 is inclined to the same side, the sludge above will slide down to the next adjacent fixed ladder plate 9 along the inclination of the inclined surface. Among them, when the sludge moves upward under the pushing, the contained sewage flows downward through the water outlet channel 11, passes through the filter screen 12 arranged at the top, and falls onto the inclined filter plate 7 below. Some of the falling sewage contains impurities or larger particulate matter and will be intercepted by the inclined filter plate 7 and slide into the left cavity through the second discharge inclined port 17 along the inclined surface of the inclined filter plate 7. The filtered liquid is filtered again and then passes through the first activated carbon filter plate 25 below for multiple filtrations. Finally, the filtered liquid is discharged from the sewage outlet 6.
[0056] When the fault push column 10 pushes the sludge forward step by step in a fault mode, as the sludge moves down along multiple intermittent inclined planes, the transmission path will become larger, and the solidification time of the sludge will increase accordingly. With the increase in the path, the sludge is pushed to the first discharge inclined opening 8 and enters the first disc 68 in the left cavity from the first discharge inclined opening 8, and is conveyed downward through the upper through hole 69. During this period, the driving motor 59 operates, and the motor 59 drives the middle gear 61 to rotate. After the middle gear 61 rotates, it will drive the side gear 58 engaged on the side. After the side gear 58 rotates, it will drive the threaded lifting rod 64 inserted and fitted in the middle, causing the threaded lifting rod 64 to pull the second disc 65 up and down. The upper part of the threaded lifting rod 64 reciprocally passes through the treatment tank 1 during the lifting movement. Since the first disc 68 is fixed on the left cavity wall, when the threaded lifting rod 64 is moving up and down, it will pass through the first disc 68 and pull the second disc 65 to reciprocally move up and down, causing the distance between the first disc 68 and the second disc 65 to constantly change. After the distance between them becomes smaller, the space between them will become smaller, and the shuttling sludge will be extruded under the compression movement between the first disc 68 and the second disc 65, increasing the coagulability of the sludge, so that the compressed sludge is discharged from the sludge outlet 18, facilitating its secondary use.
[0057] Through the above specific embodiments, those skilled in the technical field can easily implement the present invention. However, it should be understood that the present invention is not limited to the above specific embodiments. Based on the disclosed embodiments, those skilled in the technical field can arbitrarily combine different technical features to implement different technical solutions.
Claims
1. A municipal environmental sludge dewatering and solidifying device, characterized in that, It includes a treatment tank (1). There is a protruding part (2) at the upper right of the treatment tank (1). A sludge feed hopper (3) is provided at the top of the protruding part (2). A solidifying powder feed inlet (4) is provided on one side of the top of the treatment tank (1) near the sludge feed hopper (3). Inside the treatment tank (1), a sludge pushing part is provided at the protruding part. An auxiliary power part is connected to the sludge pushing part. The auxiliary power part is located outside the treatment tank (1). A partition plate one (5) is longitudinally provided inside the treatment tank (1). The partition plate one (5) divides the inside of the treatment tank (1) into a left cavity and a right cavity. A sewage outlet (6) is provided on one side of the bottom of the right cavity. An inclined filter plate (7) is provided at the lower part of the right cavity. A sludge fault refining part is provided at the top of the inclined filter plate (7). A first discharge inclined opening (8) is provided above the partition plate one (5) on the left side of the sludge fault refining part. The sludge fault refining part includes a number of fixed ladder plates (9). Fault pushing columns (10) are provided on the right side of each fixed ladder plate (9). An outlet channel (11) is provided at the upper right of the top of the fault pushing column (10). A filter screen (12) is provided at the top of the outlet channel (11). A support plate (13) is provided at the bottom of the fault pushing column (10). A driving part is provided at the bottom of the support plate (13). The driving part is connected to the auxiliary power part. Below the solidifying powder feed inlet (4), a metering mechanism is provided on the inner top wall of the treatment tank (1). The metering mechanism includes a number of spiral limiting wheels (14). Connecting parts are provided on the spiral limiting wheels (14). The connecting parts are driven by a cylinder (15) and a pneumatic rod (16). A compression part is provided at the top of the left cavity. A second discharge inclined opening (17) is provided at the lower part of the partition plate one (5) at the left end of the inclined filter plate (7). A sludge outlet (18) is provided on one side of the bottom of the left cavity.
2. The municipal environmental sludge dewatering and solidifying device according to claim 1, wherein An adsorption plate (19) is provided on the left side of the partition plate one (5). A material falling opening (20) is provided at the lower part of the adsorption plate (19) at the second discharge inclined opening (17). The material falling opening (20) communicates with the second discharge inclined opening (17). The top of the adsorption plate (19) is provided with an inclined surface that slopes downward to the inside of the left cavity.
3. A municipal environmental sludge dewatering and solidifying device according to claim 2, characterized in that, At the bottom of the sludge feed hopper (3), a feed channel (21) is provided inside the protruding part (2). The feed channel (21) is located above the sludge pushing part. Below the sludge pushing part, a lower semi-circular groove (22) is provided. A material falling platform (23) is provided on the left side of the lower semi-circular groove (22). A partition plate two (24) is provided at the bottom of the material falling platform (23). A cabin is formed between the partition plate two (24) and the inner wall of the treatment tank (1). The driving part is located in the cabin. Below the inclined filter plate (7), a first activated carbon filter plate (25) is provided.
4. A municipal environmental sludge dewatering and solidifying device according to claim 3, characterized in that, The sludge pushing part includes a sludge driving wheel (26). A shaft is inserted through the middle of the sludge driving wheel (26). The shaft penetrates through the protruding part (2). A number of pushing grooves (27) are provided on the side of the sludge driving wheel (26). One end of the shaft is connected to the auxiliary power part.
5. A municipal environmental sludge dewatering and solidifying device according to claim 4, characterized in that, The auxiliary power unit includes a pulley four (28) arranged at the outer end of the shaft. On one side of the right side of the protruding part (2), a set of outer support plates one (29) is provided. A rotating shaft one (30) is horizontally arranged between the outer support plates one (29). On both sides of the rotating shaft one (30) and on the left side of the outer support plates one (29), a pulley three (31) and a pulley one (32) are respectively provided. The pulley three (31) is connected to the pulley four (28) through a belt two (33). On one side near the center of the right side of the processing box (1), an outer support plate two (34) is provided. On the left side of the outer support plate two (34), a pulley two (35) is provided. The pulley two (35) is connected to the pulley one (32) through a belt one (36). In the middle of the pulley two (35), a rotating shaft two (37) is inserted. One end of the rotating shaft two (37) penetrates through the outer support plate two (34). On the other end of the rotating shaft two (37), a bevel gear one (38) is provided. On the left side of the bevel gear one (38), a meshing bevel gear two (39) is provided. In the middle of the bevel gear two (39), a rotating shaft three (40) is provided. The rotating shaft three (40) penetrates through the processing box (1) and is connected to the driving part.
6. A municipal environmental sludge dewatering and solidifying device according to claim 5, characterized in that, The driving part includes a motor two (41). At the bottom of the motor two (41), a support seat (42) is provided. The bottom of the support seat (42) is fixed on the inclined filter plate (7). The output end of the motor two (41) is connected with an output shaft. At the end of the output shaft far from the motor two (41), a pulley five (43) is provided. It includes a fixing plate three (44). The top of the fixing plate three (44) is fixed on the bottom side of the support plate (13). At the bottom of the fixing plate three (44), a set of mounting plates (45) is provided. A connecting piece is arranged between the mounting plates (45). A driving plate (47) is arranged on the connecting piece. At the other end of the driving plate (47), an eccentric runner (48) is provided. The inner end of the rotating shaft three (40) is connected to the middle part of the side of the eccentric runner (48). On the side of the rotating shaft three (40) close to the eccentric runner (48), a pulley six (49) is sleeved. The pulley six (49) is connected to the pulley five (43) through a belt three (50).
7. A municipal environmental sludge dewatering and solidifying device according to claim 6, characterized in that, The connecting component includes several groups of limiting blocks (51). A clamping block (52) is arranged between any group of limiting blocks (51). The inner clamping grooves of the clamping blocks (52) are all movably connected with the spiral limiting wheels (14). At the outer end of the clamping block (52), a driving disc (53) is provided. At the top of the driving disc (53), a cylinder body (54) is provided. The top of the cylinder body (54) is fixed on the inner top of the processing box (1). On the bottom side of one side of adjacent two driving discs (53), a driving rod one (55) and a driving rod two (56) are both provided. A V-shaped structure is formed between the driving rod one (55) and the driving rod two (56). On the bottom side of one side of another driving disc (53), a driving rod three (57) is provided. Connecting rods (70) are connected between the driving rod three (57) and the adjacent driving rod one (55) as well as between the other two driving rods two (56). One end of the air rod (16) far from the air cylinder (15) is connected to the end of the adjacent driving rod one (55).
8. A municipal environmental sludge dewatering and solidifying device according to claim 7, characterized in that, The compression component includes a first motor (59) which is installed on one side of the top of the processing box (1). The output end of the first motor (59) is connected to a connecting shaft (60). The connecting shaft (60) penetrates through the processing box (1). A middle gear (61) is provided at the bottom of the connecting shaft (60). A fixing disk (62) is provided on the connecting shaft (60). The top of the fixing disk (62) is fixed on the inner top wall of the processing box (1). A plurality of sleeves (63) are provided around the top of the fixing disk (62). The sleeves (63) penetrate through the processing box (1). A threaded lifting rod (64) which is matched with the sleeve (63) is inserted into the sleeve (63). A second disk (65) is provided at the bottom of the threaded lifting rod (64). A lower through hole (66) is provided in the middle of the second disk (65). An upper convex ring (67) is provided at the top side of the top of the lower through hole (66) around the top of the second disk (65). A first disk (68) is provided on the threaded lifting rod (64). An upper through hole (69) is provided in the middle of the first disk (68). A lower convex ring (46) is provided at the top side of the top of the upper through hole (69) around the top of the first disk (68). A side gear (58) which is meshed with the middle gear (61) is provided at the bottom side of the upper part of the threaded lifting rod (64) on the bottom side of the fixing disk (62).
9. A method for dewatering sludge in the municipal environment, characterized in that, For the municipal environmental sludge dewatering and solidifying device described in claim 8, it includes the following steps: Put the sludge into the sludge feeding funnel (3) and enter into the lower semi-circular groove (22). By driving the driving part to operate, the driving part drives the sludge driving wheel (26) to rotate under the drive of the auxiliary power part. The sludge driving wheel (26) will drive the entering sludge to roll, causing the sludge to tumble onto the blanking table (23) and slide down along the inclined surface of the blanking table (23) onto the side fault pushing column (10). Drive multiple fault pushing columns (10) to slide up and down together through the driving part. When the fault pushing column (10) is pushed upward, the inclination angle of the top surface is parallel to the top surface of the adjacent fixed ladder plate (9) on the side, prompting the fault pushing column (10) to push the falling sludge upward. Under the upward push, the sewage contained in the sludge flows downward through the water outlet channel (11) and enters the inclined filter plate (7) below to achieve re-filtering. The overflowing sewage is filtered multiple times through the lower first activated carbon filter plate (25). The sewage after multiple filtrations is discharged from the sewage outlet (6). The filtered sludge is pushed forward section by section through the fault pushing column (10). After multiple pushes, the contained sewage is filtered out, and the remaining sludge is pushed to the first discharge inclined opening (8), enters the first disk (68), and is conveyed downward through the upper through hole (69) in the middle. Operate the driving motor one (59). The motor one (59) drives the middle gear (61), and then drives the side gear (58) to rotate. The side gear (58) drives the matched threaded lifting rod (64), prompting the threaded lifting rod (64) to achieve a lifting motion. The threaded lifting rod (64) drives the second disc (65) to move up and down reciprocally, and the distance between the second disc (65) and the first disc (68) will constantly change. The sludge that enters through the changing trajectory of the distance between them is compressed and stretched, achieving a better effect of sludge extraction; The sludge inside the left cavity is pressed under the compression movement generated by the compression component and finally discharged from the sludge outlet (18).
Citation Information
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